dynamic analysis of composite rotorsdownloads.hindawi.com/journals/ijrm/1996/514516.pdf ·...

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International Journal of Rotating Machinery, 1996, Vol. 2, No. 3, pp. 179-186 Reprints available directly from the publisher Photocopying permitted by license only (C) 1996 OPA (Overseas Publishers Association) Amsterdam B.V. Published in The Netherlands by Harwood Academic Publishers GmbH Printed in Singapore Dynamic Analysis of Composite Rotors S. E SINGH Assistant Professor, Department of Mechanical Engineering, Regional Engineering College, Jalandhar, INDIA K. GUPTA Professor of Mechanical Engineering, Indian Institute of Technology, New Delhi, INDIA An outline of formulation based on a layerwise beam theory for unbalance response and stability analysis of a multi mass, multi bearing composite rotor mounted on fluid film bearings is presented. Disc gyroscopics and rotary inertia effects are accounted for. Material damping is also taken into account. The layerwise theory is compared with conventionally used equivalent modulus beam theory. Some interesting case studies are presented. The effect of various parameters on dynamic behavior and stability of a composite rotor is presented. Key Words: Composite shafts; rotordynamics; driveshafts; rotors INTRODUCTION tudies on composite shafts started [Zinberg and Symmonds, 1970] in 1970’s, with two viable mate- rials, boron/epoxy and carbon/epoxy. The two US patents [Worgan and Smith, 1978 and Yates and Rezin, 1979] and the work of Spencer and McGee 1984] indicate that around that time preliminary hurdles in design of sub- critical composite drive shafts and in their practical application to rotating machinery were overcome. Sub- sequently, Lim and Darlow 1986] have investigated the possibility of supercritical operations in order to achieve larger reduction in weight of the rotor system. Hether- ington et. al. [1990] demonstrated the feasibility of a supercritical composite helicopter power transmission shaft. They have shown the possibility of reduction of 60% in the total system weight of the tail drive rotor. Hoffman [1989] considered an automotive application and showed that carbon fibre becomes a necessity in order to have a critical balance between torque, diameter, length and natural frequency. Bauchau 1983] carried out Postal Address: K. Gupta, Professor, Department of Mechanical Engi- neering, Indian Institute of Technology, Hauz Khas, New Delhi, India 110016 the detailed optimization studies on high speed graphite/ epoxy shafts and considered design of tapered composite shafts. Rotordynamic aspects have also received some atten- tion. Zorzi and Giordano 1985] conducted rotordynamic experiments on an aluminium shaft as well as on a composite shaft. They reported excellent matching be- tween theoretical and experimental results. Reis et. al. [1987] estimated the critical speeds of composite shafts by finite element method and studied the effect of bending stretching and shear normal coupling on the same. Singh and Gupta [1995] estimated the critical speeds and unbalance response by a layerwise theory. They have shown that a layerwise theory gives more realistic stress field in tubular composite shaft. Detailed theoretical dynamic analysis and rotordynamic experi- ments on composite shafts have been carried out by Singh [1992]. Singh and Gupta reported the free damped vibrations of composite tubes by EMBT [1994a] and of a composite cylindrical shell by shell theory [1994b]. Stability analysis of composite rotors mounted on fluid film beatings has not been studied till date, possibly for the reason that such an application has not been consid- ered as yet. It is, however, felt that with increasing use of composite rotors in future, studies on stable operation of such rotors mounted on fluid film bearings will be of

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Page 1: Dynamic Analysis of Composite Rotorsdownloads.hindawi.com/journals/ijrm/1996/514516.pdf · InternationalJournal ofRotating Machinery, 1996, Vol. 2, No. 3, pp. 179-186 Reprints available

International Journal of Rotating Machinery,1996, Vol. 2, No. 3, pp. 179-186Reprints available directly from the publisherPhotocopying permitted by license only

(C) 1996 OPA (Overseas Publishers Association)Amsterdam B.V. Published in The Netherlands

by Harwood Academic Publishers GmbHPrinted in Singapore

Dynamic Analysis of Composite Rotors

S. E SINGHAssistant Professor, Department of Mechanical Engineering, Regional Engineering College, Jalandhar, INDIA

K. GUPTAProfessor of Mechanical Engineering, Indian Institute of Technology, New Delhi, INDIA

An outline of formulation based on a layerwise beam theory for unbalance response and stability analysis of a multi mass,multi bearing composite rotor mounted on fluid film bearings is presented. Disc gyroscopics and rotary inertia effects areaccounted for. Material damping is also taken into account. The layerwise theory is compared with conventionally usedequivalent modulus beam theory. Some interesting case studies are presented. The effect of various parameters on dynamicbehavior and stability of a composite rotor is presented.

