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4979 en - 2012.10 / a 2012.03 / f Moteurs Leroy-Somer SAS - RCS 338 567 258 ANGOULÊME - Capital de 65 800 512 International network ALGERIA MOTEURS LEROY-SOMER INTERNATIONAL DIVISION (FRANCE) AUSTRALIA LEROY-SOMER PTY LTD AUSTRIA LEROY-SOMER MARBAISE GMBH (GERMANY) BELGIUM LEROY-SOMER SA BRAZIL LEROY-SOMER DIVISION EMERSON ELECTRIC DO BRASIL LTDA. CANADA LEROY-SOMER / CIM CHINA EMERSON TRADING (SHANGHAI) CO LTD CZECH REPUBLIC M.L.S. HOLICE SPOL SRO DENMARK LEROY SOMER DANMARK A/S EGYPT MOTEURS LEROY-SOMER INTERNATIONAL DIVISION (FRANCE) FRANCE MOTEURS LEROY-SOMER GERMANY LEROY SOMER MARBAISE GMBH GREECE LEROY SOMER LTD HUNGARY IMI kft INDIA LEROY-SOMER DIVISION EMERSON ELECTRIC CO ITALY LEROY SOMER SPA JAPAN LEROY-SOMER DIVISION EMERSON JAPAN LTD KOREA LEROY-SOMER DIVISION EMERSON ELECTRIC (KOREA) LTD NETHERLANDS LEROY-SOMER BV POLAND FZN MARBAISE LS SP ZOO ROMANIA LEROY-SOMER DIVISION EMERSON SRL RUSSIA LEROY-SOMER DIVISION EMERSON LLC SINGAPORE LEROY-SOMER SOUTHEAST ASIA PTE LTD SOUTH AFRICA LEROY SOMER PTY LTD SPAIN LEROY SOMER IBERICA S.A. SWEDEN LEROY-SOMER NORDEN AB SWITZERLAND LEROY-SOMER SA TAIWAN MOTEURS LEROY-SOMER (FRANCE) LIAISON OFFICE - C/O EMERSON (TAIWAN) CO LTD THAILAND LEROY-SOMER DIVISION EMERSON (THAILAND) LTD TURKEY LEROY-SOMER ELEKTROMEKANIK SISTEMLER TICARET LTD STI U.A.E. LEROY-SOMER DIVISION EMERSON FZE UNITED KINGDOM LEROY SOMER LTD USA LEROY-SOMER POWER AND DRIVES EMERSON ELECTRIC CO VENEZUELA LEROY-SOMER DIVISION EMERSON VENEZUELA CA en - Leroy-Somer reserves the right to modify the characteristics of its products at any time in order to incorporate the latest technological developments. The information contained in this document may therefore be changed without prior notice. www.leroy-somer.com Permanent Magnet Motors Geared Motors Inverters LSRPM 0.75 to 300 kW - 375 to 5500 min -1 The LSRPM series of motors has been developed using an IP55 IEC standard housing with aluminium frame. Strict compliance with IEC standards makes it simple to mount and integrate in a wide variety of machines. PLSRPM 300 to 600 kW - 1500 to 3600 min -1 The PLSRPM series of motors has been developed using an IP23 IEC standard housing. Just like the LSRPM, strict compliance with IEC standards makes it simple to mount and integrate. HPM 30 to 270 kW The HPM is a stator/rotor subassembly designed for manufacturers who wish to simplify, or even eliminate, mechanical transmissions in order to increase an installation’s overall efficiency. 250 to 23,000 N.m Leroy-Somer offers a high-efficiency range of geared motors, the result of combining new generation 3000 range gearboxes with Dyneo ® permanent magnet synchronous motors. In addition to the energy savings delivered by the Dyneo ® technology, the helical teeth gear technology can be used to obtain mechanical efficiency of more than 95%. This facilitates integration close to the drive shaft and therefore eliminates the need for intermediate devices (pinion, chain, belt pulley). Unidrive M A.C. and Servo drive family Up to 1.2 MW The world’s most comprehensive class leading family of drives. This new range delivers seven function-focused drive model, all with superior motor performance and an individual feature set to best match the customer’s application and system connectivity needs. Easily create faster, more productive systems, with reduced development time and countless possibilities. Dyneo ® Drive Systems Increasing Process Performance & Energy Saving Variable Speed Permanent Magnet Drive Systems

