dyadic – c1 technology may 24, 2018 · 5/24/2018 · § c1 has received gras (generally...
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GlobalBioprocessingandBioanaly2csCongress2018Prague,May24-25,2018
Reinven&ngbiologicalvaccineanddrugdevelopment&produc&onDYADIC®
Dyadic–C1TechnologyMay24,2018
Safe Harbor Regarding Forward-Looking Statements
DYADIC INFORMATION 2
Certain statements contained in this presentation are forward-looking statements within the
meaning of the federal securities laws. These forward-looking statements involve risks,
uncertainties and other factors that could cause Dyadic’s actual results, performance or
achievements to be materially different from any future results, performance or achievements
expressed or implied by such forward-looking statements. Any forward-looking statements
speak only as of the date of this presentation and, except as required by law, Dyadic expressly
disclaims any intent or obligation to update or revise any forward-looking statements to reflect
actual results, any changes in expectations or any change in events. Factors that could cause
results to differ materially are discussed in Dyadic’s publicly available filings, including
information set forth under the caption “Risk Factors” in our December 31, 2016 Annual Report
filed with OTC Markets on March 24, 2017. New risks and uncertainties arise from time to time,
and it is impossible for us to predict these events or how they may affect us.
C1 – A Powerful Scientific Anomaly
3
Unique Morphology (Propagules)
High Purity of target secreted
protein
Shorter Development &
Production Cycle
§ Translates into better growth conditions • Higher yields of
secreted protein • Lower viscosity • MTP • At scales ranging
from laboratory shake flasks to 20,000l tanks and above
•
§ Greater retention of target secreted protein through downstream processing
§ Requires only low cost synthetic media
§ No Viruses which eliminates 2 purification steps typical in CHO • No Low pH viral
inactivation • No Virus
nanofiltration
§ C1 has received GRAS (Generally Recognized as Safe) designation from FDA and is considered fit for human consumption
§ Develop g/l/d C1 cell lines in 15 weeks
§ From seed flask to fermenter • Savings of
nearly 10 -14 days vs CHO
§ Fermentation Cycle time 4-7 days • 1/2 to 1/3rd the
time of CHO
C1 has received US FDA GRAS recognition
DYADIC INFORMATION
Dyadic Overview
DYADIC INFORMATION 4
1979 FOUNDED
20+ YEARS EXPERIENCE IN PHARMA / FUNGAL GENE EXPRESSION PLATFORMS
HQ:Jupiter,FL
BD&L:LondonR&DManagement:Budapest
R&D:Spain
R&D:Finland
C1 Strain Development for Therapeutic Protein Production
LCstrainLowbackgroundHighproteoly&c
HCstrainHighBackgroundHighproteoly&c
0.1g/L
1.0g/L
2.0g/L
10g/L
15g/L
?g/L
DNL103-DNL115LowerbackgroundLowerproteoly&c
DNL120-LowbackgroundLowproteoly&c
2016 2017 2018 2019 2020
DNL?LowbackgroundLowproteoly&c
7daysfermenta&on
(80g/lenzymeforBioindustrialsapplica&on)
(120g/lcellulosicenzymeforBiofuel)
FromBioIndustrialapplica2onstoBiologics
5
NewC1strainsforbiologics
Glycoengineering
DYADIC INFORMATION
Flow Diagram of C1 Expression Technology
6
Currenthighestproduc&vityofmAbs–2.4g/l/d
DYADIC INFORMATION
Construc&ng Strainconstruc&ng
MTPscreeningandanalysis
1Lscalefermenta&on
Purifica&onandanalysis
Genesynthesis
• ThesynthesisoftheGOIisbeingdonebyoutsourcing
2+weeks 2weeks 2weeks 3weeks 1week
• CloningisdoneinYeastorE.coli.
• Prepara&onoflinearfragments
• Protoplasttransforma&on
• 1-4DNAfragmentscanco-transformed
• Sitespecificintegra&onor
• Singleormul&-copyrandomintegra&on
• Coloniesappearsaber4-7days.
• Star&ngre-isola&on
• Removalofselec&onmarkerforre-transforma&on2+weeks
• 96or24wellplatescanbeused
• Sourceofinoculatecanbeeitherafrozencellstockormyceliafromaplate.