Key Words: Composite shafts; rotordynamics; driveshafts; rotors

INTRODUCTION

tudies on composite shafts started [Zinberg andSymmonds, 1970] in 1970’s, with two viable mate-

rials, boron/epoxy and carbon/epoxy. The two US patents[Worgan and Smith, 1978 and Yates and Rezin, 1979]and the work of Spencer and McGee 1984] indicate thataround that time preliminary hurdles in design of sub-critical composite drive shafts and in their practicalapplication to rotating machinery were overcome. Sub-sequently, Lim and Darlow 1986] have investigated thepossibility of supercritical operations in order to achievelarger reduction in weight of the rotor system. Hether-ington et. al. [1990] demonstrated the feasibility of asupercritical composite helicopter power transmissionshaft. They have shown the possibility of reduction of60% in the total system weight of the tail drive rotor.Hoffman [1989] considered an automotive applicationand showed that carbon fibre becomes a necessity inorder to have a critical balance between torque, diameter,length and natural frequency. Bauchau 1983] carried out

Postal Address: K. Gupta, Professor, Department of Mechanical Engi-neering, Indian Institute of Technology, Hauz Khas, New Delhi, India110016

the detailed optimization studies on high speed graphite/epoxy shafts and considered design of tapered compositeshafts.

Rotordynamic aspects have also received some atten-tion. Zorzi and Giordano 1985] conducted rotordynamicexperiments on an aluminium shaft as well as on acomposite shaft. They reported excellent matching be-tween theoretical and experimental results. Reis et. al.[1987] estimated the critical speeds of composite shaftsby finite element method and studied the effect ofbending stretching and shear normal coupling on thesame. Singh and Gupta [1995] estimated the criticalspeeds and unbalance response by a layerwise theory.They have shown that a layerwise theory gives morerealistic stress field in tubular composite shaft. Detailedtheoretical dynamic analysis and rotordynamic experi-ments on composite shafts have been carried out bySingh [1992]. Singh and Gupta reported the free dampedvibrations of composite tubes by EMBT [1994a] and ofa composite cylindrical shell by shell theory [1994b].

Stability analysis of composite rotors mounted on fluidfilm beatings has not been studied till date, possibly forthe reason that such an application has not been consid-ered as yet. It is, however, felt that with increasing use ofcomposite rotors in future, studies on stable operation ofsuch rotors mounted on fluid film bearings will be of

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180 S.P. SINGH AND K. GUPTA

importance, particularly in respect of the comparativerole of various sources of damping in rotor system.The present paper analyses the results of the equiva-

lent modulus beam theory (EMBT) and the layerwisebeam theory (LBT) derived from a shell theory in orderto understand their limitations and relative advantages.An outline of the formulation based on Ritz method forunbalance response and stability analysis of a multimasscomposite rotor (with tubular shaft) mounted on generaleight coeffi.cient bearings is then presented. Case studiesof rotors mounted on rolling element and fluid filmbearings are presented in order to bring out the salientfeatures of the analysis.

FORMULATION

The formulation for equivalent modulus .beam theory aswell as the layerwise theory is based on Ritz methodwherein the admissible functions are assumed for thedisplacement components and the algebraic eigenvalueproblem is formulated. Only, the outline of the method ispresented here and the detailed steps of the formulationare reported separately [Singh and Gupta, 1995].The EMBT for a composite rotor, essentially deter-

mines the equivalent modulus of the tubular shaft in thelongitudinal direction and the equivalent longitudinalshear modulus. The expression for equivalent longitudi-nal modulus is found on the basis that circumferentialstress is zero in the tube [Bauchau, 1983]. The modulican be expressed in terms of the tube parameters and theinvariants of the material, as

(4 (g g5) (g nt- g3’) 2 g)E (1)

