e nnvvviiirrroon nmmmeeenntttaaalll oiiimmmpppaaacccttt...
TRANSCRIPT
![Page 1: E nnvvviiirrroon nmmmeeenntttaaalll oIIImmmpppaaacccttt ...environmentclearance.nic.in/writereaddata/EIA/...Dujodwala Products Ltd. Kumbhivali, E District Raigad Environmental Impact](https://reader034.vdocument.in/reader034/viewer/2022042120/5e99d8a840814707da1e2089/html5/thumbnails/1.jpg)
Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune
1
EME/CS/EIA- DPL-IND/2012-13/111 R01 Date.:14.11.2014
Prepared By
Prepared For
Dujodwala Products Ltd.
Village Kumbhivali, District Raigad,
Maharashtra
EEEnnnvvviiirrrooonnnmmmeeennntttaaalll IIImmmpppaaacccttt AAAsssssseeessssssmmmeeennnttt RRReeepppooorrrttt
For
Proposed Expansion of Organic Chemical
Manufacturing Plant
MITCON Consultancy & Engineering Services Ltd.,
Pune Environment Management and Engineering Division
Shivajinagar Pune, Pune-411005
Phone: 020-66289400/407/500,
Fax: 020-25521607
![Page 2: E nnvvviiirrroon nmmmeeenntttaaalll oIIImmmpppaaacccttt ...environmentclearance.nic.in/writereaddata/EIA/...Dujodwala Products Ltd. Kumbhivali, E District Raigad Environmental Impact](https://reader034.vdocument.in/reader034/viewer/2022042120/5e99d8a840814707da1e2089/html5/thumbnails/2.jpg)
Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 2
Contents
TOR COMPLIANCE ................................................................................................................................................ 8
CHAPTER 1 INTRODUCTION .................................................................................................................. 13
1.1. Preamble .................................................................................................................................................... 13
1.2. Purpose of the Report .......................................................................................................................... 14
1.3. Identification of Project & Project Proponent ......................................................................... 16
1.4. Nature and Size of the Project ......................................................................................................... 17
1.5. Project Location ...................................................................................................................................... 17
1.6. Environmental Policies and Legal Provision For Environment ...................................... 18
1.7. Scope of the Study ................................................................................................................................. 20
1.8. Scope of Environment Impact Assessment (EIA)................................................................... 21
1.9. EIA Methodology .................................................................................................................................... 22
1.10. Organization of Report .................................................................................................................... 24
CHAPTER 2 PROJECT DESCRIPTION .................................................................................................. 26
2.1. Introduction ............................................................................................................................................. 26
2.2. Type of Project ........................................................................................................................................ 26
2.3. Need for the Project .............................................................................................................................. 30
2.4. Project Location ...................................................................................................................................... 30
2.5. Plant Layout ............................................................................................................................................. 32
2.6. Raw Material Requirement and Transport ............................................................................... 32
2.7. Process Details ........................................................................................................................................ 36
2.8. Basic Requirement Of The Project ................................................................................................. 47
2.9. Utilities ........................................................................................................................................................ 48
2.10. Existing Environmental Compliance ........................................................................................ 49
CHAPTER 3 DESCRIPTION OF THE ENVIRONMENT ................................................................. 50
3.1 Study Area ................................................................................................................................................. 50
3.2 Methodology of Conducting Baseline Study ............................................................................. 51
3.3 Physical Environment.......................................................................................................................... 52
3.4 Air Environment ..................................................................................................................................... 59
3.5 Micro Meteorology ................................................................................................................................ 60
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 3
3.6 Ambient Air Quality (AAQ)................................................................................................................ 69
3.7 Noise Environment ............................................................................................................................... 72
3.8 Water Environment .............................................................................................................................. 75
3.9 Land Environment ................................................................................................................................ 79
3.10 Ecology & Biodiversity .................................................................................................................... 88
3.11 Socio-Economic Environment ..................................................................................................... 96
CHAPTER 4 ANTICIPATED ENVIRONMENTAL IMPACTS & MITIGATION MEASURES
114
4.1 Identification of Impacts ................................................................................................................. 114
4.2 Air Pollution .......................................................................................................................................... 116
4.3 Impact on Soil Environment .......................................................................................................... 116
4.4 Impact on Water Use ......................................................................................................................... 117
4.5 Impact on Water Quality ................................................................................................................. 118
4.6 Rainwater Harvesting ....................................................................................................................... 118
4.7 Impact on Noise Environment ...................................................................................................... 119
4.8 Impact on Socio-Economic Environment ................................................................................ 120
CHAPTER 5 ANALYSIS OF ALTERNATIVES ................................................................................. 121
5.1 Introduction .......................................................................................................................................... 121
5.2 Analysis of Site Alternative ............................................................................................................ 121
CHAPTER 6 ENVIRONMENTAL MONITORING PROGRAM .................................................. 124
6.1 Introduction .......................................................................................................................................... 124
6.2 Sampling Schedule and Locations .............................................................................................. 125
6.3 Laboratory Facilities ......................................................................................................................... 126
CHAPTER 7 ADDITIONAL STUDIES ................................................................................................. 128
7.1 Risk Assessment .................................................................................................................................. 128
7.2 Risk Mitigation Measures ............................................................................................................... 132
7.3 Disaster Management Plan ............................................................................................................ 133
7.4 Off-Site Emergency Plan .................................................................................................................. 147
7.5 Public Hearing ...................................................................................................................................... 149
CHAPTER 8 PROJECT BENEFITS ....................................................................................................... 153
8.1 Introduction .......................................................................................................................................... 153
8.2 Improvement in the Physical Infrastructure ......................................................................... 153
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 4
8.3 Improvement in Social Infrastructure ...................................................................................... 153
8.4 Other Tangible Benefits ................................................................................................................... 154
8.5 Employment Potential – Skilled, Semi-Skilled and Unskilled........................................ 155
CHAPTER 9 ENVIRONMENT MANAGEMENT PLAN ................................................................ 156
9.1 Introduction .......................................................................................................................................... 156
9.2 Objectives of Environmental Management Plan.................................................................. 157
9.3 Checklist of Statutory Obligations .............................................................................................. 157
9.4 Environmental Management Cell (EMC) ................................................................................. 158
9.5 Construction Phase Environment Management .................................................................. 159
9.6 Operational Phase Air Environment Management ............................................................. 160
9.7 Operational Phase Noise Environment Management ....................................................... 160
9.8 Ash Evacuation System .................................................................................................................... 162
9.9 Biological Environment ................................................................................................................... 167
9.10 Land Environment .......................................................................................................................... 167
9.11 Green Belt ........................................................................................................................................... 167
9.12 Occupational Safety & Health .................................................................................................... 169
9.13 Socio-Economic Welfare Activities ......................................................................................... 169
9.14 Environmental Monitoring Schedule .................................................................................... 170
9.15 Environmental Budget ................................................................................................................. 170
CHAPTER 10 SUMMARY AND CONCLUSION .................................................................................. 171
10.1 Introduction....................................................................................................................................... 171
10.2 Project Description ........................................................................................................................ 171
10.3 Description of the Environment .............................................................................................. 174
10.4 Environmental Impact Assessments ..................................................................................... 177
10.5 Environmental Management Plan .......................................................................................... 178
10.6 Environmental Monitoring ......................................................................................................... 182
10.7 Project Benefits ................................................................................................................................ 182
CHAPTER 11 DISCLOSURE OF CONSULTANT ENGANGED ...................................................... 183
11.1 Background of the Organization .............................................................................................. 183
11.2 About EME Division and Consultancy Services Offered ............................................... 184
11.3 Consultants Engaged in Preparation of EIA EMP Report ............................................ 188
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 5
TABLES
Table No. 1.1 Product Profile of Dujodwala ........................................................................................... 16
Table No. 1.2 List of following products against the existing products .................................... 17
Table No. 1.3 Summary of Environmental Legislation applicable for Proposed Project . 19
Table No. 2.1 Detailed project cost break up ......................................................................................... 29
Table No. 2.2: Salient Features of the Project Site ............................................................................. 30
Table No. 2.3 List of Raw Material & Quantities .................................................................................. 34
Table No. 2.4 Imported Raw Materials ..................................................................................................... 34
Table No. 2.5 Water Balance for Existing Chemical Unit ................................................................. 47
Table No. 2.6 Water Balance for proposed Chemical Unit .............................................................. 47
Table No. 2.7 Current Effluent Generation ............................................................................................. 48
Table No. 2.8 Proposed Effluent Generation ......................................................................................... 48
Table No. 2.9 Solid Wastes Generated Quantity and Mode of Disposal ................................... 49
Table No. 3.1 Baseline Environmental Parameters ............................................................................ 50
Table No. 3.2 Location Features of the Site ............................................................................................ 60
Table No. 3.3 Meteorological Parameters Monitored At Site ........................................................ 61
Table No. 3.4 Wind direction from October to December ............................................................... 61
Table No. 3.4 (A) Wind speed from October to December ............................................................. 62
Table No. 3.4 (B) Temperature data for the months of October to December .................... 62
Table No. 3.4 (C) Relative humidity for the months of October to December....................... 62
Table No.3.4 (D) Temperature recorded at the site ........................................................................... 63
Table No. 3.4 (E) Relative Humidity recorded at the site ................................................................ 64
Table No. 3.5 Description of Ambient Air Quality Monitoring Stations ................................... 69
Table No. 3.6 Techniques Used for the Analysis of Ambient Air Quality Parameters ....... 71
Table No. 3.7 Observations of Air Monitoring ...................................................................................... 71
Table No. 3.8 Ambient Noise Levels in Study Area ............................................................................. 73
Table No. 3.9 Water sampling locations .................................................................................................. 76
Table No. 3.10 Water Quality Results (Sortout parameters) ......................................................... 76
Table No. 3.11 Soil Quality Monitored within Buffer Zone of project ....................................... 80
Table No. 3.12 Ecology Survey Sampling Locations........................................................................... 90
Table No. 3.13 List of plant species observed in 10km radius of the project area .............. 93
Table No. 3.14 Mammal species in the study area .............................................................................. 94
Table No. 3.15 Amphibian and reptile in the study area ................................................................. 94
Table No. 3.16 Avifauna of the study area .............................................................................................. 95
Table No. 3.17 Common fish species found in the river (Patalganga) ...................................... 95
Table No. 3.18 Demographic details of the study area ..................................................................... 99
Table No. 3.18 (A) Population by Sex and Sex Ratio .......................................................................... 99
Table No. 3.18 (B) SC and ST population in the study area ......................................................... 100
Table No. 3.19 Population and sex ratio among SC’s and ST’s ................................................... 101
Table No. 3.20 Population in the study area (0-6 years) age group ........................................ 102
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 6
Table No. 3.21 Number of Household Population and Household Size ................................. 103
Table No. 3.22 Literacy & Illiteracy rate of the Study Area ......................................................... 105
Table No. 3.23 Educational Facility in the Study Area ................................................................... 106
Table No. 3.24 Occupational Structure of Worker Falls in the Study Area .......................... 107
Table No. 3.25 Amenities Facility (Water) .......................................................................................... 109
Table No. 3.26 Medical Facility in the Study Area ............................................................................ 110
Table No. 3.27 Land use Pattern In The Study Area (in Ha) ....................................................... 113
Table No. 4.1Component Wise Emission .............................................................................................. 116
Table No. 5.1 Salient Features of Site ..................................................................................................... 123
Table No. 6.1 Post project Monitoring Schedule ............................................................................... 125
Table No. 9.1 Solid Waste Generation Details of Proposed and Existing Plant.................. 163
Table No. 9.2 Projected Treated Effluent Characteristics ............................................................ 164
Table No. 9.3 Budgetary allocation for environmental protection measures .................... 170
FIGURES
Figure No. 1.1 Map Showing Chemical Industries in Maharashtra, India................................ 14
Figure No. 2.1 Index Map showing the location of the Project ..................................................... 31
Figure No. 2.2 Plot Boundary Marked on Google Earth Image ..................................................... 32
Figure No. 2.3 Figure showing10 Km Radial Study Area ................................................................. 33
Figure No. 2.4 Diagram of Solvent Recovery Process ........................................................................ 35
Figure No. 2.5 Products of α - pinene conversion ............................................................................... 37
Figure No. 2.6 Process Flow Chart for Camphor Manufacturing ................................................. 46
Figure No. 3.1 Hydrogeology of the Pune District ............................................................................... 53
Figure No 3.2 Depth to water level (May 2007) .................................................................................. 55
Figure No. 3.3 Depth to water level (November 2007) .................................................................... 56
Figure No. 3.4 Pre-monsoon (L) and Post-mansoon (R) Water Level trend (May & Nov.
1998 – 2007.................................................................................................................................................. 57
Figure No. 3.5 Talukawise Ground Water Resources in Raigad ................................................... 58
Figure No. 3.6 (A) Wind rose for the month of October 2012 ....................................................... 65
Figure No. 3.6 (B) Wind rose for the month of November 2012 ................................................. 66
Figure No. 3.6 (C) Wind rose for the month of December 2012 .................................................. 67
Figure No. 3.6 (D) Seasonal Wind rose for the month of October – December 2012 ........ 68
Figure No. 3.7 Ambient Air Monitoring Locations .............................................................................. 70
Figure No. 3.8 Ambient Noise Monitoring Locations......................................................................... 74
Figure No. 3.9 Water Sampling Locations ............................................................................................... 78
Figure No. 3.10 Soil Sampling Locations ................................................................................................. 81
Figure No. 3.11 Map showing Cultivation (L) & Uncultivated Land (R) of Raigad District
............................................................................................................................................................................ 83
Figure No. 3.13 Seismic Map showing the project site ..................................................................... 87
Figure No. 3.14 Ecological Sampling Locations .................................................................................... 91
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 7
Figure No. 3.15 Photographs of the Study Area ................................................................................... 92
Figure No. 3.16 Land use of study area ................................................................................................ 112
Figure No.7.1. Schematic Flow Chart for On-Site Emergency Plan .......................................... 147
Figure No.7.2. Schematic Flow Chart for Off-Site Emergency Plan.......................................... 148
Figure No. 7.3 Glimpses of the Public Hearing................................................................................... 150
Figure No. 9.1 Environment Management Cell .................................................................................. 158
Figure No. 9.2 Schematic diagram of proposed ETP ....................................................................... 165
Figure No. 9.3 Schematic diagram of existing ETP .......................................................................... 166
ANNEXURE
Annexure No. 1 Master Layout Plan ....................................................................................................... 191
Annexure No. 2 Additional Water Requirement Permission Letter........................................ 192
Annexure No. 3 Power Permission by Maharashtra State Electricity Distribution Co. Ltd
......................................................................................................................................................................... 204
Annexure No. 4 Three Months Ambient Air Quality Results ...................................................... 208
Annexure No. 5 Noise Monitoring Results ........................................................................................... 214
Annexure No. 6 Water Quality Results .................................................................................................. 215
Annexure No. 7 Soil Quality Results ....................................................................................................... 231
Annexure No. 8 Satellite imagery for the study area of 10 km radius ................................... 237
Annexure No. 10 Minutes of Public Hearing _English .................................................................... 262
Annexure No. 11 Consent to Establish .................................................................................................. 268
Annexure No. 12 Consent to Operate ..................................................................................................... 272
Annexure No. 13 Environmental Audit Statement .......................................................................... 275
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 8
TOR COMPLIANCE
Ltd. Vide letter No, J-11011/154/2012-IA II (i) dated 11th January, 2013.
No. Terms of References Compliance
1 Executive summary of the project Refer chapter 10 of EIA/EMP report
2 Justification of the project Justification of the project is discussed
under Section 1.2 and 1.3 of Chapter 1 and
2.3 of chapter 2 of EIA/EMP report.
3 Project location and plant layout Project location is discussed under Section
1.5 of chapter 1 of EIA/EMP report and for
plant layout refer Annexure 1
4 Promoters and their back ground Refer Section 1.3, Chapter 1 of EIA/EMP
report
5 Regulatory framework Refer Section 1.6, Chapter 1 of EIA/EMP
report
6 A separate chapter on status of compliance of
Environmental Condition granted by
State/Central to be provided. As per circular
dated 30th may, 2012 issued by MoEF, a certified
report by RO, MoEF on status of compliance of
condition on existing unit to be provided in
EIA/EMP report
Refer Section 2.10, Chapter 2, Existing
Environmental Compliance is elaborated
in the text with copy of consents annexed.
7 Environmental clearance for the existing unit
issued by the ministry (reasons, if not obtained),
Consent to Operate and Authorization accorded
by the MPCB
The existing factory became functional in
1990s and was not covered under EIA
notification 1994. Consent to Operate for
existing unit and Consent to Establish for
proposed expansion is available. Same is
enclosed as Annexure No. 11 & 12
8 Data for the stack emission, fugitive emission;
water requirement and water balance chart;
wastewater generation, treated effluent quality,
re-utilization and disposal of solid/hazardous
waste for existing unit
For water requirement and water balance
chart refer Section 2.8.2 & 2.8.3, chapter 2
of EIA/EMP report
For wastewater generation treated
effluent quality, re-utilization and disposal
of solid/hazardous waste for existing unit
refer Section 2.9.1 & 2.9.2, chapter 2 of
EIA/EMP report
9 A map indicating location of the project and
distance from severely polluted area
Refer fig. 2.1 and 2.3 for 10 km radius
map. No severely polluted area is in 10 km
radius of project site.
10 Infrastructure facilities including power sources Refer Section 2.8, chapter 2 of EIA/EMP
report
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 9
No. Terms of References Compliance
11 Total cost of the project along with total capital
cost and recurring cost/annum for environmental
pollution control measures
Total cost of the project –
Rs. 31 Crore
Capital cost :- Rs. 50 lakhs
Recurring cost per annum: -
Rs 24 lakhs
12 Project site location along with site map of 10 km
area and site details providing various industries,
surface water bodies, forests etc.
Refer figure 2.3 showing 10 km map of the
study area, chapter 2 of EIA/EMP report
13 Present land use based on satellite imagery for the
study area of 10 km radius
Refer Annexure 8
Satellite imagery of 10 km radius
14 Location of National Park/Wild Life
Sanctuary/Reserve Forest within 10 km radius
There is no National Park/Wild Life
Sanctuary/Reserve Forest within the
study area
15 Details of the total land and break-up of the land
use for green belt and other uses.
Total Area – 20 Acres
Expansion of the project – 5 Acres
Green Belt – 7 ha.
16 List of the products along with the production
capacities.
Refer Section 2.1, chapter 2 of EIA/EMP
report
17 Detailed list of raw material required and source,
mode of storage and transportation.
Refer Section 2.6, chapter 2 of EIA/EMP
report
18 Manufacturing process details along with the
chemical reaction and process flow chart.
For manufacturing process details refer
Section 2.7, chapter 2 of EIA/EMP report
19 Site-specific micro-metrological data using
temperature, relative humidity, hourly wind
speed and direction and rainfall is necessary.
Refer Section 3.5, chapter 3 of EIA/EMP
report
20 Ambient air quality monitoring at 6 locations
within the study area of 5 km., aerial coverage
from project site as per NAAQES notified on 16th
September, 2009. Location of one AAQMS in
downwind direction.
Refer Section 3.6 Ambient Air Quality
table 3.5 , chapter 3 of EIA/EMP report
21 One season site-specific micro-meteorological
data using temperature, relative humidity, hourly
wind speed and direction and rainfall and AAQ
data (except monsoon) for PM10, SO2, NOx
including HC and VOCs should be collected. The
monitoring station should take into account the
pre-dominant wind direction, population zone
and sensitive receptors including reserved forests.
Data for water and noise monitoring should also
be included.
