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July 2014 DXL Group QUALITY ASSURANCE MANUAL

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Page 1: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

July 2014

DXL Group

QUALITY ASSURANCE MANUAL

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Page 2 of 61 Revised Date

DXL Group

QUALITY ASSURANCE MANUAL

TABLE OF CONTENTS

INTRODUCTION ------------------------------------------------------------------------------------------------------------- 3

REGULATORY COMPLIANCE NOTICE ---------------------------------------------------------------------------------- 4

DXL GROUP POLICY STATEMENT --------------------------------------------------------------------------------------- 5

TESTING PROCEDURES ---------------------------------------------------------------------------------------------------- 6

I. DXL GROUP RESPONSIBILITY ----------------------------------------------------------------------------------------------- 6 II. VENDOR RESPONSIBILITY --------------------------------------------------------------------------------------------------- 6 III. BVCPS RESPONSIBILITY ------------------------------------------------------------------------------------------------------ 8

SAMPLE SUBMISSION GUIDELINE -------------------------------------------------------------------------------------- 9

VENDOR CONFIRMATION FORM ------------------------------------------------------------------------------------- 10

PROTOCOL INDEX -------------------------------------------------------------------------------------------------------- 11

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INTRODUCTION This DXL Group Quality Assurance Manual provides the administrative procedures and quality assurance requirements under the testing program. The Consumer Products Services Division of Bureau Veritas (BVCPS) is the approved laboratory under this program and will perform testing on all items as requested by DXL Group and its suppliers as outlined in this manual. DXL Group performance standards are based on past experience. The Performance Standards are used as a guideline for the evaluation of DXL Group acceptability. Most test methods and test procedures are originated from:

ASTM (American Society of Testing and Materials)

AATCC (American Association of Textile Chemists and Colorists)

CPSC (Consumer Product Safety Commission)

FTC (Federal Trade Commission)

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REGULATORY COMPLIANCE NOTICE In addition, all products or product components sold to DXL Group, must meet the provisions of all U.S. Federal, State and Local Regulations. These include, but are not limited to:

Code of Federal Regulations - Standard for the Flammability of Clothing Textiles

FTC Trade Regulation Rule for Care Labeling of Textile Wearing Apparel

FTC Rules and Regulations under the Textile Fiber Products Identification Act

FTC Rules and Regulations under the Wool Products Labeling Act

State Regulations for the Feather and Down Products Industry

FTC Rules and Regulations under the Fur Products Labeling Act

CPSC Rules and Regulations for Child Safety

State & Federal Regulations for Restricted Substances Fabric Mills and Trim Suppliers must provide a continuing guarantee of compliance or test results assuring that requirements of all U.S. Federal, State and Local Regulations are met.

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Page 5 of 61 July 2014

DXL Group POLICY STATEMENT

1. DXL Group is committed to delivering quality merchandise to the DXL Group customer.

2. This program is based on the mandate that all merchandise purchased by DXL Group must be tested to meet all applicable laws and regulatory requirements, in addition to ensuring compliance with DXL Group customer satisfaction and acceptability.

3. DXL Group accepts test reports from BVCPS or a BVCPS affiliate. Any exceptions must be agreed to in advance with DXL Group.

4. This testing or any subsequent result does not limit DXL Group rights or diminish or remove vendor or

manufacturer's responsibilities and obligations under the Purchase Order Terms and Conditions.

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TESTING PROCEDURES I. DXL GROUP RESPONSIBILITY

Provide the vendor with a copy of the DXL Group Vendor Guide, Chapter 5 and protocols.

When a product fails testing, DXL Group will determine the disposition as to retest or cancellation of the order, etc.

II. VENDOR RESPONSIBILITY

See Chapter 5-DXLG QA program for vendor testing policy. As a vendor to DXL Group, you are fully responsible for all fabric and garment testing of production

merchandise. You must guarantee that fabric and garments pass all tests before production and shipment. The best timing for fabric testing is upon the initial run of production. The best timing for garment testing is upon receipt of our order with the correct samples. It is the vendor’s responsibility to ensure that all necessary tests are done to meet DXL Group requirements.

All initial or first tests will be paid by the DXL Group. All retest will be paid by the Vendor.

Sample submission to BVCPS :

Fabric Testing: For initial bulk fabric testing, a minimum of two (2) square yards must be submitted for full testing in one (1) colorway along with a minimum of one (1) square yard fabric in each additional colorway. Fabric must be identical in every aspect to bulk production piece goods including color and prints. Pre-Production Garment Testing: Send four (4) garments in each style in the largest size available for complete garment testing. Pre-Production Garments must be made on production machinery and must represent bulk production. If additional garment / fabric is required, BVCPS will immediately contact the vendor.

A completed DXL Group Test Request Form should be submitted with garment / fabric. BVCPS will not accept a sample if the form is incomplete. The Vendor may obtain Test Request Forms directly from BVCPS (See Enclosed Test Request Form).

Garments must include all bulk trim, accessories and embellishments.

Findings and Functional / Decorative Trim Number of Samples Required

Zippers 6 Zippers

Buttons and Snaps 10 Samples (To be tested on garment stage)

Elastic 3 Samples

Applied Trim: Lace, Bows, Ribbon, Patches, Etc. 8 Samples, 1 Yard OR 4 Garments

Screenprint, Embroidery / Appliqué 5 Samples OR 4 Garments

VISUALLY UNSATISFACTORY SAMPLES (stains, tears, and missing pieces) WILL NOT BE ACCEPTED FOR TESTING!

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Page 7 of 61 July 2014

II. VENDOR RESPONSIBILITY (Continued) Samples Required for Testing – Garment Retests: All retests are the vendor’s responsibility. Note: On product re-tests, the previous test report number must be referenced on the Test Request Form.

If a previous report number is not referenced, the full fabric and garment tests may be performed on the submission. All retested fees are vendor’s responsibility.

Ongoing Programs: Products that are purchased on an ongoing basis must be tested in accordance with the appropriate packages at least once every 6 months, and/or when changes have been made in production.

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Page 8 of 61 July 2014

III. BVCPS RESPONSIBILITY

When the Test Request Form is incomplete, the laboratory will notify the originating vendor. Until proper information is received, testing will be delayed.

Complete testing and evaluate the test results (See DXL Group Standard Test Package). Rate the product by:

o Pass ― The product provides good overall consumer serviceability and requires no

improvement.

o Fail ― The product has deficiencies of such severity that the customer dissatisfaction will likely result and / or noncompliance or regulatory requirements. The product cannot be sold until improvements are made

Reports will be emailed to DXL Group and submitter as well as posted on BVOS.

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SAMPLE SUBMISSION GUIDELINE

Sample Preparation Guidelines:

Collect production quality sample

Each sample must fulfill the minimum sample size requirement

Fill out the Test Request Form completely

Send Test Application to Testing Lab Laboratory Test Turnaround Time:

Regular: 5 working days after receipt of sample

Express: Within 3 working days after receipt of sample at surcharge of 40%

Nest Business Day: Next working day are available for some tests at surcharge of 100% Some test standards require specified testing period, default service turnaround time may not be applicable, no express and emergency services provided.

Testing Working Day Calculation:

Sample arrived laboratory Sample log-in Service level available

From 9:00 am to 11:00 am Same day morning Emergency service Express service Regular service

From 11:00 am to 15:00 pm Same day afternoon Regular service

After 15:00 pm Next working day Emergency service Express service Regular service

Test Sample Receipt & Hold Memo

Test Sample Receipt provides information of test selected and expected report available date for regarding test submission. Hold Memo indicates testing halt when encountering situation of insufficient / inadequate information or samples.

Report Distribution To: Applicant (Test Submitter) Cc: Per Test Request From

Test report copy will be sent to Client by email when completed.

Third Party Billing Official confirmation from Invoice recipient is required

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VENDOR CONFIRMATION FORM I acknowledge receipt of DXL Group Quality Assurance Manual. I have read and understand the policies and procedures set forth and agree to comply with them. Company Name (Type or Print) Company Officer’s Signature (Type or Print Name Signed Above)

Title Date

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Page 11 of 61 July 2014

Protocol Index

Protocol Name Page

100F Woven Fabric (Shirts & Pants) 12 100G Woven Garment (Shirts & Pants) 14 101F Woven Denim Fabric 15 101G Denim Garment 17 102F Woven Twill Fabric 18 102G Twill Garment 20 200F Knit Fabric 21 200G Knit Garment 23 201F Loungewear / Underwear / Terry Robe / Sleepwear Fabric 24 201G Loungewear / Underwear / Terry Robe / Sleepwear Garment 26 202F Swim Fabric 27 202G Swimwear 29 300G Sweaters 30 400F Leather & Suede Hides 32 400G Leather & Suede Garments 33 500F Lining Fabric (Applies for all Textile Items) 34 600G Textile Hats & Caps 36 601G Socks & Hosiery 38 700 F Outerwear Fabric (Shell Only) 40 700G Outerwear Garment (With or Without Lining) 42 701F Sports Coats / Jackets, Suits Fabric (Shell Only) 43 701G Sports Coats / Jackets, Suits (With or Without Lining) 45 EU Market Requirements 46 800 Components Buttons, Shank Buttons, Snaps, Zippers, Other Hardware

47

801 Elastic 49 803 Belts 50 804 Suspenders 52 802 Special Claims 55 Zipper Requirements 59

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100F Woven Fabric (Shirts & Pants) Page 1 of 2

TEST CITATION / METHOD CRITERIA

Analytical

pH value AATCC 81 6-8

Flammability

Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors

Physical Characteristics

*Fiber Analysis AATCC 20/20A 0% Single Fiber ± 3% Blends

Fabric Weight ASTM D3776 ± 5% from claim

Fabric Count ASTM D3775 ± 5% from claim

Special Fabric Type Visual As claimed

Yarn Size (If Claimed) (If Claimed) ASTM D1059 ± 5% from claim

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 135 Per Care Instructions

100% Cotton: -4% All others: -3% Growth: +1%

Dimensional Stability-Dry-cleaning (1 cycle)

AATCC 158 Per Care Instructions

Note: Mandatory for dress pants Shrinkage: -2% No growth

General Appearance after care (3HL or 1 DC)

Visual CPSD-SL-31055-MTHD

No distortion, defects, excessive puckering Pilling: Class 4.0

Appearance after Ironing Hand Iron

Per Care Instructions Color Change: Class 4.0 No distortion defects

Skew/Torque AATCC 179

Method 1, Option 1 5% or ½” maximum

Tensile Strength ASTM D5034 < 6.0 oz/yd2: 30 lbs min. ≥ 6.0 oz/yd2: 40 lbs min.

Tear Strength ASTM D1424 < 6.0 oz/yd2: 2.5 lbs min. 6.0-7.9 oz/yd2: 3.0 lbs min. ≥ 8.0 oz/yd2: 4.0 lbs min.

Seam Slippage ASTM D1683 20 lbs min @ ¼”

Stretch & Recovery ASTM D3107 ≥ 5% spandex in stretch direction only Stretch: 15% min. Growth: 5% max.