U [U2 -+- ,/Uwhere U1, U2, U3, U4, U5 are laminate invariants.

tiy= k 7 cos4oi

i=1

ti os: i

i=1

and equivalent shear modulus

G U U3y (2)

After the equivalent moduli are determined, the con-ventional Timoshenko beam theory is extended in twodimensions (Figure 1) and the additional rotor effects areincluded. The cross-coupled unsymmetric terms are

KYZO CYZO

FIGURE A composite rotor as per EMBT

treated separately in accordance with the variationalformulation keeping the force quantity in-tact and differ-entiating with respect to the corresponding displacementcoefficients only. These non-symmetric cross-coupledeffects arise from bearing stiffness, bearing damping,gyroscopic effects and hysteretic material damping.

Material damping is assumed in the form of discretedamping coefficients (viscous Cr and hysteretic hr) at themass locations. The dissipation function is calculated onthe basis of effective displacements We(Xr) and ve(xr)which represent the total rotor deflection minus thedeflection due to the rigid body motion.

Combining the contributions from all the componentsof strain energy and kinetic energy, the final expressionfor Lagrangian, (L) taking into account the effects ofshear deformation, rotary inertia and gyroscopic effectsis as given in equation (3). In the expression for L, thetime dependent common term has been removed. TheLagrangian in general is complex valued and gives riseto simultaneous equations with complex coefficients.These equations can be expressed in the form of standardquadratic eigen value problem, which can then be solvedby the use of matrix decoupling procedure [Singh, 1992].

L

+ (OwOx.i)2

L

0

00 2 O OV

TI {(w2 --1- v2) --1- RI (or2 "1- 2)} dx

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DYNAMIC ANALYSIS OF COMPOSITE ROTORS 181

! 122 [M (W(Xr) 4- V(Xr)2) 4- IRr((X (Xr)2 4- (Xr)2)

2

ler iwo {--O/.(Xr) 13 (Xr) @ (Xr) OL (Xr)}]1

+ - {gyyov(O) 4- Kzzow(O)2 4- KyyLV(L)2 4- K2zzLW(L)2

+ Krzow(O)v(O) + KrzLw(L)v(L) + Kzrov(O)w(O)

+ KzrLv(L)w(L) + i12 - {Crvov(O)2 + Czzow(O)2

4- CyyLV(L) 4- CzzLW(L)2 4- CyzoW(O v(O)i

Czrov(O) w(O) + Crzrw(L) v(L) + CzrLv(L w(L) [+

+ iv - (Cr + hr) (we(xr) 4- ve(xr)2)

mhr we(Xr) ve(Xr) 4- ve(Xr) we (Xr) I (3)

Layerwise Theory

In layerwise theory, inplane displacements for eachindividual layer are assumed separately. The displace-ment continuity at each interface is maintained (Figure2). However, different laminae may have different slopes.Because of more realistic displacement field, layerwisetheory is expected to yield more accurate results. Layer-wise beam theory is obtained by reduction from alayerwise shell theory after imposing the condition ofzero cross-sectional distortion [Singh and Gupta, 1995].This is achieved by using a relationship between circum-ferential displacement v and radial displacement w. Theresulting displacement field to be used in shell theorysuch that only flexural modes ensue, is

U zi Ui (X) COS0

-zi -w (x) sin0

w w (x) cos0 (4)

Using these conditions in the shell theory expressions,the strain energy and kinetic energy are expressible interms of ui(x) and w(x) only, which essentially becomesthe displacement field for LBT. Integrating with respectto zi and 0i and after performing the algebraic simplifi-cations, the strain energy due to deformation of thelaminated tubular composite beam can be expressed as

L

g - [{ (ui2+ 1,x 4- u2i,x 4- Ui+l,xUi,x) Ri ti/3 4- (u/2+ x,i=1

0

ux)/12} Qlli 4- {(Ui+l 4- ui)2 ai/4 + (ui2+l- u2i)(14- a ei/ti) 4- (ui+ ui)2 (a R- R ti)/q 4- w>i4- W,x (Ui+I 4- Ui) ti} Q66i 4- 2 2 uW,i ti 4- (Ui+ 4-

2 u ui+ 1) Ri/ti + 2 (W,xUi+ w,xui) R ti} Q55i] dzi dx(5)

whereai In(Ri_ t/2)

