e-motion_30

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plastic injection molding

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Page 1: e-motion_30

01 d004990017 ENGEL INJECTION MOULDING MACHINE e-motion 50/30 Technical data and equipment according to data sheet 02 d011000010 Machine execution for processing of: THERMOPLAST CLAMP UNIT: Tie-barless clamp unit with servodrive. The closing mechanism consists of simple lever, crank and planetary gear. A special guide frame guarantees exact platen parallelism. The low deflection of the c-base is compensated with the flex link on the stationary platen. The tie-barless design ensures an essential larger useable platen area and best access for automation. Ejector assembly and mold height adjustment are integrated in the moving platen. 45 d020500200 Platens in standard execution Layout according to JIS: JIS 46 d020503450 Platens with locating diameter in standard execution 100 mm 53 d022070109 Ejector pin for central coupling OPT123260 47 d022070600 Ejector plate with 100 mm x 100 mm JIS pattern, ejector drive with retaining brake 52 d023000439 spacer plate on movable platen for reduction of mould hight by 40 mm eveness <10µm, Ra 0,4 with water cooling, hole patter on 100 mm horizontal abolished OPT136668 44 d023500200 Mechanical safety for clamp closing 55 d024073029 preparation of base frame for mounting of robot OPT137528 08 d024500150 "Autoprotect"-precision mold protection. even learning system with force monitoring 09 d024500250 "Autoprotect"-injection monitoring. Selectable monitoring of speed, pressure or cavity pressure. 10 d025500100 4-zone mold heating control. Includes additional temperature control card. Connections according to Euromap 14 11 d026001010 toggle with central lubrication and oil

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recirculation INJECTION UNIT: Electrical injection unit in Inline-design. The servodrive for injection with integrated high resolution measuring system guarantees best precision and repeatability. Injection and back pressure is detected by a measuring diaphragm directly on plasticating screw support. Carriage movement and plasticating are also powered by servo drives. Barrels, plasticating screws and check valves of Engel hydraulic machines are useable. The choice of diameter, geometry and material allows a perfect combination for specific processing conditions. Cooling of feed throat is controlled. The com- fortable access ensures a very short set-up time. 48 d070500039 Premium-execution (injection speed 800 mm/sec ) software package "faster cycle" OPT136681 14 d070500500 Hopper support, moveable (hopper not included in shipment) 56 d070503000 Universal adaptor for hopper / conveyor, located on movable hopper suppport 15 d072000160 Injection unit with surrounding covering incl. safety door BARREL AND SCREW ASSEMBLY: A variety of choices of diameter, materials and geometry from standard selections allow the assembly of a customized package to suit any application. Barrel execution: 16 d140500510 barrel M3 higher abrasion and corrosion resistant working range up to 350 degrees C Screw execution: 49 d141000444 screw S10 - diameter 20 mm screw length L/D 24 through hardened PM steel, high abrasive resistant includes R9b check assembly, screw shaft with clamping coupling Nozzle execution: 57 d143002769 corrosion resistant open nozzle in special execution

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Barrelhead thread M28x1,5 Nozzle radius 10 mm Nozzle orifice 3,5 mm outer diameter max. 40 mm incl. heater band OPT136671 19 d144000910 Corrosion resistant barrelhead Barrel heating: 20 d144500102 230 volt barrel and nozzle heaterbands 21 d144500104 Ceramic heaterbands CONTROLS/ELECTRICAL: 22 d230500510 CC200 control package including: - "Windows" style display with 15" TFT-color Touch Screen - Data storage via USB interface - Ethernet network interface - Freely programmable cycle sequence supported by graphical symbols - Screen pages configurable - e-help - Notepad - Alarm Messaging via Email - weekly timer - Micrograph - Microplast - PD-log Screen text german: DE english: EN 23 d231000110 Incoming voltage (by IT or FI-used power systems a disconnecting transformer for servo drives is requested) 3X400V+N+PE/50HZ 24 d231001200 ecograph for energy analysis of IMM 25 d232000200 Access rights with key card 58 d233000300 Interface for external vacuum equipment 59 d233000400 Interface for colour feeder via dry contact (contact is closed during plasticizing) 26 d233000800 Interface for freely programmable dry contacts (terminal strip) (4x digital output, 4x digital input) 50 d233001000 Ejector back confirmation 60 d233001200 Interface for temperature control units

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data protocol Engel, phys. type: RS485 placing injection inside: INJ 61 d233001560 Interface for integrated ENGEL robot incl. 1 triggered receptacle for conveyor belt, 16A located at clamp end, non-operator side 27 d233500110 PD-graphics I - continuous, graphical monitoring of process parameters, average value, standard deviation, coefficient of correlation, warning and intervention limits selectable 28 d233501310 Minicam Setup assistance for process parameters based on an expert system 62 d233501319 Special program iQ weight control OPT135997 29 d234000100 Single-phase, 230V service receptacle Schuko 16A:SS1 63 d234000300 Single-phase, 230V receptacle located at non-operator side, inside injection door Schuko 16A:2P1 51 d234000400 2 Three-phase receptacle, 10A / 16A located at clamp end, non-operator side CEE, 16A:3P1 MEDIA: 30 d280500250 Solenoid operated pneumatic valve 2/2-ways, R1/4" ports, mounted on moving platen. For airblow only. 31 d281070200 Automatic grease lubrication system 32 d281071100 Oil central lubrication for lever 33 d281071500 Oil-bath lubrication of injection unit 34 d281500105 Combined water terminal for machine and mould cooling 35 d281570110 Water flow control manifold 0-10 l/min, 6-circuits TECHNOLOGY PACKAGES: 64 d411001930 pressure transducer for vacuum monitoring including PD-recording 65 d412001599 Vacuum valve placed beside movable platen non-operator side routed (10 mm) to movable platen OPT137221

Page 5: e-motion_30

MISCELLANEOUS PACKAGES: 36 d420200100 execution as per European Norm EN 201 LABELLING/PAINTING 37 d480500100 Labelling german: DE 38 d481500110 Standard painting (ENGEL light green/black grey and grey) SUPPLEMENTAL EQUIPMENT: 39 d540500900 program "virt mould" for viewing and revising of parameter settings and for process opti- mization on PC incl. simulation 40 d542500100 Levelling and vibration mounts in standard execution 70 d542500109 reinforced machine support pads SUNNEX MHD190 OPT126575 41 d542501000 Machine delivery in one piece (clamp unit and injection unit H) 42 d543000100 Manual - 1 copy german: DE