Refer Section 3.5, 3.6, chapter 3 of
EIA/EMP report.
Refer section 3.7 and 3.8 for noise and
water quality respectively.
22 Air pollution control measures proposed for the
effective control of gaseous emission within
permissible limits.
Dust collector with wet scrubber. State-of-
the-art scrubbers will be installed for
10TPH boiler to limit the air pollution.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 10
No. Terms of References Compliance
Unloading areas will be provided with
water sprinklers to prevent the fugitive
dust.
23 Name of all the solvents to be used in the process
and details of solvent recovery systems.
Refer Section 2.6.4, chapter 2 of EIA/EMP
report
24 Design details of ETP, incinerator, boiler,
scrubbers/bag filters etc.
Refer Section 9.8, fig, 9.2 and 9.3 chapter 9
of EIA/EMP report
25 Details of water and air pollution and its
mitigation measures plan.
Refer Section 4.2 for Air Pollution and its
Mitigation Measures and Section 4.4 For
Water Pollution and its Mitigation
Measures, chapter 4 of EIA/EMP report
26 Action plan to control ambient air quality as per
NAAQES standards notified by the Ministry on
16th September, 2009.
Refer Section 9.6, chapter 9 of EIA/EMP
report
27 An action plan to control and monitor secondary
fugitive emissions from all the sources.
Refer Section 9.6 and 9.8, chapter 9 of
EIA/EMP report
28 Determination of atmospheric inversion level at
the project site and assessment of ground level
concentration of pollutants from the stack
emission based on site-specific meteorological
features. Air quality modeling for proposed plant.
Refer Section 4.2, chapter 4 of EIA/EMP
report 29 Permission from concerned Authority for the
drawl of 182m3/day water from River Patalganga.
Water balance chart including quantity of effluent
generated recycled and reused and discharged.
Refer Annexure 2 for water withdrawal
permission and for water balance refer
Table 2.5, 2.6, chapter 2 of EIA/EMP
report
30 Action plan for ‘Zero’ discharge of effluent should
be included.
The generated waste water will be used
for water sprinkling and greenbelt
development.
31 Ground water quality monitoring minimum at 6
locations should be carried out. Geological
features and geo-hydrological status of the study
area and ecological status (Terrestrial and
Aquatic).
Refer Section 3.8.2 , Chapter 3 of EIA/EMP
report for ground water quality
Section 3.3.2 Geomorphology & Soil Types,
3.9.1 Geology and
Section 3.10 Biological Environment of
EIA /EMP report.
32 The details of solid and hazardous wastes
generation, storage, utilization and disposal
particularly related to the hazardous waste.
Refer Section 9.8.3, chapter 9 of EIA/EMP
report
33 Action plan for management of fly ash generated
from boiler should be included. Tie-up or
agreement with brick manufacturers to be
provided.
Fly ash will be stored in a silo. Fly ash will
be given to Cement /brick manufacturers.
The details refer Section 9.8, Chapter 9 of
EIA/EMP report.
34 Precautions to be taken during storage and
transportation of hazardous chemicals should be
clearly mentioned and incorporated.
Refer Section 7.1. & 7.2, chapter 7 of
EIA/EMP report
35 A copy of the Memorandum of understanding
signed with cement manufacturing indicating
clearly that they will utilized all the organic solid
Will made available
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 11
No. Terms of References Compliance
waste generated.
36 A copy of ‘Memorandum of Understanding (MoU)
signed with coal supplier for imported coal and
brick manufactures for management of fly ash.
Will made available
37 Authorization/Membership for the disposal of
liquid effluent in CETP and solid/hazardous waste
in TSDF, if any.
Will made available
38 Risk assessment for storage for
chemicals/solvents.
Refer Section 7.2 chapter 7 of EIA/EMP
report
39 Material safety data sheet of chemicals to be
submitted.
Refer Annexure 9
40 An action plan to develop green belt in 33% area. Refer Section 9.11, chapter 9 of EIA/EMP
report
41 Action plan for rainwater harvesting measures at
plant site should be included to harvest rainwater
from the roof tops and storm water drains to
recharge the ground water.
Refer Section 4.6, chapter 4 of EIA/EMP
report
42 Details of occupational health programme.
To which chemicals, workers are exposed directly
or indirectly.
I. Whether these chemicals are within
threshold Limit values (TLV)/ Permissible
Exposure Levels as per ACGIH
recommendation.
II. What measures company has taken to
keep these chemicals within PEL/TLV.
III. How the workers are evaluated
concerning their exposure to chemicals
during pre-placement and periodical
medical monitoring.
IV. What are onsite and offsite emergency
plan during chemical disaster.
V. Liver function tests (LFT) during pre-
placement and periodical examination.
VI. Details of occupational health surveillance
programme.
Refer Section 9.12 Occupational Safety &
Health chapter 9 of EIA/EMP report
Section 7.3.2 On-Site Emergency Plan &
Section 7.4 Off Site Emergency Plan of
Chapter 7
43 Socio-economic development activities should be
in place.
Refer Section 9.13, chapter 9 of EIA/EMP
report
44 Note on compliance to the recommendations
mentioned in the CREP guidelines.
Not Applicable
45 Detailed Environment Management Plan (EMP)
with specific reference to details of air pollution
control system, water & wastewater management,
Refer chapter 9 environmental
Management Plan
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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No. Terms of References Compliance
monitoring frequency, responsibility and time
bound implementation plan for mitigation
measures should be provided.
46 EMP should include the concept of waster-
minimization, recycle/reuse/recover techniques,
Energy conservation and natural resource
conservation.
Refer Chapter 9 Environmental
Management Plan
47 Corporate Environmental Responsibility
(a) Does the company have a well laid down
Environment Policy approved by its Board of
Directors? If so, it may be detailed in the EIA
report.
(b) Does the Environmental Policy prescribe for
standard operating process/procedures to
bring into focus any infringement/
deviation/violation of the environmental or
forest norms/conditions? If so, it may be
detailed in the EIA report.
Refer Section 9.13 Socio-Economic
Welfare Activities
48 What is the hierarchical system or Administrative
order of the company to deal with the
environmental issues and for ensuring compliance
with the EC conditions. Details of this system may
be given.
Refer Section 9.4 Environment
Management Cell, Chapter 9
49 Does the company have a system of reporting of
noncompliance / violations of environmental
norms to the Board of Directors of the company
and /or shareholders or stakeholders at large?
The reporting mechanism should be detailed in
the EIA report.
Refer Section 9.4 Environment
Management Cell, Chapter 9
50 Any litigation pending against the project and/or
any direction/order passed by any court of Law
against the project, if so, details thereof.
No litigation pending against the project
and/or any direction/order passed by any
court of Law against the project, if so,
details thereof
51 Public hearing to be conducted and issues raised
and commitments made by the project proponent
on the same should be included in EIA/EMP
report in the form of tabular chart with financial
budget for complying with the commitments
made.
Public Hearing was conducted on 11th September 2014. Refer Section 7.5 Public Hearing, Chapter 10, and Annexure No. 10 & Figure No. 7. 3.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 13
CHAPTER 1 INTRODUCTION
1.1. Preamble
The Indian chemical industry is among the traditional sectors of the country that play
an integral role in the country’s economic development. This sector forms a part of the
basic goods industry and is a critical input for industrial and agricultural development.
The Indian chemical industry is one of the oldest industries in India and has made
immense contribution to the industrial and agricultural development of India. It
encompasses both large and small-scale units. The fiscal incentives granted to the small-
scale units in the mid-1980s provided the thrust to the growth of Micro, Small and
Medium Enterprises (MSMEs) in the sector. The chemical industry serves the needs of
sectors such as textiles, pharma, petrochemicals, dyes, leather, plastics, paper, printing
inks and food stuffs, among others.
It is the one of the most diversified industrial sectors and includes basic chemicals and
its products, petrochemicals, fertilizers, paints, gases, pharmaceuticals, dyes, etc. The
sector covers over 70,000 commercial products, and provides the feedstock to many
downstream industries such as finished drugs, dyestuffs, paper, synthetic rubber,
plastics, polyester, paints, pesticides, fertilizers and detergents. Over the years, the
industry has been evolving with a shift towards product innovation, brand building and
environmental friendliness. Besides, customer focus is gaining significance in the
industry.
1.1.1 Development of Chemical Industrial Sector in Maharashtra
The Indian chemical industry is well-established in Maharashtra. During year 2006-07,
the production of major chemicals in the state was 565,481 MT. In the same year,
chemical production capacity of 17,928 MT was added that took and the total installed
capacity increased to 5, 83,409 MT
Under the National Industrial Classification, the chemical industry includes basic
chemicals and its products –petrochemicals, fertilizers, paints, varnishes, gases, soaps,
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 14
perfumes, toiletries and pharmaceuticals. For the purpose of the cluster and industry
study, the chemical industry is classified into five major segments and these are as
follows: alkali, inorganic chemicals, organic chemicals, pesticides, and dyes and dyestuff.
Accordingly, any reference made to the Indian chemical industry hereon will include the
information on these five major segments exclusively.
Figure No. 1.1 Map Showing Chemical Industries in Maharashtra, India
1.2. Purpose of the Report
M/s Dujodwala Products Ltd. (DPL) located near Khalapur, Dist. Raigad, Maharashtra, is
manufacturing Organic chemicals. Now, it plans to expand its plant capacity. As per EIA
notification 2006, and amendments their on such projects are considered in category
5(f) of schedule and requires prior environmental clearance. Environmental Impact
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 15
Assessment Report is prepared as a procedure for obtaining prior Environmental
Clearance for the proposed expansion.
This environment impact assessment (EIA) is prepared, based on studies carried out
during the post monsoon (October) & winter (November, December) of Year-2012. The
environmental attributes like ambient air, water, soil, noise selected for study are those,
which are likely to be affected by the project. The study area is defined as an area within
10.0 kms radius around site located at Kumbhivali Village. (As per the Terms of
Reference approved by MoEF, New Delhi Vide their letter No, J-11011/154/2012-IA.II
(i) dated 11th January, 2013.
Terms of Reference
The Environment Impact Assessment (EIA) study based on:
Dujodwala Product Ltd. has submitted Form-1 along with proposed ToR and pre-
feasibility report for EIA study to the MoEF.
Presentation to finalize ToR was held on 30th October 2012 at MoEF, New Delhi.
Terms of Reference (ToR) provided by Expert Appraisal Committee (Industrial
Project) of MoEF to Dujodwala Product Ltd. Vide letter No, J-11011/154/2012-
IA II (i) dated 11th January, 2013.
Environmental Impact Assessment studies are carried out. The objective of the
Environmental Impact Assessment (EIA) study is to understand the prevailing physical
and biological environment.
The purpose of any EIA exercise is to identify and assess the adverse impacts of a
project in the planning stage itself, so that necessary mitigation measures to prevent or
minimize these adverse impacts can be planned early and cost-effectively. In view of
this, the specific objectives of this EIA are.
To have an in-depth know-how of the project and to identify the probable
sources of pollution that may arise from each stage of the process.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 16
To review the current environmental status of the area within 10Km radius of
the proposed project site - collection of baseline data on the environmental
attributes including air, noise, water, land, ecological, hydro-geological climate
and socio-economic environments.
To assess likely or potential environmental impacts of the proposed activity
To estimate the impacts of the proposed project on the surrounding
environment.
To prepare a comprehensive Environmental Management Plan to ensure that the
Environmental quality of the area would be preserved.
1.3. Identification of Project & Project Proponent
Dijodwala's entered in the field of naval stores industry in 1947 and since then have
been engaged in manufacturing / supplying the products of naval stores industry which
consists of Gum Rosin, Oil of Turpentine and their derivatives. The plant at Kumbhivali
village became functional in 1990s and is operational till today. The product profile of
the Dujodwala Products Ltd is given in Table No.1.1.
Table No. 1.1 Product Profile of Dujodwala
Sr. No. Name of Chemical
Sr. No. Name of Chemical
1 Camphor
12 Rosin
2 Camphene
13 Rosin Emulsion Size
3 Isoborneol Acetate
14 Rosin Esters
4 Isoborneol Powder
15 Ester Gums
5 Camphor Oil
16 Maleic Resins
6 Sodium Acetate
17 Phenolic Resins
7 Dipentene
18 Rosinets
8 Turpentine
19 Terpene Phenolics
9 Alpha Pinene
20 Foundry Resins
10 Beta Pinene
21 Ketonic Resins
11 Longifolene
22 Polyamide Resins
23 Polyester Resins
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 17
1.4. Nature and Size of the Project
DPL has planned to enhance the production of the following products against the existing
products given in Table No. 1.2.
Table No. 1.2 List of following products against the existing products
Sr. No
Name of the chemical Existing capacity
(MT/Month) Proposed capacity
(MT /Month) 1. Alphapinene (95%) - 200.00 2. Polyester Resin 125 100.00 3. Phenolic Resin 166.66 800.00 4. Alkyd Resin 25.00 300.00 5. Coating - 500.00 6. Rosin Easter 50 150.00 7. Maleic Modified Resin 25 75.00 8. Phenolic Modified Resin 25 75.00 9. PVC chemicals - 500.00
10. Camphene 75 200.00 11. Dipentene 150 350.00 12. Ketonic Resin 25 100.00 13. Polyamide Resin 25 100.00
The proposed expansion is backed by high demand of products in growing resin
industry. Currently, large quantity of material is being imported. The proposed
expansion will reduce the import of the material. Camphene, which is mainly imported,
is one of the major intermediate for camphor manufacturing. The proposed expansion
includes production of camphene at site.
1.5. Project Location
The existing organic manufacturing plant site is located at village Kumbhavali, Taluka
Khalapur, Dist. Raigad, Maharashtra and is near Pune Mumbai Expressway. The nearest
railway station is Khopoli located at 9.80 kms (aerial distance) from the project site. The
nearest airport is Chhatrapati Shivaji Airport at 52 kms from the project site.
The approximate co-ordinates of the existing site are 18o 49' 34.76" N and 73o 15'
34.46" E. The location of the site is shown in the index map attached.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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1.5.1 Approach to the Site
Khopoli railway station is at a distance of 9.80 kms (aerial distance) from the project
site and Khalapur town is about 2.6 kms (aerial distance) away from the site. One can
also approach to the site by through the Pen connector located on the right side of
Khalapur Toll Plaza (while coming from Pune to Mumbai) which bifurcates into two
roads further one road leading to Pen and the other road leading to a series of
industries out of which one is Dujodwala Products Ltd. The nearest operating Airport is
at, Mumbai (Chhatrapati Shivaji Airport) which is about 52 kms (aerial distance) away.
1.6. Environmental Policies and Legal Provision For Environment
Several environment policy statements have been formulated in the last few decades as
a part of the Governments’ approach to integrate environmental and developmental
aspects of planning. The policies reflect a gradual shift in emphasis from pollution
abatement and control to proactive and voluntary approaches for pollution prevention
in keeping with global paradigm shifts and trends in environment management.
Following are some of the key policies that have been laid down by the Central
Government:
National Forest Policy, 1988;
National Conservation Strategy and Policy Statement on Environment and
Development, 1992;
Policy Statement on Abatement of Pollution, 1992.
Despite these policy documents, a need for a comprehensive policy statement had been
evident for some time in order to infuse a common approach to the various sectoral and
cross-sectoral, approaches to environmental management. As a result, a National
Environment Policy (NEP, 2006) has been drawn up as a response to our national
commitment to a clean environment, mandated in the Constitution in Articles 48 A and
51 A (g), strengthened by judicial interpretation of Article 21.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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MITCON Consultancy and Engineering Services Ltd. , Pune 19
The principal environmental regulatory agency in India is the Ministry of Environment
and Forests (MoEF), New Delhi. MoEF formulates environmental policies and accords
environmental clearance for the projects.
It is important to note that the Central Government framed ‘umbrella legislation’, called
the Environment (Protection) Act, 1986 to broadly encompass and regulate an array of
environmental issues. The overall purpose of EPA is to establish an overall coherent
policy and provide a basis for the coordinated work of various government agencies
with operational responsibility for the environment and natural resources. This
legislation also invests authorities with regulatory powers to address specific issues
affecting the environment. The Act does not allow any person to establish an industry,
operation or process that discharge or emit any environmental pollutant in excess of
standards prescribed under specific rules and notifications. The Acts, Rules and
Notifications applicable to environmental aspects of the construction and operational
phases of proposed project is summarized in following Table No. 1.3.
Table No. 1.3 Summary of Environmental Legislation applicable for Proposed Project
Legislation Areas / Activities Covered Environment (Protection) Act, 1991 (as amended) with Rules.
Overall Environment Protection Compliance to environmental (Air, Water, Noise) Standards issued under EPR
Air (Prevention and Control of Pollution) Act, 1987 (as amended) with Rules.
Protection of Air Quality Consent to Establish (NOC) for establishing and Consent to Operate (CTE) for activities causing air pollution from DG sets from SPCB, Compliance to National Ambient Air Quality Standard
Water (Prevention and Control of Pollution) Act, 1974 with Rules.
Protection of Water Quality, Discharge of sewage from proposed project, Obtaining Consent to Establish (NOC) for establishing and Consent to Operate (CTE) for activities causing water pollution from SPCB
Water Cess Act, 2003 (as amended)
Paying Water Cess to Local Body for sourcing of domestic water
Noise Pollution (Regulation and Control) Rules, 2006 (as amended)
Compliance with Ambient Noise Standards in accordance to land use of the area
The Public Liability Insurance Act,1992 (as amended)
An Act to provide public liability- insurance for the purpose of providing immediate relief to the persons affected by accident while handling any hazardous
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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MITCON Consultancy and Engineering Services Ltd. , Pune 20
Legislation Areas / Activities Covered substance and for matters connected therewith or incidental thereto
Manufacture, Storage and Import of Hazardous Chemicals Rules, 2000 (as amended)
Notifying regulatory authority (in this case, the State Factories Inspectorate) of storage of hazardous substances like Waste Oil, etc Follow guidance on such storage, maintain updated MSDS, submit annual Safety Report to authority Prepare Onsite Emergency Plan
State Groundwater Regulation
Conform to restriction for drawing of groundwater Arrange for recharge through Rainwater Harvesting Schemes (as applicable)
Siting Guidance
Follow Siting Guidance as far as practicable Avoid sites which are environmentally sensitive Avoid sites which are environmentally sensitive
National Policy on Resettlement and Rehabilitation
Resettlement and Rehabilitation issues of project affected people
Ancient Monuments and Archaeological Sites and Remains Act, 1958
No development activity (including building, mining, excavating, blasting) is permitted within radii of 100m (protected area), and 300m (controlled area) without prior permission of the Archaeological Survey of India (ASI) or State Department of Archaeology.
1.7. Scope of the Study
In order to obtain, prior Environmental Clearance, as required as per EIA notification
2006 from the Ministry of Environmental & Forest (MoEF) & Expert Appraisal
Committee, Ministry of Environment & Forest, New Delhi it is required to carry out
Environment Impact Assessment (EIA) study for the proposed expansion of organic
chemical manufacturing plant, deliberating the positive and negative impacts on the
environment. A befitting environment management and monitoring plan (EM&MP) will
be prepared to mitigate or minimize the negative impact vis-à-vis retaining the positive
impacts of the project.
Keeping in line with TOR, having a high degree of concern, for the environment and in
order to assess the likely impacts arising out of the proposed project, Dujodwala
Products Ltd., has retained services of MITCON Consultancy and Engineering Services
Ltd., Shivajinagar, Pune – 411 005 to carry out the Environmental Impact Assessment
(EIA).
