e n t entrance doors a installation instructions · 6 effective june 2013 entrance doors - a1 e n t...

Transom Head

TransomTransom

Transom Head

Transom Bar

HingeJamb

PushBarPull

Handle

PushBarPullHandle

Lock Jamb

InactiveStile

Threshold

Dead Bolt Lock

Dead Bolt Lock

Flush Bolt

Flush Bolt

LockCylinder

LockCylinder

BottomRailBottom

Rail

ActiveStile

HingeStile

HingeStile

Top Rail

LockStile

Hinge Jamb

ThresholdAdjustableAstragal

TopRail

ENTRANCE DOORSINSTALLATION INSTRUCTIONS

Series 200N ■ Series 300M ■ Series 500W Entrance Doors

ENTRANCE DOORS

2 www.cardcompro.com EffectiveJune2013

ENTRANCE DOORS - A1

ENTRANCE DOORS

EffectiveJune2013 www.cardcompro.com 3

ENTRANCE DOORS - A1

ENTRANCE DOORS

Offset Pivot Doors Offset Pivot Installation ........................................................................................................4 Installing Intermediate Pivot (Slotted) ..................................................................................5 Installing Intermediate Pivot (Mortised) ................................................................................6

Offset Pivot Hung Doors with Concealed Overhead Closer CD100-4 Top Rail Spacer Channel Location .......................................................................7 Spacer and Slide Channel Installation .................................................................................8

Butt Hung Doors Installing Butt Hinges ...........................................................................................................9 Installing C.G.H. Hinges .....................................................................................................10

Butt Hung Doors with Concealed Overhead Closer CD100-4 Top Rail Spacer Channel Location .....................................................................11 Spacer and Slide Channel Installation ...............................................................................12

Center Hung Doors Installing Center Pivot Arm in Series 200N ........................................................................13 Installing CD100-5 Top Rail Spacer and Arm for Series 300M & 500W ............................14 Installing Bottom Pivot in Series 200N, 300M & 500W .....................................................15 Flush Bolts (Inactive Leaf) Flush Bolt Installation .........................................................................................................16

Glazing Installing Setting/Edge Blocks and Glazing .......................................................................17

Adjustable Astragal (Active Leaf) CD202 Adjustable Astragal ...............................................................................................18

Push/Pull Hardware Push/Pull Through-Bolt Mount Application .........................................................................19 Push Bar Shoulder Bolt Mount Application for Center Hung Doors ...................................20 Pull-Shoulder Bolt Mount for Rim & CVR Panic .................................................................21

ENTRANCE DOORSINSTALLATION INSTRUCTIONS

SECTION A1

TABLE OF CONTENTS


ENTRANCE DOORS - A1

ENTRANCE DOORS

OFFSET PIVOT INSTALLATION

CDH-3Bottom Pivot(Factory Installed)

CDH-2Top Pivot(Factory Installed)

EngageBottom Pivots

Depress pivot pin in CDH-2 to engage into Top Frame Pivot

CDH-1Top Frame Pivot

Allen Wrench

Cap Screw

Height Adjustment Screw

Remove cap screw and insert Allen wrench. Turn adjustment screw clockwise to raise door,counter clockwise to lower door.

CDH-3Bottom Pivot

CF450-30 (Shown)CF451-30 (Similar)

CDH-4 (Shown)CDH-5 (Opposite)

T450

When pivot is not resting on finished floor, shim as shown and anchor to sub-floor with a #12 FH screw.

1. Set door in frame so that CDH-3 engages CDH-4 doorframe pivot pin.

2. Depress pivot pin in CDH-2 and push under CDH-1 top frame pivot to engage pin.

NOTE: CDH-3 is pre-adjusted to provide 1/8” clearance between top rail and transom bar. For further vertical adjustment see Fig. 4.4.

3. When door is properly aligned, secure closer to door and transom bar in accordance with instructions in door closer package.