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100F Woven Fabric (Shirts & Pants) Page 2 of 2

TEST CITATION / METHOD CRITERIA

Colorfastness

CF to Home Laundering AATCC 135 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Commercial Dry-cleaning AATCC 132 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Non-Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.0

CF to Light AATCC 16, Option 3 Provide ratings after 10 & 20 AFU Pass/Fail based on 20 AFU rating only Class 4.0 @ 20 AFU

CF to Water AATCC 107

Color block / Contrast trims only Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Perspiration AATCC 15 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

*Phenolic Yellowing ISO 105-X18 White, Ivory if ≥50% coverage Class 3.5

Note: Please refer to special claims protocol as applicable.

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100G Woven Garment (Shirts & Pants)

Page 1 of 1

TEST CITATION / METHOD CRITERIA

Labeling

Textile Fiber Products Identification Act Care Labeling Rule Wool Products Labeling Act

Visual

Fiber Content Label RN# or WPL # Country of Origin Care Label Size

Analytical

*Lead in surface coating (If Requested)

CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

Shall not exceed 90 ppm (0.009% by weight)

Physical Characteristics

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 150 Per Care Instructions

100% Cotton: -4% All others: -3% Growth: +1%

Dimensional Stability-Dry-cleaning (1 cycle)

AATCC 158 Per Care Instructions

Note: Mandatory for dress pants Shrinkage: -2% No growth

General Appearance after care (3HL or 1 DC)

Visual CPSD-SL-31055-MTHD

No distortion, defects, damaged components, excessive puckering Pilling: Class 4.0 Color Change: Class 4.0 Self-Staining: Class 4.5

Seam Skew/Torque AATCC / ASTM TS-004 5% or ½” maximum

Seam Strength ASTM D1683 < 6.0 oz/yd

2: 20 lbs min.

≥ 6.0 oz/yd2: 25 lbs min.

Seam Slippage** ASTM D1683 20 lbs min @ ¼”

Component Attachment Strength Refer to protocol 800

Pocket Attachment Strength ASTM D1683 mod 15 lbs min.

Note: 1. Any components not previously tested are required to test to appropriate standard 2. Please refer to special claims protocol as applicable.

**Seam Slippage: test the following seams: Tops: Side, Shoulder, Yoke, Armhole, Sleeve, Collar & Pocket Bottoms: Side, Inseam, Back Rise, Crotch, Zipper stress area, all pockets

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Page 15 of 61 July 2014

101F Woven Denim Fabric Page 1 of 2

TEST CITATION / METHOD CRITERIA

Analytical

pH value AATCC 81 6-8

Flammability

Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors

Physical Characteristics

*Fiber Analysis AATCC 20/20A 0% Single Fiber ± 3% Blends

Fabric Weight ASTM D3776 ± 5% from claim

Fabric Count ASTM D3775 ± 5% from claim

Special Fabric Type Visual As claimed

Yarn Size (If Claimed) ASTM D1059 ± 5% from claim

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 135 Per Care Instructions

Fabric Wash: -2.5% Rigid: -4% Growth: +1%

Dimensional Stability-Dry-cleaning (1 cycle)

AATCC 158 Per Care Instructions

Shrinkage: -2% No growth

General Appearance after care (3HL or 1 DC)

Visual CPSD-SL-31055-MTHD

No distortion, defects, excessive puckering Pilling: Class 4.0

Appearance after Ironing Hand Iron

Per Care Instructions Color Change: Class 4.0 No distortion defects

Skew/Torque AATCC 179

Method 1, Option 1 5% or ½” maximum

Tensile Strength ASTM D5034

(Warp x Weft)

8-10 oz/yd2 : 55 x 35 min 10.1-12.0 oz/yd2: 65 x 40 min >12.0 oz/yd2: 85 x 70 min

Tear Strength ASTM D1424

(Warp x Weft)

8-10 oz/yd2 : 4.0 x 3.0 min 10.1-12.0 oz/yd2: 4.0 x 3.5 min >12.0 oz/yd2: 6.5 x 4.0 min

Seam Slippage ASTM D1683 20 lbs min @ ¼”

Stretch & Recovery ASTM D3107

≥ 5% spandex in stretch direction only Stretch: 15% min. Growth: 5% max. Recovery (30 sec/30 min): 90% min

Abrasion Resistance ASTM D3886 Stretch Denim: 100 cycles min Unwashed: 500 cycles min Washed: 200 cycles min

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Page 16 of 61 July 2014

101F Woven Denim Fabric Page 2 of 2

TEST CITATION / METHOD CRITERIA

Colorfastness

CF to Home Laundering AATCC 135 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Commercial Dry-cleaning AATCC 132 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Non-Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.0

CF to Light AATCC 16, Option 3 Provide ratings after 10 & 20 AFU Pass/Fail based on 20 AFU rating only Class 4.0 @ 20 AFU

CF to Water AATCC 107

Color block / Contrast trims only Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Ozone AATCC 109 Class 3.5 1 cycle

CF to Burnt Gas Fumes AATCC 23 Class 3.5 1 cycle

*Phenolic Yellowing ISO 105-X18 Solid White or Ivory Class 3.5

Note: Please refer to special claims protocol as applicable.

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Page 17 of 61 July 2014

101G Denim Garment Page 1 of 1

TEST CITATION / METHOD CRITERIA

Labeling

Textile Fiber Products Identification Act Care Labeling Rule Wool Products Labeling Act

Visual

Fiber Content Label RN# or WPL # Country of Origin Care Label Size

Analytical

*Lead in surface coating (If Requested)

CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

Shall not exceed 90 ppm (0.009% by weight)

pH value AATCC 81 6-8

Physical Characteristics

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 150 Per Care Instructions

Fabric Wash: -2.5% Rigid: -4% Growth: +1%

Dimensional Stability-Dry-cleaning (1 cycle)

AATCC 158 Per Care Instructions

Shrinkage: -2% No growth

General Appearance after care (3HL or 1 DC)

Visual CPSD-SL-31055-MTHD

No distortion, defects, damaged components, excessive puckering Pilling: Class 4.0 Color Change: Class 4.0 Self-Staining: Class 4.5

Seam Skew/Torque AATCC TS-004 5% or ½” maximum

Seam Strength ASTM D1683 8-10 oz/yd2 : 35 min 10.1-12.0 oz/yd2: 40 min >12.0 oz/yd2: 50 min

Seam Slippage** ASTM D1683 20 lbs min @ ¼”

Component Attachment Strength Refer to protocol 800

Pocket Attachment Strength ASTM D1683 MOD 20 lbs min.

Colorfastness

CF to Crocking AATCC 8/116

Dry Class 4.0 Wet Class 3.0 Dark Indigo / Black: Dry Class 4.0 Wet Class 2.0

Note: 1. Any components not previously tested are required to test to appropriate standard 2. Please refer to special claims protocol as applicable.

**Seam Slippage: test the following seams: Tops: Side, Shoulder, Yoke, Armhole, Sleeve, Collar & Pocket Bottoms: Side, Inseam, Back Rise, Crotch, Zipper stress area, all pockets

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Page 18 of 61 July 2014

102F Woven Twill Fabric Page 1 of 2

TEST CITATION / METHOD CRITERIA

Analytical

pH value AATCC 81 6-8

Flammability

Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors

Physical Characteristics

*Fiber Analysis AATCC 20/20A 0% Single Fiber ± 3% Blends

Fabric Weight ASTM D3776 ± 5% from claim

Fabric Count ASTM D3775 ± 5% from claim

Special Fabric Type Visual As claimed

Yarn Size (If Claimed) ASTM D1059 ± 5% from claim

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 135 Per Care Instructions

100% Cotton: -4% All others: -3% Growth: +1%

Dimensional Stability-Dry-cleaning (1 cycle)

AATCC 158 Per Care Instructions

Shrinkage: -2% No growth

General Appearance after care (3HL or 1 DC)

Visual CPSD-SL-31055-MTHD

No distortion, defects, excessive puckering Pilling: Class 4.0

Appearance after Ironing Hand Iron

Per Care Instructions Color Change: Class 4.0 No distortion defects

Skew/Torque AATCC 179

Method 1, Option 1 5% or ½” maximum

Tensile Strength ASTM D5034

(Warp x Weft)

<6.0 oz/yd2 : 30lb min 6.0-7.9 oz/yd2: 40 x 30 lb min ≥8.0 oz/yd2: 60 x 50 min

Tear Strength ASTM D1424

(Warp x Weft)

<6.0 oz/yd2 : 2.5 lb min 6.0-7.9 oz/yd2: 3.0 lb min ≥8.0 oz/yd2: 4.0 min

Seam Slippage ASTM D1683 20 lbs min @ ¼”

Stretch & Recovery ASTM D3107

≥ 5% spandex in stretch direction only Stretch: 15% min. Growth: 5% max. Recovery (30 sec/30 min): 90% min

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Page 19 of 61 July 2014

102F Woven Twill Fabric Page 2 of 2

TEST CITATION / METHOD CRITERIA

Abrasion Resistance ASTM D3886

Stretch Twill: 100 cycles min Unwashed: ≤8.0 oz/yd

2: 300 cycles min

>8.0 oz/yd2: 500 cycles min

Washed: ≤8.0 oz/yd2: 100 cycles min >8.0 oz/yd2: 200 cycles min

Colorfastness

CF to Home Laundering AATCC 135 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Commercial Dry-cleaning AATCC 132 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Non-Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.0

CF to Light AATCC 16, Option 3 Provide ratings after 10 & 20 AFU Pass/Fail based on 20 AFU rating only Class 4.0 @ 20 AFU

CF to Water AATCC 107

Color block / Contrast trims only Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Perspiration AATCC 15 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

*Phenolic Yellowing ISO 105-X18 Solid White or Ivory Class 3.5

Note: Please refer to special claims protocol as applicable.

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Page 20 of 61 July 2014

102G Twill Garment Page 1 of 1

TEST CITATION / METHOD CRITERIA

Labeling

Textile Fiber Products Identification Act Care Labeling Rule Wool Products Labeling Act

Visual

Fiber Content Label RN# or WPL # Country of Origin Care Label Size

Analytical

*Lead in surface coating (If Requested)

CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

Shall not exceed 90 ppm (0.009% by weight)

Physical Characteristics

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 150 Per Care Instructions

100% Cotton: -4% All other: -3% Growth: +1%

Dimensional Stability-Dry-cleaning (1 cycle)

AATCC 158 Per Care Instructions

Shrinkage: -2% No growth

General Appearance after care (3HL or 1 DC)

Visual CPSD-SL-31055-MTHD

No distortion, defects, damaged components, excessive puckering Pilling: Class 4.0 Color Change: Class 4.0 Self-Staining: Class 4.5

Seam Skew/Torque AATCC TS-004 5% or ½” maximum

Seam Strength ASTM D1683 <6.0 oz/yd2 : 25 min 6.0-7.9 oz/yd2: 30 min ≥8.0 oz/yd2: 35 min

Seam Slippage** ASTM D1683 20 lbs min @ ¼”

Component Attachment Strength Refer to protocol 800

Pocket Attachment Strength ASTM D1683 MOD 15 lbs min.

Note: 1. Any components not previously tested are required to test to appropriate standard 2. Please refer to special claims protocol as applicable.