The kinetic energy is,

T2 Pi [- (Ui2+l 4- U 4- Ui+ Ui) 4- 2 W2 R

i=lo

t u)] dx (6)4- Ui2+12

For adaption to rotor problem, the displacement fieldfor a layered tubular beam is extended in two perpen-dicular directions and additional rotor effects are incor-porated in the same way as was done for EMBT. TheLagrangian/, 0 " is made stationary with respect tosolution coefficients. The resulting equations are express-ible in the form of quadratic eigenvalue problem withcomplex coefficients which can be solved for eigenvaluesand eigenvectors. Whereas, the eigenvalues give thewhirl frequency and modal damping ratio also providinginformation about the stability of the rotor, the eigenvec-tors can be used to calculate the modal stresses by thecombined use of series summation function, strain dis-placement and stress strain relations.

FIGURE 2 Displacement field as in layerwise beam theory

RESULTS AND DISCUSSION

The rotor dynamic studies were conducted on rotorssupported on rolling element bearings as well as fluid

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182 S.R SINGH AND K. GUPTA

film bearings. Rolling element bearings are modelled assimple rigid supports and the beam functions for asimply supported beam are chosen as the solution func-tion. For fluid film bearing, a separate set of functionssatisfying the complementary boundary conditions (al-lowing for deflections at bearing supports) was chosen.The rotordynamic characteristics such as critical speeds,whirl frequencies, damping ratios, unbalance responseand threshold of stability are studied.

Composite Test Rotor on Rigid Supports

One of the primary gains of layerwise formulation hasbeen the incorporation of the bending-stretching cou-pling due to which the effect of stacking scheme of thewinding angles is properly taken into account. Someinteresting results have been obtained for different stack-ing sequences. The primary objective is to estimate theextent of difference in results obtained by varying thestacking sequence in a composite rotor of typical dimen-sions and parameters given below,

Material: Carbon/Epoxy Density 1500 kg/m3

length L 1.0 m; mean radius R 0.05 m; totalthickness 4 mm comprising of 4 layers.Ell 130 GPa; E22 10 GPa;G12 G13 G23 7 GPa; v12 0.25.

In one such study, the stacking scheme consists of fourlayers, three of them at 45 and one of 0 (axiallywound). The position of 0 layer was varied from innerto outer radius and the corresponding changes in flexuralfrequency values given in Table can be explained asunder.The layer with 0 orientation has longitudinal modu-

lus, much larger than those with 45 fibre angle. As aresult, the position of 0 layer, largely governs thebending strain energy of the tube. In other words, theradius at which 0 layer is located, primarily determinesthe effective radius of the tube. It is also known that fora thin walled tube the flexural frequency is approxi-mately directly proportional to the mean radius, more

TABLEFlexural frequency for different stacking schemes using LBT (Hz)

Stacking Scheme 1st 2nd 3rd(From Inner Radius) Flexural Flexural Flexural

0,45,45,45 305 1134 2313450,0,450,45 310 1152 2349450,450,00,45 315 1170 238645,45,45,0 321 1180 2422EMBTValue 314 1166 2376

precisely the effective radius. And the effective radiuscan be assumed to vary with the position of the 0 layer,which explains the variation of natural frequency byLBT. For EMBT, the mean radius R is used for calcu-lating the bending strain energy which implies that theeffect of all the layers is assumed to be positioned atmean radius. Thus, EMBT is incapable of predicting theeffect of stacking sequence on natural frequency. It canbe noticed from Table 1, that the EMBT value lies inbetween the values of two stacking schemes where 0layer is near the mean radius with thickness extending oneither side of it.

In another case, a two layered shaft was considered.The orientation of both the layers was changed such thatthe two layers remain cross-ply to each other. The natureof variation of the first two natural frequencies is shownin figure 3. It can be noticed that with change in fibreangle of outer layer from 0 to 45, the flexural frequen-cies decrease, primarily due to decrease in the equivalentlongitudinal modulus. This effect is also depicted fromEMBT results. However, the EMBT curve is symmetricwith respect to 45 configuration, unlike the LBT curve.This is because, EMBT can not take into account, thebending stretching coupling whose effect is different atply angles less than and/or greater than 45

At 45 the results from the two theories match almostexactly. This establishes the fact that if the fibre angle inall the layers is same, the laminate effectively behaves assingle layer and EMBT gives accurate results for such aconfiguration. In general, the EMBT value for anycombination lies in between the two extreme valuesdetermined by layerwise theory with reversal of fibreangle in the two layers.