4. Close glazed door and adjust as required. Reference Fig. 17.2.

Fig. 4.1

Fig. 4.4

Fig. 4.3

Fig. 4.5

Fig. 4.2


ENTRANCE DOORS - A1

ENTRANCE DOORS

SLOTTED INTERMEDIATEOFFSET PIVOT INSTALLATION

CDH-10 Right Hand (Shown) or CDH-9 Left Hand (Opposite)Intermediate Pivot Set

Hinge Stile

Doorframe Jamb

Fig. 5.1

INSTALLATION TYPE 1Hang door as shown in Fig. 4.2. With door closed, slide assembled intermediate pivot set into slots as shown in Fig. 5.1.Open door and secure pivot halves with AF12-1 screws.

INSTALLATION TYPE 2Install pivot halves on doorframe and door. Remove cap screw from doorframe half and lower pin to clear. Hang door on top and bottom pivots. Raise pivot as required and replace cap screw as shown.

CDH-10Intermediate Pivot(Door Halve)

CDH-10Intermediate Pivot(Doorframe Halve)

(3) AF12-1

(2) AF12-1

CDH-10 Right Hand (Shown) or CDH-9 Left Hand (Opposite)

Pivot Pin (Dashed)

Cap Screw

Allen WrenchTo adjust, remove cap screw and insert Allen Wrench.

Hinge Stile

Doorframe Jamb

Hinge Stile

Doorframe Jamb

Fig. 5.2AF12-1#12-24 X 1/2” FHP UC


ENTRANCE DOORS - A1

ENTRANCE DOORS

MORTISED INTERMEDIATEOFFSET PIVOT INSTALLATION

INSTALLATION TYPE 1Hang door as shown in Fig. 4.2. Swing door open and install CDH-7 intermediate pivot assembly with 1/4-20 x 5/8” FHP MS.

INSTALLATION TYPE 2Install pivot halves on doorframe and door. Remove cap screw from doorframe half and lower pin to clear. Hang door on top and bottom pivots. Raise pivot as required and replace cap screw as shown.

Door Hinge Stile

1/4-20 x 5/8” FHP MS

CDH-20 Door and Doorframe Back-Up Plate (Factory Installed)

CDH-7(Left Hand Shown)CDH-8(Right Hand Opposite)

Doorframe Jamb

DoorframeJamb

Hinge Stile

Cap Screw

Allen wrench

To adjust, remove cap screw and insert Allen wrench.

Fig. 6.1

Fig. 6.2


ENTRANCE DOORS - A1

ENTRANCE DOORS

105º MOUNTING CLIP LOCATION in T-BARfor OFFSET PIVOT DOORS

17 3/16" Notch1 3/4"

11/2"

5 /8"

Not

ch

CD400 (Shown)CD700 & CD950 (Similar)

1 9 /

16"

CD100-4-013000 Spacer(Factory Installed)

HingeStile

Steel Slide Channel

'A'

2 1/8"

2 24/32"

HINGING DIMENSION'A'

CD203

CD207

CD303

CD307

CD503

CD507

3 3/4"

3 17/32"

5"

4 25/32"

4 11/16"

C.O.C.

Cutout

C of Fasteners for CDH-83 Clip L

C of Spindle for 105° L

VIEW of T-BAR at CLOSER

STEEL SLIDE CHANNEL and SPACER LOCATION in CD400 TOP RAIL for OFFSET ARM

CDH-84Clip Angle

Concealed Overhead Closer(C.O.C.)Offset Pivot

Cutout

DOOR VIEW FROM INSIDEEXTE

RIO

R

INTE

RIO

R

4 1/2"

2 3/16"

Fig. 7.1

Fig. 7.2

105º SPACER CHANNEL LOCATION in TOP RAILfor OFFSET PIVOT DOORS


ENTRANCE DOORS - A1

ENTRANCE DOORS

Fig. 8.1

Fig. 8.2

105º SPACER and SLIDE CHANNEL LOCATION in TOP RAIL for OFFSET PIVOT DOORS

5 /8"

Narrow Stile (Shown)Medium Stile (Similar)