• Shakerincuba&on
• Inoculumofvegeta&vecellsorspores
• 4-7daysprocess• Fedbatch
technology• Definedmedia
withoutYeastExtract
• Glucosefeeding.• NoInduc&onis
needed
• Proteinissecretedtothemedia
• Biomasssedimenta&on
• ProteinApurifica&onformAbsor
• Standardpurifica&onmethodologybyfiltra&onandchromatography
• Noneedforvirusclearance
C1 Expression Technology
DYADIC CONFIDENTIAL INFORMATION 7
Construc&ng
LibraryofpromotersincludingSynthe&cPromoters(VTTpropriety)Libraryofsignalsequences(secre&on)LibraryofterminatorsSelec&vemarkers• Severalauxotrophicmarkers• U&liza&onmarkers• Dominantselec&on/resistancemarkers
C1 Expression Technology
8
Differenttransforma&onmethodscanbeapplied:o Singlesitedirectedintegra&ono 2sitesdirectedintegra&on(inprogress)o Randomintegra&ono Episomalvectors
Transforma&onefficiency
1integra*onsite 2integra*onsite
Randomintegra*on
Episomes
Ø Transforma&onprocedurebasedonchemical(PEG)methodwithprotoplastsorelectropora&on
Ø Frequenciesfor1μgDNA:• 20transformantsforsitespecificintegra&on• Upto100transformantsforrandomintegra&on• 13,000transformantsfortelomericvectortransforma&on
DYADIC INFORMATION
C1 Expression Technology
9
Fermenta&on
SeedTank
200L–500m3
FERMENTER
HarvestTank
Seedflask
Inoculum
Defined medium!
NH4OH for pH control!
Glucose feeding!
Processing & Recovery!Packaging! Assembly! Filling! Formulation!
centrifugation,!Protein A, !
Purification!
Fed-Batch technology!
48 hrs! 24 hrs! 120-168 hrs!
o Easilyavailabledefinedmediacomponents–glucose,salts,microandmacroelements,AA.
o Fed-batchtechnologywithglucosefeedingo Lowviscositycultureduetomorphologychanges(propagule)o Noneedforinduc&ono Proteinissecretedtothemediao 30-40%biomasso pH:5-8,Temp:25-42°C.o 1Lto500,000Lfermenta&onscale
FromMTPtoLargescalemAbsproduc2vity
24wellsMTP–1mg/4ml1Lfermentor–1.5/g/l/d30Lfermentor–1.71g/l/d
DYADIC INFORMATION
Development of Different Biologics by C1
10
Applica&ons
mAbs
Fc-Fusions
mAbmimics
Bi-specific
Human&Animalvaccines
(*)
(*)
(**)
(*)
(*)
(*)SuccessfulexpressionbyC1system(**)C1expressioninprogress(***)Futureplan
DYADIC INFORMATION
Therapeu&cEnzymes&Proteins
(***)
In-house Products Development for Biosimilars Market
DYADIC INFORMATION 11
Valida&onat30Lfermenta&on-soon Laststageofconstruc&on Construc&onongoing
(*)GlobalData2017
(*)Candidate Structure Applications Market Volume (*)
($M) Status
(30L Fermentation)
VLP Animal Vaccines N/A
mAb (IgG1)
Oncology
1,402
7,000
6,900
mAb (IgG4)
Inflammatory diseases
4,700 2.1 g/L (112h)
PEGYlated-Fab 1,500 7.5 g/L (112h)
Bi-specifc scFV
Oncology
~250
Fab 4,250
Candidate Structure Applications
Status
Sequence
definition
In-vitro Synthesi
s Cloning Transfor-
mation Screening at
flask
Base case productivity
at 30L
mAB (IgG1)
Oncology
Candidate Structure Applications
Status
Sequence
definition
In-vitro Synthesi
s Cloning Transfor-
mation Screening at
flask
Base case productivity
at 30L
mAB (IgG1)
Oncology
High Yield & Purity of C1 Expressed mAb’s
DYADIC INFORMATION 12
We have expressed 100% of the mAbs tested in our 3rd party research collaborations
Initial unoptimized level of mAbs usually reach 2-5 g/L in 4-7 days fermentation
Highest level of unoptimized expressed mAb is 1.54 g/l/d, (Fc-fusion – 1.35 g/l/d)
The mAbs are integrated specifically to a “Hot spot” in the genome
After the integration the selective marker is being eliminated
The mAbs are secreted to the media and are being properly
folded
A) SDS-PAGE B) Western Blot
Contr
ols
C1+ m
Ab4
LC
HC
LC
HC
mA
b4
Mar
ker
C1 P
S
C1+ m
Ab4
mA
b4
(1) (2)
(*) Samples were taken from the 24-well plate culture.
1
2
3 4
5
6
13"
Success in MAbX Expressions by C1 Fermenta2onscarriedoutformAbXproduc2onwithvesselvolumes,culturevolumes,andan2body2tres.
SDSgelanalysisofthemAbXan2bodypurifiedfromthefermenta2onsbyproteinAaffinitychromatography:A.Fermenta2onMT107ina10litrevessel,B.Fermenta2onsMT111-113ina1litrevessel.InputdepictsthesampleloadedtotheproteinAcolumn,fr3-fr7aretheelu2onfrac2onsobtainedfromthechromatography.SamplesofCHO-producedmAbXareshownascontrols.