**Seam Slippage test the following seams: Tops: Side, Shoulder, Yoke, Armhole, Sleeve, Collar & Pocket Bottoms: Side, Inseam, Back Rise, Crotch, Zipper stress area, all pockets

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Page 21 of 61 July 2014

200F Knit Fabric Page 1 of 2

TEST CITATION / METHOD CRITERIA

Analytical

pH value AATCC 81 6-8

Flammability

Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors

Physical Characteristics

*Fiber Analysis AATCC 20/20A 0% Single Fiber ± 3% Blends

Fabric Weight ASTM D3776 gm/m

2

± 5% from claim

Fabric Count ASTM D3887 ± 5% from claim

Special Fabric Type Visual As claimed

Yarn Size (If Claimed) ASTM D1059 ± 5% from claim

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 135 Per Care Instructions

-5% Growth: +1%

Dimensional Stability-Dry-cleaning (1 cycle)

AATCC 158 Per Care Instructions

Shrinkage: -2% No growth

General Appearance after care (3HL or 1 DC)

Visual CPSD-SL-31055-MTHD

No distortion, defects, excessive puckering Pilling: Class 4.0 Satisfactory for Double Face Fleece

Appearance after Ironing Hand Iron

Per Care Instructions Color Change: Class 4.0 No distortion defects

Skew/Torque AATCC 179

Method 1, Option 1 5% or ½” maximum

Bursting Strength ASTM D3786 <120 gm/m

2: 40 psi

≥120 gm/m2: 55 psi

Pilling ASTM D3512 Double Face Fleece with Anti-Pilled treatment claim Satisfactory @ 30 min Refer to Appendix 2 for rating of specimen

Stretch & Recovery ASTM D2594 ≥ 5% spandex in stretch direction only Stretch: 15% min. Growth: 5% max.

Page 22: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 22 of 61 July 2014

200F Knit Fabric Page 2 of 2

TEST CITATION / METHOD CRITERIA

Colorfastness

CF to Home Laundering AATCC 135 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Commercial Dry-cleaning AATCC 132 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Non-Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.0

CF to Light AATCC 16, Option 3 Provide ratings after 10 & 20 AFU Pass/Fail based on 20 AFU rating only Class 4.0 @ 20 AFU

CF to Water AATCC 107

Color block / Contrast trims only Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Perspiration AATCC 15 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

*Phenolic Yellowing ISO 105-X18 Solid White or Ivory Class 3.5

Note: Please refer to special claims protocol as applicable.

Page 23: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 23 of 61 July 2014

200G Knit Garment Page 1 of 1

TEST CITATION / METHOD CRITERIA

Labeling

Textile Fiber Products Identification Act Care Labeling Rule Wool Products Labeling Act

Visual

Fiber Content Label RN# or WPL # Country of Origin Care Label Size

Analytical

*Lead in surface coating (If Requested)

CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

Shall not exceed 90 ppm (0.009% by weight)

Physical Characteristics

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 150 Per Care Instructions

-5% Growth: +1%

Dimensional Stability-Dry-cleaning (1 cycle)

AATCC 158 Per Care Instructions

Shrinkage: -2% No growth

General Appearance after care (3HL or 1 DC)

Visual CPSD-SL-31055-MTHD

No distortion, defects, damaged components, excessive puckering Satisfactory for Double face fleece Pilling: Class 4.0 Color Change: Class 4.0 Self-Staining: Class 4.5

Seam Skew/Torque AATCC TS-004 5% or ½” maximum

Seam Stretchability AATCC TS-015 <120 gm/m2: 35% and/or 6 lbs ≥120 gm/m2: 50% and/or 7 lbs

Component Attachment Strength Refer to protocol 800

Note: 1. Any components not previously tested are required to test to appropriate standard 2. Please refer to special claims protocol as applicable.

Page 24: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 24 of 61 July 2014

201F Loungewear / Underwear / Terry Robe / Sleepwear Fabric Page 1 of 2

TEST CITATION / METHOD CRITERIA

Analytical

pH value AATCC 81 6-8

Flammability

Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors

Physical Characteristics

*Fiber Analysis AATCC 20/20A 0% Single Fiber ± 3% Blends

Fabric Weight ASTM D3776 gm/m

2

± 5% from claim

Fabric Count Woven: ASTM D3775

Knit: ASTM D3887 ± 5% from claim

Special Fabric Type Visual As claimed

Yarn Size (If Claimed) ASTM D1059 ± 5% from claim

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 135 Per Care Instructions

Woven: 100 Cotton: -4% All others: -3% Knit: -5% Growth: +1%

General Appearance after care (3HL)

Visual CPSD-SL-31055-MTHD

No distortion, defects, excessive puckering Pilling: Class 4.0

Appearance after Ironing Hand Iron

Per Care Instructions Color Change: Class 4.0 No distortion defects

Skew/Torque AATCC 179

Method 1, Option 1 5% or ½” maximum

Seam Slippage (Woven) ASTM D1683 20 lb min @ ¼”

Tensile Strength (Woven) ASTM D5034 <6.0 oz/yd2: 30 lb min ≥6.0 oz/yd2: 40 lb min

Tear Strength (Woven) ASTM D1424 <6.0 oz/yd2: 2.5 lb min 6.0-7.9 oz/yd2: 3.0 lb min ≥8.0 oz/yd2: 4.0 lb min

Bursting Strength (Knit) ASTM D3786 <120 gm/m2: 40 psi ≥120 gm/m2: 55 psi

Page 25: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 25 of 61 July 2014

201F Loungewear / Underwear / Terry Robe / Sleepwear Fabric Page 2 of 2

TEST CITATION / METHOD CRITERIA

Stretch & Recovery Woven: ASTM D3107

Knit: ASTM D2594

≥ 5% spandex in stretch direction only Stretch: 15% min. Growth: 5% max. Recovery (30 sec/30 min): Min 90%

Absorbency ASTM D4772

Terry Robe Only Ultra-absorbency: 75% min Two-sided terry: 65% min One-sided terry: 35% min

Colorfastness

CF to Home Laundering AATCC 135 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Non-Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.0

CF to Light AATCC 16, Option 3 Provide ratings after 10 & 20 AFU Pass/Fail based on 20 AFU rating only Class 4.0 @ 20 AFU

CF to Water AATCC 107

Color block / Contrast trims only Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Perspiration AATCC 15

Excludes Robe Fabric Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

*Phenolic Yellowing ISO 105-X18 Solid White or Ivory Class 3.5

Note: Please refer to special claims protocol as applicable.

Page 26: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 26 of 61 July 2014

201G Loungewear / Underwear / Terry Robe / Sleepwear Garment Page 1 of 1

TEST CITATION / METHOD CRITERIA

Labeling

Textile Fiber Products Identification Act Care Labeling Rule Wool Products Labeling Act

Visual

Fiber Content Label RN# or WPL # Country of Origin Care Label Size

Analytical

*Lead in surface coating (If Requested)

CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

Shall not exceed 90 ppm (0.009% by weight)

Physical Characteristics

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 150 Per Care Instructions

Woven: 100 Cotton: -4% All others: -3% Knit: -5% Growth: +1%

General Appearance after care (3HL)

Visual CPSD-SL-31055-MTHD

No distortion, defects, damaged components, excessive puckering Pilling: Class 4.0 Color Change: Class 4.0 Self-Staining: Class 4.5

Seam Skew/Torque AATCC TS-004 5% or ½” maximum

Loss of Lint Visual No Noticeable Loss (For Terry Robe)

Seam Strength (Woven) ASTM D1683 <6.0 oz/yd

2: 20 lb min

≥ 6.0 oz/yd2: 25 lb min

Seam Slippage (Woven)** ASTM D1683 20 lb min @ ¼”

Seam Stretchability AATCC TS-015 <120 gm/m2: 35% and/or 6 lbs ≥120 gm/m2: 50% and/or 7 lbs

Component Attachment Strength Refer to protocol 800

Pocket Attachment Strength ASTM D1683 mod

Woven: 15 lb min Knit: <120 gm/m2: 35% and/or 6 lbs ≥120 gm/m2: 50% and/or 7 lbs

Note: 1. Any components not previously tested are required to test to appropriate standard 2. Please refer to special claims protocol as applicable.

**Seam Slippage: test the following seams: Tops: Side, Shoulder, Yoke, Armhole, Sleeve, Collar & Pocket Bottoms: Side, Inseam, Back Rise, Crotch, Zipper stress area, all pockets

Page 27: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 27 of 61 July 2014

202F Swim Fabric Page 1 of 2

TEST CITATION / METHOD CRITERIA

Analytical

pH value AATCC 81 6-8

Flammability

Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors

Physical Characteristics

*Fiber Analysis AATCC 20/20A 0% Single Fiber ± 3% Blends

Fabric Weight ASTM D3776 Woven: oz/yd2; Knit: gm/m2 ± 5% from claim

Fabric Count Woven: ASTM D3775

Knit: ASTM D3887 ± 5% from claim

Special Fabric Type Visual As claimed

Yarn Size (If Claimed) ASTM D1059 ± 5% from claim

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 135 Per Care Instructions

Woven: 100 Cotton: -4% All others: -3% Knit: -5% Growth: +1%

General Appearance after care (3HL)

Visual CPSD-SL-31055-MTHD

No distortion, defects, excessive puckering Pilling: Class 4.0

Appearance after Ironing Hand Iron

Per Care Instructions Color Change: Class 4.0 No distortion defects

Skew/Torque AATCC 179

Method 1, Option 1 5% or ½” maximum

Seam Slippage (Woven) ASTM D1683 20 lb min @ ¼”

Tensile Strength (Woven) ASTM D5034 <6.0 oz/yd2: 30 lb min ≥6.0 oz/yd2: 40 lb min

Tear Strength (Woven) ASTM D1424 <6.0 oz/yd2: 2.5 lb min 6.0-7.9 oz/yd2: 3.0 lb min ≥8.0 oz/yd2: 4.0 lb min

Bursting Strength (Knit) ASTM D3786 <120 gm/m2: 40 psi ≥120 gm/m2: 55 psi

Page 28: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 28 of 61 July 2014

202F Swim Fabric Page 2 of 2

TEST CITATION / METHOD CRITERIA

Stretch & Recovery Woven: ASTM D3107

Knit: ASTM D2594

≥ 5% spandex in stretch direction only Stretch: 15% min. Growth: 5% max. Recovery (30 sec/30 min): Min 90%

Colorfastness

CF to Home Laundering AATCC 135 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Non-Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.0

CF to Light AATCC 16, Option 3 Provide ratings after 20 & 40 AFU Pass/Fail based on 40 AFU rating only Class 4.0 @ 40 AFU

CF to Water AATCC 107 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Perspiration AATCC 15 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Sea Water AATCC 106 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Pool water AATCC 162 Color Change: Class 4.0

*Phenolic Yellowing ISO 105-X18 Solid White or Ivory Class 3.5

Note: Please refer to special claims protocol as applicable.