Wide Stile

CD400

INTERIOR VIEW

Align

CD400

CD100-4-013000Spacer Channel(Factory Installed)


Steel Slide Channel

Steel Slide Channel

AF8-7

DIMENSION'A' DOOR TYPE

Offset Pivot4 11/16"

Dimension 'A'CD503 and CD507 Hinge stile requires full depth notch for spacer channel and slide channel pass through

Secure Arm withRetainer Ring

Slide Channel

NOTE:Door Top Rail Not Shown

Install Offset Arm over Slide Pin

Offset Arm

1. Remove retainer arm pin using retainer ring pliers. With door in open position, slip arm over slide pin and secure with retainer.2. Adjust closer to desired door closing speed.3. Glaze door as shown in Page 17.

AF8-7#8 X 3/4” FHP SD


ENTRANCE DOORS - A1

ENTRANCE DOORS

CF450-30Hinge Jamb

CDH-17 Back-up Platewith (4) AF12-1 Screws(Pre-installed at Factory)

CDH-12 Butt Hinge

Hinge Stile

(4) AF12-1 (4) AF12-1

CF451-34Hinge Jamb

Fig. 9.2

BUTT HINGE INSTALLATION

Fig. 9.1

1. Align butt hinges on door with mortised hinge slots on doorframe and attach with AF12-1 screws.2. When door is properly aligned, secure closer to door and transom bar in accordance with instructions in door closer package.3. Close glazed door and adjust as required. Ref. Fig. 17.2.

NOTE: Butt Hinges are factory installed on door hinge stile.

AF12-1#12-24 X 1/2” FHP UC


ENTRANCE DOORS - A1

ENTRANCE DOORS

Hinge Stile(Top and Bottom Rails Not Shown)


CF451-34Hinge Jamb

AF12-7

CDH-13 for 84” DoorCDH-14 for 96” Door

C.G.H.

T450Threshold

DO

OR

HE

IGH

TD

OO

R O

PE

NIN

G H

EIG

HT

*3/1

6"

1/2"

1/8"

SERIES CF450 DOORFRAME SERIES CF451 DOORFRAME

* Insert 3/16" shims between door bottom rail and threshold to maintain proper spacing while attaching screws.


Hinge Stile(Top and Bottom Rails Not Shown)

DO

OR

HE

IGH

TD

OO

R O

PE

NIN

G H

EIG

HT

*3/1

6"

1/2"

1/8"

CF450-30Hinge Jamb

AF12-7

CDH-13 for 84” DoorCDH-14 for 96” Door

C.G.H.

T450Threshold

3/16" Shim

NOTE:Continuous Geared Hinge is factory installed to door hinge stile.

Fig. 10.1

CONTINUOUS GEARED HINGE

1. Align door as shown in Fig. 10.1 and attach C.G.H. to doorframe jamb with AF12-7 screws. Use 3/16” shims to ensure proper alignment and clearance.2. When door is properly aligned, secure closer to door and transom bar in accordance with instructions in door closer package.3. Close glazed door and adjust as required. Ref. Fig. 17.2.

AF12-7#12-14 X ¾” FHP SD


ENTRANCE DOORS - A1

ENTRANCE DOORS

105º MOUNTING CLIP in T-BARfor BUTT and C.G.H. HUNG DOORS

'A'

17 3/16" Notch1 3/4"

11/2"

5 /8"

Not

ch


1 9 /

16"


HingeStile

Steel Slide Channel

'B'

3 7/8"

HINGINGDEGREE

HOLDOPEN

DIMENSION'A'

105º

3 21/32"105º

BUTT HINGES

C.G.H.

2 1/8"

2 24/32"

HINGING DIMENSION'B'

CD203

CD207

CD303

CD307

CD503

CD507

3 3/4"

3 17/32"

5"

4 25/32"

C.O.C.

Cutout

C of Fasteners for CDH-83 Clip L

C of Spindle L

VIEW of T-BAR at CLOSER

CDH-84Clip Angle

Concealed Overhead Closer(C.O.C.)