A. B.07 11 12 13
mA
bX
mA
bX
Product Fermentation #
Vessel volume (l)
Initial (final) culture
volume (l)
Feed volume (l)
Feed rate (g glc l-1 h-1)
Antibody titre (g/l)
mAb2 MT107 10 8 (10.5) 7.2 2.6 8.0
MT111 1 0.8 (~1.1) 0.78 2.5 6.3
MT112 1 0.8 (~1.1) 0.77 2.5 6.5
MT113 1 0.8 (~1.1) 0.78 2.5 7.9
Product Fermentation #
Vessel volume (l)
Initial (final) culture
volume (l)
Feed volume (l)
Feed rate (g glc l-1 h-1)
Antibody titre (g/l)
mAb2 MT107 10 8 (10.5) 7.2 2.6 8.0
MT111 1 0.8 (~1.1) 0.78 2.5 6.3
MT112 1 0.8 (~1.1) 0.77 2.5 6.5
MT113 1 0.8 (~1.1) 0.78 2.5 7.9
DYADIC INFORMATION
14!
Success in MAbY Expressions by C1
Fermenta2onscarriedoutformAbYproduc2onwithvesselvolumes,culturevolumes,andan2body2tres.
SDSgelanalysisofthemAbYan2bodypurifiedfromthefermenta2onsbyproteinAaffinitychromatography.Thefermenta2onnumbersandvolumesareshownabovethepanels.‘Start’depictsthesampleloadedtotheproteinAcolumn,fr4-fr6aretheelu2onfrac2onsobtainedfromthechromatography.AsampleofCHO-producedmAbYisshownasacontrol.
15 16 17 18
mA
bY
FermentationNo.
Vesselvolume(l)
Initial(final)culture
volume(l)
Feedvolume(l)
Feedrate(gglucosel-1h-1)
Antibodytitre(g/l)
15 10 8(10) 8.2 3.0 9.3316 1 0.8(~1.1) 0.74 2.7 7.117 1 0.8(~1.1) 0.72 2.9 7.3518 1 0.8(~1.1) 0.72 2.8 7.6
FermentationNo.
Vesselvolume(l)
Initial(final)culture
volume(l)
Feedvolume(l)
Feedrate(gglucosel-1h-1)
Antibodytitre(g/l)
15 10 8(10) 8.2 3.0 9.3316 1 0.8(~1.1) 0.74 2.7 7.117 1 0.8(~1.1) 0.72 2.9 7.3518 1 0.8(~1.1) 0.72 2.8 7.6
DYADIC INFORMATION
C1 Expression Technology
15
mAbYproduc2on2ter(g/L SpecificmAbYproduc2on(g/gtotalprotein)
3
5
6 8
23
4
64
89
0
2
4
6
8
10
12
0 24 48 72 96 120
mAb
(g/L)
Hours
+50%
0%
10%
20%
30%
40%
50%
60%
0 24 48 72 96 120 Hours
X2.3-fold
MediumplusfeedingimprovementleadtoamAbY2terof9g/Lat90h,andincreaseinspecificproduc2vity
Ini$alprocesswithYE 6 1.46 0.24 0.69
MediumimprovementWithoutYE 8 1,71 0,36 0,23
Medium+feedingimp.WithoutYE 9 2.4 0.54 0.23
g/L g/L/d g/g €/g
Produc$vity Mediumcostcontribu$on
Summary
2.4g/l/d
DYADIC INFORMATION
MAbX Binding Assay by Biacore T200
Studyingtheinterac2onofmAbinreal2me
Ø MAbXforwhichtheligandwascommerciallyavailablewasproducedinCHO(controlMab)andC1(C1-produedmAb)
Ø Thebindingproper&esofapharma’smAbstotheligandwerecomparedinaBiacoreT200assay
Ø ThecontrolmAbXandC1-producedMAbXshowedvirtuallyindis2nguishablebindingkine2cs.
Ø SimilarresultswereobtainedwithmAbY
16
ka (1/Ms): 1,033E+5 ± 80 kd (1/s): 3,539E-4 ± 6,2E-7 KD (M): 3,424E-9
ka (1/Ms): 1,056E+5 ± 63 kd (1/s): 4,821E-4 ± 7,3E-7 KD (M): 4,565E-9
ka (1/Ms): 1,069E+5 ± 88 kd (1/s): 3,651E-4 ± 8,6E-7 KD (M): 3,417E-9
ka (1/Ms): 1,085E+5 ± 230 kd (1/s): 5,067E-4 ± 8,4E-7 KD (M): 4,669E-9
Single cycle
Single cycle
Multi-cycle
Multi-cycle
Capture:An%-mAb
Analysed:mAb
Immobiliza6on:α-HumanFc&α-MouseFc
CHO-produced
C1-produced
mAbX
DYADIC INFORMATION
FC
Ø SuccessfulexpressionofFc-Fusionprotein
Ø C1 expressing Fc-Fusion was cul&vated in 1 litre fermentors at 38oC and theproductwasanalysedbyWesternBlorng
Ø TheproteinApurifica&onyieldfromday6was8.1g/l,correspondingto1.35g/l/dayproduc&onrate.