Page 29: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 29 of 61 July 2014

202G Swimwear

Page 1 of 1

TEST CITATION / METHOD CRITERIA

Labeling

Textile Fiber Products Identification Act Care Labeling Rule Wool Products Labeling Act

Visual

Fiber Content Label RN# or WPL # Country of Origin Care Label Size

Analytical

*Lead in surface coating (If Requested)

CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

Shall not exceed 90 ppm (0.009% by weight)

Physical Characteristics

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 150 Per Care Instructions

Woven: 100 Cotton: -4% All others: -3% Knit: -5% Growth: +1%

General Appearance after care (3HL or 1 DC)

Visual CPSD-SL-31055-MTHD

No distortion, defects, damaged components, excessive puckering Pilling: Class 4.0 Color Change: Class 4.0 Self-Staining: Class 4.5

Seam Skew/Torque AATCC TS-004 5% or ½” maximum

Seam Strength (Woven) ASTM D1683 <6.0 oz/yd2: 20 lb min ≥ 6.0 oz/yd2: 25 lb min

Seam Slippage (Woven)** ASTM D1683 20 lb min @ ¼”

Seam Stretchability (Knit) AATCC TS-015 <120 gm/m2: 35% and/or 6 lbs ≥120 gm/m

2: 50% and/or 7 lbs

Component Attachment Strength Refer to protocol 800

Pocket Attachment Strength ASTM D1683 mod

Woven: 15 lb min Knit: <120 gm/m2: 35% and/or 6 lbs ≥120 gm/m2: 50% and/or 7 lbs

Note: 1. Any components not previously tested are required to test to appropriate standard 2. Please refer to special claims protocol as applicable.

**Seam Slippage: test the following seams: Tops: Side, Shoulder, Yoke, Armhole, Sleeve, Collar & Pocket Bottoms: Side, Inseam, Back Rise, Crotch, Zipper stress area, all pockets

Page 30: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 30 of 61 July 2014

300G Sweaters Page 1 of 2

TEST CITATION / METHOD CRITERIA

Labeling

Textile Fiber Products Identification Act Care Labeling Rule Wool Products Labeling Act

Visual

Fiber Content Label RN# or WPL # Country of Origin Care Label Size

Analytical

*Lead in surface coating (If Requested)

CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

Shall not exceed 90 ppm (0.009% by weight)

Flammability

Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors

Physical Characteristics

*Fiber Analysis AATCC 20/20A 0% Single Fiber ± 3% Blends

Weight per dozen ASTM D3887 mod ± 5% from claim

Fabric Count ASTM D3887 ± 5% from claim

Special Fabric Type Visual As claimed

Yarn Size (If Claimed) ASTM D1059 ± 5% from claim

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 150 Per Care Instructions

-5% Growth: +1%

Dimensional Stability-Dry-cleaning (1 cycle)

AATCC 158 Per Care Instructions

Shrinkage: -2% No growth

General Appearance after care (3HL or 1 DC)

Visual CPSD-SL-31055-MTHD

No distortion, defects, damaged components, excessive puckering Pilling: Class 4.0

Appearance after Ironing Hand Iron

Per Care Instructions Color Change: Class 4.0 No distortion defects

Seam Skew/Torque AATCC TS-004 5% or ½” maximum

Seam Stretchability AATCC TS-015 <120 gm/m2: 35% and/or 6 lbs ≥120 gm/m2: 50% and/or 7 lbs

Bursting Strength ASTM D3786 <120 gm/m2: 40 psi ≥120 gm/m2: 50 psi

Stretch & Recovery ASTM D2594 ≥ 5% spandex in stretch direction only Stretch: 15% min. Growth: 5% max.

Page 31: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 31 of 61 July 2014

300G Sweaters Page 2 of 2

TEST CITATION / METHOD CRITERIA

*Pilling Resistance-Wool & Wool blends

ICI Pilling box method BS NE ISO 12945-1

Wool blends Class 3.5 @ 4 hours (14,400 revolutions) Cashmere / Luxury fibers: Class 3.5 @2 hours (7,200 revolutions)

Component Attachment Strength Refer to protocol 800

Colorfastness

CF to Home Laundering AATCC 135 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Dry-cleaning Commercial Dryclean Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Non-Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.0

CF to Light AATCC 16, Option 3 Provide ratings after 10 & 20 AFU Pass/Fail based on 20 AFU rating only Class 4.0 @ 20 AFU

CF to Water AATCC 107

Color Block / Contrast Trims only Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Perspiration AATCC 15 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

*Phenolic Yellowing ISO 105-X18 Solid White orIvory Class 3.5

Note: 1. Any components not previously tested are required to test to appropriate standard 2. Please refer to special claims protocol as applicable.

Page 32: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 32 of 61 July 2014

400F Leather & Suede Hides Page 1 of 1

TEST CITATION / METHOD CRITERIA

Flammability

Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors

Physical Characteristics

*Fiber Analysis AATCC 20/20A Textile components / lining 0% Single Fiber ± 3% Blends

Leather thickness ASTM D1813 report in millimeters ± 5% from claim

Defects Visual Report all defects

Performance

Dimensional Stability-Professional Leather Clean

Professional Leather Clean

Per Care Instructions

-2% No Growth

General Appearance after care Visual

CPSD-SL-31055-MTHD No distortion, defects, excessive puckering Pilling: Class 4.0

Seam Slippage ASTM D1683 20 lb min @ ¼”

Tensile Strength ASTM D5034 40 lb min

Tear Strength ASTM D1424 <6.0 oz/yd2: 2.5 lb min 6.0-7.9 oz/yd2: 3.0 lb min ≥8.0 oz/yd2: 4.0 lb min

Colorfastness

CF to Professional Leather Clean Leather Clean-1 cycle Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.0

CF to Light AATCC 16, Option 3 Provide ratings after 10 & 20 AFU Pass/Fail based on 20 AFU rating only Class 4.0 @ 20 AFU

CF to Water AATCC 107

Color block / Contrast trims only Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

*Phenolic Yellowing ISO 105-X18 Solid White or Ivory Class 3.5

Note: Please refer to special claims protocol as applicable.

Page 33: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 33 of 61 July 2014

400G Leather & Suede Garments Page 1 of 1

TEST CITATION / METHOD CRITERIA

Labeling

Guide for Select Leather & Imitation Leather Products Textile Fiber Products Identification Act (If Textile lining) Wool Products Labeling Act (if wool lining) Care Labeling Rule

Visual

Leather Identification Fiber Content Label RN# or WPL # Country of Origin Care Label Size

Analytical

*Lead in surface coating (If Requested)

CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

Shall not exceed 90 ppm (0.009% by weight)

Physical Characteristics

Defects Visual Report all defects

Performance

Dimensional Stability-Professional Leather Clean

Professional Leather Clean

Per Care Instructions

-2% No Growth Differential Shrinkage (Shell/Lining): 2%

General Appearance after care Visual

CPSD-SL-31055-MTHD

No distortion, defects, damaged components, excessive puckering Pilling: Class 4.0 Color Change: Class 4.0 Self-Staining: Class 4.5

Seam Strength ASTM D1683 25 lb min

Seam Slippage (Woven)** ASTM D1683 20 lb min @ ¼”

Component Attachment Strength Refer to protocol 800

Pocket Attachment Strength ASTM D1683 mod 15 lb min

Note: 1. Any components not previously tested are required to test to appropriate standard 2. Please refer to special claims protocol as applicable.

**Seam Slippage test the following seams: Tops: Side, Shoulder, Yoke, Armhole, Sleeve, Collar & Pocket Bottoms: Side, Inseam, Back Rise, Crotch, Zipper stress area, all pockets

Page 34: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 34 of 61 July 2014

500F Lining Fabric (Applies for all Textile Items) Page 1 of 2

TEST CITATION / METHOD CRITERIA

Analytical

pH value AATCC 81 6-8

Flammability

Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors

Physical Characteristics

*Fiber Analysis AATCC 20/20A 0% Single Fiber ± 3% Blends

Fabric Weight Woven: ASTM D3776

Knit: ASTM D3887 Woven: oz/yd

2; Knit: gm/m

2

± 5% from claim

Fabric Count Woven: ASTM D3775

Knit: ASTM D3887 ± 5% from claim

Special Fabric Type Visual As claimed

Yarn Size (If Claimed) ASTM D1059 ± 5% from claim

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 135 Per Care Instructions

Woven: 100 Cotton: -4% All others: -3% Knit: -5% Growth: +1% Differential Shrinkage (shell/lining): 2%

Dimensional Stability-Dry-cleaning (1 cycle)

AATCC 158 Per Care Instructions

Shrinkage: -2% No growth

General Appearance after care (3HL or 1 DC)

Visual CPSD-SL-31055-MTHD

No distortion, defects, excessive puckering Pilling: Class 4.0

Appearance after Ironing Hand Iron

Per Care Instructions Color Change: Class 4.0 No distortion defects

Seam Slippage (Woven) ASTM D1683 20 lb min @ ¼”

Seam Strength (Woven) ASTM D1683 20 lb min

Seam Stretchability AATCC TS-015 <120 gm/m2: 35% and/or 6 lbs ≥120 gm/m2: 50% and/or 7 lbs

Tensile Strength (Woven) ASTM D5034

(Warp x Weft)

<3.5 oz/yd2: 20 lbs min 3.5-6.0 oz/yd2: 30 lb min 6.0-7.9 oz/yd2: 40 x 30 lb min ≥8.0 oz/yd2: 60 x 50 lb min

Tear Strength (Woven) ASTM D1424

<3.5 oz/yd2: 1.5 lbs min 3.5-6.0 oz/yd2: 2.5 lb min 6.0-7.9 oz/yd2: 3.0 lb min ≥8.0 oz/yd2: 4.0 lb min

Page 35: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 35 of 61 July 2014

500F Lining Fabric (Applies for all Textile Items) Page 2 of 2

TEST CITATION / METHOD CRITERIA

Bursting Strength (knit) ASTM D3786 <120 gm/m2: 40 psi ≥120 gm/m

2: 55 psi

Component Attachment Strength Refer to protocol 800

Colorfastness

CF to Home Laundering AATCC 135/143 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Dry-cleaning AATCC 132 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Non-Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.0

CF to Light AATCC 16, Option 3 Provide ratings after 10 & 20 AFU Pass/Fail based on 20 AFU rating only Class 4.0 @ 20 AFU

CF to Water AATCC 107

Color block / Contrast trims only Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Perspiration AATCC 15 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Sea Water AATCC 106

Swimwear Only Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Pool Water AATCC 162 Swimwear Only Color Change: Class 4.0

*Phenolic Yellowing ISO 105-X18 Solid White or Ivory Class 3.5

Note: Please refer to special claims protocol as applicable.

Page 36: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 36 of 61 July 2014

600G Textile Hats & Caps Page 1 of 2

TEST CITATION / METHOD CRITERIA

Labeling

Wool Products Labeling Act (if wool lining)

Visual

Fiber Content Label (If Wool) RN# or WPL # Country of Origin Care Label

Analytical

*Lead in surface coating (If Requested)

CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

Shall not exceed 90 ppm (0.009% by weight)

Flammability

Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors

Physical Characteristics

*Fiber Analysis AATCC 20/20A 0% Single Fiber ± 3% Blends

Fabric Weight ASTM D3776 ± 5% from claim

Fabric Count ASTM D3775 ± 5% from claim

Yarn Size (If Claimed) ASTM D1059 ± 5% from claim

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 150 Per Care Instructions

Woven: 100 Cotton: -4% All others: -3% Knit: -5% Growth: +1% Differential Shrinkage (shell/lining): 2%

General Appearance after care (3HL)

Visual CPSD-SL-31055-MTHD

No distortion, defects, excessive puckering Pilling: Class 4.0

Seam Strength ASTM D1683 10 lb min

Seam Stretchability AATCC TS-015 <120 gm/m2: 35% and/or 6 lbs ≥120 gm/m2: 50% and/or 7 lbs

Bursting Strength (knit) ASTM D3786 <120 gm/m2: 40 psi ≥120 gm/m2: 55 psi

Component Attachment Strength Refer to protocol 800

Page 37: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 37 of 61 July 2014

600G Textile Hats & Caps Page 2 of 2

TEST CITATION / METHOD CRITERIA

Colorfastness

CF to Home Laundering AATCC 143 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.0

CF to Light AATCC 16, Option 3 Provide ratings after 20 & 40 AFU Pass/Fail based on 40 AFU rating only Class 4.0 @ 40 AFU

CF to Water AATCC 107

Color block / Contrast trims only Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Perspiration AATCC 15 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

*Phenolic Yellowing ISO 105-X18 Solid White or Ivory Class 3.5

Note: Please refer to special claims protocol as applicable.