DOOR VIEW FROM INSIDEEXTE

RIO

R

INTE

RIO

R

3 3/4"

1 7/16"

Fig. 11.2

Fig. 11.1

105º SPACER LOCATION in T-BARfor BUTT and C.G.H. HUNG DOORS


ENTRANCE DOORS - A1

ENTRANCE DOORS

105º SPACER and SLIDE CHANNEL LOCATION inTOP RAIL for BUTT HUNG and C.G.H. HUNG DOORS

5 /8"

Wide Stile

Narrow Stile (Shown)Medium Stile (Similar)

CD400

INTERIOR VIEW

Align

CD400



Steel Slide Channel

Steel Slide Channel

AF8-7

DIMENSION'A' DOOR TYPE

Butt Hinge

Continuous Gear Hinge

3 7/8"

2 21/32"

Dimension 'A'CD503 and CD507 Hinge stile requires full depth notch for spacer channel and slide channel pass through

Fig. 12.1

Fig. 12.2

Secure Arm withRetainer Ring

Slide Channel

NOTE:Door Top Rail Not Shown

Install Offset Arm over Slide Pin

Offset Arm

1. Remove retainer arm pin using retainer ring pliers. With door in open position, slip arm over slide pin and secure with retainer.2. Adjust closer to desired door closing speed.3. Glaze door as shown in Page 17.

AF8-7#8 X 3/4” FHP SD


ENTRANCE DOORS - A1

ENTRANCE DOORS

CENTER PIVOT ARM INSTALLATIONin CD225 TOP RAIL for SERIES 200N

Top Arm Adjustment Screw

CDH-70Top Arm

Mounting Screwand Washer

CenteringScrews

Clamping Bar and Screws

Adjustment Pin

CDH-22Corner Bracket

Hinge Stile

CD225Top Rail

Adheasive backedDress Plate Cover

1 /2"

CD225Top Rail

1 13/32"

HingeStile

INTE

RIOR

2 1/8"

CD206

AdjustmentScrew

CDH-70Top Arm

Mounting Screwand Washer Centering Screws

EXTERIOR


Adjustment Pin

CDH-22Corner Bracket

CD206Hinge Stile

Dress Plate Cover

Fig. 13.1

Fig. 13.3

Fig. 13.2

HOLD OPENPOSITION

LATCHINGSPEED

CLOSINGSPEED

HOLD OPENPOSITION

BOTTOM VIEW OF T-BAR at HINGE JAMB

Closer SpeedAdjustment Screws

Closer Spindle

INSTALLATION INSTRUCTIONS

1. Install arm, arm stud adjusting screw as shown.2. Position door over bottom pivot pin and swing top of door into position. Top arm should engage closer shaft.3. Install top clamping block. Do not tighten fasteners.4. Adjust door height by turning bottom pivot using wrench provided. (Proper adjustment should be 1/8” between top of door and underside of T-Bar.)5. Tighten top screws securely then install dress plate.6. Loosen arm holding screw then laterally adjust door to achieve equal clearance at both jambs. Should be 3/32” between hinge stile and frame jamb. Re-tighten holding screw.7. Operate door a couple of times then center door in opening using door leveling screws. Ref. Fig 17.2.8. Adjust closing speed as shown in instructions packed with closer.


ENTRANCE DOORS - A1

ENTRANCE DOORS

Top Arm AdjustmentScrew

CDH-70Top Arm

Mounting Screwand Washer

CenteringScrews


Adjustment Pin

Hinge Stile

AF12-6Anchor Screws for

Spacer Channel

CD100-5-012000Spacer Channel

(Factory Installed)

CD400

Adhesive backedDress Plate Cover

CD306(Shown)

1 /2"


'D'

CD400


Move spacer against stile wall

1 9 /

16"

1 13/32"

HingeStile

INTE

RIO

R

HINGE STILE DIMENSION'D'

CD306

CD506

3 3/4"

5"