Using the layerwise theory, the modal stress distribu-tion inside the thickness of the laminate can be obtained.It is shown by detailed analysis [Singh and Gupta 1995],that the stress distribution obtained by LBT is moreaccurate and realistic because of inherent limitation ofEMBT mentioned above.

Composite Test Rotor on Fluid Film Bearings

The damped natural frequencies, damping and unbalanceresponse studies were conducted on the test rotor withsame fixed parameters but with a lumped mass andsupported on fluid film bearings. A disc of mass 7.0kg, lateral Inertia 0.013 kg-m2 and polar moment ofinertia 0.026 kg-m2 is assumed to be located at 0.35mfrom one end.The fibre angles and sequences are symmetric with

respect to the mid-plane (0, -0, -0, 0). Here threevalues of 0 as 30, 45 and 60 are chosen. Comparison

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DYNAMIC ANALYSIS OF COMPOSITE ROTORS 183

300

200

Flex

0, 15, 30, 45, 60, 75,90 -75 -60 -/,5 -30 -15

1200

N"- 1100

1000

900

800900 (Dcgr,,s)90 -75

0, 15, 30, /+5, 60, 75, 90,-60 -5 -30 -15 0

FIGURE 3 Flexural frequencies for a two layered shaft

of results for these cases also depicts the effect of fibreangle. The following journal bearing parameters areselected keeping in view the small mass of the rotor (9.3 kg.)

D 4 cm; L 2 cm; L/D 0.5

Dynamic Viscosity 6 10-3 Ns/m

Diametral Clearance 0.1 mm

The unsymmetric location of the lumped mass wouldresult in unequal reactions at the two bearings. Thusbearing stiffness and damping coefficients, being depen-dent on bearing reaction, will also be different for the twobearings. The first four modal frequencies and dampingratios at different speeds of rotation, for the test rotorsupported on fluid film bearings are given in Figures 4 to6 for ply angles 30, 45 and 60 respectively. Theseresults have been obtained by EMBT. However, it wasalso established from analysis that for this configurationthe layerwise theory would as well give the same results.The modes 1 and 2 correspond to rigid body modes whilemode numbers 3 and 4 represent the flexural modes. Afew general observations can be made from figures 4 to6, results of which are summarised in Table 2.The synchronous whirl line (SWL) does not intersect

the rigid body modes (1 and 2), implying thereby thatthese modes are not excited by the unbalance in the rotor.The flexural modes 3 and 4 intersect the SWL line. Theintersection of SWL with mode 3 curve (forward Whirl)gives the first critical speed. The frequency values formode number 1 and 2, which correspond to rigid bodymodes increase with increase in speed, while theirdamping factors decrease. The primary reason for thiscan be traced to high value of damping at low rpm, whichreduces the natural frequency. With high damping some

of the modes may even get suppressed. The flexuralmodes, however do not vary much. Mode 3 registers adecrease and then starts increasing with increasing rotorspeed. Beyond a certain rotor speed, mode 3 frequencybecomes higher than mode 4 frequency. This changeover occurs at about 9000 rpm for 30, and at about 7300rpm and 6200 rpm for 45 and 60 fibre angles respec-tively. Mode 4 registers a steady marginal decrease withincreasing speed.Damping ratios in modes 1 and 2 decrease rapidly

with increasing speed. Damping ratios in these rigidbody modes are very high at lower speeds. In flexural

100

I0 0.10 2000 &O00 6000 5000 I0000 12000

Rototion speed prn

FIGURE 4 Campbell plot for 30 composite rotor on FF-bearings

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184 S.P. SINGH AND K. GUPTA

TABLE 2Results for the composite rotors on fluid film bearings

Fibre angle FW Intersection BW Intersection Critical speed Damping at critical(Hz) (Hz) (rpm) (FW)

Threshold speed(rpm)

Whirl at Threshold

30 114.43 119.53 7100 0.311 9034 76.2845 74.96 80.1 4800 0.177 7447 62.7160 57.88 61.28 3675 0.108 6174 52.5

modes the damping ratios increase with increase inspeed. Increase in damping ratio of mode 3 is moredominant in all the three cases of fibre angles.

