e-mail : [email protected] · ... water supply and sewage ... (automated fountain) ... arz ice‐cream...

2016-September

Palestinian Control & Supervision - PCS

Palestinian Authority - Nablus,

Yaser Arafat Street, Fattouh building, Ground floor

Mobile : +970 599 25 24 49

Tel/Fax : +970 9 2 34 94 22

E-mail : [email protected]

of 31

Palestine, Nablus, Yaser Arafat Street, Fattouh Building – GF

Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49

E‐mail: [email protected] Website: www.pcs.com.ps

CONTENTS

I. PCS in brief ..................................................................................................................................................... 2

II. Structure ......................................................................................................................................................... 3

III. Targeted markets ........................................................................................................................................... 3

IV. Products ......................................................................................................................................................... 4

V. Services ........................................................................................................................................................... 5

VI. Projects implemented in Palestine ................................................................................................................. 7

1) Booster station automation / 4 stations – 2016 ........................................................................................ 7

2) ARZ Ice‐Cream factory production line – 2016 ........................................................................................ 10

3) ARZ Ice‐Cream factory Mixing Process ‐ 2016 ......................................................................................... 11

4) Water Supply and Sewage Facilities Improvement for Bethlehem ‐ Beit Jala & Beit Sahour Area– 201613

5) Passavant Energy & Environment ‐ Nablus West WWTP– 2015 .............................................................. 14

6) JERICHO MUNICIPALITY – 2015 (WATER FLOW MONITORING)............................................................... 15

7) Sakka & Khoudary – 2014 (water supply monitoring) ............................................................................. 16

8) NEDCO – 2014 (Electrical sub‐stations scada communication) ............................................................... 17

9) PROMEC – 2014 (Automated fountain) ................................................................................................... 18

10) ARZ Ice‐Cream New Factory – 2013 (Factory automation design) ...................................................... 18

11) Among other clients: ........................................................................................................................... 19

VII. SCADA international experience .............................................................................................................. 20

1) GEA – ARC ................................................................................................................................................ 20

2) Balthazard & cotte ................................................................................................................................... 25

3) Novasep ................................................................................................................................................... 27

4) Arkopharma ............................................................................................................................................. 29

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


I. PCS IN BRIEF

PCS brings together all the skills needed to design, install, commissioning and maintenance for variety

of electrical and automation installations. Our technology know‐how and application experience enables us to supply products and deliver high quality services with the proven performance and reliability that our customers expect. Our value offer is based on providing the ultimate Quality within Shortest Time at Lowest Price.

We are particularly specialized in Automation and SCADA, which includes the following areas:

Advanced consulting

Factory discrete automation

Factory process automation

SCADA telecontrol systems

Manufacturing Execution System (MES)

Human Machine Interface (HMI).

Drive technology

Sensor systems

Identification solutions

Field buses and industrial networks

Stock management

Robotics

Petri net optimization

Low‐voltage power distribution (protection, switching, measuring and monitoring and switchboards)

Palestinian Control & Supervision is a partner for SIEMENS automation.

Our philosophy is to pay our clients all the attention and listen to their needs. We deploy professionalism and creativity to contribute to the success of their projects and to gain their loyalty in a relationship of mutual trust. Moreover, any system could be adapted to the utmost needs of the client.

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


II. STRUCTURE

PCS company structure is constituted as the following:

III. TARGETED MARKETS

Many markets are targeted by PCS, among which are :

Water and Wastewater

Electrical Power Transmission and Distribution

Mining and Cement

Pharmaceuticals

Food and Beverages

Others…

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


IV. PRODUCTS

PCS is the source for a wide range of automation and SCADA products; being a partner for SIEMENS, allows us to provide our clients with the best Quality products and software. Moreoever, we have range of products that will fit all the industries and sectors.

Please visit our website (www.pcs.com.ps) in order to obtain more information and details about our products.