Fig. 14.1

Fig. 14.2 Fig. 14.3

SPACER CHANNEL and ARM INSTALLATIONin TOP RAIL of SERIES 300M and 500W

CENTER PIVOT DOOR

CENTER PIVOT ARM INSTALLATIONin TOP RAIL of MEDIUM and WIDE STILE

HOLD OPENPOSITION

LATCHINGSPEED

CLOSINGSPEED

HOLD OPENPOSITION

BOTTOM VIEW OF T-BAR at HINGE JAMB

Closer SpeedAdjustment Screws

Closer Spindle

AF12-6#12-14 X 1¾” FHP SD


ENTRANCE DOORS - A1

ENTRANCE DOORS

CDH-15Bottom Pivot(Door portion)

Star Washer

AF12-9

CDH-58MSupport Bracket(Factory Installed)

CD506CD306CD206

CDH-59MSupport Bracket(Factory Installed)

CENTER PIVOT INSTALLATIONin BOTTOM RAIL

Fig. 15.2

Bottom Rail

Hinge StileNarrow (Shown)

Access hole for adjusting screw

Flat Head Screw Driver

C Lof Pivot

2 ¾"

Bottom Rail

Adjustment Wrench

CDH-15Bottom Pivot Set

T450Threshold

Hinge Jamb

Door removed for clarity

Fig. 15.2

Fig. 15.1

Adjust door by turning adjusting screw clockwise to lower door or counter clockwise to raise door. When proper setting is achieved tighten top arm attachment screws.

AF12-9#12-14 X 1” HWH SD


ENTRANCE DOORS - A1

ENTRANCE DOORS

1 /2"

CDH-53 for 84" DOH (at Top and Bottom)CDH-54 (at Top for 96" DOH)Steel Tip Flush Bolt

Flush Bolt Guide / Corner Plate

Bottom of Door Stile(Top Similar)

CD

505

CDH-59Flush Bolt Guide / Corner Plate


CD

305

CD

205


Doo

r Stil

e H

eigh

t

9 1 /

4"9

1 /4"

84" D

OH

6911

/16"

Max

imum

*

Fig. C

Fig. A Fig. B

* Keeps Top Flush Bolt in accessible operating position.

1. Insert flush bolts through cutouts in door stile and push rod through top and bottom guides. See Fig A.

2. Adjust flush bolt rods so tips extend 1/2" beyond ends of door stile. See Fig B.

3. Attach top and bottom flush bolts with (2) #8-32 x 1/2" FHP MS

4. Position each lever in the lock position.

5. Flip levers to retract flush bolts. See Fig C.

#8-32 x 1/2" FHP MS

Fig. 16.1

FLUSH BOLT INSTALLATIONin INACTIVE LEAF of DOOR PAIR


ENTRANCE DOORS - A1

ENTRANCE DOORS

EDGE BLOCK, SETTING BLOCK LOCATIONSand GLAZING STEPS

CF200-8

Adjusting ScrewCAP-25

Top Rail

T-Bar HeaderCF451-31 (Shown)

T-BAR

TOP RAIL

1/8"

Adj

ust t

o

1/8

"

GLASSLOCK STILE

LOCK JAMB

SB-8 Setting/Edge BlocksOrientation for 1/4" GlassHinge Stile

CAP-25

CAP-25 for 1/4" Glass

CAP-100 for 1" Glass(Telescopes over CAP-25)

Lock Stile

Bottom Rail

6"

DOOR LITE OPENING

DOO

R LI

TE O

PENI

NG

6"

6"

SB-8 Setting/Edge BlocksRotate setting/edge blocks for 1" Glass

Door Leveling Screw Reference Fig. 17.2.

SB-8blocks

1. Install door in frame.2. Install horizontal glass stops first, then verticals on one side of door.3. Install three (3) SB-8 setting blocks as shown in Fig. 17.1.4. Position SB-8 for 1/4” or 1” glass.5. For 1” glass install CAP-100 on the glass jack and adjustable CAP-25 setting block.6. Install glass in place, centered between stiles and SB-8 block.7. Install remaining horizontal glass stops, then vertical glass stops.8. Turn the door leveling screw clockwise and adjust for uniform clearance between top edge of door and doorframe.9. On pair of doors, adjust astragal. Remove packing string from WP-1 after door installation. Ref. Fig. 18.1.