With increase in speed of rotation, the damping factorvalue of first mode transforms from positive to negativevalue. This marks onset of instability. The speed corre-sponding to zero damping factor is the threshold speed,which is about 9034, 7447 and 6174 rpm for 30, 45 and60 fibre angles respectively. The ratio of whirl fre-quency to the threshold speed is slightly larger than 0.5.Also, the damping factor at the critical speed is more for30 shaft (0.31) and less for 45 (0.17) and 60 (0.1). Inthese results, the only source of damping is from thebeating. So, the role of the material, in results of figures4 to 6, is limited to the extent of providing its share ofstrain energy due to flexure of composite tubular shaft. Itmay however be noted that 60 shaft possesses highervalue of material damping than 45 or 30 shafts, due tohigher contribution from the matrix material. Thus the

introduction of material damping in rotordynamic analy-sis may alter the trend of damping ratio at critical speed,with fibre angle.The unbalance response plots for the test rotors of all

fibre angles are given in Figure 7. The response valueshave been obtained under the action of total unbalance of0.01 kg-cm, at the location of the lumped mass (x 0.35m). The major axis and the phase angle 6 (the orientationof the major axis of the orbital ellipse with respect tohorizontal direction) are plotted. The speeds correspond-ing to peak response are slightly higher than the valuepredicted by intersection of SWL with natural frequencyline in Figures 4 to 6. This is in accordance with thegeneral observations for a damped single’ degree offreedom system under unbalance excitation, where thefrequency corresponding to the peak response is slightlyhigher than the damped natural frequency calculatedfrom free vibration analysis. For the case of rotor on fluidfilm beatings, the shaft whirl orbits are elliptical at all

I00

00 2000 4000 6000 8000

Rotational speed (rpm)

1.0

0.9

0.8

0.7._o

0.6

0./,

03

0.2

0.1

0.0

-0.110000

100

g

100

’ \x Frequency .0.9Damping /’"

", ’,, ’’ -0

",//0.6 o

-to. /

/ ’, ," 1"-.://"i

.xt:-__ oo

----//,//, ,I __o.,1000 2000 3000 000 5000 6000 ?000

Rotational speed rpm

FIGURE 5 Campbell plot for 45 composite rotor on FF-bearings FIGURE 6 Campbell plot for 60 composite rotor on FF-bearings

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DYNAMIC ANALYSIS OF COMPOSITE ROTORS 185

120

oo

o80

60

< 40

20

00 2000 4000 6000 8000

Rotational speed (rpm)

FIGURE 7 Unbalance response plots for composite rotors on FF-bearings.

speeds. Their orientations however change as the rotorspeed crosses the critical speed. For the case of rotorsupported on rigid bearings, circular orbit was predicted.

90 0.20Whirl frequencyDamping

t_:2

,. 0.15

-o.o =

7o

1 1 1-0.I060 I. II7000 8 000 9000 0000

otlion szzd (rm)

FIGURE 8 Effect of internal damping on instability of compositerotor.

Effect of Internal Damping

The shaft internal damping has two primary sources (i)material damping and (ii) internal friction of joints andfittings etc. In the simple conventional models for inter-nal damping, discrete damping coefficients are assumedat the places, where disc mass is located. Both viscousand hysteretic damping coefficients may be assumed andused separately, independent of each other. Ehric 1964]has established that while the viscous damping tends tostabilize the system, the hysteretic internal damping hasthe tendency to cause instability. Elaborate studies of thecombined effects of different kinds of damping actingsimultaneously in the rotor system, have been conductedin literature, for metallic rotors. Because of same modelbeing used in the present formulation, the qualitativeeffects of material damping would be same. The differ-ences would only be of quantitative nature, since mate-rial damping in composite shafts is of higher order.Figure 8 shows the stability plot for the 30 compositetest rotor with different values of internal damping H.With increase in internal damping value, the dampingfactor has decreased, thus leading to reduction of thresh-old speed. On the other hand, the whirl frequency atthreshold speed is shown to increase with increase ininternal damping coefficient.