Page 38: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 38 of 61 July 2014

601G Socks & Hosiery Page 1 of 2

TEST CITATION / METHOD CRITERIA

Labeling

Textile Fiber Products Identification Act Care Labeling Rule Wool Products Labeling Act

Visual

Fiber Content Label Care Label Country of Origin RN# or WPL # Size

Analytical

*Lead in surface coating (If Requested)

CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

Shall not exceed 90 ppm (0.009% by weight)

Flammability

Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors

Physical Characteristics

*Fiber Analysis (If requested / Claimed)

AATCC 20/20A 0% Single Fiber ± 3% Blends

Weight per Dozen Standard Measure ± 5% from claim

Fabric Count-Knit ASTM D3887 ± 5% from claim

Yarn Size (If Claimed) ASTM D1059 ± 5% from claim

Yarn Construction ASTM D1244 As Claimed

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 150 Per Care Instructions

Subjective evaluation on all sizes after wash No more than 7% shrinkage & the ability to fit NAHM form

General Appearance after care (3HL)

Visual CPSD-SL-31055-MTHD

No distortion, defects, excessive puckering Pilling: Class 4.0

Abrasion Resistance of Socks (Heel Area)

ASTM D4966 (Mod) Athletic: 400 cycles minimum Casual / Dress: 200 cycles minimum

Fit Properties-After Laundering CPSD-SL-31006-MTHD

Sock Stretch: Biaxial stretch: 0.5 lb min – 9 lb max Cuff Support: 0.25 lb/in min – 4.25 ln/in max Cuff: Correspond to maximum heel girth (inches)

*Antifungal (If Claimed) AATCC 30 (Test III) Qualitative Only

Page 39: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 39 of 61 July 2014

601G Socks & Hosiery Page 2of 2

TEST CITATION / METHOD CRITERIA

Colorfastness

CF to Home Laundering AATCC 143 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Non-Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.0

CF to Light AATCC 16, Option 3 Provide ratings after 5 & 10 AFU Pass/Fail based on 10 AFU rating only Class 4.0 @ 10 AFU

CF to Water AATCC 107

Color block / Contrast trims only Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Perspiration AATCC 15 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

*Phenolic Yellowing ISO 105-X18 Solid White or Ivory Class 3.5

Note: Please refer to special claims protocol as applicable.

Page 40: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 40 of 61 July 2014

700 F Outerwear Fabric (Shell Only) Page 1 of 2

TEST CITATION / METHOD CRITERIA

Analytical

pH value AATCC 81 6-8

Flammability

Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors

Physical Characteristics

*Fiber Analysis AATCC 20/20A 0% Single Fiber ± 3% Blends

Fabric Weight Woven: ASTM D3776

Knit: ASTM D3887 Woven: oz/yd

2 / Knit: gm/m

2

± 5% from claim

Fabric Count Woven: ASTM D3775

Knit: ASTM D3887 ± 5% from claim

Yarn Size (If Claimed) ASTM D1059 ± 5% from claim

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 135 Per Care Instructions

100% Cotton: -4% All others: -3% Knit: -5% Growth: +1% Differential shrinkage (Shell/lining): 2%

Dimensional Stability-Dry-cleaning (1 cycle)

AATCC 158 Per Care Instructions

Note: Mandatory for outerwear Shrinkage: -2% No growth

General Appearance after care (3HL or 1 DC)

Visual CPSD-SL-31055-MTHD

No distortion, defects, excessive puckering Pilling: Class 4.0

Appearance after Ironing Hand Iron

Per Care Instructions Color Change: Class 4.0 No distortion defects

Skew/Torque AATCC 179

Method 1, Option 1 5% or ½” maximum

Tensile Strength (Woven) ASTM D5034

<3.5 oz/yd2: 25 lb min 3.5-5.9 oz/yd2: 30 lb min 6.0-7.9 oz/yd2: 40x 30 lb min ≥ 8.0 oz/yd2: 60x 50 lb min

Tear Strength (Woven) ASTM D1424

<3.5 oz/yd2: 1.5 lb min 3.5-5.9 oz/yd2: 2.5 lb min 6.0-7.9 oz/yd2: 3.0 lb min ≥ 8.0 oz/yd2: 4.0 lb min

Seam Slippage (Woven) ASTM D1683 20 lbs min @ ¼”

Page 41: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 41 of 61 July 2014

700 F Outerwear Fabric (Shell Only) Page 2 of 2

TEST CITATION / METHOD CRITERIA

Bursting Strength (Knit) ASTM D3786 <120 gm/m

2: 40 psi

≥120 gm/m2: 55 psi

Stretch & Recovery ASTM D3107

≥ 5% spandex in stretch direction only Stretch: 15% min. Growth: 5% max. Woven: Recovery (30 sec/30 min): Min 90%

Colorfastness

CF to Home Laundering AATCC 135 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Commercial Dry-cleaning AATCC 132 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Non-Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.0

CF to Light AATCC 16, Option 3

Provide ratings after 10/20 & 20/40 AFU Pass/Fail based on 20/40 AFU rating only Shell: Class 4.0 @ 40 AFU Lining: Class 4.0 @ 20 AFU

CF to Water AATCC 107

Color block / Contrast trims only Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

*Phenolic Yellowing ISO 105-X18 Solid White or Ivory Class 3.5

Note: Please refer to special claims protocol as applicable.

Page 42: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 42 of 61 July 2014

700G Outerwear Garment (With or Without Lining) Page 1 of 1

TEST CITATION / METHOD CRITERIA

Labeling

Textile Fiber Products Identification Act Care Labeling Rule Wool Products Labeling Act

Visual

Fiber Content Label Care Label Country of Origin RN# or WPL # Size

Analytical

*Lead in surface coating (If Requested)

CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

Shall not exceed 90 ppm (0.009% by weight)

Physical Characteristics

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 150 Per Care Instructions

Woven: 100% Cotton: -4% All others: -3% Knit: -5% Growth: +1% Differential Shrinkage (Shell/lining): 2%

Dimensional Stability-Dry-cleaning (1 cycle)

AATCC 158 Per Care Instructions

Note: Mandatory for outerwear Shrinkage: -2% No growth

General Appearance after care (3HL or 1 DC)

Visual CPSD-SL-31055-MTHD

No distortion, defects, damaged components, excessive puckering Pilling: Class 4.0 Color Change: Class 4.0 Self-Staining: Class 4.5

Seam Skew/Torque AATCC TS-004 5% or ½” maximum

Seam Strength ASTM D1683 25 lbs min.

Seam Slippage** ASTM D1683 20 lbs min @ ¼”

Seam Stretchability AATCC / ASTM TS-015 <120 gm/m2: 35% and/or 6 lb ≥120 gm/m2: 50% and/or 7 lb

Component Attachment Strength Refer to protocol 800

Pocket Attachment Strength ASTM D1683 mod <120 gm/m2: 35% and/or 6 lb ≥120 gm/m2: 50% and/or 7 lb

Note: Please refer to special claims protocol as applicable.

**Seam Slippage test the following seams: Tops: Side, Shoulder, Yoke, Armhole, Sleeve, Collar & Pocket Bottoms: Side, Inseam, Back Rise, Crotch, Zipper stress area, all pockets

Page 43: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 43 of 61 July 2014

701F Sports Coats / Jackets, Suits Fabric (Shell Only) Page 1 of 2

TEST CITATION / METHOD CRITERIA

Analytical

pH value AATCC 81 6-8

Flammability

Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors

Physical Characteristics

*Fiber Analysis AATCC 20/20A 0% Single Fiber ± 3% Blends

Fabric Weight Woven: ASTM D3776

Knit: ASTM D3887 Woven: oz/yd2 / Knit: gm/m2 ± 5% from claim

Fabric Count Woven: ASTM D3775

Knit: ASTM D3887 ± 5% from claim

Special Fabric Type Visual As claimed

Yarn Size (If Claimed) ASTM D1059 ± 5% from claim

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 135 Per Care Instructions

100% Cotton: -4% All others: -3% Knit: -5% Suede Fleece Thermal: -5% x -8% Growth: +1% Differential shrinkage (Shell/lining): 2%

Dimensional Stability-Dry-cleaning (1 cycle)

AATCC 158 Per Care Instructions

Mandatory Shrinkage: -2% No growth

General Appearance after care (3HL or 1 DC)

Visual CPSD-SL-31055-MTHD

No distortion, defects, excessive puckering Pilling: Class 4.0

Appearance after Ironing Hand Iron

Per Care Instructions Color Change: Class 4.0 No distortion defects

Skew/Torque AATCC 179

Method 1, Option 1 5% or ½” maximum

Tensile Strength (Woven) ASTM D5034

<3.5 oz/yd2: 25 lb min 3.5-5.9 oz/yd2: 30 lb min 6.0-7.9 oz/yd2: 40x 30 lb min ≥ 8.0 oz/yd2: 60x 50 lb min

Tear Strength (Woven) ASTM D1424

<3.5 oz/yd2: 1.5 lb min 3.5-5.9 oz/yd2: 2.5 lb min 6.0-7.9 oz/yd2: 3.0 lb min ≥ 8.0 oz/yd2: 4.0 lb min

Seam Slippage (Woven) ASTM D1683 20 lbs min @ ¼”

Page 44: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 44 of 61 July 2014

701F Sports Coats / Jackets, Suits Fabric (Shell Only) Page 2 of 2

TEST CITATION / METHOD CRITERIA

Bursting Strength (Knit) ASTM D3786 <120 gm/m

2: 40 psi

≥120 gm/m2: 55 psi

Stretch & Recovery ASTM D3107

≥ 5% spandex in stretch direction only Stretch: 15% min. Growth: 5% max. Woven: Recovery (30 sec/30 min): Min 90%

Colorfastness

CF to Home Laundering AATCC 135 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Commercial Dry-cleaning AATCC 132 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Non-Chlorine Bleach AATCC TS-001 With Suppressor for pastels only Class 4.0

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.0

CF to Light AATCC 16, Option 3 Provide ratings after 10 & 20 AFU Pass/Fail based on 20 AFU rating only Class 4.0 @ 20 AFU

CF to Water AATCC 107

Color block / Contrast trims only Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

*Phenolic Yellowing ISO 105-X18 Solid White or Ivory Class 3.5

Note: Please refer to special claims protocol as applicable.