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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MITCON Consultancy and Engineering Services Ltd. , Pune 21
1.8. Scope of Environment Impact Assessment (EIA)
The study envisages characterization of the existing status of physical environment such
as air, water, soil, land use, meteorology, socio-economic and heritage etc. as well as
biological environment such as flora and fauna of the study area of 10 km radius and
quantifying impacts on the environmental parameters. Based on the baseline data, EIA
evaluates the proposed control measures by the project and prepares an environment
management plan, outlining additional proposed activities and delineates the
requirements of environmental monitoring program. EIA study shall cover the following
aspects
Evaluation of present environmental factors through analysis of generated and
collected baseline data for one complete non-monsoon season (3 months).
Assess the probable impact on the environmental factors due to implementation of
the project with respect to existing scenario.
Analyze the predicted impact with respect to the regulatory environmental
standards.
Assess the probable risk at the proposed plant.
Develop an Environmental Management Plan and on site Disaster Management Plan
for the proposed project to mitigate the negative significant impacts that would arise
from the proposed project.
The baseline data has been collected for the following environmental components,
during Post Monsoon & Winter 2012
Air Quality
Meteorology
Noise Environment
Water Use & Quality
Soil Quality
Land Use, Crop Pattern, Agricultural Practices
Demographic aspects
Ecology & Biodiversity
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Report
MITCON Consultancy and Engineering Services Ltd. , Pune 22
Baseline data on parameters of the above-mentioned aspects over a season provides
means for identifying possible impact-positive as well as adverse. An environmental
impact assessment and environment management plan comprising an overall
assessment of the impact due to project activity over baseline condition of the existing
environment and a mitigating action plan to counter the adverse impact as defined. An
environmental monitoring program is also prepared to provide scientific support to
future actions of environmental protection.
1.9. EIA Methodology
Environmental Impact Assessment study has been conducted within an area of 10 km
radius around the proposed project area. The various steps involved in the study for a
particular project are divided into three following phases.
Identification of significant environmental parameters and assessing the status
within the impact zone
Prediction of Impacts envisaged due to proposed scheme on various
environmental parameters
Evaluation of impacts after superimposing the predicted scenario over the
baseline scenario to prepare Environmental Management Plan
Accordingly, field studies were carried out during post monsoon and winter 2012 to
establish the existing conditions.
To determine the magnitude of significant potential impacts and to ensure that the
environmental considerations are given adequate weightage, subsequently, a
preliminary environmental screening was carried out. The environmental screening
was based on the available secondary data supplemented by regular field visits. During
screening, significant environmental issues were examined for all the alternatives.
Primary and secondary data were collected to describe the existing environmental set-
up.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Keeping in view the activities envisaged and size of the project activities, the work
carried out is briefly reported below and has been described in detail in the subsequent
sections.
Environment Focus Areas
A) Air Environment: The prevailing ambient air quality status of the study region was
assessed through a network of ambient air-monitoring stations during post monsoon &
winter 2012. Different pollution parameters viz. PM10, PM2.5, Sulphur-di-oxide (SO2),
and Oxides of nitrogen (NOX) were identified for representing the baseline status of
ambient air quality within the study region.
Micro-meteorological parameters like wind speed & direction were continuously
recorded using an automatic weather station during study period. The recorded data
were used to determine predominant meteorological conditions, which are useful in
characterizing the baseline air quality status and in prediction of impacts on air
environment.
B) Noise Environment: Noise is generated by many activities associated with the plant
activities. Noise monitoring has been carried in the study area to assess the baseline
status of noise in the area.
C) Water Environment: Primary and secondary information on water resources
(ground/surface) was collected. The parameters of prime importance selected under
physico-chemical characteristics were estimated to describe the baseline environmental
status of the water resources during the study period
D) Land Environment: Soil samples were collected from different locations within the
project study area during the study period and were analyzed for various physico -
chemical parameters.
E) Socio-Economic Environment: Socio-economic information such as, demographic
pattern, population density, literacy levels, gender ratio, educational facilities,
agriculture, income, medical facilities, etc., was collected through basic surveys and
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Report
MITCON Consultancy and Engineering Services Ltd. , Pune 24
from few reliable secondary sources. The same has been analyzed and presented in the
subsequent chapters.
1.10. Organization of Report
The report has been divided into following eleven chapters:
Chapter-1 – Introduction: This chapter provides background information of the
project, brief description and objectives of the project, description of the area, scope and
organization of the study.
Chapter-2 - Project Description: This chapter deals with the process and
specifications of the project. This also deals with the sources of pollution for the
proposed project and proposed control measures.
Chapter-3 – Description of the Environment: This chapter presents the methodology
and findings of field studies undertaken with reference to meteorology, ambient air,
water, soils, noise, and ecology to define the existing environmental status in the area.
Details on land use, socio-economics, geo-hydrology and industries are presented from
published secondary data.
Chapter-4 – Anticipated Environmental Impacts & Mitigation Measures: This
chapter highlights the inferences drawn from the environmental impact assessment. It
describes the overall impact of the proposed expansion project and underscores the
areas where applicable environmental standards are expected to be violated. The
impact is assessed after considering both pre-expansion and post-expansion scenario.
Chapter- 5 - Analysis of Alternatives: This chapter presents the analysis of alternatives
(site) studied and final alternative selected based on account of various reasons
Chapter- 6 - Environmental Monitoring Program: The Environmental monitoring
requirements for determining the efficiency of the environmental protection and
mitigation measures are delineated in this Chapter along with required institutional
arrangements for ensuring their implementation.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Report
MITCON Consultancy and Engineering Services Ltd. , Pune 25
Chapter- 7- Additional Studies: This chapter describes studies carried out as per the
ToR, MoEF, New Delhi of the EIA, if any. This includes a Risk Assessment for the proposed
unit along with Social-Economic study, review of the Safety and Disaster Management
Plan proposed for the proposed expansion project.
Chapter- 8- Project Benefits: This Chapter highlights the expected benefits of the
proposed activity to the socio-economic scenario in the study area and to the country as
a whole.
Chapter -9 - Environmental Management Plan: This Chapter consolidates the
proposed and recommended environmental protection and mitigation measures and
the required institutional structure that ensures its proper implementation during the
construction as well as operational phase of the project. The assessment will cover the
baseline data generation, predictions and evaluation of impact on various
environmental components and preparation of adequate Environmental Management
Plan.
Chapter-10- Summary and Conclusion: This chapter summarizes the findings
presented in the EIA report.
Chapter 11 – Disclosure of consultants engaged: This chapter presents the profile of
consultants engaged for preparation of the EIA report.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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CHAPTER 2 PROJECT DESCRIPTION
2.1. Introduction
Dujodwala Products Ltd. has planned to enhance the production of the following
products against the existing products as given in following table.
Sr. No Name of the chemical Existing capacity
(MT/Month)
Proposed capacity
(MT /month) 1. Alphapinene (95%) N.A 200.00 2. Polyester Resin 125 100.00 3. Phenolic Resin 166.66 800.00 4. Alkyd Resin 25.00 300.00 5. Coating NIL 500.00 6. Rosin Easter 50 150.00 7. Maleic Modified Resin 25 75.00 8. Phenolic Modified Resin 25 75.00 9. PVC chemicals NIL 500.00
10. Camphene 75 200.00 11. Dipentene 150 350.00 12. Ketonic Resin 25 100.00 13. Polyamide Resin 25 100.00
2.2. Type of Project
The project is neither an interlinked project nor an interdependent project. It is the
expansion project of existing organic chemicals manufacturing unit.
Sr. No
Item DESCRIPTION
1. Title of the project Proposed expansion of Organic Chemical Plant at Kumbhivali, Khalapur Dist. Raigad , Maharashtra by Dujodwala Products Ltd.
2. Land acquired The total existing plot area is 20 acres and out of these 5 acres of land will be used for proposed expansion.
3. Cost of the project Rs 31 Crore 4. Proposed facilities a) Raw material storage area which will be around 7 x 60 m
in dimension and will house the tanks for the following chemicals Formaldehyde Phenol
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Sr. No
Item DESCRIPTION
Crude Sulphate of Terpentine Local Turpentine Dipentene fraction of local turpentine Dipentene fraction of imported turpentine b) Finished material storage which will be around 7 x 60 m in dimension and will house the tanks for the following finished materials :-- Camphene DRT 5004 (Resin) DRT 4001 (Resin) Pure fraction of Turpentine c) The plant equipment housing area will be around 30 m x 46 m which will house the equipment’s from Ground Floor to the Third (10th floor)
5. Production capacities Sr.
No Name of the chemical
Existing capacity (MT/Month)
Proposed capacity (MT /Month)
1. Alphapinene (95%) N.A 200.00 2. Polyester Resin 125 100.00 3. Phenolic Resin 166.66 800.00 4. Alkyd Resin 25.00 300.00 5. Coating NIL 500.00 6. Rosin Easter 50 150.00 7. Maleic Modified
Resin 25 75.00
8. Phenolic Modified Resin
25 75.00
9. PVC chemicals NIL 500.00 10. Camphene 75 200.00 11. Dipentene 150 350.00 12. Ketonic Resin 25 100.00 13. Polyamide Resin 25 100.00
6. Air pollution control measures proposed
Dust collector with wet scrubber. State-of-the-art scrubbers will be installed for 10TPH boiler to limit the air pollution. Unloading areas will be provided with water sprinklers to prevent the fugitive dust. Fly ash will be stored in a silo. Fly ash will be given to Cement /brick manufacturers.
7 Power Requirement & Source
New Connected Load – 1645 KW New Maximum demand – 180 KVA MSED
8 Coal Requirement & Source
30 MT/Day Indonesian coal will be procured from the local vendor
10 Waste water The existing ETP consists of the following units :--
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Sr. No
Item DESCRIPTION
treatment Equalization tank. Flash mixer Primary clarifier Secondary clarifier Oil and Grease Trap Aeration tank Outlet tanks Sand filter Carbon filter The existing ETP will be revamped based on the aforesaid unit operations to cater to an effluent of 100 m3/day Kindly refer Annexure -1 for details. The final treated effluent will be sent to Patalaganga CETP.
11. Solid hazardous waste / Hazardous waste
Name of the hazardous waste
/solid waste
Quantity (MT) /
year
Disposal
Resin Residue 0.5 CHWTSDF of Trans Thane Creek Waste Management Association
ETP Sludge 2.05 CHWTSDF Trans Thane Creek Waste Management Association.
*Fly ash from the use of coal for 10TPH Boiler
285 Will be sent to cement manufacturers
* Bottom ash from the use of coal for 10 TPH Boiler
51 Will be sent to cement manufacturers
Copper based catalyst
3 CHWTSDF of Trans Thane Creek Waste Management Association.
Titanium based catalyst
1 CHWTSDF of Trans Thane Creek Waste Management Association.
Indion catalyst 0.5 CHWTSDF of Trans Thane Creek Waste Management Association.
Contaminated filter cloth
0.25 CHWTSDF of Trans Thane Creek Waste Management Association.
Discarded containers
500 nos Cleaned / washed & reused.
12. Green Belt Around 7.5 acres of green belt already exists out of existing 20.5 acres plot area.
13. Capital cost and recurring cost per
Capital cost :-- Rs. 50 lakhs Recurring cost per annum: -- Rs 24 lakhs.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Sr. No
Item DESCRIPTION
annum for environmental protection measures
Table No. 2.1 Detailed project cost break up Sr. No.
Item Cost (in Rs lakhs)
1. Procurement of land around 5 acres around the existing plant in 2 phases
700
2. One no. 15 KL Isomerisation reactor with energy efficient agitator , limpet coil , condenser , column , instruments etc
50
3. One no. 15 KL Esterification reactor with energy efficient agitator , limpet coil , condenser , column , instruments etc
40
4. Eight nos. 15 KL S.S Resin reactors with energy efficient agitator , limpet coil condenser instrument etc.
400
5. Two nos 25 KL S.S resin reactors with energy efficient agaitator , limpet coil, condenser, instruments
150
6. Six nos. 50KL MS tanks for Resin & Dipentene 30 7. Six nos. 100 KL MS tanks for resin raw materials 60 8. One nos. 40 KL. M.S. tank for local turpentine 4 9. Two nos 30 KL. S.S tank with internal coil for Camphene 20
10. Six nos. 25 KL. MS intermediate tanks 18 11. Civil works including site development , road development 200 12. C-301 S.S column with condensers , re-boiler 100 13. C-401 S.S column with condensers , re-boiler 100 14. DCS expansion 50 15. Pelletiser (2 Nos.) 250 16. Process cooling Tower with pumps 15 17. Chilling plant (400 TR) 50 18. Chilled water pumps, cooling towers and cooling water pumps for
new chilling plant 10
19. One no 10 TPH coal fired boiler 228 20. Expansion of coal storage area 30 21 Eight nos 2 KL SS Day tank for resin reactors 10 22 Electrical control panel along with cable works 15 23 Structural works 200 24 Pipe line jobs , hook up of new system with existing system 30 25 Pilot plant SS 25 26 Air compressor (Atlas Copco GA 37+) 10 27 N2 compressor (Atlas Copco GA 37+) 10 28 Expansion of ETP 100 29. Relocation of laboratory 25
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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30. Miscellaneous works 15 31. Centrifuge (48” , S-316) for sodium Phenoxyacetate 20 32. One no 15 KL S.S Resin Reactors with energy efficient agitator ,
limpet coil, condenser , instruments, etc. for sodium Phenoxyacetate
50
33. One no. fluidized Bed Dryer for SPA reactor 15
2.3. Need for the Project
As far as camphene is considered it is one of the stage for manufacturing camphor due
to growing demand of camphene for exports to Germany, Japan & USA hence the
expansion is being planned.
2.4. Project Location
The existing organic manufacturing plant site is located near to Pune Mumbai
Expressway. The approximate coordinates of the existing site are 18o 49' 34.76" N and
73o 15' 34.46" E. Salient features of the project presented in Table No. 2.2 and the
location of the site is shown in the index map given in Figure No. 2.1, project boundary
marked on Google Earth Image is attached in Figure No. 2.2and 10 km study area map is
shown in Figure No. 2.3.
Table No. 2.2: Salient Features of the Project Site Location Dujodwala Products Ltd, Kumbhivali Village, Khalapur Tehsil,
Raigad Dist. Maharashtra Area Total Area: 20.0 acres (Proposed expansion of the existing
organic chemicals manufacturing facility is 5 acres.)
Geographical Location Latitude: N 18°49’34.76.”
Longitude: E 73°15’34.46” Nearest Railway Station Khopoli – 9.8 Kms Nearest Airport Chhatrapati Shivaji – 52 Kms
Road Access Mumbai – Pune Expressway - can be accessed using district road of around 9 km.
Nearest Town Khalapur – 2.60 km from project site Religious / Historical Place
None
Archeological monuments None Reserved Forest None
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
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Figure No. 2.1 Index Map showing the location of the Project
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Figure No. 2.2 Plot Boundary Marked on Google Earth Image
2.5. Plant Layout
The layout for proposed expansion of the organic chemicals manufacturing unit shall be
developed to accommodate the proposed expansion. The layout of the proposed
expansion shall be compact. Master layout plan of Dujodwala Products Ltd., attached as
an Annexure No. 1.
2.6. Raw Material Requirement and Transport
The following raw materials are required is as given in Table No. 2.3 with the quantities
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Figure No. 2.3 Figure showing10 Km Radial Study Area
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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34
Table No. 2.3 List of Raw Material & Quantities
Sr. No. Raw materials Quantity (MT) 1. Alpha Pinene 200 2. Phenol 100 3. Formaldehyde 100 4. Dipentene / Carene 85 5. TEG /PEG 100
The following raw materials will be imported yearly given in Table No. 2.4. Table No. 2.4 Imported Raw Materials Sr. No. Raw material Quantity (MT) Country(s)
1. Alpha pinene 5000 China, Indonesia, Brazil , Chile 2. Dipentene 300 China , New Zealand 3. Gum Turpentine Oil 3000 China, Indonesia, Brazil, Chile , Vietnam 4. Gum Rosin 600 China , Indonesia, Vietnam 5. PTBP 600 Russia, China 6. Hexamine 500 Saudi Arabia
2.6.1 Mode of Storage of Raw Materials
Raw material storage area which will be around 7 x 60 m in dimension and will house
the tanks for the following chemicals:-
Formaldehyde
Phenol
Crude Sulphate of Terpentine
Local Turpentine
Dipentene fraction of local turpentine
Dipentene fraction of imported turpentine
b) Finished material storage which will be around 7 x 60 m in dimension and will house
the tanks for the following finished materials:-
Camphene
DRT 5004 (Resin)
DRT 4001 (Resin)
Pure fraction of Turpentine
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c) The plant equipment housing area will be around 30 m x 46 m which will house the
equipment’s from Ground Floor to the Third (3rd floor)
2.6.2 Source of raw material(s) and mode of transport
The raw materials which will be various chemicals will be transported by trucks from
source to the factory site. The auxiliary fuel like High Speed Diesel (HSD) and Heavy
Fuel Oil (HFO) will be transported to the factory site by tankers. The Indonesian coal
will be purchased from the local vendor and brought to the factory site by covered
trucks.
2.6.3 Mode of transport of product
The products will be transported through trucks from the factory premises to the
destination.
2.6.4 Detail of Proposed Solvent Recovery System
Process Details: The solvents will be recover and reuse for the process. The fixed
volume of Spent solvent shall be charge into the reactor for recovery and heated, to
distil out collected in receiver. The residue left in the reactor shall be drained. The small
quantity of solid waste material (Tar Type material) may be float on top surface and
which will be taken out and collected in drums /containers. The washing effluent shall
be drain to E.T.P. for further treatment & the solid wastes are shall be dispose through
CHWTSDF.
Figure No. 2.4 Diagram of Solvent Recovery Process
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Plant of Dujodwala Products Ltd.,
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2.7. Process Details
The following products will be manufactured along with the capacities as tabulated
below
Sr. No. Name of the Chemical Proposed capacity (MT /month) 1. Alphapinene (95%) 200.00 2. Polyester Resin 100.00 3. Phenolic Resin 800.00 4. Alkyd Resin 300.00 5. Coating 500.00 6. Rosin Easter 150.00 7. Maleic Modified Resin 75.00 8. Phenolic Modified Resin 75.00 9. PVC chemicals 500.00
10. Camphene 200.00 11. Dipentene 350.00 12. Ketonic Resin 100.00 13. Polyamide Resin 100.00
Brief Process Description of Manufacture of Camphor
The process of manufacture of Camphor involves the following steps:
Turpentine Oil distillation
Isomerisation
Esterification
Saponification
Dehydrogenation
Turpentine Oil distillation: Turpentine oil is subjected to distillation for continuous
separation of Alpha-Pinene from the rest of its constituents. Alpha Pinene is obtained as
distillate which is stored in storage tanks. Bottom product from this column is distilled
in another column for recovery of Carene as distillate and bottoms are collected as
Dipentene Residue that is stored in a storage tank.
Isomerisation : Distilled Alpha –Pinene is subjected to isomerization in reactor which
gets converted in the presence of TiO2 as catalyst into different isomers namely
Tricyclene and Camphene along with Terpene intermediates under controlled
temperature conditions. The crude Tricyclene and camphene (T + C) formed is stored in
storage tanks. Crude T + C are then distilled to get purified T + C. The bottoms from the
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distillation column are further distilled in a different column to recover Dipentene
which is sent to storage as byproduct. Bottoms from this Dipentene recovery column
are collected as Dipentene which is sent to storage.
Figure No. 2.5 Products of α - pinene conversion
Esterification: Tricyclene + Camphene (T+C) are subjected to Esterification in reactor.