Fig. 17.1

Fig. 17.2


ENTRANCE DOORS - A1

ENTRANCE DOORS

ADJUSTABLE ASTRAGAL for ACTIVE LEAF

Adjustable Astragal Allows for Adjustment to Ensure Alignment and Reduce Air Infiltration

CDH-104 SSCone Spring at

Adjustment Screws

CD202Adjustable Astragal

AF8-2Self Drilling

Adjustment Screw

MEETING STILESfor Door Pair

CD204 Lock Stile (Shown)CD304 and CD504 (Similar)

AF8-2

AdjustableAstragal

WP-1 Weather Stripping(Remove packing string from Pile after installation)

ACTIVE STILEfor Door Pair

CD204Active Stile

CD204Active Stile

CD205Inactive Stile

Fig. 18.1

AF8-2#3-18 X 3/4” POH SD SS


ENTRANCE DOORS - A1

ENTRANCE DOORS

CPH-1Pull Handle(Top)

CPH-1Pull Handle(Bottom)

Lock Stile

INTERIOR VIEWat LOCK STILE

INTERIOR VIEWat HINGE STILE

AF25-12Screw

AF25-13Shoulder Bolt

CPB-1Push Bar Secure with AF25-7

CPB-1Push Bar

AF14-4 Screw

Hinge Stile

AF32-2Countersunk

Washer

Pilot hole

PUSH/PULL INSTALLATIONfor OFFSET HUNG DOOR

Through Bolt Mount ApplicationFig. 19.1

AF14-41/4-14 X 1½” FHP SD

AF25-71/4-20 X 5/16” Set Screw

AF25-131/4-20 X 2½” Shoulder Bolt

AF25-121/4-20 X 2⅞” FHP MS

AF32-2Countersunk Washer


ENTRANCE DOORS - A1

ENTRANCE DOORS

CPB-1Push Bar


AF25-11Rivnut

CPB-1Push Bar


Lock Stile

CPB-1Push Bar

AF14-4 Screw

Hinge StileCPB-1Push Bar

INTERIOR VIEWat LOCK STILE

INTERIOR VIEWat HINGE STILE

Secure with AF25-7

Pilot hole(Both sides)

NOTE: Door must be glazed prior to installing push bars.

PUSH BAR INSTALLATIONfor CENTER HUNG DOOR

Fig. 20.1Shoulder Bolt Mount Application

AF14-41/4-14 X 1½” FHP SD

AF25-71/4-20 X 5/16” Set Screw

AF25-141/4-20 X 13/16” Shoulder Bolt

AF25-111/4-20 Rivnut


ENTRANCE DOORS - A1

ENTRANCE DOORS

Rim Panic Device

Lock StileAF25-12

AF32-2CPH-1Pull Handle

EXTERIOR VIEWat LOCK STILE

CVRPanic Device

AF25-11 Rivnut

Lock Stile

AF25-14Install Shoulder Bolt

Concealed Vertical Rod Panic

CPH-2Pull Handle

EXTERIOR VIEWat LOCK STILE

Secure with AF25-7

PULL HANDLE INSTALLATIONfor DOOR with RIM PANIC DEVICE

PULL HANDLE INSTALLATIONfor DOOR with CVR PANIC DEVICE

Fig. 21.1

Fig. 21.2Shoulder Bolt Mount Application

Through Bolt Mount Application

AF25-71/4-20 X 5/16” Set Screw

AF25-121/4-20 X 2⅞” FHP MS

AF25-141/4-20 X 13/16” Shoulder Bolt

AF32-2Countersunk Washer

AF25-111/4-20 Rivnut

e n t entrance doors a installation instructions · 6 effective june 2013 entrance doors - a1 e n t...

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