Page 45: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 45 of 61 July 2014

701G Sports Coats / Jackets, Suits (With or Without Lining)

Page 1 of 1

TEST CITATION / METHOD CRITERIA

Labeling

Textile Fiber Products Identification Act Care Labeling Rule Wool Products Labeling Act

Visual

Fiber Content Label Care Label Country of Origin RN# or WPL # Size

Analytical

*Lead in surface coating (If Requested)

CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

Shall not exceed 90 ppm (0.009% by weight)

Physical Characteristics

Defects Visual Report all defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 150 Per Care Instructions

100% Cotton: -4% All others: -3% Knit: -5% Suede Fleece Thermal: -5% x -8% Growth: +1% Differential shrinkage (Shell/lining): 2%

Dimensional Stability-Dry-cleaning (1 cycle)

AATCC 158 Per Care Instructions

Mandatory Shrinkage: -2% No growth

General Appearance after care (3HL or 1 DC)

Visual CPSD-SL-31055-MTHD

No distortion, defects, damaged components, excessive puckering Pilling: Class 4.0 Color Change: Class 4.0 Self-Staining: Class 4.5

Seam Skew/Torque AATCC TS-004 5% or ½” maximum

Seam Strength (Woven) ASTM D1683 25 lbs min.

Seam Slippage** (Woven) ASTM D1683 20 lbs min @ ¼”

Seam Stretchability (Knit) AATCC / ASTM TS-015 <120 gm/m2: 35% and/or 6 lb ≥120 gm/m2: 50% and/or 7 lb

Component Attachment Strength Refer to protocol 800

Pocket Attachment Strength ASTM D1683 mod <120 gm/m2: 35% and/or 6 lb ≥120 gm/m2: 50% and/or 7 lb

Note: Please refer to special claims protocol as applicable.

**Seam Slippage test the following seams: Tops: Side, Shoulder, Yoke, Armhole, Sleeve, Collar & Pocket Bottoms: Side, Inseam, Back Rise, Crotch, Zipper stress area, all pockets

Page 46: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 46 of 61 July 2014

EU Market Requirements

By Request Only or if indicated as Country of Destination Page 1 of 1

TEST CITATION / METHOD CRITERIA

EU Market if requested

Analytical

Azo Colourants EN 14362-1:2012 / ISO

17234-1:2010 <30 mg/kg

Nickel Spot Test PD CR 12471 Negative

Nickel Leaching EN1811:2011 /

EN12472:2005+A1:2009 If Requested <0.2 µg /cm

2 /week

Formaldehyde Spot Test AATCC 94 Negative

Formaldehyde Quantitative EN ISO 14184-1:2011 If Requested or Nylon fiber included <75 mg/kg

Sleepwear Flammability Nightwear (Safety

Regulations) Comply

Fiber Label Verification Determined by general

garment testing procedures

Comply

Care Symbol / Wording Verification

Determined by general garment testing

procedures Comply

Page 47: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 47 of 61 July 2014

800 Components Page 1 of 2

TEST CITATION / METHOD CRITERIA

Button

Effects of Washing / Dry-cleaning AATCC 150

3 washes or 1 commercial dryclean No Chipping, cracking, paint loss No color transfer No corrosion

*Lead in surface coatings CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

If Requested Shall not exceed 90 ppm (0.009% by weight)

*Lead in substrate CPSD-AN-00185-MTHD / CPSD-AN-00196-MTHD

If Requested Shall not exceed 100 ppm (0.01% by weight)

Attachment strength ASTM D7142 15 lbs @ 10 seconds

Manufacturing Qualities Visual No sharp points or edges

Shank Button

Effects of Washing / Dry-cleaning AATCC 150

3 washes or 1 commercial dryclean No Chipping, cracking, paint loss No color transfer No corrosion

*Lead in surface coatings CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

If Requested Shall not exceed 90 ppm (0.009% by weight)

*Lead in substrate CPSD-AN-00185-MTHD / CPSD-AN-00196-MTHD

If Requested Shall not exceed 100 ppm (0.01% by weight)

Attachment strength Pull Method

Straight position: Min 80 lbs Slant position @ 60°: Min 80 lbs Report actual data until break, specify if shank broke or fabric rupture

Manufacturing Qualities Visual No sharp points or edges

Snap

Effects of Washing / Dry-cleaning AATCC 150

3 washes or 1 commercial dryclean No Chipping, cracking, paint loss No color transfer No corrosion

*Lead in surface coatings CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

If Requested Shall not exceed 90 ppm (0.009% by weight)

*Lead in substrate CPSD-AN-00185-MTHD / CPSD-AN-00196-MTHD

If Requested Shall not exceed 100 ppm (0.01% by weight)

Attachment strength ASTM D7142 15 lbs @ 10 seconds

Manufacturing Qualities Visual No sharp points or edges

Page 48: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 48 of 61 July 2014

800 Components Page 2 of 2

TEST CITATION / METHOD CRITERIA

Zipper

Effects of Washing / Dry-cleaning AATCC 150

3 washes or 1 commercial dryclean No Chipping, cracking, paint loss No color transfer No corrosion

*Lead in surface coatings CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

If Requested Shall not exceed 90 ppm (0.009% by weight)

*Lead in substrate CPSD-AN-00185-MTHD / CPSD-AN-00196-MTHD

If Requested Shall not exceed 100 ppm (0.01% by weight)

Attachment strength ASTM D2061 Top Stop, Zip/Unzip, Bottom Stop, Slider Lock & Tab See Zipper Requirements

Manufacturing Qualities Visual No sharp points or edges

Other Hardware (Including Fabric with two layers)

Effects of Washing / Dry-cleaning AATCC 150

3 washes or 1 commercial dryclean No Chipping, cracking, paint loss No color transfer No corrosion

Attachment strength Pull Method Report data

Manufacturing Qualities Visual No sharp points or edges

*Lead in substrate CPSD-AN-00185-MTHD / CPSD-AN-00196-MTHD

If Requested Shall not exceed 100 ppm (0.01% by weight)

Page 49: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 49 of 61 July 2014

801 Elastic Page 1 of 1

TEST CITATION / METHOD CRITERIA

Physical Characteristics

Elastic Width (mm) Standard Measure As claimed

Elastic Weight ASTM D3776 Report actual data

Elastic Construction ASTM D37775 Report actual data

Yarn Size (If Claimed) ASTM D1059 Report actual data

Number of Elastic Yarns Visual Report actual data

Wrapped Yarns Visual Report actual data

Construction/workmanship Visual No Major defects

Performance

Dimensional Stability-Home Laundering (3 washes)

AATCC 150 Per Care Instructions

-4% +1% growth

Dimensional Stability-Dry-cleaning (1 cycle)

AATCC 158 Per Care Instructions

Shrinkage: -2% No growth

General Appearance after care (3HL or 1 DC)

Visual CPSD-SL-31055-MTHD

No distortion, defects, excessive puckering Pilling: Class 4.0

Elastic Memory (Narrow Elastic) ASTM D5278 Stretch at 20 lbf: Length 120-185% Recovery at 60 sec: Length min 85%

Stretch & Recovery ASTM D3107

Stretch: One Way stretch: 20% min Two way stretch: 15% min Growth: 4% maximum Recovery: <5% spandex: 85% recovery @ 60 min ≥5% spandex: 90% recovery @ 60 min

Colorfastness

CF to Home Laundering AATCC 135 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Commercial Dry-cleaning AATCC 132 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.0

CF to Perspiration AATCC 15 Color Change: Class 4.0 Staining: Class 4.0 Self-Staining: Class 4.5

pH Value AATCC 81 6-8

*Phenolic Yellowing ISO 105-X18 Solid White or Ivory Class 3.5

Page 50: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 50 of 61 July 2014

803 Belts Page 1 of 2

TEST CITATION / METHOD CRITERIA

Labeling

Uniform Packaging and Labeling Regulations (Applicable to the Packaging Materials)

NIST Uniform Laws and Regulations Handbook 130

Manufacturer, Packer, or Distributor’s Name & Address (City, State & Zip).

Product Identification

Net quantity of contents shall be expressed in terms of weight or mass, measure, numerical count, or combination so as to give accurate information to facilitate consumer comparison (U.S. and metric units).

Country of Origin Marking 19 CFR 134

Shall indicate country of origin legibly, permanently, and in comparable size and close proximity to any mention of country other than country in which the article was manufactured or produced. Must be visible at point of purchase.

Use labeling Visual Use/Care instructions that are clear and understandable shall be provided in language appropriate to destination

Claim verification - level 2 CPSD-GB-08612-MTHD Examine the retail packaging (or submitted artwork). Record each objective (factual) claim which can be substantiated by the testing within the protocols and rate accordingly. Record testing that extends beyond existing net quantity / dimensional testing on this protocol. Record all other objective (factual) and subjective (opinion) claims as “NT” and rate as “DATA”. Record information evaluated between the graphic imagery and the product.

Analytical

*Lead in surface coating (If Requested)

CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

Shall not exceed 90 ppm (0.009% by weight)

Physical Characteristics

Dimensions CPSD-HL-01056-MTHD (Standard Measurement)

Report overall dimensions; shall meet label claims -0% / +2%

Number of Holes CPSD-HL-01056-MTHD (Standard Measurement)

Report all. Shall meet specification

Material Weight ASTM D3776-96 oz/yd2 ±3.0% from claim

Sharp Point/ Edges 16 CFR 1500.48/ 1500.49

(Modified) Shall Have No Sharp Points/ Edges, Other Than Those Required For Function

Defects / Workmanship CPSD-HL-01057-MTHD

(Visual)

Shall have no discernible surface degradation, including crazing, shivering Shall have no components missing, malformed and / or fractured

Page 51: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 51 of 61 July 2014

803 Belts Page 2 of 2

TEST CITATION / METHOD CRITERIA

Performance

Functionality CPSD-GB-01058-MTHD Shall function as intended.

Effects Of Extreme Temperature CPSD-HL-01012-MTHD No failure @ 24 Hours at 0 °F and 140 °F

Effects of Humidity CPSD-HL-01007-MTHD No change after 48 hours @ 95% RH @ 95◦ F

Buckle Strength/Buckle Durability Actual Use No failure after 500 cycles of operation

Buckle/Strap Strength ASTM D5034-95 Original, After Humidity & After Cold (0°F) 100 lbs / In (min)

Belt hole rupture resistance ASTM D5034 mod 20 Lbs Minimum

Bonding Strength CPSD-SL-81003-MTHD 22 Lbs/4 in

Tensile Strength ASTM D5034 mod 40 Lbs Minimum

Tear Strength (Textile only) ASTM D1424 mod 3 Lbs x 3 Lbs Minimum

Belt Loop Attachment ASTM D5034 mod 15 Lbs Minimum

Stitch Reinforcement Strength CPSD-SL-81005-MTHD 35 Lbs Minimum (Functional)

Flexing CPSD-SL-81002-MTHD 50,000 cycles minimum

Cycling Test ASTM D5034 mod 50 cycles @ 175 lbf and 0 lbf

Buckle / Clasp Functionality Actual Use No fractures / breakage of buckle / clasp

Colorfastness

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.5

CF to Perspiration AATCC 15 (mod) Back side of belt at the front area: Class 3.0 minimum Buckle: No discoloration or degradation of surface finish/color

Page 52: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 52 of 61 July 2014

804 Suspenders Page 1 of 2

TEST CITATION / METHOD CRITERIA

Labeling

Uniform Packaging and Labeling Regulations (Applicable to the Packaging Materials)

NIST Uniform Laws and Regulations Handbook 130

Manufacturer, Packer, or Distributor’s Name & Address (City, State & Zip).