Ø Thefermenta&onwasnotfullyop&mized
17!
Success In Fc-Fusion Expressions by C1
1 2 3 4 6 FC standards Fermentation (days)
DYADIC INFORMATION
18 DYADIC INFORMATION
C1 Lineage of Proteases Deletion Strains
DNL1207xΔ(B)prot.
DNL1217xΔ(B)prot.DNL1197ΔTF
DNL1115xΔ(B)prot.
DNL1044xΔprot.
DNL1156xΔprot.
DNL1258xΔ(A)
DNL1258xΔ(D)prot.
DNL1258xΔ(B)prot. DNL1258xΔ(C)prot.
DNL1258xΔ(E)prot. DNL1258xΔ(F)prot.
DNL118(A)7xΔ
DNL1105xΔ(A)prot.
Ø Theviabilityoftheproteasedele&onstrainswerenotnega&velyaffected
Ø Growthrateofproteasedele&onstrainsincreased–2.0hdoubling&me
%0
19
CaseinassayatdifferentpHs
Improvementoftheprotease-dele2onstrains(4ΔProteases,5Δproteases,5Δproteasesand7Δproteases)wasmeasuredbyCaseinassay(*)
0
10
20
30
40
50
60
70
80
4Δ 5Δ 6Δ 7Δ
pH5 pH6,7 pH8
Normalized to 1mg/ml total protein
DYADIC INFORMATION
(*)Theproteoly2canalysisof8Δproteasesstrainsisongoing
Proteolytic Activity of Proteases Deletion Strains
Glycoengineering in C1
20
Glycoengineering of C1 strain will provide the formation of various glycan structures to evaluate immunogenicity
C1 typical Glycan structure
Ø Unlikemost fungi and yeasts, C1 does not have ‘high’mannose(branched30-50mannosespecies),butratherhas‘oligo’mannoseandhybrid-typestructure.
Ø Thena&veC1glycanpatern is rela&velycomplexwithhigh mannose type (Man3-Man9) and hybrid type(Man3HexNac-Man8HexNac)glycanforms
Ø Sofar,O-glycosyla&onwasnotiden&fiedintherapeu&cproteinsexpressedinC1butminorleveliss&llpossible
C1 future Glycostructures
Ø GlycoengineeringworkisbeingappliedtoC1strain to create a strain that producesproteinswithdefinedhumanglycoforms
Ø 2 approaches are being applied: i) ’Classical’mammalianpathway,ii)Alg3pathway.
Ø 13stepswillbeappliedfor1.5–2yearswork
Ø The first steps of Glycoengineering C1 cellshasbegunandweresuccessful
Ø Nonega&veeffectsoncellviabilityhavebeenobservedwithanyofthemodifica&onsdone
G0 G0F G2 G2F Man3 Man6 Man9 Man8 Man7 Man5
High mannose Core 5 – 25%
DYADIC INFORMATION
Glycoengineering C1 Strains
21
ImprovingtheglycoformstructureinC1Glycoengineeredstrains:
Ø Proteodynamics(France)analysedglycansfromna&veproteinsamplesofglycoengineeredC1strains(indicated)bypermethyla&on+MALDI-TOFanalysiso Nofungalhighmannosestructurespresento Upto80%ofMan3structure,theimportantprecursorforhumanglycoforms
Ø Nonega&veeffectsoncellviabilityhavebeenobservedwithanyofthemodifica&onsdone
ComparisonofNglycanprofilesBydifferentC1engineeredstrains
Step1Dele)on
Step2Expressionofheterologousenzyme
Step2’ExpressionofIndigenousenzyme
DYADIC INFORMATION
Compara2vegenome-scalereconstruc2onofgaplessmetabolicnetworksforpresentandancestralspecies.
22 DYADIC INFORMATION
CoReCoplauormformetabolicmodelreconstruc&onwasusedtobuildagenome-scalemetabolicmodelofC1star&ngfromitsproteinsequencesThefirstdraboftheC1metabolicmodelcontains5compartments(predictedusingadeeplearningmodel),4719reac2ons,3661metabolitesand992genes
CoReCo:EsaPitkänenetal.2014PlosComputBiol.SandraCas&lloetal.2016BiotechnolBiofuels.
Metabolic modeling and Proteomic Analysis for Next Stage of Strain Engineering
C1Technology
Reinven&ngbiologicalvaccineanddrugdevelopment&produc&onDYADIC®
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