Slow addition is carried out in Esterification reactor, which is reacted with Acetic acid in
the presence of Resin catalyst to form crude Iso –Bornyl Acetate. Acetic acid is
recovered from crude Iso-Bornyl Acetate in a distillate column and collected in a
storage tank. Crude Iso-Bornyl Acetate containing T +C is then recovered in a separate
column to produce pure Iso- Bornyl Acetate (IBA), which is sent to storage. Recovered
T+C are sent to storage.
Saponification: Pure Iso - Bornyl Acetate is then subjected to hydrolysis by reacting with
caustic soda in reactor to form Iso-Borneol and Sodium Acetate Lye. Sodium acetate lye is
separated from organics which is used for producing Sodium Acetate Trihydrate in a
separate plant, IsoBorneol (IBO) is transferred to dehydrogenation reactor.
Dehydrogenation: IBO is then subjected to dehydrogenation in reactor in the presence
of CuO catalyst in which reaction hydrogen is liberated forming crude camphor. Xylene
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 38
is added as a solvent. Xylene is recovered from crude camphor in a distillation column.
A low boiler along with T+ C present in camphor oil is then separated in another
column. Crude camphor is then distilled in another column to get pure camphor which
is flaked in a flaker and packed in bags. Residue collected from the bottom of this
column is subjected to reclamation for recovering camphor.
Manufacture of Sodium Acetate Tri Hydrate
Sodium acetate lye received from camphor plant is collected in a reactor and
neutralized. Neutralized lye is subjected to carbon treatment. After carbon treatment
lye is heated in an evaporator to evaporate water and subsequently to obtain a requisite
specific gravity. The resultant lye is charged into crystallizer for crystallization. In
crystallizer Sodium Acetate lye is cooled slowly to obtain crystals. The wet crystals are
further centrifuged to remove mother liquor. The resultant crystals obtained is Sodium
Acetate Trihydrate which is packed in bags.
P.F Resin Powder Procedure: Hydrated liquid phenol, formaldehyde (37%) and oxalic
acid charged into the reactor and stirred well to mix. pH of the mixture is 1-1.2. Slow
heating is applied just to reach temperature upto 60-650C and then the heating is
stopped. The reflux temperature is allowed to reach 100 to 1050C by itself. As the
reaction is exothermic in nature, cooling is applied to control the vigorous reaction to
proceed smoothly under reflux.
The reaction is continued under reflux for about 4 hours till F.F.C is below 1%. Again
the heating is started and distillation of water is continued till the temperature of resin
reaches upto 1600C. The vacuum is applied to remove the unreacted phenol from the
reaction mixture and get the required properties as per customer. Then the resin is
discharged into the shallow trays , allowed to cool naturally , removed from trays ;
mixed with the required quantity of hexamine , fed into the ACM mill for fine grinding.
The resin is then transferred to ribbon blender; blended well and packed into bags.
Alkyl Phenolic Resin Procedure: PTBP formaldehyde (37%), Toluene and caustic lye
charged into the reactor. It is stirred well to mix. The pH of the mixture is 8- 8.5. Slow
heating is applied just to reach temperature up to 50 -550C and then the heating is
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 39
stopped. The reflux temperature is allowed to reach up to 85-900C by itself. As the
reaction is exothermic in nature, cooling is applied to control the vigorous reaction to
smoothen under reflux. The vaccum cooling is applied up to 700C and then acid and
toluene is added. The temperature is adjusted to 70 – 750C; mixed for 30 minutes and
the agitator is stopped. The reaction water is removed from bottom valve of the reactor.
About 1000 kg of water is added temperature adjusted to 70 -750C. The mixture is
mixed for 30 minutes and then the agitator is stopped. The pH is checked whether it is
in the range of 2.4 – 2.6. The first wash water is removed from bottom valve of the
reactor and the pH is checked whether it is in the range of 2.6 -2.9. The distillation is
started by applying heat up to 1200C. The vacuum is applied to remove the un-reacted
phenol from the reaction mixture and the desired properties are obtained as per the
customer. The resin is then discharged into the shallow trays, allowed to cool naturally
and removed from the tray and packed in the bags with net weight of 25 kgs and sealed
Alkyl Phenolic Resins Process Flow Chart
PTBP/POP, Formaldhyde (37 %) O.5 N Caustic Solution
Keep under reflux for reaction for 1 Hrs
Add 0.5 N Sulphuric Acid Solution for Neutralisation
Add Toulene for Dissolution
Decant out water from bottom layer
Add oxalic acid and start distillation
Alkyl Phenolic resins and Toulene (Recycle)
Drain Resins in tray, cool and crack and packed in bags
Heating up to 1200C
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
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MITCON Consultancy and Engineering Services Ltd. , Pune 40
P.F. Resin Liquid Procedure: Hydrated Liquid phenol, formaldehyde (37%) and oxalic
acid are charged into the reactor; stirred well to mix and the pH is maintained to 1-
2.The slow heating is applied just to reach the temperature up to 60 – 650C. Then the
heating is stopped. The reflux temperature is allowed to reach up to 100 – 1050C by
itself. As the reaction is exothermic in nature, cooling is applied to control the vigorous
reaction to smoothen under reflux. The reaction is continued under reflux for about
4hours till F.F.C is below 1%. The heating is started again and distillation of water
continued till temperature of the resin reaches upto 1600C. The vacuum is applied to
remove the un-reacted phenol from the reaction mixture and required properties are
obtained as per the customer. The solvent addition is started to get the required
viscosity and solid content along with cooling. The final product is then cooled to room
temperature and filled in the M.S drum with 200 kg net weight with proper labeling.
Terpene Phenolic Resin Procedure: Hydrated phenol and toluene are charged and
heating started to remove the water. The cooling is done up to 250C. Then BF3 acetate
is added. The isotherm is checked externally by addition of dipentene is lab. The
addition of Dipentene is started under chilling to avoid the raising of temperature above
400C. The reaction is continued for 6 hours @ 55 -600C. The washing is started to get
the required acid value less than 1. The distillation is started and steaming is applied
with vacuum till required softening point is obtained. The required resin is discharged
into the shallow trays, allowed to cool naturally, removed from the tray. Then the resin
is filled into bags with net weight of 25 kg with proper labeling and sealed.
Resin Derivative Procedure (Easter gum) : The rosin is charged into the reactor and
melted to 1700C in presence of nitrogen gas. The agitator is started and glycerol /
penta, catalyst (anthraquinone and antioxidant) added. The temperature is gradually
raised to 2650C in 3-4 hours and held there till required properties (Acid value and
softening point) attained. The BHT is added when temperature reached to 2500C. The
TPP is added @ 2600C and maintained for 1 hour. The live steam sparged into the mass
for 2 hours keeping heating off. The resins is then discharged into the shallow trays and
allowed to cool naturally, removed from the tray. The resin is filled into the bag with net
weight 25 kg with proper labeling and sealed.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
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Rosin derivative procedure (Maleic resins) : The rosin charged into the reactor and
melted to 1700C in presence of nitrogen gas. The agitator is started and cooled to
1500C. The maleic is added in 1 hour’s duration. The temperature is gradually raised to
2000C and maintained for one hour for completion of adducts. The glycerol / pentais
added in 1-2 hours duration. The temperature is gradually raised to 2700C (maintained
at 265-2700C) till the required properties are attained. The temperature is cooled to
2500C and discharged into the shallow trays to cool naturally and then removed from
the tray and then filled into the bags with net weight 25 kg with proper labeling and
seal.
Rosin Derivative Procedure (Phenolic resins) : The rosin is charged into the reactor
and melted to 1700C in presence of nitrogen gas. The agitator is started and cooled to
1500C and then Bisphenol is added in 30 minutes duration and allowed to mix well for
60 minutes and magnesium oxide is added. The para-formaldehyde is added at 1350C
in about 2 hours and allow to mix for one hour. The temperature is gradually raised to
1700C and maintained for 2 hours for completion of reaction. The temperature is
gradually raised to 2000C and add glycerol / penta is added in one hour. The
temperature is raised to 2700C in 4 hours and TPP is added when temperature reaches
to 2500C. The reaction is continued at 2700C till the required properties are attained.
The resin is cooled to 2500C and discharged into the shallow trays, allowed to cool
naturally and removed from the tray. The resin is then filled in bags of net weight 25 kg
and labeled and sealed properly.
Rosin Derivative Procedure (Zinc –Calcium rosinate) : The rosin is melted to 2000C
in presence of Nitrogen gas and agitator started. The temperature is raised to 245 –
2500C. Zinc oxide and calcium hydroxide is added slowly and temperature is
maintained to 245-2500C in about 3 -4 hours. After that the temperature is raised to
255 - 2600C and maintained till properties attained. The resin is allowed to cool to 245
-2500C and discharged in tray. The resin is cracked and filled into bag with net weight
25 kg with proper labeling & seal.
P.F Resin Liquid Procedure : Hydrated liquid phenol, formaldehyde (37%), Cardinol,
CNSL, and oxalic acid and charged into reactor. It is stirred well to ensure proper
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 42
mixing. The pH of the mixture is maintained at 1 -1.2. The slow heating is applied till the
temperature is just reaches to 60-650C, then the heating is stopped. The reflux
temperature is allowed to reach 100 -1050C by itself. As the reaction is exothermic in
nature, the cooling is applied to control the vigorous reaction to smoothen under reflux.
The reaction is continued under reflux for about 4 hours till F.F.C is below 1%. The
heating is started again and the distillation of water continued till temperature of the
resin reached up to 1600C. The vacuum is applied to remove the unreacted phenol from
the reaction mixture and the required properties are obtained as per the customer. The
solvent is added to get the required viscosity and solid content along with cooling. The
resin is then cooled to room temperature, filled in MS drum with 200 kg net weight with
proper labeling.
Polyamide Resin : The Dimer acid and SOFA are charged into the reactor and EDA is
added and stirred. The temperature is raised slowly to 1300C and held for 45 – 60
minutes. The mixture is further is heated to 190 – 1950C and BHT is added and held for
30 minutes. The temperature is raised to 220 -2250C and held till the required
properties are obtained. The resin is discharged into shallow trays, allowed to cool
naturally and removed from tray. The resin is cracked and filled into the bag with net
weight 25 kg with proper labeling and sealed.
Polyamide Resin Process Flow Chart
Dimer Acid, SOFA and EDA and Start Agitator
Held Till To Get Required Properties
Polymide Resins
Drain Resins In Tray,Cool And Crack And Packed In Bags
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 43
Ketonic Resin: Cyclo-hexanone, formaldehyde, para- formaldehyde and BHT are
charged and the agitator is started. The caustic soda is added slowly in 3 -4 hours
duration and the temperature maintained to 55 -600C by applying cooling as and when
required. The temperature is raised to 80- 850C and maintained to 2 hours for
completion of reaction. The reaction mass is allowed to settle for 30 -40 minutes and
aqueous layer sucked off from the top. The washing continued with fresh water till pH
of about 6.0 – 6.5 attained. The final distillation is started in presence of inert gas till the
temperature reaches to 130 -1350C. The vacuum is applied and temperature is raised to
1400C for 1.5 -2.0 hours. When the required properties are attained the material is
discharged in shallow trays.
Ketonic Resins Process Flow Chart
Paper sizing chemicals: The rosin is melted to 175 – 1800C and the agitator is started
and nitrogen purged. Maleic anhydride is added and temperature raised to 2000C and
maintained for 2 hours for completion reaction. The reaction mass is cooled to 140 -
1450C and caustic soda solution (25%) added gradually in 1 – 1.5 hours. The dilution
with water is done in 2 hours. Add STPP, salt, urea and stabilizers. The properties like
viscosity and solid content adjusted and discharged through filter to storage tank.
CycloHexanone and Formaldhyde
Add slowly Caustic Soda Soln
Continue reaction for 45 min and maintain temp by applying
cooling
Distillation up to 1300 C
Ketoniuc resins and low boiling oil (recycle)
Drain resins in tray, cool and crack and packed in bags
50-600C
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 44
Paper Sizing Agent Process Flow Chart
Add 25% caustic soda solution
Polyester Resin: Glycol, DEG, MEG Pthalic anhydride and maleic anhydride are charged
into reactor. The nitrogen gas is added and agitator started. The heating is started to
reach 170 – 1750C and held for some time or distillation to start. The gradual heating is
started to reach 210 – 2150C. The reaction temperature is maintained till a required
property (acid value) is attained. The vacuum is applied till the final properties are
attained. The reaction mixture is cooled to 175 – 180 0C, add Hydroquinone (catalyst)
and discharged into the blender where mixture is mixed with Styrene. The viscosity and
acid value etc is adjusted and then the resin is stored in storage tank.
Polyster Resin Process Flow Chart
Gum Rosin And Maleic anhydride
Rosin maleic adduct
Sodium salt of maleiopemric acid
Paper seizing agent solution
Add S.T.P.P Salt and urea adjust solid content, viscosity and add
stablizer
50% aq. Solution of paper size agent packed in drum
@ up to 2000C
Add dilution water
Glycol,M/A,P/A added
Held till to get required propertied
Resin diluted with styrene
Unsaturated Polyster resin (GP)
Heat up to 225-2300C
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 45
Alkyed Resin: The vegetable oil is charged with nitrogen gas and the agitator started.
The Glycerine and Penta is added. The temperature is raised to 2500C, the catalyst is
added and maintained for about 2 hours to get alcohol tolerance 1:3. The reaction mass
is cooled to 2300C and balance glycerine / penta and phtalic is added. The temperature
is raised to 2600C and maintained till required properties achieved. Then the reaction
mass is cooled to 1700C and mixed with MTO for making solution (50- 55%). The final
product is cooled to room temperature and stored in storage tank.
Manufacturing of PVC compounds: PVC Resin is used as main basic Raw Materials. It
gives desired properties i.e. (Flexibility, Resistance to Thermal degradation, Flame
retardancy by compounding the base PVC Resin with a variety of Additives – Plasticizers,
Heat Stabilizers and Flame retardants at an elevated temperature. Although each
individual PVC Compounder uses its own property mix of additives, they all employ a
similar PVC compounding process.
PVC compounds are prepared in a batch process using blenders that allow precise
temperature control the compounding process involves high intensity blending of PVC
Resin and additives to form a dry blend powder which is then compounded using
compounding equipment such as Farrell continuous Mixer, a buss kneader or twin
screw and other machines. The compounded Mixture is then pelletized. The pellets are
Spherical or Cylindrical with diameters averaging 1 to 5 mm.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune
46
Figure No. 2.6 Process Flow Chart for Camphor Manufacturing
T.O.Distillatio
n
Isomerisation
Reactor
Esterification
Reactor
Saponificatio
n Reactor
Distillation
column
Cr.Camphene
Distillation
Acetic acid
Column
Camphene
&DipenteneSeperation Column
Flaker
Campho
Column
Camphor Oil
Column
Xylene
Recovery
Column
Dehydrogenat
ion Reactor
Saponification
Reactor
IBA Flash
Column IsoBorneol+Xylene
Xylene to be recycled
Camphor oil
Cmprreclaimation
camphor
Camphor flakes
Cr.
camph
or
Sod Acetate
Water vapour
Xylen
e
Acetic acid
to be
recycled
X-Pinene
Longifonene to storDipentene to
store
Acetic Acid
Pure
Camphene
Resin Pure IBA Caustic lye
Methan
ol
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune
47
2.8. Basic Requirement Of The Project
2.8.1 Land
The total land requirement of the proposed expansion of the existing organic chemical
manufacturing facility is 5 acres. The total existing plot area is 20 acres. The proposed
expansion of the organic chemical manufacturing facility is within the existing premises,
which is already in possession of Dujodwala Products Ltd and this area does not come
under CRZ.
2.8.2 Water Requirement
Water required for existing organic chemicals manufacturing facility is 146m3/day and for
proposed water requirement is 66 m3/day.
2.8.3 Water Balance
The water balance for Existing and proposed unit is given in Table 2.5 and Table No. 2.6
Table No. 2.5 Water Balance for Existing Chemical Unit
Sr. No
Water usage Water requirement
Losses /evaporation
Effluent generation
1. Domestic 15 3 12 2. Industrial use 25 7 18 3. Cooling 86 73 13 4. Boiler 20 2 18 Total 146 85 61
Note: - All figures in m3/day
Table No. 2.6 Water Balance for proposed Chemical Unit
Sr. No.
Water usage Water
requirement Losses
/evaporation Effluent
generation
1. Domestic 2 0.3 1.7 2. Industrial use 04 1 3 3. Cooling 40 34 6 4. Boiler 20 3 17
Total 66 38.3 27.7
All figures in m3/day
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
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The additional water required will be made available from Patalganga River. Irrigation
Department, Govt. of Maharashtra has already obtained permission for the same. The
permission has been attached in Annexure No. 2.
2.8.4 Power Requirements
The permission of H.T power supply for additional load has already been sanctioned by
Maharashtra State Electricity Distribution Co. Ltd as per the following details :-
a) New connected load :-- 1645 KW & b) New maximum demand: -- 180 KVA.
The same permission has been attached as Annexure No.3
2.8.5 Man Power
Proposed staff requirement is about 20 nos, proposed worker is 10 and proposed staff is 10 nos.
2.9. Utilities
2.9.1 Effluent Generation: The current effluent generation is about 62 m3/day and for the
proposed expansion will be 24.6 m3/day. The current effluent generation and effluent
resulting from the proposed expansion is given in Table No. 2.7 &Table No. 2.8
respectively.
Table No. 2.7 Current Effluent Generation
Sr. No Item Quantity (m3/day) 1. Domestic 13
2. Industrial 49 Total 62
Table No. 2.8 Proposed Effluent Generation
Sr. No Item Quantity (m3/day) 1. Domestic 1.6 2. Industrial 23 Total 24.6
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Dujodwala Products Ltd. Kumbhivali,
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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2.9.2 Solid Waste Generation and Mode of Disposal
The existing and proposed solid wastes generated quantity and disposal is given in Table No. 2.9.
Table No. 2.9 Solid Wastes Generated Quantity and Mode of Disposal
* Proposed solid waste Fly ash from the use of coal for 10TPH Boiler shall be given to the cement manufacturers.
The hazardous waste would be sent to CHWTSDF of Trans Thane Creek Waste
Management Association.
2.10. Existing Environmental Compliance
Existing unit became operational in 1990s; and hence was not covered under EIA
notification 1994. The plant is operational based on Consent to Operate is granted by MPCB
and is valid up to 31.07.2015 Consent Number: No,Bo/RO- RD/P]I- /1586-10/R/CC-88
Date 26.08.2010 For details refer Annexure No. 12
The environmental monitoring is regularly carried out and annual environmental
statement is duly submitted to MPCB as compliance. (ref. Annex. 13)
The proposed expansion, (which has now attracted obligations of EIA notification 2006)
have been granted consent to establish in December 2011. Consent Number: MPCBHQ/AS
(T)/Raigad/Establish (expansion)/CC 74 Date:13/12/2011. For details refer Annexure 11.
Also it is to be noted that existing plant is operational smoothly without any
complaint/notices related to environmental concerns from various stakeholders/MPCB.
Name of the hazardous waste Quantity
(MT) / year Disposal
Resin Residue 0.5 CHWTSDF ETP Sludge 2.05 CHWTSDF *Fly ash from the use of coal for 10TPH Boiler 285 Will be sent to cement
manufacturers * Bottom ash from the use of coal for 10 TPH Boiler 51 Copper based catalyst 3 CHWTSDF Titanium based catalyst 1 CHWTSDF Indion catalyst 0.5 CHWTSDF Contaminated filter cloth 0.25 CHWTSDF Discarded containers 500 nos Cleaned / washed & reused.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Report
MITCON Consultancy and Engineering Services Ltd. , Pune 50
CHAPTER 3 DESCRIPTION OF THE
ENVIRONMENT
Any developmental activity may cause some environmental impacts on the surrounding
environment. In order to know the cumulative impacts due to the proposed site on the
surrounding environment, it is very important to know the baseline environmental status
in the study area. This section provides the background information about the study area
with an overall description of environmental baseline of the area where the proposed site
would take place. Various baseline environmental parameters, with each respective
inference, as per the Table No. 3.1 were monitored as primary data and the secondary data
was collected for the analysis.