Product Identification

Net quantity of contents shall be expressed in terms of weight or mass, measure, numerical count, or combination so as to give accurate information to facilitate consumer comparison (U.S. and metric units).

Country of Origin Marking 19 CFR 134

Shall indicate country of origin legibly, permanently, and in comparable size and close proximity to any mention of country other than country in which the article was manufactured or produced. Must be visible at point of purchase.

Use labeling Visual Use/Care instructions that are clear and understandable shall be provided in language appropriate to destination

Claim verification - level 2 CPSD-GB-08612-MTHD Examine the retail packaging (or submitted artwork). Record each objective (factual) claim which can be substantiated by the testing within the protocols and rate accordingly. Record testing that extends beyond existing net quantity / dimensional testing on this protocol. Record all other objective (factual) and subjective (opinion) claims as “NT” and rate as “DATA”. Record information evaluated between the graphic imagery and the product.

Analytical

*Lead in surface coating (If Requested)

CPSC-CH-E1003-09.1 / AOAC 974.02 (mod.)

Shall not exceed 90 ppm (0.009% by weight)

Physical Characteristics

Total Length CPSD-HL-01056-MTHD (Standard Measurement)

Shall meet label claims (-0% / +2%)

Total Width CPSD-HL-01056-MTHD (Standard Measurement)

Shall meet label claims (-0% / +2%)

Thickness CPSD-HL-01056-MTHD

(Standard Measurement) Shall meet label claims (-0% / +2%)

Total Weight CPSD-HL-01056-MTHD

(Standard Measurement) Shall meet label claims (-0% / +2%)

Fit/Measurements CPSD-HL-01056-MTHD

(Standard Measurement) Tape measure end to end

Sharp Point/ Edges 16 CFR 1500.48/ 1500.49

(Modified) Shall Have No Sharp Points/ Edges, Other Than Those Required For Function

Page 53: DXL Group QUALITY ASSURANCE MANUAL€¦ · Flammability Of Clothing Textiles 16 CFR 1610 Class 1 (if not exempt) All Colors Physical Characteristics *Fiber Analysis AATCC 20/20A 0%

Page 53 of 61 July 2014

804 Suspenders Page 2 of 2

TEST CITATION / METHOD CRITERIA

Defects / Workmanship CPSD-HL-01057-MTHD

(Visual)

Shall have no discernible surface degradation, including crazing, shivering Shall have no components missing, malformed and / or fractured

Performance

Functionality CPSD-GB-01058-MTHD Shall function as intended.

Effects Of Extreme Temperature CPSD-HL-01012-MTHD No failure @ 24 Hours at 0 °F and 140 °F

Effects of Humidity CPSD-HL-01007-MTHD No change after 48 hours @ 95% RH @ 95◦ F

Spirality / torque (If washable) AATCC 179 5% maximum

Seam stretchability - knit ASTM D3786 mod Original, After Humidity & After Extreme Temperature <3.5 oz/yd2: Minimum 30% Elongation or 6.0lb load ≥3.5 oz/ yd

2:Minimum 50% Elongation or 7.0lb Load

Abrasion Resistance ASTM D3886 Original, After Humidity & After Extreme Temperature Min. 300 Cycles

Stretch and Recovery ASTM D4964 Original, After Humidity & After Extreme Temperature Calculate 95% (min) recovery when stretch to max or over 100% of original length

Strength at Elastic and other joining area

ASTM D 1683 (Mod) Original, After Humidity & After Extreme Temperature 100 Lbs. / In. (Min)

Clip attachment strength ASTM D5034 mod. Original, After Humidity & After Extreme Temperature 75 lbs/in. Minimum

Clip Durability Actual Use Original, After Humidity & After Extreme Temperature

Shall be no failure or loose in serviceability after 500 cycles Open/closed. (Clip and unclip)

Clip performance strength ASTM D5034 mod Original, After Humidity & After Extreme Temperature

Shall be able to clip and hold on the 2 layer of 8 oz/sqyd woven fabric when 50 lbs force is applied

Resistance To Corrosion ASTM B117 (Modified)

Metal Components Shall withstand 24 hours in 1% salt spray (fog) with no corrosion or visual change. Modification = 1% salt (fog) spray. Also report if entire item was placed in the chamber or if only certain pieces/sections. If pieces/sections were tested, list which piece/section, indicate pass or fail for each piece/section, and include before and after pictures of each piece/section

Colorfastness

CF to Crocking AATCC 8/116 Dry Class 4.0 Wet Class 3.5

CF to Perspiration AATCC 15 Back side of suspenders: Class 3.0 minimum Buckle: No discoloration or degradation of surface finish/color

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802 Special Claims Page 1 of 4

TEST CITATION / METHOD CRITERIA

*Antibacterial activity assessment of textile materials

AATCC 147

If Claimed Anti-Microbial or Anti-Bacterial No bacterial colonies in contact area Test Original & after 20 HL All colors must be tested

*Water Vapor transmission ASTM E96 (b)

Upright Cup Method Test Original & after 3 HL-Breathable Fabrics ≥ 500 g/m

2 / 24 hours

*Air Permeability ASTM D737 Test Original & after 3 HL-Windproof claim 1.0 mm/s max.

*Absorbency AATCC 79 Moisture management Test Original only Maximum 30 seconds

*Water wicking test AATCC 197

Moisture management-If claimed Test Original & after 5 HL All colors 3 inches minimum at 30 minutes

*Water repellency: Spray test AATCC 22

Test Original & after 5 HL Original: ISO 90 minimum After 5 washes: ISO 70 minimum Test all colors for 3 in 1 or 4 in 1 premium pants

*Oil repellency AATCC 118

Stain proof claims Test Original & after 5 HL Original: minimum 6 After 5 washes: minimum 4

*Water Resistance: rain test AATCC 35

If claimed water resistant Less than 1 gram Customs test on garments: no more than 1 gm of water penetration at 600 mm pressure for a 2 min duration

*Waterproof AATCC 127 option 2 or ASTM D751 option A

If claimed Waterproof 2000 mm w.c. (200 cm w.c. or 196 mbar or 2.86 psi) Test Original & after 5 HL

*Soil release: oily stain method AATCC 130

If claimed Original: Grade 3.5 After 5 washes: Grade 3.0 Test all colors for 3 in 1 or 4 in 1 premium pants

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802 Special Claims Page 2 of 4

TEST CITATION / METHOD CRITERIA

*Wrinkle resistance / durable press Evaluate Original & after 5 HL Test all colors for 3 in 1 or 4 in 1 premium pants

AATCC 143

Wrinkle Free or Non Iron Claims Post-cure process Smoothness: Grade 4 min Pocket Seam: Grade 4 min #Seams: Grade 4 min Pleats/Creases: Grade 4 min

Wrinkle Resistant Claims Pre-Cure Process Smoothness: Grade 3.5 min Pocket Seam: Grade 3.5 min Seams: Grade 3.5 min Post-cure process Smoothness: Grade 3.5 min Pocket Seam: Grade 3.5 min #Seams: Grade 3.5 min Pleats/Creases: Grade 3.5 min

Easy Care Claims Smoothness: Grade 3 min Pocket Seam: Grade 3 min #Seams: Grade 3 min Pleats/Creases: Grade 3 min

#Seams include collar, yoke, shoulder, cuffs, center placket, front closure, fly, side seams, inseam)

Formaldehyde Spot Test AATCC 94 Wrinkle Free / Durable Press Garment Only Negative

*Formaldehyde JIS L1041 If spot is positive only <75 ppm

*Size Sticker Evaluation

Lab method Heat: 120° ±2 degrees for

300 hours Durability & Residue: 120° ±2 degrees, 95% relative humidity for 6

hours

Effects of heat on sticker: no wrinkling, de-bonding or curling Rate stickers durability & residue on fabrics No heavy amount of fiber fills on stickers No amount of adhesive residue remaining on stickers Color change on fabric: Class 4.0

*Anti-Fade AATCC 150

If claimed All Colors Evaluate after 5 / 10 / 15 / 20 washes Color Change: Class 4.0 minimum

*Anti-pill AATCC 150 If claimed Evaluate after 5 / 10 / 15 / 20 washes Pilling: Class 4.0 minimum

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802 Special Claims Page 3 of 4

TEST CITATION / METHOD CRITERIA

*Non Roll Collar AATCC 150 If claimed Evaluate after 5 / 10 / 15 / 20 washes Collar retains without rolling defect

*Unbreakable Buttons AATCC 143

If claimed AATCC 143: Evaluate 30 buttons after 5 / 10 / 15 / 20 washes No chips, cracks or breakage ASTM D5171: Evaluate 30 buttons under 5.5 in-oz impact energy No chips, cracks or breakage

*Durability of Flocking AATCC 150

Per Care instructions

If claimed Rate after 3 washes No obvious defects/observations affecting the end performance / appearance, color change, staining, satisfactory performance of the components and trims

*Tagless Labels AATCC 150

Screen Print, Pad Print & Heat-Set transfer Wash or dryclean according to proposed care method. Evaluate and record comments after 5,10,15,20 wash/dry cycle or 5 dryclean cycles Color Change: Class 4.0 Self-Staining: Class 4.5 Appearance: No fraying, unraveling, cracking, peeling, text must be legible

*Ultra violet protection factor (UPF)

AATCC 183-2004 / ASTM D6544-00 (2007) / ASTM

D6603-10

If claimed Perform on original and after simulated use & care (as prepared per ASTM D6544) Report UPF rating only The UPF rating shall be given as per ASTM D6603 as below: 15-24: Good UV protection 25-39: Very good UV protection 40-50+: Excellent UV protection

*Thermal transmittance of textile materials

ASTM D1518 If claimed Report result or verify claim (1 rep) 0.6 CLO

*Feather & down: Content Analysis

ASTM D4524-86 (2005 / IDFB 3

Original As specified (for labeling for the USA (ADA) Textile Labeling Guidelines for Feather & Down) 2-3% tolerance

*Feather and down: Fill Power IDFB 10-B Original Steam conditioning If no claim is made report value only If claimed(min): + or – 5%

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802 Special Claims Page 4 of 4

TEST CITATION / METHOD CRITERIA

*Feather and down: Turbidity IDFB 11-A Original 300 mm minimum US measurement Hypoallergenic/Super Clean Claim: 500 mm minimum

*Feather and down: oxygen number

IDFB 21/IDFB 7 JIS 6.6

EN 1162

Original Less than 10 Hypoallergenic/Super Clean Claim: Less than 5

*Feather and down: odor IDFL Original No putrid odor

*Feather and down: fat and oil IDFB 4 Original 0.7% min – 2.0% max

*Feather and down: downproofness

FTM 191-A Method 5530 (mod)

Original Grade 4 min

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Zipper Requirements

Page 1 of 4

Fastener Class (Chain Width: inch)

1-2 (0.125-0.180)