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Page 1: Dyneo Drive Systems International networkmedia.energie-industrie.com/Presentation/4979a_en_339592.pdf · romania leroy-somer division emerson srl russia leroy-somer division emerson

4979 en - 2012.10 / a

2012

.03

/ f

Moteurs Leroy-Somer SAS - RCS 338 567 258 ANGOULÊME - Capital de 65 800 512 €

I n t e r n a t i o n a l n e t w o r k

ALGERIAMOTEURS LEROY-SOMERINTERNATIONAL DIVISION (FRANCE)

AUSTRALIALEROY-SOMER PTY LTD

AUSTRIALEROY-SOMER MARBAISE GMBH (GERMANY)

BELGIUMLEROY-SOMER SA

BRAZILLEROY-SOMER DIVISIONEMERSON ELECTRIC DO BRASIL LTDA.

CANADALEROY-SOMER / CIM

CHINAEMERSON TRADING (SHANGHAI) CO LTD

CZECH REPUBLIC M.L.S. HOLICE SPOL SRO

DENMARKLEROY SOMER DANMARK A/S

EGYPTMOTEURS LEROY-SOMERINTERNATIONAL DIVISION (FRANCE)

FRANCEMOTEURS LEROY-SOMER

GERMANYLEROY SOMER MARBAISE GMBH

GREECELEROY SOMER LTD

HUNGARYIMI kft

INDIALEROY-SOMER DIVISIONEMERSON ELECTRIC CO

ITALYLEROY SOMER SPA

JAPANLEROY-SOMER DIVISIONEMERSON JAPAN LTD

KOREALEROY-SOMER DIVISIONEMERSON ELECTRIC (KOREA) LTD

NETHERLANDSLEROY-SOMER BV

POLANDFZN MARBAISE LS SP ZOO

ROMANIALEROY-SOMER DIVISIONEMERSON SRL

RUSSIALEROY-SOMER DIVISIONEMERSON LLC

SINGAPORELEROY-SOMER SOUTHEAST ASIA PTE LTD

SOUTH AFRICALEROY SOMER PTY LTD

SPAINLEROY SOMER IBERICA S.A.

SWEDENLEROY-SOMER NORDEN AB

SWITZERLANDLEROY-SOMER SA

TAIWANMOTEURS LEROY-SOMER (FRANCE)LIAISON OFFICE - C/O EMERSON (TAIWAN) CO LTD

THAILANDLEROY-SOMER DIVISIONEMERSON (THAILAND) LTD

TURKEYLEROY-SOMER ELEKTROMEKANIK SISTEMLERTICARET LTD STI

U.A.E.LEROY-SOMER DIVISIONEMERSON FZE

UNITED KINGDOMLEROY SOMER LTD

USA LEROY-SOMER POWER AND DRIVESEMERSON ELECTRIC CO

VENEZUELALEROY-SOMER DIVISIONEMERSON VENEZUELA CA

en -

Leroy-Somer reserves the right to modify the characteristics of its products at any time in order to incorporate the latest technological developments.The information contained in this document may therefore be changed without prior notice.

w w w . l e r o y - s o m e r . c o m

Permanent Magnet Motors

Geared Motors

Inverters

LSRPM0.75 to 300 kW - 375 to 5500 min-1

The LSRPM series of motors has been developed using an IP55 IEC standard housing with aluminium frame. Strict compliance with IEC standards makes it simple to mount and integrate in a wide variety of machines.

PLSRPM300 to 600 kW - 1500 to 3600 min-1

The PLSRPM series of motors has been developed using an IP23 IEC standard housing. Just like the LSRPM, strict compliance with IEC standards makes it simple to mount and integrate.

HPM30 to 270 kW

The HPM is a stator/rotor subassembly designed for manufacturers who wish to simplify, or even eliminate, mechanical transmissions in order to increase an installation’s overall efficiency.