3.1 Study Area
The project site lies at Village - Kumbhivali in Taluk -Khalapur, District Raigad and State
Maharashtra. The total land requirement of the proposed expansion of the existing organic
chemicals manufacturing facility is 5 acres and total existing plot area is 20 acres.
Table No. 3.1 Baseline Environmental Parameters
Parameter Inference
Micro-meteorological
studies
To assess the air pollution impacts on the neighboring environment.
Air quality data To assess the baseline air quality status prior to the commencement of
the project. Predicted concentrations will be superimposed on the
baseline values to know the overall baseline scenario during the
operational phase.
Water quality and
soil quality in the
study area
Even though the proposed site does not generate any wastewater from
the process, it is proposed to identify the baseline water quality for
future reference.
Ecological
environment
Baseline ecological data was collected to identify any presence of
endangered species and the impact due to proposed site.
Land use and land To identify land cover and land use pattern in the study area. This forms
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District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
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Parameter Inference
cover data the actual baseline data in the study area. The same was compared with
Survey of India Toposheet 47F/1, 47 F/2, 47 F/5, 47 F/6.
Socio economic and
demographic data
Relevant secondary data has been collected from various sources to
know the baseline socioeconomic status in the study area.
The baseline environmental status is important to understand region's existing physical,
biological, cultural and social environmental characteristics. Information and data
presented in this section is based on primary surveys and environmental quality
monitoring, secondary data collected from various departments and prior studies
undertaken by MITCON on the subject. The information on the baseline environmental
conditions forms the basis to analyze the probable impacts of the proposed activities.
3.2 Methodology of Conducting Baseline Study
The guiding factors for the present baseline study are the MoEF’s requirements for the
Environmental Impact Assessment notification and local regulations and directives.
The primary study area for the proposed development is within a radius of 5 km from the
center of the development site since most of the potential impacts are most likely to occur
within this area. Further, a buffer area extending to 10 km radii from the site has also been
studied, though with a lesser degree of detail. The baseline study and primary data were
collected based on observation and measurements made during the field survey carried out
in the post monsoon (Oct) and winter season (Nov, Dec) 2012.
Studies were conducted by considering the following:
The various environmental attributes were divided into primary and secondary
studies. Primary attributes such as air environment, water, soil, biological
environment were assessed by conducting field studies, on-site monitoring;
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District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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MITCON Consultancy and Engineering Services Ltd. , Pune 52
Secondary attributes such as land use studies, geology, physiological characteristics,
and socio-economic environment have been assessed by literature review of
previous studies conducted by various government publications.
The scoping and the extent of data generation were formulated with interdisciplinary team
discussions, criteria questions and professional judgment. The baseline studies started with
site visits and reconnaissance survey in the study area for fixing the monitoring locations for
the primary data. As a secondary data source, various government agencies were
approached for getting information and relevant data.
3.3 Physical Environment
3.3.1 Site Surrounding and Geography
Proposed expansion of organic manufacturing plant of Dujodwala Product ltd. Located at
Kumbhivali, Khalapur, Raigad, which lies at 18o 49' 34.76" N latitude and 73o 15' 34.46"
Elongitude.
The existing organic manufacturing plant site is located adjacent to Pune Mumbai
Expressway. The nearest railway station is Khopoli located at 9.80 kms (aerial distance)
from the project site. The nearest airport is Chhatrapati Shivaji Airport at 52 kms from the
project site.
The proposed site is nearby from Patalganga River (2.75 km). The surrounding of Project
site is as follows.
3.3.2 Geomorphology and Soil Types
Soil types and Geomorphology within Raigad district: Soil Types and Geomorphology
within the Raigad district given below
The district has three physiographic divisions i.e.
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Coastal zone in west covers about 20% percent of the district
Central zone covers about 1/3rd of the district, consisting of fertile land in low lying
area
Hilly zone in the eastern part highly
uneven in altitude and covered with
forest
This hill range is characterized by
ruggedness and uneven topography, with
crestline of peaks and saddles forming the
eastern horizon. Ulhas, Panvel and
Patalganga are the three main rivers in
northern part. Kundalika River is the main
river in central part whereas in the southern
part Savitri River is the main river. The soils
in the district are formed from the Deccan
Trap which is predominating rock formation
with small out crops of Laterite at a few
places in the Poladpur taluka and Matheran hill. The soils are grouped as Forest, Varkas,
Rice, Khar or Saline, Coastal Alluvium and Laterite as per the location and topographical
situation.
A) Ground Water Scenario
Hydrogeology
Formation and intruded by a number of dykes. The western part of the district consisting
Basalt flows are altered to Laterite. Recent deposits comprising Beach Sand and Alluvium
occur along the coast and in the river mouth; however they do not form potential aquifer. A
map depicting the hydro-geological features is shown as Figure No. 3.1.
Figure No. 3.1 Hydrogeology of the Pune District
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District Raigad
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Plant of Dujodwala Products Ltd.,
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Soft Rock (Alluvium)
The Alluvial deposits are found along the coastal areas in few isolated patches having
limited areal extent as Beach Sand and along the course of major rivers. In the alluvial
deposits, primary porosity is due to the inter-granular pores paces making sands and
gravels good water bearing formations. The groundwater occurs under phreatic
/unconfined aquifer at relatively shallow depths of 3-5m and their yield ranges from about
18 to 43 m3/hr.
B) Water Level Scenario
Central Ground Water Board periodically monitors 28 National Hydrograph Network
Stations (NHNS) in Raigarh district, four times a year i.e. January, May, August and
November.
Depth to Water Level – Pre monsoon (May 2007)
The depth to water levels in the district during May 2007 ranges between 0.55 m bgl
(Nagothan) and 8.60 m bgl (Chinchwad). Depth to water levels during pre-monsoon (May
2007) has been depicted in Figure No. 3.2 Shallow water levels i.e., less than 2 m bgl are
seen in the central part of the district. The water levels 5 to 10 m bgl are seen in the
southern part of the district i.e. around Poladpur and Mahad and also as scattered patches
across the district. In the major part of the district water level ranges from 2 to 5 m bgl.
Depth of water level May 2007 is shown in Figure No. 3.2.
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Plant of Dujodwala Products Ltd.,
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Figure No 3.2 Depth to water level (May 2007)
Depth to Water Level – Post monsoon (Nov. – 2007)
The depth to water levels during post monsoon (Nov. 2007) ranges between0.30 m bgl
(Kargaon) to 3.28 m bgl (Khalapur). Spatial variation in post monsoon depth to water
levels is shown in Figure–4. Shallow water levels of less than 2.0m bgl are seen in major
part of the district whereas water levels of 2 to 5 m bgl are seen as patches in north
western part and along the eastern periphery of the district around Khalapur, Karjat and
Poladpur in southern part of the district. The water levels of 5 to 10 m bgl are restricted
around south eastern part of the district. Depth to water level (November 2007) is shown
in Figure No. 3.3.
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District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
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Figure No. 3.3 Depth to water level (November 2007)
Seasonal Water Level Fluctuation (May to Nov. 2007)
The fluctuation between May and Nov, 2007 water levels in the district range from 0.25
(Indapur) to 7.98 m (Chinchwad). In the major part of the district the fluctuation range is
less than 2.0 m. The higher fluctuation of more than 2 mis observed in southern part i.e.
around Mahad, Poladpur and as scattered patches around. Karjat, Chinchwad, Khutal and
Chandora. The negative fluctuation i.e., fall in post monsoon period has been observed in
the range of 0.12 (Jite and Pali) to 0.18 m (Khalapur) in central part of the probably due to
supplement well irrigation to paddy crop.
Water Level Trend (1998-2007)
Trend of water levels for pre monsoon and post monsoon periods for last ten year (1998 –
2007) have been computed for 28 NHNS. Analysis of trend indicated that during pre-
monsoon period, rise in water level has been recorded at 12 stations and it ranges between
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
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negligible (Phugaon) and 0.35 m/year (Veshwi). Fall in water levels has been observed at
16 stations and it ranges between negligible (Neral) and 0.48 m/year (Dapoli). During post
monsoon period, rise in water levels is observed at only 6 stations and it ranges from
negligible (Saigaon Govalwadi) to 0.12 m/year (Neral), whereas the fall is observed at
22stations and it ranges from negligible (Nagothan) to 0.14 m/year (Indapur). Thus in
major parts of the district decline in water levels both during pre-monsoon and post
monsoon was observed.
The spatial distribution of pre monsoon and post monsoon water level trends is presented
in Figure No.5. The perusal of Figure No. 5 shows that during both the periods’ major part
of the district shows declining water level trend in the range of0 to 0.20 m/year. During
pre-monsoon rising water level trend is observed in patches in north central part in parts
of Uran, Khalapur and Pen talukas; in central part in major part of Murud taluka; and in
southern part of the district in parts of Mhasala and Shrivardhan and almost entire
Poladpur and Mahad talukas, whereas in post monsoon period rising trend is further
reduced/restricted to central part around Pen taluka and in northern part around Karjat
talukas. Pre monsoon (L) and Post-monsoon (R) Water Level trend (May & Nov. 1998-
2007) is shown in figure no. 3.4
Figure No. 3.4 Pre-monsoon (L) and Post-mansoon (R) Water Level trend (May & Nov. 1998 – 2007
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Plant of Dujodwala Products Ltd.,
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C) Yields of Dug wells and Bore wells
The yields of the wells are the functions of the permeability and transmisivity of aquifer
encountered. This varies with location, diameter and depth of wells. There are mainly two
types of ground water structures in the district i.e., dug wells and bore wells. Yield of dug
wells in Basalt varies according to the nature of formations tapped. The yield of dug wells
in phreatic aquifer ranges from 45 to 60 m3/day and pumping rarely exceeds 2 to 3 hours.
As per the exploration data of CGWB, the discharge of the exploratory wells was found in
the range of traces to 29.14 lps. Bore wells drilled by GSDA down to the depth of90 m
tapping weathered and vesicular basalt are found to yield 0.5 to > 20 m3/hr, however most
of the bore wells yield up to 5 m3/hr. In the Alluvial area of coastal tract dug wells are
capable of yielding 18 to 43 m3/hr for 2 to 5
m drawdown for two to four hours/day.
D) Ground Water Resources
Central Ground Water Board and Ground
Water Survey and Development Agency
(GSDA) have jointly estimated the ground
water resources of Raigad district based on
GEC–97 methodology. Taluka wise ground
water resources are shown in Figure No.
3.5.
Ground water assessment is done for an
area of 3747 sq. km of which152.94 sq. km
area is under command and 3594.65 sq. km
area is under non–command. As per the
estimation the total annual ground water
recharge is159.83 MCM with the natural
discharge of 8.16 MCM, thus the net annual Figure No. 3.5 Talukawise Ground Water Resources in Raigad
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groundwater availability comes to be 151.67 MCM. The gross draft for all uses is estimated
of 70.01 MCM with irrigation sector being the major consumer having a draft of 53.87
MCM, whereas the domestic and industrial draft is to the tune of16.13 MCM. The net
ground water availability for future irrigation is estimated to be 66.28 MCM, whereas the
allocation for domestic and industrial supply up to next 25 years is 31.51 MCM. Stage of
ground water development varies from26.25% (Mangaon) to 76.79% (Mhasala). The
overall stage of ground water development for the district is 46.16%. All the 14 talukas and
17 watersheds of the district fall in “Safe” category.
E) Status of Ground Water Development
Ground water development depends on many factors viz., availability, crop water
requirement, socio-economic fabric and on the yield of the aquifers existing in that area.
Ground water in the district is predominantly used for irrigation as it is the major ground
water utilizing sector. The ground water development in the district is mostly through dug
wells. The minor irrigation census data of 2000-01indicates that the area irrigated by
ground water is about 18 sq.km., whereas surface water accounts for about 87 sq. km. of
the area and the net irrigated are a stand at 105 sq. km. Thus it is clear that surface water is
the major source of irrigation as it accounts for 83% of the net irrigated area. There are
about 4598dugwells in use in the district which create an irrigation potential of 18 sq. km.
out of which almost entire irrigation potential of 17.73 sq. km. is utilized, whereas
475borewells create irrigation potential of about 4 sq. km. and entire irrigation potential is
utilized.
3.4 Air Environment
Air quality is represented generally in terms of concentration of Particulate Matter (PM10 &
PM2.5), Sulphur Dioxide and Oxides of Nitrogen. A wide variety of sources contribute
particulate matter in ambient air. Some of them are construction activities, vehicular
emissions, industrial process emissions, dust storms etc.
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The baseline studies for air environment covers reconnaissance, identification of specific
air pollutants due to proposed project and assessing their existing levels in ambient air
within study area. Micrometeorology data at and around project site during study period is
also an essential requirement for proper interpretation of baseline environmental status.
The baseline status within the study area of 10 Km radial distance from the site of
proposed project has been studied. Details of the location features are given in Table No.
3.2.
Table No. 3.2 Location Features of the Site
No. Particulars Details 1 Site Address Dujodwala Products Ltd. At kumbhivali,
Khalapur, Dist: Raigad 2 Site Coordinates Latitude: N 18°49’34.76.”
Longitude: E 73°15’34.46” 3 No. of Villages in 10Km Study Area 28 4 Nearest IMD Station No (Nearest IMD is Bhira 43.24 Km away from
the project Site) 5 Nearest town Khalapur - 2.60 km 6 Nearest Railway Line Khopoli–9.80 Km 7 Access by Sea No 8 Access by Air No 9 Approach to site by Road Mumbai – Pune expressway - 0.30 km
10 Religious Place/ Historical Place Mahad temple 4.77 Km 11 Archeological monuments No 12 Reserved Forest / Ecological
Sensitive area No
3.5 Micro Meteorology
3.5.1 Data from Secondary Source
The methodology adopted for monitoring surface observations is as per the standard
norms laid down by Bureau of Indian Standards (IS: 8829) and Indian Meteorological
Department (IMD). On-site monitoring was undertaken for various meteorological
parameters generate the site specific data. The generated data is then compared with the
meteorological data available with IMD Bhira.
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The Central Meteorological Station (CMS) equipped with continuous monitoring equipment
was set up at the plant site to collect the primary data such as wind speed, direction,
relative humidity and temperature. Cloud cover is recorded by visual observations. Rainfall
was monitored by rain gauge. Hourly average, maximum, and minimum values of wind
speed, direction, relative humidity, and temperature were recorded continuously at the
site. The station was in operation for three months from 1st October 2012 to 31st December
2012.
Table No. 3.3 Meteorological Parameters Monitored At Site
Sr. No Parameters Instruments Frequency
1. Wind speed Counter Cup Anemometer Hourly /Continuous
2. Wind direction Wind vane Hourly /Continuous 3. Temperature Thermo sensor Hourly /Continuous 4. Relative humidity Thermo –hydro sensor Hourly /Continuous
Climatological Data – IMD Bhira : The meteorological data has been taken from the
Climatological tables of IMD 1951- 1980. The wind direction of October to December is
given below in Table No. 3.4.
Table No. 3.4 Wind direction from October to December
Sr. No.
Month Time Wind direction (Percentage frequency)
Calm N NE E SE S SW W NW
1. October 8.30 am 3 6 9 5 1 2 2 2 70 17.30 pm 0 2 2 7 6 15 6 2 60
2. November
8.30 am 2 11 16 9 1 2 1 2 56 17.30 pm 0 1 2 14 5 8 1 1 64
3. December 8.30 am 4 13 12 9 1 2 2 3 54 17.30 pm 0 2 7 13 6 5 2 1 64
The Table 3.4 reflects that the predominant wind direction is South East to North West. The
wind speed from the month of October to November is given below in Table 3.4 (A) on next
page.
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Table No. 3.4 (A) Wind speed from October to December
Sr. No.
Month Time No of days with wind speed
62 or more (kmph) 20-61 kmph 1-19 kmph 0 kmph
1.
October 8.30 am 0 0 9 22 17.30 pm 0 0 13 18
2. November 8.30 am 0 1 13 16 17.30 pm 0 0 10 20
3. December 8.30 am 0 1 14 16 17.30 pm 0 0 11 20
The most predominant wind speed category is 1-19 kmph. The mean wind speed for the
months of October November and December is 11 kmph, 11.5 kmph and 12.5 kmph
respectively.
The temperature data for the month of October, November and December is given below
Table No. 3.4 (B) Temperature data for the months of October to December
Sr. No.
Month Daily
max. (0C) Daily min.
(0C) Highest in the
month (0C) Lowest in
the month (0C) 1. October 33.8 21.2 37.1 17.9 2. November 34.2 18.6 36.9 14.7 3. December 33.2 16.7 36.0 12.3
The Table 3.4 (B) reflects the following,
The daily maximum temperature ranged from 33.20C to 34.20C
The daily minimum temperature ranged from 16.70C to 21.20C
The highest temperature in the month ranged from 36.00C to 37.10C
The lowest temperature in the month ranged from 12.30C to 17.90C
The relative humidity for the month of October, November and December is given below in
Table No. 3.4 (C) on the next page:-
Table No. 3.4 (C) Relative humidity for the months of October to December
Sr. No. Month Time Relative humidity
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(%)
1.
October 08.30 am 81 17.30 pm 69
2. November 08.30 am 69 17.30 pm 62
3. December 08.30 am 66 17.30 pm 54
The Table 3.4 (C) reflects that the minimum relative humidity was in the month of
December i.e54% and maximum relative humidity was in the month of October i.e.81%.
Rainfall: No rain has been recorded during the study period. Usually the major rainy days
are during the months of June to September. Annual rainfall of Raigad region is 2055 mm.
3.5.2 Climatological Data - Project Site
Temperature:
The temperature recorded at the project site is tabulated in Table 3.4 (D) for the month of
October, November and December 2012.
Table No.3.4 (D) Temperature recorded at the site
Sr. No
Month Minimum temp. (0C)
Average Temp. (0C)
Maximum temp. (0C)
1. Oct. 2012 14.5 25.2 35.9 2. Nov. 2012 12.4 22.9 33.4 3. Dec. 2012 9.8 21.0 32.2
The Table No. 3.4 (D) reflects the following:-
The minimum temperature varied from 9.80C to 14.50C.
The average temperature varied from 21.00C to 25.20C.
The maximum temperature varied from 32.20C to 35.90C.
Humidity: The humidity recorded for the month of October to December 2012.is tabulated
in Table No. 3.4 (E).
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Table No. 3.4 (E) Relative Humidity recorded at the site
Sr. No
Month Min. humidity (%)
Average humidity (%)
Max. Humidity (%)
1. Oct. 25 42 59 2. Nov. 20 37 54 3. Dec. 27 43.5 60
The Table 3.4 (E) reflects that the following,
The minimum relative humidity varied from 20% to 27%.
The average relative humidity varied from 37% to 43.7%.
The maximum relative humidity varied from 60% to 59%.
Wind Pattern: A wind rose is a graphic tool used by meteorologist to give a succinct view
of how wind speed and direction are typically distributed at a particular location. The
meteorology was monitored by installing a automatic weather station of Bhira for the
period of October -2012 to November 2012. The site specific wind roses are depicted from
Figure 3.6 (A) to Figure 3.6 (D). The interpretation of the site specific wind roses is given
below...