3-4 (0.125-0.180)

Zipper Item Chain Width: inch)

0.169 0.169 0.163 0.193 0.177 0.177 0.185 0.163

Brass Aluminum CEF CEF Brass Aluminum Plastic CEF

kgf N lbs kgf N lbs kgf N lbs kgf N lbs kgf N lbs kgf N lbs kgf N lbs kgf N lbs Chain Crosswise Strength

35.0 343.0 77.2 25.0 245.0 55.1 35.0 343.0 77.2 40.0 392.0 88.2 55.0 539.0 121.3 35.0 343.0 77.2 27.0 264.6 59.5 40.0 392.0 88.2

Separating Unit Crosswise Strength

9.0 88.2 19.8 9.0 88.2 19.8 - - - - - - 9.0 88.2 19.8 9.0 88.2 19.8 9.0 88.2 19.8 6.0 58.8 13.2

Element Pull Off Strength

3.5 34.3 7.7 2.4 23.5 5.3 - - - - - - 6.0 58.8 13.2 3.5 34.3 7.7 2.5 24.5 5.5 - - -

Element Slippage Strength

2.7 26.5 6.0 2.4 23.5 5.3 - - - - - - 4.5 44.1 9.9 2.7 26.5 6.0 3.5 34.3 7.7 - - -

Slider Lock Holding Strength

4.0 39.2 8.58 3.3 37.2 8.4 2.0 19.6 4.4 2.5 24.5 5.5 9.0 88.2 19.8 4.0 39.2 8.8 3.0 29.4 6.6 2.0 19.6 4.4

Tab Pull Off (90°) 15.0 147.0 33.1 15.0 147.0 33.1 8.0 78.4 17.6 8.0 78.4 17.6 18.0 176.4 39.7 15.0 147.0 33.1 12.0 117.6 26.5 8.0 78.4 17.6 Tab Twist Off 3.0 29.4 2.6 3.0 29.4 2.6 1.5 14.7 1.3 1.5 14.7 1.3 4.6 45.1 4.0 3.0 29.4 2.6 3.0 29.4 2.6 2.0 19.6 1.7 Operability (open/close)

0.30 2.94 0.66 0.30 2.94 0.66 0.50 4.90 1.10 0.50 4.90 1.10 0.35 3.43 0.77 0.35 3.43 0.77 0.50 4.90 1.10 0.40 3.92 0.88

Top Stop Holding Strength

7.0 68.6 15.4 7.0 68.6 15.4 7.0 68.6 15.4 9.0 88.2 19.8 9.0 88.2 19.8 8.0 78.4 17.6 8.0 78.4 17.6 8.0 78.4 17.6

Bottom Stop Holding, Stringer Separation Plastic Bottom

5.0 49.0 11.0 4.5 44.1 9.9 3.0 29.4 6.6 3.5 34.3 7.7 8.0 78.4 17.6 6.0 58.8 13.2 5.0 49.0 11.0 7.0

5.0

68.6

49.0

15.4

11.0 Slider Type DA DA DA DA GS DA DA DA

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Zipper Requirements

Page 2 of 4

Fastener Class (Chain Width: inch)

5-7 (A) (0.180-0.310)

Zipper Item Chain Width: inch)

0.197 0.226 0.226 0.226 0.224 0.203 0.203 0.256

Brass Brass Brass Aluminum Plastic Plastic CEF CEF

kgf N lbs kgf N lbs kgf N lbs kgf N lbs kgf N lbs kgf N lbs kgf N lbs kgf N lbs Chain Crosswise Strength

60.0 588.0 132.3 65.0 637.0 143.3 50.0 490.0 110.3 50.0 490.0 110.3 40.0 392.0 88.2 32.0 313.6 70.6 55.0 539.0 121.3 65.0 637.0 143.3

Separating Unit Crosswise Strength

10.0 98.0 22.1 12.0 117.6 26.5 12.0 117.6 26.5 12.0 117.6 26.5 12.0 117.6 26.5 11.0 107.8 24.3 6.0 78.4 17.6 12.0 117.6 26.5

Element Pull Off Strength

7.5 73.5 16.5 9.0 88.2 19.8 6.0 58.8 13.2 6.0 58.8 13.2 5.0 49.0 11.0 3.5 34.3 7.7 - - - - - -

Element Slippage Strength

4.5 44.1 9.9 5.0 49.0 11.0 4.5 44.1 9.9 4.0 39.2 8.8 5.0 49.0 11.0 4.0 39.2 8.8 - - - - - -

Slider Lock Holding Strength

10.0 98.0 22.1 11.0 107.8 24.3 6.0 58.8 13.2 6.0 58.8 13.2 3.5 34.3 7.7 4.0 39.2 8.8 3.0 29.4 6.6 5.0 49.0 11.0

Tab Pull Off (90°)

20.0 196.0 44.1 25.0 245.0 55.1 18.0 176.4 39.7 18.0 176.4 39.7 18.0 176.4 39.7 15.0 147.0 33.1 18.0 176.4 39.7 25.0 245.0 55.1

Tab Twist Off 4.6 45.1 4.0 5.0 49.0 4.3 5.0 49.0 4.3 5.0 49.0 4.3 5.0 49.0 4.3 4.0 39.2 3.5 4.5 44.1 3.9 5.0 49.0 4.3 Operability (open/close)

0.45 4.41 0.99 0.50 4.90 1.10 0.50 4.90 1.10 0.40 3.92 0.88 0.70 6.86 1.54 0.70 6.86 1.54 0.50 4.90 1.10 0.70 6.86 1.54

Top Stop Holding Strength

10.0 98.0 22.1 11.0 107.8 24.3 10.0 98.8 22.1 10.0 98.0 22.1 10.0 98.0 22.1 9.0 88.2 19.8 9.0 88.2 19.8 12.0 117.6 26.6

Bottom Stop Holding, Stringer Separation Plastic Bottom

9.0 88.2 19.8 11.0 107.8 24.3 8.0 78.4 17.6 9.0 88.2 19.8 9.0 88.2 19.8 6.0 58.8 13.2 10.0

8.0

98.0

78.4

22.1

17.6

12.0

10.0

117.6

98.0

26.6

22.1 Slider Type GS GS DA DA DA DA DA DA

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Zipper Requirements

Page 3 of 4

Fastener Class (Chain Width: inch)

5-7 (B) (0.180-0.310)

Zipper Item Chain Width: inch)

0.252 0.252 0.283

Brass Aluminum CEF

kgf N lbs kgf N lbs kgf N lbs Chain Crosswise Strength 65.0 637.0 143.3 40.0 392.0 88.2 80.0 784.0 176.4 Separating Unit Crosswise Strength

15.0 147.0 33.1 15.0 147.0 33.1 15.0 147.0 33.1

Element Pull Off Strength 8.0 78.4 17.6 5.0 49.0 11.0 - - - Element Slippage Strength 5.5 53.9 12.1 4.5 44.1 9.9 - - - Slider Lock Holding Strength 6.0 58.8 13.2 6.0 58.8 13.2 6.0 58.8 13.2 Tab Pull Off (90°) 20.0 196.0 44.1 20.0 196.0 44.1 25.0 245.0 55.1 Tab Twist Off 6.0 58.8 5.2 6.0 58.8 5.2 7.0 68.6 6.1 Operability (open/close) 0.60 5.88 1.32 0.60 5.88 1.32 0.70 6.86 1.54 Top Stop Holding Strength 13.0 127.4 28.7 13.0 127.4 28.7 13.0 127.4 28.7 Bottom Stop Holding, Stringer Separation Plastic Bottom

10.0 98.0 22.1 10.0 98.0 22.1 14.0 137.2 30.9

Slider Type DA DA DA

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Zipper Requirements

Page 4 of 4

Fastener Class (Chain Width: inch)

5.7 (B) (0.180 – 0.310)

8.9 (0.310-0.390)

10 (0.320-0.500)

Zipper Item Chain Width: inch)

0.291 0.291 0.291 0.335 0.335 0.346 0.425

Brass Aluminum Plastic Brass Aluminum Plastic CEF

kgf N lbs kgf N lbs kgf N lbs kgf N lbs kgf N lbs kgf N lbs kgf N lbs Chain Crosswise Strength

65.0 637.0 143.3 40.0 392.0 88.2 50.0 490.0 110.3 80.0 784.0 176.4 50.0 490.0 110.3 60.0 588.0 132.3 100.0 980.0 220.5

Separating Unit Crosswise Strength

15.0 147.0 33.1 15.0 147.0 33.1 17.0 166.6 37.5 22.0 215.6 48.5 22.0 215.6 48.5 22.0 215.6 48.5 22.0 215.6 48.5

Element Pull Off Strength

8.5 83.3 18.7 5.5 53.9 12.1 8.0 78.4 17.6 11.0 107.8 24.3 7.5 73.5 16.5 9.0 88.2 19.8 - - -

Element Slippage Strength

6.0 58.8 13.2 5.5 53.9 12.1 7.0 68.6 15.4 8.5 83.3 18.7 7.5 73.5 16.5 10.0 98.0 22.1 - - -

Slider Lock Holding Strength

7.0 68.6 15.4 7.0 68.6 15.4 6.0 58.8 13.2 7.0 68.6 15.4 7.0 68.6 15.4 7.0 68.6 15.4 7.0 68.6 15.4

Tab Pull Off (90°) 25.0 245.0 55.1 25.0 245.0 55.1 20.0 196.0 44.1 30.0 294.0 66.2 30.0 294.0 66.2 30.0 294.0 66.2 30.0 294.0 66.2 Tab Twist Off 7.0 68.6 6.1 7.0 68.6 6.1 7.0 68.6 6.1 8.0 78.4 6.9 8.0 78.4 6.9 8.0 78.4 6.9 8.0 78.4 6.9 Operability (open/close)

0.70 6.86 1.54 0.70 6.86 1.54 0.70 6.86 1.54 0.80 7.84 1.76 0.80 7.84 1.76 0.90 8.82 1.98 0.90 8.82 1.98

Top Stop Holding Strength

15.0 147.0 33.1 15.0 147.0 33.1 15.0 147.0 33.1 18.0 176.4 39.7 18.0 176.4 39.7 18.0 176.4 39.7 18.0 176.4 39.7

Bottom Stop Holding, Stringer Separation Plastic Bottom

12.0 117.6 26.5 12.0 117.6 26.5 14.0 137.2 30.9 15.0 147.0 33.1 15.0 147.0 33.1 17.0 166.6 37.5 18.0 176.4 39.7

Slider Type DA DA DA DA DA DA DA

Methods: Chain Crosswise Strength ASTM D2061; 14.1

Separating Unit Crosswise Strength ASTM D2061; 30.3

Element Pull Off Strength ASTM D2061; 14.2

Element Slippage Strength ASTM D2061; 14.3

Slider Lock Holding Strength ASTM D2061; 87.1

Tab Pull Off (90°) ASTM D2061; 68.1

Tab Twist Off ASTM D2061; 52.1

Operability (open/close) ASTM D2062; 16

Top Stop Holding Strength ASTM D2061; 22.2

Bottom Stop Holding, Stringer Separation ASTM D2061; 22.5

Note: 1 kgf=9.8N 1 kgf=2.206 lbs 1 cm=0.3937 inch