In addition of being a strong partner for SIEMENS, PCS have the needed expertise to deal with automation and SCADA solutions for other manufacturers such as:

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


V. SERVICES

We do provide our clients with a complete service:

1) Design

We listen to your needs

We choose the most adapted solutions technically and financially

We help you to establish the tender

We offer you a price quotation

2) Project supervision

We follow the project closesly at on each step

3) Installation

We realize the electrical and mechanical installations needed for the work

We integrate it in the right environment

4) Commissioning and testing

We commission and start up a site

We realize the tests

We optimize the process

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


5) Staff training

We train our clients’ staff for operating and maintaining a site

We offer advanced training on automation

6) Maintenance

We assure a preventive maintenance

We intervene on sites on demand

We supply you with spare parts

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


VI. PROJECTS IMPLEMENTED IN PALESTINE

1) BOOSTER STATION AUTOMATION / 4 STATIONS – 2016

SAQQA & KHOUDARY Co. Ltd. has chosen PCS to supply, program and commission the automation part for 4

booster stations situated in Gaza for Attarah, Nuseirat, Berkah and Ma’an sites. The scope of work includes:

‐ PLC and HMI and networking

‐ VFDs for the boosters pumps

Figure 1 Layout of the proposed Automation system

The solution is based on Simatic S7‐1500 CPU and ET200SP for hot‐swapping and higher availability of the system.

HMI Comfort panels are distributed on site to allow operator monitoring and control of the system.

We have also provided the state‐of‐the‐art programming SIEMENS laptops (M5 Field PGs); rugged laptop with

pre‐installed software to allow easy and fast modification on the system which is completely based on TIA Portal.

As for the VFDs they are connected via the SCALANCE industrial switch to the control system.

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


The proposed programming of HMI and PLC features object‐oriented program to allow the easy creation and

modification of faceplates and processes, below is an example of a view used in this project.

Figure 2 Main Reservoir View

Figure 3 Analog Senor Faceplate

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


Figure 4 Booster pumps view

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


2) ARZ ICE‐CREAM FACTORY PRODUCTION LINE – 2016

ARZ Ice‐Cream have continued their factory upgrading and development but now with an old production line

which had to be retrofitted with new Motion Control system; as the old was obsolete and very hard to maintain

and debug in case of an emergency.

PCS have offered Motion Control Solution based on SIMOTION D and Sinamics modules along with Simotics

motors. In addition to ET200SP as I/Os and Comfort HMI, PCS was able to implement the retro‐fitting of the

machine with limitless possibilities to adjust any parameter required to be able to obtain flexibility and precision

in production.

The project have been executed on part of the machine while having the other part in production to obtain

minimum downtime during the peak season.

The scope of work included electrical cabinet design and assembly, system and functional analysis, programming,

commissioning and testing.

With the new installed system, ARZ can now focus more on ice cream production and its quality.

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


3) ARZ ICE‐CREAM FACTORY MIXING PROCESS ‐ 2016

ARZ Ice‐Cream have constructed a new state‐of‐the‐art factory in Nablus/Palestine where they manufacture

broad array of ice‐cream products ranging from ice lollies to cones and even big family size boxes. PCS have

equipped the factory with automated system for preparation of all ice‐cream types using SIEMENS technology

from Industry Automation.

The installation of the new system and user interface not only simplifies smooth operation but it also permits

new and complex mixtures to be prepared easily and with precision to assure a constant excellence in quality of

the Ice‐Cream.

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


4) WATER SUPPLY AND SEWAGE FACILITIES IMPROVEMENT FOR BETHLEHEM ‐ BEIT JALA &

BEIT SAHOUR AREA– 2016

PCS was awarded "Water Supply and Sewage Facilities Improvement for Bethlehem ‐ Beit Jala & Beit Sahour

Area" area; the project is financed by AFD (Agence Française de Développement) and NRO (Netherlands

Representative Office). The main contractor is Madanat Contracting Co.

The project consists construction of new reservoirs and network lines, and also rehabilitation of old reservoir and

pump stations. PCS will be in charge of the whole Automation and SCADA connectivity system.

Figure 5 Mutelleh Reservoir in Bethlehem

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


5) PASSAVANT ENERGY & ENVIRONMENT ‐ NABLUS WEST WWTP– 2015

Due to unexpected failure of the SCADA system, PCS intervened to redeploy the SCADA system in the Nablus

West WWTP. All software including but not limited to SIMATIC TIA PORTAL Step7 and WinCC have been installed.