October 2012:- The wind rose diagram depicts that predominant wind direction is from
South East. The 0.3 m/sec – 1.4 m/sec fraction and 1.4 m/sec -3.1 m /sec fraction was
found to be 30% and 25% respectively. The average wind speed was found to be 0.68
m/sec and calms prevailed for 8.20 % of the entire month.
November 2012:- The wind rose diagram depicts that predominant wind direction is from
South East. The 0.3 m/sec – 1.4 m/sec fraction and 1.4 m/sec -3.1 m /sec fraction was
found to be 20 % and 15 % respectively. The average wind speed was found to be
1.57m/sec and calms prevailed for 6.25 % of the entire month.
December 2012:- The wind rose diagram depicts that predominant wind direction is from
South East. The 1.4 m/sec – 3.1 m/sec fraction and 3.1 m/sec -5.2 m /sec fraction was
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found to be 55 % and 60 % respectively. The average wind speed was found to be
1.85m/sec and calms prevailed for 4.03 % of the entire month.
Seasonal wind rose (October 2012 to December 2012):- The seasonal wind rose
diagram depicts that predominant wind direction is from South East. The 2.1 m/sec – 3.6
m/sec fraction and 3.6 m/sec -5.7 m /sec fraction was found to be 45 % and 50 %
respectively. The average wind speed was found to be 1.36/sec and calms prevailed for
20.11 % of the entire season.
Figure No. 3.6 (A) Wind rose for the month of October 2012
Chart 1: Wind Class Frequency Distribution
for October 2012
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Figure No. 3.6 (B) Wind rose for the month of November 2012
Chart 2: Wind Class Frequency Distribution for November 2012
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Figure No. 3.6 (C) Wind rose for the month of December 2012
Chart 3: Wind Class Frequency Distribution for December 2012
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Figure No. 3.6 (D) Seasonal Wind rose for the month of October – December 2012
Chart 4: Wind Class Frequency Distribution for October – December 2012
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3.6 Ambient Air Quality (AAQ)
3.6.1 Sampling Locations
Ambient air quality of the study area has been assessed during winter period of 1stOctober
2012 to 31st December 2012, through a network of five ambient air quality stations within
an area of 10 km region around the project site. Based on the established selection criteria
the locations of ambient air quality monitoring (AAQM) stations have been identified. The
concentrations of PM10, PM2.5 , SO2 and NOX samples were collected as 24 hourly average by
drawing air at the rate of 1.0 -1.5 m3/min through glass fibre filter paper and analyzing by
the gravimetric method. Whereas, the concentrations of SO2 and NOX were analyzed by
absorption & colorimetric method. Three months ambient air quality results enclosed as
Annexure No.4.
The air monitoring locations are shown in Figure No.3.7 and Table No.3.5
Table No. 3.5 Description of Ambient Air Quality Monitoring Stations
station Code
Station Name Distance From Project
Site (km) Direction
Upwind/ Downwind
AAQ-1 Project Site - -
AAQ-2 Dhamani 1.6 E Upwind
AAQ-3 Kharsundi 1.4 W Downwind
AAQ-4 Nimode katarwadi
1.7 NW Downwind
AAQ-5 Ambivali 4.8 NW Downwind
AAQ-6 Khalapur 1.4 E Crosswind
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Figure No. 3.7 Ambient Air Monitoring Locations
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Pre-calibrated fine particulate samplers were used for monitoring of PM10& PM2.5. Analysis
techniques used for different air quality parameters are presented in Table 3.6.
Table No. 3.6 Techniques Used for the Analysis of Ambient Air Quality Parameters
Sr. No
Parameter Technique Technical Protocol
Minimum Detectable Limit
1 PM 10& PM2.5 Gravimetric method IS -5182 (Part-4) 1.0 g/m3
2 Sulphur Dioxide Modified West and Gaeke IS-5182 (Part-2) 4.0 g/m3
3 Nitrogen Oxide Jacob & Hochheiser IS-5182 (Part-6) 4.0 g/m3
4 Carbon Monoxide
CO analyzer / monitor IS-5182 (Part-10) 1.0 ppm
Observations sought out during baseline study period October 2012- December 2012
presented in Table No. 3.7.
Table No. 3.7 Observations of Air Monitoring
PM2.5 (μg/m3)
PM10 (μg/m3)
SO2 (μg/m3)
NOx (μg/m3)
Hydrocarbon (μg/m3)
O3 (μg/m3)
VOC
AAQ-1 Project Site Minimum 8.4 19.5 11.3 15.7
BDL
BDL BDL
Maximum 15.1 26.8 20.6 28.7
Average 10.5 23.2 14.8 22.7
98 percentile 13.9 26.5 19.8 28.2
AAQ-2 Dhamani
Minimum 6.5 15.6 10.3 10.9
BDL
BDL BDL
Maximum 11.1 28.9 18.6 27.7
Average 9.1 21.4 14.3 20.9
98 percentile 10.9 28.1 18.6 26.4
AAQ-3 Kharsundi
Minimum 7.2 19.2 12.1 16.7
BDL
BDL BDL
Maximum 11.7 28.4 21.3 24.6 Average 9.0 25.9 17.9 21.7
98 percentile 11.5 28.4 20.6 24.2
AAQ-4 Nimode Katarwadi
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PM2.5 (μg/m3)
PM10 (μg/m3)
SO2 (μg/m3)
NOx (μg/m3)
Hydrocarbon (μg/m3)
O3 (μg/m3)
VOC
Minimum 7.6 15.2 16.2 21.2
BDL BDL BDL Maximum 12.6 21.3 27.6 33.4
Average 9.4 18.0 21.9 27.7
98 percentile 11.8 21.3 26.9 30.9
AAQ-5 Ambivali
Minimum 8.2 18.6 8.8 10.2
BDL BDL BDL Maximum 11.3 27.9 21.3 24.6
Average 9.9 22.4 14.7 18.2
98 percentile 11.1 27.4 20.1 24.4
AAQ-6 Khalapur
Minimum 8.1 15.6 7.3 10.5
BDL BDL BDL Maximum 10.5 30.2 26.3 29.3
Average 9.3 22.8 14.4 19.2
98 percentile 10.5 29.7 26.2 27.8
CPCB Standards (November 2009) – 24 hourly
Industrial, Residential and Rural Areas
100 µg/m3
60 µg/m3
80 µg/m3
80 µg/m3
Note: Below Detection Limit (BDL)
The concentrations of PM10 PM2.5, SO2 and NOx (Table 3.7) were found within the National
Ambient Air Quality Standards (NAAQ). Total hydrocarbon (HC) & volatile organic
compound (VOC) were found to be below detectible limit.
3.7 Noise Environment
Ambient noise standards are prescribed for residential, commercial and industrial areas
and silence zone vide ‘The Noise Pollution (Regulation and control) Rules, 2000, notified by
the MoEF on February 14, 2000. The ambient noise standards have been stipulated during
day time (6 am to 10 pm) and night time (10 pm to 6 am) keeping in the view the different
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sensitive and the resultant impacts at community level during these periods. The ambient
noise levels were monitored at selected villages within the study area during day and night
time covering residential, commercial/industrial and silence zones.
Background noise levels were measured at the project site and surrounding villages by a
standard- noise- level- meter for 24 hours. Equivalent noise levels during day (0800-2200
hrs) Ld, night (2300-0700 hrs) Ln and the equivalent noise levels for day & night, the Ldn
values were calculated. The Noise quality monitoring Station& results are shown in Figure
3.8 &Table 3.8.
Table No. 3.8 Ambient Noise Levels in Study Area
Units: dB (A)
N1 N2 N3 N4 N5 N6
Min 40.0 38.0 38.1 38.3 38.7 38.6 Max 56.5 55.4 52.8 52.8 53.0 53.0 Ld 50.4 49.9 48.5 49.2 48.8 48.6 Ln 42.7 42.8 41.5 42.8 43.0 42.8
CPCB Standards For Noise Levels
Industrial
Day Time Night Time
75 dB(A) 70 dB(A) Commercial 65 dB(A) 45 dB(A) Residential 55dB(A) 45 dB(A) Silence Zone 50 dB(A) 40 dB(A)
3.7.1. Analysis of Ambient Noise Levels:
The above results are within the CPCB Standards. Noise monitoring results enclosed as
Annexure No. 5.The minimum noise level 30.8 dB (A) and the maximum noise level 52.6 dB
(A) were observed. The relative high values of noise recorded in factory premises and
suburban areas were primarily due to vehicular traffic and other activities.
L Min Minimum Noise Level Recorded Ld Day Equivalents
L Max Maximum Noise Level Recorded Ln Night Equivalents
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Figure No. 3.8 Ambient Noise Monitoring Locations
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3.8 Water Environment
3.8.1 Reconnaissance Survey
Assessment of baseline data on water environment includes
Identification of surface water sources
Identification of ground water sources
Collection of water samples
Analyzing water samples for physic o-chemical and biological parameters
Assessment of water quality in the study area includes the water quality testing and
assessment per the Indian standard IS 10500 (drinking water standard).
Water samples from various locations in and around the project site within 10 km radius
were collected for assessment of the physico-chemical and bacteriological quality.
Methodologies adopted for sampling and analysis were according to the IS methods. Field
parameters such as pH, Temperature and Dissolved Oxygen were tested at site. The
parameters thus analyzed were compared with IS 10500.
3.8.2 Baseline Status
Surface Water
Natural drain in the study area includes Patalganga 2.75 km away from the project site. The
map depicting water Quality locations are shown in Figure No. 3.9.
Ground Water
The water sampling locations are given in Table No. 3.9. Water samples from various
locations in and around the plant site within 10 km radius were collected for assessment of
the physico-chemical and bacteriological quality. Field parameters such as pH,
Temperature and Dissolved Oxygen were monitored at site. The parameters thus analyzed
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were compared with IS 10500. Details of surface and ground water quality are presented in
Table 3.10.
Table No. 3.9 Water sampling locations
S No. Location Code
Location Name Sample Source
Surface Water 1 SWQ1 Patalganga River Up-stream 2 SWQ2 Patalganga River Down-stream
Ground Water 1 GWQ1 Project Site Open Well 2 GWQ2 Abbhivali Open Well 3 GWQ3 Madap Open Well 4 GWQ4 Kharasindi Open Well 5 GWQ5 Savaroli Open Well 6 GWQ6 Dhamani Open Well
Table No. 3.10 Water Quality Results (Sortout parameters)
Sr.
No
Pa
ram
ete
r
Un
it
Pro
ject
Sit
e
Ab
bh
-iv
ali
Ma
da
p
Kh
ara
-sin
di
Sa
va
roli
Dh
am
an
i
Pa
talg
an
ga
U
p-s
tre
am
Pa
talg
an
ga
D
ow
n-
stre
am
1 pH -- 6.70 7.06 7.38 7.14 7.18 7.31 6.50 6.86
2 Conductivity mho/cm 235 526 354 243 618 436 118 85
3 Turbidity N.T.U. 0.7 0.7 0.4 0.5 0.6 0.4 1.4 1.2
4 TDS mg/l 164 398 262 174 444 318 76 58
5 Alkalinity mg/l 124 228 196 124 292 192 24.0 28
6 Total Hardness
(as CaCO3)
mg/l 128 264 204 116 268 220 36.0 40
7 Calcium (as Ca)
mg/l 40.0 64.0 46.4 46.4 68.8 65.6 6.40 12.8
8 DO mg/l 3.4 4.1 3.9 3.9 3.5 3.7 4.8 4.9
(Refer Annexure-6 for Water Quality Results)
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Assessment of Water Quality
The ground water quality parameters were assessed as per the Indian Standard IS 10500
(Drinking Water Standard). The observations are given below:
It is observed that the pH of the ground water and surface water samples are in the
range of 6.50 to 7.38
Total dissolved solids (TDS) of the ground water & surface water samples were in
the range 58 to 444 mg/l
Total hardness of the ground water & surface water samples was found to vary
between 36.0 to 268 mg/l
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Figure No. 3.9 Water Sampling Locations
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3.9 Land Environment
There are four chief varieties of soil: ailuvial and alluvia, powdered laterite and trap, clayey
mould resting on trap, and soil containing marine deposits with, much sand and other
matter in concretion. Of these the first, which is composed of various disintegrated rocks of
the overlying trap formation, with a varying proportion of calcareous substances, is at once
the richest and the most widespread. It is red, yellow or black in colour, crumbly, and, from
the drainage of hill streams, free from salt of the three colours. All are equally productive,
but the black is most suited for growing-rice. Its richness is due chiefly to its lime nodules
or kankar, and to the vegetable matter in valleys and near river banks.
The second soil, powdered laterite and clay, which cover the sides and slopes of hills, is
next in point of excent. Though filted for the growth of such hill crops as nachni, vari, harik,
udid, and til, this soil, owing to its shallowness, soon becomes exhausted, and, after bearing
for three years, has to be allowed a three years fallow.
The third soil, clayey mould resting on trap, is found near the banks of the Nagothna, Roha,
and Mandad creeks, and in the strip of land that stretches from Dasgaon ten miles west
along the sides of the Savitri River. In the strip of land that runs by the side of the Nagothna
creek, about eighteen miles long and from half a mile to three miles broad, the soil is mixed
with chalky tubes locally called ladh. Some detached flats of this soil along the Roha and
Mandad creeks arc cultivated with inferior rice. Where the supply of fresh water is scanty
the yield is small, but, where the supply of fresh water is plentiful, the yield equals that of
uthlapat or sweet rice land.
The third sort is mostly very dark brown, and, when dry, is extremely hard. In places where
it is or was liable to be flooded from creeks and backwaters it is called kharepat or salt
land. Below this soil is a stratum of mud, in many places half liquid. The fourth soil,
containing marine deposits and sand, lies along the sea-coast and is favourable to garden
crops, which are helped by the abundant supply of water contained in a belt of concrete
and lime.
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3.9.1 Geology
The rock of the district is trap. In the plains it is found in tabular masses a few feet below the
soil and sometimes standing out from the surface. In the hills it is tabular and is also found in
irregular masses and shapeless boulders varying from a few inches to several feet in
diameter. In many places the surface of the trap has a rusty hue showing the presence of iron.
Baseline Status
Soil samples were collected within the radius of 10 Km in the study area. The detailed
analysis is given in table 3.11.The map depicting soil sample locations are depicted in
Figure 3.10.
Table No. 3.11 Soil Quality Monitored within Buffer Zone of project
Sr.
No
.
Pa
ram
ete
rs o
f A
na
lysi
s
Un
it
Soil Sample Identity
Pro
ject
Sit
e
Am
bin
-ali
Ma
da
p
Dh
am
an
i
Sa
va
-ro
li
Kh
ara
s-u
nd
i
1. pH of 20 % suspension pH 5.45 6.97 6.34 6.82 6.54 6.60
4. Organic matter % 5.04 1.3 3.1 0.36 6.03 3.2
5. Bulk density gm/cm3
1.22 1.20 1.20 1.24 1.22 1.22
6. Free Ammonical Nitrogen
% Nil Nil Nil Nil Nil Nil
7. Potassium as K % 0.002 0.001 0.002 0.002 0.002 0.001 8. Phosphorous as P % 0.001 0.002 0.001 0.001 0.001 0.002 13.
Particle size distribution Sand Slit Clay
% % %
16.0 44.0 40.0
17.0 45.0 38.0
14.0 44.0 42.0
28.0 42.0 30.0
15.0 48.0 37.0
24.0 34.0 42.0
(Refer Annexure-7 for Soil Quality Results)
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Figure No. 3.10 Soil Sampling Locations
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Soil quality of study area shows the following observation:
All the samples having pH in range of 5.45 – 6.97
All the samples having average concentration of Electrical Conductivity and Organic
Carbon.
Concentration of Nitrogen, Phosphorus and Potassium are under better, medium
and very less category as per standard soil classification
Overall it is observed that the soils of the region are suitable for agriculture.
3.9.2 Land Use & Crop Pattern
The analysis of general land use denotes the status of land surface in an area. The general
land use of the district is classified into forest land, net sown area, land not available for
cultivation, cultivable waste and fallow land. The above classification is used for present
study. In this paper an attempt has been made to study the change in general land use in
Raigad District of Maharashtra. Raigad District is located in North Konkan of Maharashtra
and covers 7148 sq. km. area. The entire study is based on secondary data. The period of 20
years i.e. from 1980-81 to 2000-2001 is selected for spatio-temporal changes of land use.
The tahsil is a basic unit of investigation. Cartographic techniques are employed to
strengthen the analysis of study. The study reveals that during the last two decades drastic
changes have taken place in general land use pattern.
Raigad district has high proportion of non-agriculture land due to rapid growth of
urbanization. Figure 3.11 is showing cultivation and uncultivated land, Figure 3.12 is
showing Uncultivated and Fallow land and figure 3.9 is showing forest land of Raigad region.
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Figure No. 3.11 Map showing Cultivation (L) & Uncultivated Land (R) of Raigad District
Figure No. 3.12 Map Showing Uncultivated Land (L), Fallow Land (M) & Forest Land (R) of
Raigad
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Crop Pattern of Raigad
In 1880-81, of 476,693 acres, the total area of tilled land, 171,858 or 36.05 per cent were
fallow or under grass. Of the remaining 304,835 acres, 4636 were twice cropped. Of the
309,47.1 acres under tillage, grain crops occupied 285,490 acres or 92.27 per cent, 141,144
of them under rice, bhat, Oryza sativa; 63,579 under ragi or nachni, Eleusine coracana;
49,097 under vari, Panicum miliare; 31,669 under kodra, Paspalum scrobiculatum, and one
under wheat, gaku, Triticum aestivum. Pulses occupied 15,031 acres or 4.35 per cent, 5899 of
them under udid, Phaseolus mungo; 1796 under gram, harbhara, Gicer arietinum; 1686 under
tur, Cajanus indicns; 1488 under mug, Phaseolus radiatus; one under kulith, Dolichos biflorus;
and 4161 under other pulses. Oilseed occupied 4609 acres or 1.48 per cent, 4413 of them
under gingelly seed, til, Sesamum indicum; and 196 under other oilseeds. Fibres occupied
1522 acres or 0.49 per cent, of which 1497 acres were under Bombay hemp, tag, Crotolaria
juncea; and 25 under cotton, kapus, Gossypium herbaceum. Miscellaneous crops occupied
2819 acres or 091 per cent, 65 of them under sugarcane, us, Saccharum officinarum; and the
remaining 2754 under various vegetables and fruits.
Rice: The following are the chief details of the more important crops: Rice, bhat, Oryza
sativa, holds the first place, with, in 1880-81, 141,144 acres or 45.60 per cent of the whole
tillage area. The twenty-four chief sorts of rice belong to two main groups, red rice and white
rice. Red rice is inferior and is grown only in salt low lying lands near creeks which are liable
to be flooded by spring tides. White rice grows only in lands beyond the reach of salt water.
Of the sixteen sorts of white or sweet soil rice, seven, known as early or halve, ripen about the
middle of October, and nine, known as late or garvi, about a month later.
Of the sweet rice lands, some, chiefly in the southern sub-divisions near the villages of
Mahad, Ghodegaon, Birvadi, Latvan, Nateh, and Poladpur, grow cold weather crops of tur,
gram, and other pulse. But over the greater part of the district the rice lands lie bare during
the cold weather. During the cold weather months patches in the fields are covered with a
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thin layer of cow dung on which a second layer of brushwood and tree-lopping is laid, and,
above this, grass is spread to the depth of a foot.