However, it may be noted that in Figure 8, thedamping factor of only that mode, which causes insta-bility, is plotted. The effect of internal damping ondifferent modes may be different. Results as regards theeffect of internal damping for test rotor are summarisedin Table 3. For example, it was noted that damping factorcorresponding to flexural mode increased with the intro-duction of material damping being, 0.311, 0.531 and0.555 for hysteretic damping coefficient of 0, 500 and1000 Ns/m respectively. Also, because of elliptical re-sponse orbits, the critical speed and the response mayalso be affected by the introduction of internal damping.The first critical speed values, (intersection with SWL)change marginally with internal damping as shown inTable 3.

CONCLUSIONS

Comparative study of results from EMBT and LBTshows that the simplest theory i.e., the EMBT is quiteadequate for estimation of critical speeds and unbalanceresponse but may predict inaccurate results for unsym-metric stacking sequences. For these sequences thelayerwise theory gives better results. The modal stressesin the thickness of the tube wall can be aptly determinedby the use of layerwise theory. Role of material dampingin vibrations of a rotor system is analysed. The hysteretic

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186 S.R SINGH AND K. GUPTA

TABLE 3Effect of internal damping on whirl frequencies and threshold speed

Internal Damping (Ns/m) Threshold Speed (rpm) FW Intersection (Hz) Damping Factor Whirl at Threshold (Hz)

0 9034 114.43 0.3166 76.28500 8710 114.05 0.5316 77.171000 8426 113.45 0.5554 78.00

form of damping reduces the threshold speed and resultsin an increase of damping factor at the critical speed. Theeffect of fibre angle on critical damping factor (dampingfactor at critical speed) of a rotor, provided by thebearing damping is different from that provided by thematerial damping. Material damping effect in the presentformulation is incorporated by using discrete coefficientsas is used for metallic rotors. However, more detailedstudies need to be conducted on participation of materialdamping using refined modelling taking into account thedamping in continuum of the shaft material.

Nomenclature

El=

GK=

RI=

XrKvv, Kvz, Kzz,

Cvr, Crz, Czz,CR

Flexural stiffness, with equivalent longitudinalmodulus E, and second moment of areak’A G Shear stiffness with, shear correctionfactor k’, cross-sectional are A, and equivalentshear modulus GMass densityTranslatory inertia (represents mass per unitlength of the shaft)Rotary inertia about one of its diameters.rth Lumped MassLateral mass moment of inertia of rth lumpedmass.Polar mass moment of inertia of rth lumpedmass.Location of rth lumped mass

Bearing stiffness coefficients

Bearing damping coefficients.Mean Radius of ith layerThickness of ith layerLongitudinal displacement at the midplane ofith layer.Displacement in y-direction in y-z plane.Displacement in z-direction in x-z plane.Rotation due to bending only, in x-z plane.Rotation due to bending only, in y-z plane.Circumferential co-ordinateSubscripts O and L refer to bearing at locationx 0 and x L respectively.

References

Bauchau, O. A., 1983. Optimal Design of High Speed RotatingGraphite/Epoxy Shafts, Journal of Composite Materials, Vol. 17, pp.170-181.

Ehric, E E, 1964. Shaft Whirl induced by Rotor Internal Damping,ASME Journal ofApplied Mechanics, Vol. 12, pp. 279-282.

Hetherington, E L., Kraus, R. E and Darlow, M. S., 1990. Demonstra-tion of a Super Critical Composite Helicopter Power TransmissionShaft, Journal ofAmerican Helicopter Society, pp. 23-28.

Hoffman, W., 1989. Fibre Composite in the Driveline, Plastics andRubber International, Vol. 14, No. 5, pp. 46-49.

Lim, J. W., and Darlow, M. S., 1986. Optimal Sizing of CompositePower Transmission Shafting, Journal ofAmerican Helicopter Soci-

ety, Vol. 31, No. 1, pp. 75-83.Henrique, L. M., dos Reis., Goldman, R. B. and Verstrate, E H., 1987.Thin walled Laminated Composite Cylindrical Tubes--Part III,Critical Speed Analysis, ASTM Journal ofComposite Technology andResearch, Vol. 9, No. 2, pp. 58-62.

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