Data logging, trending and reporting was carried out via Acron Software. Morever, because Waste Water

Treatment Plant SCADA system availability is crucial for every plant; PCS have deployed redundant solution on

the server via RAID 1 configuration and scheduled automatic backup of plant data.

Figure 6 SCADA control room Nablus West WWTP, Server and client workstations

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


Figure 7 RTU cabinet with Flowmeter

transmitter

6) JERICHO MUNICIPALITY – 2015 (WATER FLOW MONITORING)

Jericho municipality had several issues with their old ultrasonic clamp‐on flowmeter measuring system, as a

result, they couldn’t control their water resources. To solve this problem, PCS have installed SIEMENS Electro‐

magnetic flowmeter with an accuracy of 0.2% to meet the application requirement.

Furthermore, our team have connected the flowmeter via the GSM/GPRS network to make the data available

not only in Center Control Room, but also via mobile phone for site operators.

Figure 8 Electromagnetic 16" Flowmeter

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


7) SAKKA & KHOUDARY – 2014 (WATER SUPPLY MONITORING)

PCS was awarded 2 projects in the Hebron area; the project is financed by USAID and the main contractor SAQQA

& KHOUDARY Co. Ltd. awarded the automation and SCADA part to PCS.

Works are to be executed in Al‐Safi reservoir, Ras al Taweel pipeline and Hebron waste‐water access road, it

consists of installing flowmeters, pressure transmitters and differential pressure switches to be able to monitor

reservoirs water flow and status but also underground buried vaults with no electrical power supply.

PCS was able to answer to all project

requriements with ease due to our

strong partnership with SIEMENS

and we offered MAG8000 battery

powered flowmeters with

GSM/GPRS connectivity to be able

to transmit vital data to the SCADA

Main Control Room located in

Ramallah Water Department of

West Bank.

The added is integrated in the Main

SCADA Control in order to be able to

get valuable data from the installed

field instrumentation. Next stages of

this project is to be able to achieve

not only monitoring but also control

of pumping stations and reservoirs.

Figure 9 Al Safi reservoir

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


Figure 10 Bani Naim underground chamber with Electromagnetic Flowmeters equiped with GSM/GPRS transmitting capabilities

8) NEDCO – 2014 (ELECTRICAL SUB‐STATIONS SCADA COMMUNICATION)

PCS was in charge of supplying SIEMENS SCADA hardware and software and providing SCADA support for

NEDCO. These equipment will help the company to start planning and executing the SCADA network for all the

station the company has in Palestine.

We did not stop there, a 2 day training was also arranged free of charge for NEDCO at SIEMENS offices in

order to be able to go further and discuss some critical questions for NEDCO’s network and Telecontrol solution.

NEDCO is a newly established utility services company is specializing in the electricity distribution sector in the

northern area of Palestine, and PCS feels honored to be able to help to improve the electricity quality in our

country.

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


9) PROMEC – 2014 (AUTOMATED FOUNTAIN)

PCS was in charge of debugging a light‐music fountain that is equipped with Delta PLC. This fountain

contained colored LED lights, solenoid valves and control equipment which allows the fountain to play in

synchronized way with the music.

10) ARZ ICE‐CREAM NEW FACTORY – 2013 (FACTORY AUTOMATION DESIGN)

PCS was in charge along with LIGHT EMCO Ltd. of design of a new state‐of‐the‐art factory for ARZ Ice‐Cream.

The design includes the following:

SCADA system and PLCs (SIEMENS)

Electrical distribution (around 5000 Amps)

Multi‐site Management system that brings together:

o Access Control

o Intrusion Alarm

o Fire Alarm

o CCTV

o Elevator Control

o Parking gates

o BMS

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


11) AMONG OTHER CLIENTS:

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


VII. SCADA INTERNATIONAL EXPERIENCE

1) GEA – ARC

‐A project of 216 Input/Output and of value: 200 000 Euros.

ARC International factory (France), entrusted GEA Process Engineering (Bischoff) a turnkey project for automatic

system for the smoke treatment of a glass production facility in its factory, this smoke treatment was carried out

for 2 ovens (Oven H and L). The work included the installation of electrical equipment and the implementation

of an automated process. Technord (where I worked in France) was the subcontractor of GEA for this project.