Earth is scattered on the grass, and the whole is set on fire early on some morning towards
the end of the hot season. In June, just before the rains, the ground is strewn with seed, and
then ploughed along with the wood and dung ashes. After a few heavy showers, the plants
begin to shoot, and are allowed to grow for three weeks or a month. When the soil is
thoroughly softened they are pulled up in little bunches of from six to eight seedlings, and
planted, from eight to ten inches apart, in soil previously ploughed and cleared of weeds. The
rice is weeded by hand about a month after planting. It is reaped in the end of October or the
beginning of November. After drying for some days in the field, the rice is tied in sheaves,
and, about a month later, is threshed by beating the sheaves against a well-cleaned threshing
floor, and the whole is afterwards winnowed. In salt rice land neither ploughing nor manure
is required. When the ground is well soaked with rain, the seed is either thrown into the
mud, or, when the land is low, it is wetted and placed in a heap until it sprouts, when it is
thrown into the mud or on the surface of the water.
After the plants have grown a little, crowded patches are thinned and bare spaces planted.
The chief labour and expense in growing salt rice is the making and mending of the banks.
Every field is surrounded by a bank from two to four feet high according to its distance from
a creek. This bank has to be renewed every year and kept in repair during the time the crop
is on the ground. During spring tides it must be carefully watched day and night. If by any
oversight the field is flooded by salt water, years pass before it again yields a good crop. The
reaping and threshing of salt rice is the same as of sweet rice.
Pulse: Of 15,031 acres under pulse, 5899 were under black gram, udid, Phaseolas mungo. It is
grown chiefly in Mangaon, Roha, and, Mahad after the rice crop has been reaped. For the udid
crop the soil is ploughed three times, and the clods of earth are broken by the hand. No
manure is used and the seed is sown broadcast. The crop ripens about March. Udid flour is
used as food in a variety of ways, and the stalks of the plant are a good fodder for cattle of
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other pulses tur and mug are grown in Roha, Mangaon, and Mahad, and gram in Mangaon
only.
Sesamum: Sesamum, til, Sesamum indicum, occupying, in 1880-81, 4413 acres, is raised
mostly in Mangaon and Mahad, and grows best on fairly flat land. The soil does not require to
have brushwood burnt on it and is only ploughed twice after rain has fallen. No manure is
used and the seed is sown broadcast from the middle to the end of June. The crop does not
require to be weeded and ripens about the beginning of November.
Betel Leaf: Betel-leaf, pan, is grown to a considerable extent in the plantations between
Alibag and Chaul. The soil is well ploughed and dug, ridges are made, and the betel-vine
cuttings planted on the ridges, Tur sticks are set in the ground for the vines to grow up. They
are shaded with palm leaves and manured with fish, if well watered the creeper yields after
the first year. During the rains the leaves are largely sent to Bombay.
Betel Palm: The Betel-palm, sopari, is grown in large numbers, from 50,000 to 60,000, in
cocoa-palm plantations along the Alibag coast. After the nuts have dried and fallen to the
ground they are buried about two inches deep in loosened and leveled soil. When the
seedlings are a year old, they are planted out in July and buried about two feet deep. The soil
is then enriched by a mixture of salt and nachni, sometimes with the addition of cow dung.
During the first four months the plant does not require watering. After four months, it is
watered either daily or at an interval of one or two days. A well-watered betel-palm begins to
yield nuts in its fifth or sixth year. But if water is stinted the tree does not begin to bear till it
is eight, nine or ten years old. The tree yields twice and sometimes thrice in a year, about 250
nuts being considered an average yearly yield. The price in the local market is about 700 or
800 nuts for 2s. (Re.1). The nuts are not inferior to Thana nuts and are sent to Bombay where
they are sold at from 6s.to 8s.(Rs. 3-Rs. 4) a man.
Mango: The Mango, amba, Mangifera indica, grows wild throughout the district; but grafted
mangoes are little grown except in Alibag, Chaul, and Revdanda, The common mangoes are
sent green to Bombay for pickling.
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3.9.3 Seismo-Tectonic Appraisal of the Area
Bureau of Indian Standards (BIS) has prepared a seismic zoning map of India based on
tectonic features and records of past earthquakes. The site is located in Zone-III as per the
seismic map given in Figure 3.13. Zone III is defined as having a maximum intensity
expected of around VII on MM scale.
Figure No. 3.13 Seismic Map showing the project site
Zone Max. MSK Intensity 2 VI 3 VII 4 VIII 5 IX or higher
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3.10 Ecology & Biodiversity
Study of Biological Environment is one of the most important aspects for Environmental
Impact Assessment Studies in view of the need for conservation of environmental quality
and biodiversity. Ecological systems show complex inter-relationships between biotic and
abiotic components including dependence, competition and mutualism. Biotic components
comprise both plant and animal communities, which interact not only within and between
themselves but also with the abiotic components viz. physical & chemical components of
the environment.
The data in the study area is collected on types and status of flora and fauna, for assessing
the potential impacts on flora and fauna due to construction and operation of the project
with associated facilities.
3.10.1 Ecology
Ecological impact assessment is used to predict and evaluate the impacts of development
on ecosystems and their components, thereby providing the information needed to ensure
that ecological issues are given full and proper consideration in development planning.
Ecological assessment has a major part to play as a component of EIA but also has other
potential applications in environmental planning and management.
The vegetation and wild life describes the environment setting in terms of type of
communities, community uniqueness, and types of species forming each community,
dominant species, rare and endangered species, and their habitat vulnerability to various
disturbances. Ecological cycle also is an important representation of biological
environmental setting
3.10.2 Reconnaissance Survey
An exhaustive survey was carried out within project site and 10 km radial area to get an
idea of major vegetative patterns, plant, animal communities, dominant species, correlation
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between plant, animal communities in order to establish existing scenario of flora and
fauna.
Reconnaissance survey was carried out to have an overview of the terrestrial ecosystem of
the core and buffer area. These surveys revealed that the study area mainly consists of
residential area with few patches of a degraded scrub Land and agricultural land. Some
random representative locations are selected for studying the ecological status. These
locations were selected to cover the core and buffer area of the project site.
3.10.3 Survey Methodology
In order to assess the prevailing status of flora and fauna in the project region, particularly
on the endemic, rare and endangered species; and migratory path/ route of animals and
birds and their breeding and nesting places in different terrestrial and aquatic locations of
project area; baseline ecological surveys were conducted during the study period. The
baseline ecological status in the project area has been established through the following
methods:
1. Collection of secondary information on ecological conditions pertaining to flora and
fauna and its review.
2. Reconnaissance surveys of the entire project area, in order to have a broad
understanding on the prevailing situation on flora and fauna in the project area for
stratifying different areas into different representative classes in order to select most
appropriate sampling locations for conducting detailed ecological surveys;
3. Detailed primary ecological field surveys for establishing the first-hand information on
prevailing ecological status in the project area, covering different representative
physiognomic and habitat conditions; and establishing the present status of plant species
and their importance
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The survey was carried out by random sampling methodology in the project area and 10
Km radius including the forest patches. The sampling locations are shown in Figure 3.14
and Table 3.12.
Table No. 3.12 Ecology Survey Sampling Locations
Sr. No. Location Direction w.r.t. Project Site
Distance w.r.t Project Site (km)
1. Project site --- ---
2. Kharsundi Village w 1.4
3. Sajgaon Takai SE 6.2
4. Thakur Wadi Kumbhivali S 0.57
5. Dhamani E 1.6
6. Khalapur-Vanve N 1.4
3.10.4 Ecological status of the Study Area
Survey was carried out in study area for vegetative patterns, plant, animal communities,
dominant species, correlation between plant, animal communities in order to establish
existing scenario of flora and fauna.
The key species in the study area of 10 kms radius were found from the different localities
including the forest patches like Mangifera indica (Amba), Acacia nilotica (Babul), Albizia
lebbeck (Shirus), Azadirachta indica (Neem), Bauhinia racemosa (Apta), Butea monosperma
(Palas), Eucalyptus globules (Nilgiri), Ficus benghalensis (Wad), Ficus religiosa (Pipal) etc.
Polyalthia longifolia (Ashoka), Tamarindus indica (Chinch), Tectona grandis (Sagwan),
Ziziphus jujube (Bor). Photograph of the study area is given in Figure 3.15.
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Figure No. 3.14 Ecological Sampling Locations
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Figure No. 3.15 Photographs of the Study Area
Nearby Forest Area Vegetation nearby Thakurwadi village
Vegetation near Khalapur-Vanve village
Common vegetation surrounding houses
3.10.5 Observations and Results
The study area represents as arid or semi-arid region. Nearby reserved forest patches in
close vicinity of the proposed Project site are also surveyed. The vegetation was very
sparse consisting mainly stunted and thorny shrubs, trees and herbs capable of drought
resistance. Trees were very few and scattered. The proposed area has represented mostly
open land and hilly terrain means low diversity in the study area. The list of plant species is
given in Table 3.13.
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Table No. 3.13 List of plant species observed in 10km radius of the project area
Sr. No. Common Name Botanical Name 1. Rui Calotropis gigantea 2. Mango Mangifera indica 3. Shevri bombax ceiba 4. Sag Tectona grandis 5. Apta Bauhinia racemosa 6. Umber Ficus glomerata 7. Tad Borassus flabellifer 8. Cactus Cactus Sps. 9. Babul Acacia arabica
10. Neem Azadirachta indica 11. Mahua Madhuca longifolia 12. Drumstick Moringa oleifera 13. Papaya Carica Papaya 14. Jamun Syzygium cumini 15. Kaju Anacardium occidentale 16. Palash Butea monosperma 17. Jackfruit Artocarpus heterophyllus 18. Subabul Leucaena leucocephala 19. Tamarind Tamarindus indica 20. Ain Terminalia tomentosa 21. Guava Psidium guajava 22. Vilayati chinch Pithecellobium dulce 23. Bor Zizyphus mauritiana 24. Gulmohar Delonix regia 25. Ashok Saraca indica 26. Badam Terminalia catappa 27. Bambu Bambuseae arundinella 28. Bogenvillia Bougainvillea sps 29. Coconut Cocos nucifera 30. Chandani Tabernaemontana coronaria 31. Raintree Samanea saman 32. Vad Ficus bengalensis
33. Peepal Ficus religiosa 34. Lotus Nelumbo nucifera 35. Champak Plumaria alba 36. Silver Oak Grevillea robusta 37. Hibiscus Hibiscus Rosa Sinensis 38. Croton Codiaeum variegatum 39. Gokarna Clitoria ternatea vine
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Sr. No. Common Name Botanical Name 40. Banana Musa acuminata
3.10.6 Terrestrial Fauna:
The project area is surrounded by the urban habitat and therefore showing the common
type of terrestrial fauna. The same is given in Table 3.14.
Table No. 3.14 Mammal species in the study area
Common Name Zoological Name Local Name
Schedule
Five Striped palm squirrel Funambulus pennati Khar IV Common / Indian Mongoose Herpestes edwerdsi Mungoose IV
Common Indian Hare Lepus nigricollis Sasa IV
Bonnet monkey Macaca radiata Bandar II
Indian Field Mouse Mus booduga Undir V
House mouse Mus musculus Undir V
Common House rat Rattus rattus Undir V
House Shrew Suncus murinus Chichundri V
Jackal Glossogobius giuris Kolha
Wild Boar Sus indicus Dukkar
Table No. 3.15 Amphibian and reptile in the study area
Sr. No. Common Name Scientific Name A) Amphibian 1. Common frog Rana tigrina 2. Toad Bufo melanostictus B) Reptiles 1. Garden lizard Calotes versicolor 2. Wall lizard Hemidactylus brooki 3. Cobra Naja naja 4. Krait Bungarus coeruleus
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3.10.7 Common Birds of Project site
The fauna is also common type the study area. The birds found in the study area are
enlisted in Table 3.16.
Table No. 3.16 Avifauna of the study area
Sr. No. Common Name Scientific Name 1. Red Vented Bulbul Pycnonotus cafer 2. Myna Acridotheres tristis 3. Owl Tyto alba 4. Magpie-Robin Copsychus saularis 5. Common Egret Casmerodius albus 6. Sunbird Cinnyris asiaticus 7. Crow Corvus splendens 8. Drongo Dicrurus macrocercus 9. Horn Bill ------ 10. Spotted Dove Spilopelia chinensis 11. Jungle Babbler Turdoides striata 12. Green Bee eater Merops orientalis 13. Shama Copsychus malabaricus 14. Asian Koel Eudynamys scolopaceus
3.10.8 Aquatic Fauna
The Patalganga River is 2.75 km away from the project site in the NE direction. As the
common fish species found in the river are as given in Table 3.17.
Table No. 3.17 Common fish species found in the river (Patalganga)
Sr. No. Common Name Scientific Name 1. Catla Catla catla 2. Rohu Lebio rohita 3. Maral Channa punctata 4. Dokh Channa gachua 5. Mangur Clarius batracus 6. Dandvan Garra malya 7. Malya Orereochrimis mosambicus 8. Darai Puntius sarana 9. Khavli Puntius sophore
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10. Dara Rasbora daniconius 11. Chikli Indoreonectes evezardi 12. Chikani Lepidocephalichthys thermalis 13. Sona tengra Arius sona 14. Sona tengra Hexanematichthys sagor 15. Gappi Gambusia affinis 16. Guppy Poecilia reticulata 17. Chavari tamb Lutjanus johni 18. Ravas Elutheronema tetradactylum 19. Chilna Leptomelanosoma indicum
20. Koth Otolithoides biauritus 21. Kaski Scatophagus argus 22. Mangan Mugil cephalus 23. Kharbi Glossogobius giuris
3.11 Socio-Economic Environment
3.11.1 Baseline Status
Baseline information is collected to define the socio-economic profile of the study area.
Baseline data generated includes:
1. Demographic structure
2. Infrastructure Resources base in the study area
3. Economic attributes
4. Health status
5. Awareness and opinion of the people about the project
The data is generated using secondary sources viz Census Records, District Statistical
Abstract, Primary Health Centres etc.
3.11.2. Demographic Structure
The data on the demographic structure of the study area were collected from censes
records of Raigad District. There are 28 villages in the study area. The demographic profile
of the study area including no. household, total population, population structure viz
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scheduled Caste population and number of literates & illiterates, are discussed below. The
salient features arising out of demographic details such as number of persons (i.e. Male &
Female), sex ratio, is presented in Table 3.18.The demographic details have been
abstracted from Primary Census Abstract of Maharashtra. The salient features of the study
area are as follows:
Study area includes 28 villages from Khalapur Tahsil
Total population of villages under the study area is 27012.
Sex ratio (No. of females per 1000 males) is which indicates that females are less in
number than their male counterpart in the study are.
The overall literacy rate in the study area is 58 %, which is quite satisfactory.
Scheduled caste population is 3% while scheduled tribe population in the study area
is 13.49%.
Infrastructure Resource Base : The infrastructure resources base of the villages coming
within the study area with reference to education, medical facility, water supply, post and
telegraph, transportation and communication facility and power supply etc.
Educational Facility: Villages in the study area are mostly having educational facilities in
the form of primary, middle, secondary schools and colleges. Higher education is available
at Raigad District level.
Medical facility: Medical institutions in rural parts of the region are inadequate, as per the
data recorded in the statistical handbook. At Raigad primary health Centres/Government
hospitals are available to provide primary health services to the people.
Drinking Water Facility: All the villages in the region are having drinking water facility in
the form of hand pumps dug, wells and tube wells and water tanks.
Communication Facility: Most of the villages in the study area having communication
facilities in the form of post office, post, telegraph and telephone connections.
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Transportation Facility: The facility is available in the form of bus and railway network in
the region. Transportation facility in the region is good; people have to travel at long
distance to access railway facility.
Roads : The plant site is located adjacent to Pune Mumbai Expressway. The nearest railway
station is Khopoli located at 9.80 kms (aerial distance) from the project site.
Economic Activity: The occupation of population and work force of the study area are
presented in Table 3.19
People in the rural area are mostly engaged in agricultural activities.
Unemployment level is high in the region as non-worker population share higher
percentage in the region.
Average monthly income of the people in the study area is about Rs. 6000-7000.
Health Status: Health of the people is not only a desirable goal, but it is also an essential
investment in human resources. As per the National Health Policy (1983), primary Health
Care has been accepted as main instrument for achieving this goal of development and
strengthening rural health infrastructure through a three-tier system, viz., Primary Health
Centre (PHCs), Subentries and Community Health Centre, which has to be established.
During the study health problems were observed which could be attributed to improper
sanitation, lack of health awareness among the people and lack of health related
infrastructure facilities. People are not having sense of hygiene and sanitation and are not
responsible for cleanliness near the drinking water source.
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3.11.3. Demography of the study area
The demography of the 10km study area is depicted through Table 3.18
Table No. 3.18 Demographic details of the study area
Table No. 3.18 (A) Population by Sex and Sex Ratio
Sr. No. Description Numbers 1 Total District 1 2 Total Villages 28 3 Total no. of House Hold 4954 4 Total Population 27012 5 Total Male Population 13991 6 Total Female Population 13021 7 Total SC Population 815 8 Total ST Population 3645 9 Total Literate Population 17359
10 Total Illiterates Population 9653 11 Total Workers Population 12529 12 Total Male workers 7896 13 Total Female Workers 4633 14 Main Workers 8830 15 Marginal Workers 3699 16 Non-Workers 1483 17 Main Cultivator Population 2241 18 Marginal Cultivator Population 870
Sr. No. Village Total Persons Males Females Sex ratio 1 Vasheni 2728 1349 1379 1022 2 Ajivali 1248 671 577 860 3 Lodhivali 2384 1252 1132 904 4 Morbe 563 279 284 1018 5 Pali Kh. 249 122 127 1041 6 Sarang 531 273 258 945 7 Vayal 764 369 395 1070 8 Kambe 652 352 300 852 9 Vanivali 773 570 203 356
10 Kalote Mokashi 1490 797 693 870 11 Vinegaon 620 343 277 808 12 Isambe 447 235 212 902
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The Table 3.18 (A) reflects that the number of males and females in the study area are
13991 and 13021 respectively. In terms of percentage - males and females constitute 52 %
and 48 % of the total population respectively. The sex ratio of the study area was found to
be 931.
The SC and ST population in the study area is depicted in Table 3.17(B).
Table No. 3.18 (B) SC and ST population in the study area
Sr. No.
Village Total
population SC population ST population
Population Percentage Population Percentage 1 Vasheni 2728 0 0.0 0 0.0 2 Ajivali 1248 57 4.6 9 0.7 3 Lodhivali 2384 25 1.0 194 8.1 4 Morbe 563 0 0.0 200 35.5 5 Pali Kh. 249 0 0.0 16 6.4 6 Sarang 531 126 23.7 82 15.4 7 Vayal 764 0 0.0 0 0.0 8 Kambe 652 5 0.8 0 0.0 9 Vanivali 773 3 0.4 0 0.0
10 Kalote Mokashi 1490 0 0.0 465 31.2
13 Nadode 618 301 317 1053 14 Nimbode 795 411 384 934 15 Anjrun 452 235 217 923 16 Kumbhivali 1132 641 491 766 17 Sajgaon 1270 723 547 757 18 Parkhande 383 193 190 984 19 Donvat 676 359 317 883 20 Padale 228 124 104 839 21 Ghote 380 192 188 979 22 Koproli 252 123 129 1049 23 Vanwali 438 219 219 1000 24 Savroli 498 198 300 1515 25 Ambivali 525 255 270 1059 26 Dhamani 192 89 103 1157 27 Chinchavali 2702 1372 1330 969 28 Vadavali 4022 1944 2078 1069
TOTAL 27012 13991 13021 931
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11 Vinegaon 620 11 1.8 389 62.7 12 Isambe 447 0 0.0 223 49.9 13 Nadode 618 120 19.4 137 22.2 14 Nimbode 795 84 10.6 426 53.6 15 Anjrun 452 0 0.0 77 17.0 16 Kumbhivali 1132 0 0.0 403 35.6 17 Sajgaon 1270 204 16.1 25 2.0 18 Parkhande 383 0 0.0 135 35.2 19 Donvat 676 0 0.0 257 38.0 20 Padale 228 0 0.0 112 49.1 21 Ghote 380 0 0.0 343 90.3 22 Koproli 252 0 0.0 0 0.0 23 Vanwali 438 0 0.0 0 0.0 24 Savroli 498 0 0.0 0 0.0 25 Ambivali 525 0 0.0 112 21.3 26 Dhamani 192 0 0.0 0 0.0 27 Chinchavali 2702 180 6.7 32 1.2 28 Vadavali 4022 0 0.0 8 0.2
TOTAL 27012 815 3.0 3645 13.5
The total population of SC’s is 815 in total population of 27012 i.e, 3% of the total
population while there are 3645 ie 13.5% STs in the study area as reflected by the Table
3.18 (B). The population and sex ratio among SCs and STs is given in Table 3.19.