250 to 23,000 N.m

Leroy-Somer offers a high-efficiency range of geared motors, the result of combining new generation 3000 range gearboxes with Dyneo® permanent magnet synchronous motors.

In addition to the energy savings delivered by the Dyneo® technology, the helical teeth gear technology can be used to obtain mechanical efficiency of more than 95%. This facilitates integration close to the drive shaft and therefore eliminates the need for intermediate devices (pinion, chain, belt pulley).

Unidrive MA.C. and Servo drive familyUp to 1.2 MW

The world’s most comprehensive class leading family of drives. This new range delivers seven function-focused drive model, all with superior motor performance and an individual feature set to best match the customer’s application and system connectivity needs. Easily create faster, more productive systems, with reduced development time and countless possibilities.

Dyneo® Drive Systems

Increasing Process Performance & Energy SavingVariable Speed Permanent Magnet Drive Systems

Page 2: Dyneo Drive Systems International networkmedia.energie-industrie.com/Presentation/4979a_en_339592.pdf · romania leroy-somer division emerson srl russia leroy-somer division emerson

η%

Dyneo®

50 kWh

65 kWh

80 kWh

85 kWh

100 kWhOriginal solution

Mechanical optimisation

IE3 motors

Variable speed & IE3 motors

ENERGY SAVINGS

kWh: electricity consumptionSpeedmin-1

IE3 - A.C.induction motor

CompactnessPower-to-Weight ratio

PowerkW

IE3 - A.C.induction motor

> Compactness

Dyneo® motors are significantly smaller when compared with a

conventional induction motor. They can easily replace an existing

motor.

- Smaller chassis supporting the motor reduces the overall

dimensions of the machine

- Easier installation of the motor on site

- Simplified lifting equipment

- Lower transport costs

Dyneo®, at the cutting edge of commercially

available variable speed technologies, brings

together all Leroy-Somer’s permanent magnet

solutions for drives and synchronous motors.

INNOVATION

> Energy Savings

The use of variable speed and

optimisation of mechanical systems are

the main routes to achieving maximum

savings.

- Exceptional efficiency levels

throughout the complete range of

operating speeds

- Huge energy savings and lower life

cycle costs

- Return on investment often less

than 12 months> State of the Art Technology

The Dyneo® motor magnetic flux is directly created from

a set of permanent magnets inserted in the rotor.

- Dyneo® motor rotor losses are negligible

- Better efficiency than high-efficiency induction

motors at rated speed, even more significant

when operating at lower speed

> Torque & Speed Performance

The Dyneo® solution guarantees optimal torque over the whole speed range and can achieve

speeds of around 5500 min-1, demonstrably higher than traditional technologies.

- Motor speed adapted to the speed of the machine to be driven

- Potential elimination of transmission systems

- Improved performance of the machine to be driven by increasing its speed

REFRIGERATION COMPRESSORSAn installation comprising four fixed speed screw compressors was enhanced with the addition of a variable speed screw compressor equipped with a highly efficient Dyneo® permanent magnet motor and inverter. This drive solution delivers outstanding efficiency especially at part load.

> Coefficient of Performance increased from 3.6 to 4.1

> Huge energy savings of 600,000 kWh/year

PUMPINGTwo induction motors were replaced by a single 350 kW Dyneo® motor combined with an inverter.

> Energy consumption has been reduced by 10% for every m3 of water pumped. In addition, the pump flow rate has increased by 15%

> 14 month Return On Investment

CRUSHINGA 220 kW induction motor was replaced by a Dyneo® motor combined with an inverter. The crushing process represented 25% of the site's total electricity consumption.

> Overall motor dimensions halved

> 30% energy saving for the grain crushing process

CONVEYINGModernisation of a conveyor in a quarry with the addition of a Dyneo® variable speed geared motor:- 160 kg weight reduction

- optimised installation cost (cable sizing, transformer size, etc.)

> Energy savings of 52,600 kWh/year

> 11 month Return On Investment

Customer Benefits

Increasing Process Performance & Energy Saving - Variable Speed Permanent Magnet Drive Systems

Brewery production plant

Water treatment station

Animal feed

Quarries

Weightkg