A reagent is injected into the gas stream to dilute corrosive dust particles and mix it with material that will allow

the gas to be easily transported. This will also allow us to absorb the acid gas components (SOx, HCl, HF). The

reagent reacts with the SOx hence allowing it to be effortlessly collected as dust within the ESP (electrostatic

filter) and then evacuated from the system by a conveyor system.

The facility includes the following equipment:

• A gas circuit comprising ducts, exhaust fan (drive).

• An electrostatic filter (Electro‐ION BLAST 1).

• A dust removal system that consists of a conveyor and a screw valve.

• A Big‐Bag System.

• A lime Ca(OH)2 Silo injection and storage station.

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


Figure 11: A global gas treatment view

Our work consisted of the following

Functional analysis

PLC programming

SCADA Supervision programming

Designing and verification of electrical diagrams

Tests

Commissioning

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


The PLC programming was the longest part of this project. The PLC program should completely match the

previously designed functional analysis. The work was done on SIEMENS – Step7 programming software.

The architecture of the project consisted of 1 new PLC that is connected to an old existing PLC for furnace control

room. The new PLC is connected to a deported Input Output unit and also to a VFD SINAMIC G150. The main PLC

is then connected to a SCADA supervisory computer with an optional workstation for monitoring and control.

Figure 12: SCADA and VFD architecture

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


Figure 13: Existing Networks

In this installation there exists 2 networks, the first one is Profinet through Ethernet In order to connect the PLC

with the SCADA software, and the other one is Profibus for connecting the deported module and the VFD with

the PLC.

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


Figure 14: The electro‐static filter

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


2) BALTHAZARD & COTTE

‐A project of value: 80 000 Euros.

Balthazard & Cotte is a company of Lhoist group, world leader in lime production. We have developed an

automated system for logistics and weighing management of trucks through an interactive terminal. This

terminal allows the drivers to identify themselves when entering a site and the weighting scale saves the weight

of the truck.

The truck goes into the site and fills the truck with the finished product. Before exiting the site, the truck goes

into another weighing station where his weight difference is taken and a bill of delivery is printed automatically.

This system interfaces with the ERP system (SAP in this case), to allow a complete automation of the process

including financial transactions. This technology was installed in all site of Balthazard & Cotte.

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


Figure 15: View of the site

The system that was installed by us is the following:

Ethernet standard RJ45

Series connection RS485

M12, 5 cables, that returns an input signal of 4…20 mA

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


3) NOVASEP

‐A project of 720 Input/Output and of value: 110 000 Euros only for programming.

This project is about a CIP (Clean In Place) automated system which includes reservoirs, pumps, pipes, and control

equipment in order to prepare a specific step by step cleaning procedure of the factory. This Project was

implemented for a Chinese factory through Novasep.

This project have used an existing standards for the PLC programming, it was done through Step7 SIEMENS PLC

programming software. However, the for the SCADA supervision we have implemented Wonderware solution;

ArchestrA System Platform (ASP).

Figure 16: An example of supervision screen

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


Moreover, we have participated in the design of the electrical diagrams for (motors, valves, I/O card of PLCs,

pneumatic modules, sensors and instrumentations…etc).

Figure 17: Electrical diagram

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


4) ARKOPHARMA

‐A project of value: 303 000 Euros.

This project was focused on improving the pharmaceutical industry by tracking all the weighing processes; this

can also be called MES (Manufacturing Execution System) and it is connected to the ERP (Enterprise Resource

Planning) in order to have the clearest possible view on the enterprise and its manufacturing part. The work

consisted of analyzing a proper pharmaceutical industrial project and to create which elements in it has to be

tracked and saved in a historical database in order to retrieve this information when needed. After that, we have

created a model of the tracking program and integrated a Gantt chart so that it would organize all the weighting

orders optimally.

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


Figure 18: General view showing the state of all the weighing stations

Figure 19: Calibrating of a scale

of 31


Tel/Fax: +970 9 23‐494‐22 Mob: +970 599 25‐24‐49


The project was implemented through Wonderware ASP (ArchestrA System Platform).

Figure 20: The status of all scales

e-mail : [email protected] · ... water supply and sewage ... (automated fountain) ... arz ice‐cream...

Documents