Table No. 3.19 Population and sex ratio among SC’s and ST’s
Sr. No.
Village Population Sex ratio
SC’s ST’s SC’s ST’s
Male Female Male Female 1 Vasheni 0 0 0 0 0 0 2 Ajivali 33 24 4 5 727 1250 3 Lodhivali 14 11 92 102 785 1108 4 Morbe 0 0 109 91 0 834 5 Pali Kh. 0 0 8 8 0 1000 6 Sarang 67 59 42 40 880 952 7 Vayal 0 0 0 0 0 0 8 Kambe 3 2 0 0 666 0 9 Vanivali 1 2 0 0 2000 0 10 Kalote Mokashi 0 0 229 236 0 1030 11 Vinegaon 5 6 198 191 1200 964
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12 Isambe 0 0 123 100 0 813 13 Nadode 62 58 69 68 935 985 14 Nimbode 42 42 224 202 1000 901 15 Anjrun 0 0 45 32 0 711 16 Kumbhivali 0 0 223 180 0 807 17 Sajgaon 108 96 15 10 888 666. 18 Parkhande 0 0 63 72 0 1142 19 Donvat 0 0 120 137 0 1141 20 Padale 0 0 65 47 0 723 21 Ghote 0 0 173 170 0 982 22 Koproli 0 0 0 0 0 0 23 Vanwali 0 0 0 0 0 0 24 Savroli 0 0 0 0 0 0 25 Ambivali 0 0 53 59 0 1113. 26 Dhamani 0 0 0 0 0 0 27 Chinchavali 94 86 17 15 914 882 28 Vadavali 0 0 4 4 0 1000
TOTAL 429 386 1876 1769 899 942
The Table 3.19 reflects that the highest sex ratio among SCs in the study area is in village
Vanivli 2000 while highest sex ratio among STs is in the village Parkhande 1142.The
population in the study area in the age group 0-6 years along with sex ratio is given in
Table 3.20.
Table No. 3.20 Population in the study area (0-6 years) age group
Sr. No. Village Children Total Male Total Female Sex Ratio 1 Vasheni 387 198 189 955 2 Ajivali 185 101 84 832 3 Lodhivali 430 231 199 861 4 Morbe 105 48 57 1188 5 Pali Kh. 31 16 15 938 6 Sarang 64 37 27 730 7 Vayal 98 55 43 782 8 Kambe 85 50 35 700 9 Vanivali 72 34 38 1118 10 Kalote Mokashi 213 117 96 821 11 Vinegaon 107 57 50 877 12 Isambe 65 30 35 1167 13 Nadode 105 55 50 909
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Sr. No. Village Children Total Male Total Female Sex Ratio 14 Nimbode 123 69 54 783 15 Anjrun 60 30 30 1000 16 Kumbhivali 142 74 68 919 17 Sajgaon 207 108 99 917 18 Parkhande 52 26 26 1000 19 Donvat 95 44 51 1159 20 Padale 41 26 15 577 21 Ghote 70 38 32 842 22 Koproli 34 20 14 700 23 Vanwali 47 28 19 679 24 Savroli 88 37 51 1378 25 Ambivali 83 48 35 729 26 Dhamani 42 22 20 909 27 Chinchavali 378 189 189 1000 28 Vadavali 600 293 307 1048
TOTAL 4009 2081 1928 926
The Table 3.20 reflects that the total males and females under 0-6 age group are 2081 and
1928 respectively. The females and males constitute 49% and 51 % of the total persons (0-6
age group) 4009 respectively and sex ratio was found to be 926.
The number of household population and household size is given in Table 3.21
Table No. 3.21 Number of Household Population and Household Size
Sr. No. Village No. of households
Population Size
1 Vasheni 575 2728 4.7 2 Ajivali 285 1248 4.4 3 Lodhivali 575 2384 4.1 4 Morbe 120 563 4.7 5 Pali Kh. 46 249 5.4 6 Sarang 109 531 4.9 7 Vayal 137 764 5.6 8 Kambe 123 652 5.3 9 Vanivali 165 773 4.7
10 Kalote Mokashi 307 1490 4.9 11 Vinegaon 130 620 4.8 12 Isambe 91 447 4.9
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13 Nadode 123 618 5.0 14 Nimbode 172 795 4.6 15 Anjrun 81 452 5.6 16 Kumbhivali 241 1132 4.7 17 Sajgaon 302 1270 4.2 18 Parkhande 84 383 4.6 19 Donvat 140 676 4.8 20 Padale 44 228 5.2 21 Ghote 79 380 4.8 22 Koproli 65 252 3.9 23 Vanwali 85 438 5.2 24 Savroli 124 498 4.0 25 Ambivali 132 525 4.0 26 Dhamani 39 192 4.9 27 Chinchavali 580 2702 4.7 28 Vadavali 769 4022 5.2 TOTAL 4954 27012 5.5
The Table 3.20 reflects that 27012 of total population lives in 4954 households. The
average household size is 5.5
Population Distribution: The percentile distribution of population is given below in Chart 5.
Total population consists of 52 % male and 48 % female, In ST population there is 51%
male and 49% female and in SC population there is 52 % male and 48 % female.
Chart 5: Percentile Distribution of Male-Female Population
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Literacy Rate
Educational status of population of the study area is poor as illiterate population is greater
than the literate population. Detailed literacy pattern and educational Facilities of the study
area is included in Table 3.22 below:
Table No. 3.22 Literacy & Illiteracy rate of the Study Area
Sl. No
Name of Village Population
literate Male
Literate Female literate
Population Illiterate
Male Illiterate
Female Illiterate
1 Vasheni 1874 1075 799 854 274 580
2 Ajivali 958 543 415 290 128 162
3 Lodhivali 1816 981 835 568 271 297
4 Morbe 306 184 122 257 95 162
5 Pali Kh. 157 86 71 92 36 56
6 Sarang 299 173 126 232 100 132
7 Vayal 518 276 242 246 93 153
8 Kambe 467 271 196 185 81 104
9 Vanivali 622 515 107 151 55 96
10 Kalote Mokashi 777 493 284 713 304 409
11 Vinegaon 343 235 108 277 108 169
12 Isambe 239 142 97 208 93 115
13 Nadode 407 221 186 211 80 131
14 Nimbode 390 231 159 405 180 225
15 Anjrun 288 172 116 164 63 101
16 Kumbhivali 649 414 235 483 227 256
17 Sajgaon 921 562 359 349 161 188
18 Parkhande 207 121 86 176 72 104
19 Donvat 382 242 140 294 117 177
20 Padale 66 42 24 162 82 80
21 Ghote 101 61 40 279 131 148
22 Koproli 194 102 92 58 21 37
23 Vanwali 324 183 141 114 36 78
24 Savroli 241 122 119 257 76 181
25 Ambivali 277 160 117 248 95 153
26 Dhamani 116 58 58 76 31 45
27 Chinchavali 1910 1075 835 792 297 495
28 Vadavali 2510 1367 1143 1512 577 935
TOTAL 17359 10107 7252 9653 3884 5769
PERCENTAGE
58 42
40 60
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Chart 6: Literacy & Illiteracy rate
Based on census data and field survey following observations have been drawn:
All villages having medical facilities
Primary Health Sub Centre is available in almost every village.
Drinking water from dug well and hand pump are available in all villages.
The study region is well facilitated with road and rail network.
Table No. 3.23 Educational Facility in the Study Area
Sr. No.
Name of the village
Education Facility
Primary Facility
Secondary SCH
College
1 Vasheni 1 2 0 0 2 Ajivali 1 1 0 0 3 Lodhivali 1 2 0 0 4 Morbe 1 1 0 0 5 Pali Kh. 1 1 0 0 6 Sarang 1 1 0 0 7 Vayal 1 1 0 0 8 Kambe 1 1 0 0 9 Vanivali 1 1 0 0
10 Kalote Mokashi 1 1 0 0
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11 Vinegaon 1 1 0 0 12 Isambe 1 1 0 0 13 Nadode 1 1 0 0 14 Nimbode 1 1 0 0 15 Anjrun 1 1 0 0 16 Kumbhivali 1 1 0 0 17 Sajgaon 1 1 0 0 18 Parkhande 1 1 0 0 19 Donvat 1 1 0 0 20 Padale 2 0 0 0 21 Ghote 1 1 0 0 22 Koproli 1 1 0 0 23 Vanwali 1 1 0 0 24 Savroli 1 1 0 0 25 Ambivali 1 1 0 0 26 Dhamani 1 1 0 0 27 Chinchavali 1 2 0 0 28 Vadavali 1 3 0 0
TOTAL
Occupational structure of Workers
Chart 7 depicts Occupational Structure of the study area. Details of the same have been
given in Table 3.24.
Table No. 3.24 Occupational Structure of Worker Falls in the Study Area
Sr. No.
Name of Village
Worker's Classification Main
Workers Marginal Workers
Non Workers
Total Workers
Male
Female
Male
Female
Male
Female
Male
Female
1 Vasheni 469 477 236 294 644 608 705 771 2 Ajivali 358 33 26 15 287 529 384 48 3 Lodhivali 687 95 39 103 526 934 726 198 4 Morbe 134 44 14 16 131 224 148 60 5 Pali Kh. 40 1 22 53 60 73 62 54 6 Sarang 135 40 16 42 122 176 151 82 7 Vayal 180 47 11 146 178 202 191 193 8 Kambe 170 30 69 100 113 170 239 130 9 Vanivali 460 33 17 67 93 103 477 100
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10 Kalote Mokashi 433 148 10 51 354 494 443 199 11 Vinegaon 217 69 14 79 112 129 231 148 12 Isambe 133 89 5 16 97 107 138 105 13 Nadode 145 27 20 62 136 228 165 89 14 Nimbode 256 257 0 2 155 125 256 259 15 Anjrun 96 38 30 34 109 145 126 72 16 Kumbhivali 340 125 1 1 300 365 341 126 17 Sajgaon 383 15 51 13 289 519 434 28 18 Parkhande 67 5 64 109 62 76 131 114 19 Donvat 192 74 7 2 160 241 199 76 20 Padale 48 41 19 20 57 43 67 61 21 Ghote 9 1 105 110 78 77 114 111 22 Koproli 38 16 28 39 57 74 66 55 23 Vanwali 106 69 0 0 113 150 106 69 24 Savroli 63 37 37 131 98 132 100 168 25 Ambivali 122 76 15 23 118 171 137 99 26 Dhamani 42 56 5 3 42 44 47 59 27 Chinchavali 601 171 106 242 665 917 707 413 28 Vadavali 703 89 302 657 939 1332 1005 746
TOTAL 6627 2203 1269 2430 6095 8388 7896 4633
8830 3699 14483 12529
Chart 7: Operational Structure of Study Area
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Table No. 3.25 Amenities Facility (Water)
Sl. No.
Name of Village
WATER FACILITIES P & T
FACILITIES COMM.
FACILITY CB
DWF TP WL TK TW HP RV CA LK SP OT PO TO PT
BS RL
1 Vasheni 1 0 1 0 0 0 0 0 0 0 0 1 0 0 1 0 0
2 Ajivali 1 0 1 1 1 1 0 0 0 0 0 1 0 0 1 0 0
3 Lodhivali 1 1 0 0 0 1 0 0 0 0 0 0 0 0 1 0 1
4 Morbe 1 0 1 0 0 0 0 0 0 0 0 0 0 0 1 0 0
5 Pali Kh. 1 0 1 0 0 1 0 0 0 0 0 0 0 0 0 0 0
6 Sarang 1 0 1 0 0 1 0 0 0 0 0 0 0 0 1 0 0
7 Vayal 1 0 1 0 0 0 0 0 0 0 0 0 0 0 1 0 0
8 Kambe 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0
9 Vanivali 1 0 1 0 0 1 0 0 0 0 0 0 0 0 1 0 0
10 Kalote Mokashi 1 0 1 0 0 1 1 1 0 0 0 0 0 0 1 0 0
11 Vinegaon 1 0 1 0 0 0 1 1 0 0 0 0 0 0 1 0 0
12 Isambe 1 0 1 0 0 0 0 0 0 0 0 0 0 0 1 0 0
13 Nadode 1 0 1 0 0 0 0 1 0 0 0 0 0 0 0 0 0
14 Nimbode 1 0 1 0 0 1 1 0 0 0 0 0 0 0 0 0 0
15 Anjrun 1 0 1 0 0 1 1 0 0 0 0 0 0 0 1 0 0
16 Kumbhivali 1 0 1 0 0 0 0 1 0 0 0 0 0 0 1 0 0
17 Sajgaon 1 1 1 0 0 0 0 0 0 0 0 1 0 0 1 0 0
18 Parkhande 1 1 1 0 0 1 0 0 0 0 0 0 0 0 0 0 0
19 Donvat 1 0 1 0 1 1 0 0 1 0 0 1 0 0 1 0 0
20 Padale 1 0 1 0 0 1 1 0 0 0 0 0 0 0 0 0 0
21 Ghote 1 0 1 1 0 0 1 0 0 0 0 0 0 0 0 0 0
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O = Not Available
TP WL TK TW HP RV CV LK PS PO TO PT TC BS RL SP OT
Tap
We
ll ta
nk
Tub
e w
ell
Han
d p
um
p
R
iver
Cn
al
Lake
Po
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r Su
pp
ly
Po
st O
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e
Tele
grap
h O
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e
Po
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Tel
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ice
Tele
. Co
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ailw
ay
Spri
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Oth
ers
Table No. 3.26 Medical Facility in the Study Area
No. Village Name MEDI FAC MCWC MH CWC HC PHC PHSC FWC TBC NH RMP SMP CHW OTH CNTR
1 Vasheni 1 0 0 0 0 0 0 0 0 0 0 0 0 0
2 Ajivali 1 0 0 0 0 1 1 0 0 0 0 0 1 0
3 Lodhivali 1 1 1 1 1 0 0 1 0 0 0 0 0 0
4 Morbe 2 0 0 0 0 0 0 0 0 0 0 0 0 0
5 Pali Kh. 2 0 0 0 0 0 0 0 0 0 0 0 0 0
22 Koproli 1 1 1 0 1 0 0 0 0 0 0 0 0 0 1 0 0
23 Vanwali 1 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0
24 Savroli 1 1 1 0 0 1 0 0 0 0 1 0 0 0 1 0 0
25 Ambivali 1 1 1 0 0 0 0 0 0 0 0 1 0 0
1 0 0
26 Dhamani 1 0 1 0 0 1 0 0 0 0 0 0 0 0
1 0 0
27 Chinchavali 1 1 1 0 0 0 0 0 0 0 0 0 0 0
1 1 0
28 Vadavali 1 1 1 1 0 0 1 0 0 0 0 1 0 0
1 0 0
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No. Village Name MEDI FAC MCWC MH CWC HC PHC PHSC FWC TBC NH RMP SMP CHW OTH CNTR
6 Sarang 2 0 0 0 0 0 0 0 0 0 0 0 0 0
7 Vayal 2 0 0 0 0 0 0 0 0 0 0 0 0 0
8 Kambe 2 0 0 0 0 0 0 0 0 0 0 0 0 0
9 Vanivali 1 0 0 0 0 0 0 0 0 0 0 0 0 0
10 Kalote Mokashi 1 0 0 0 0 0 1 0 0 0 0 0 0 0
11 Vinegaon 2 0 0 0 0 0 0 0 0 0 0 0 0 0
12 Isambe 2 0 0 0 0 0 0 0 0 0 0 0 0 0
13 Nadode 2 0 0 0 0 0 0 0 0 0 0 0 0 0
14 Nimbode 2 0 0 0 0 0 0 0 0 0 0 0 0 0
15 Anjrun 2 0 0 0 0 0 0 0 0 0 0 0 0 0
16 Kumbhivali 1 0 0 0 0 0 1 0 0 0 0 0 0 0
17 Sajgaon 2 0 0 0 0 0 0 0 0 0 0 0 0 0
18 Parkhande 2 0 0 0 0 0 0 0 0 0 0 0 0 0
19 Donvat 1 0 0 0 0 0 0 0 0 0 0 0 0 0
20 Padale 2 0 0 0 0 0 0 0 0 0 0 0 0 0
21 Ghote 2 0 0 0 0 0 0 0 0 0 0 0 0 0
22 Koproli 2 0 0 0 0 0 0 0 0 0 0 0 0 0
23 Vanwali 2 0 0 0 0 0 0 0 0 0 0 0 0 0
24 Savroli 1 0 0 0 0 0 0 0 0 0 1 0 0 0
25 Ambivali 1 0 0 0 0 0 0 0 0 0 0 0 0 0
26 Dhamani 2 0 0 0 0 0 0 0 0 0 0 0 0 0
27 Chinchavali 1 0 0 0 0 0 0 0 0 0 1 0 0 0
28 Vadavali 1 0 0 0 0 0 0 0 0 0 1 0 1 0
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3.11.4 Land Use Pattern
The land use pattern as per the Census of India is presented in Table 3.25 and the land
use pattern is presented in the form of pie – chart in Figure 3.16. Present land use
based on satellite imagery for the study area of 10 km radius in given in Annexure 8.
Figure No. 3.16 Land use of study area
The land use diagram in the form of pie –chart is shown in Chart 3.6. The pie chart
depicts that the predominant land use is un-irrigated land (16%), followed by Forest
land (12%), total Culturable Waste is (10%) , land under area not under cultivation
(11%) and Irrigated area is (1%) .
Sr. No
Land use Percentage of total area
(approximate) in % 1 Forest Area 12 2 Irrigated Area 1 3 Un-irrigated Area 16 4 Culturable waste 10 5 Area Not Available for
cultivation 11
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Table No. 3.27 Land use Pattern In The Study Area (in Ha)
Sr. No
Name of the Village
Total Area
Forest Area
Irrigated Area
Un-irrigated
area
Culturable Waste
Area Not Available for Cultivation
1 Vasheni 352.00 0.00 0.00 178.38 66.84 106.98 2 Ajivali 154.00 31.00 0.00 100.00 9.00 14.00 3 Lodhivali 384.00 16.00 0.00 138.00 127.60 102.40 4 Morbe 266.00 0.00 0.00 0.00 5.00 261.00 5 Pali Kh. 57.00 4.00 0.00 15.00 24.00 14.00 6 Sarang 190.00 0.00 0.00 50.00 84.00 56.00 7 Vayal 176.00 0.00 6.00 45.00 88.00 37.00
8 Kambe 73.00 7.00 0.00 34.00 22.80 9.60 9 Vanivali 86.00 0.00 5.00 12.00 40.00 29.00
10 Kalote Mokashi 957.00 478.00 38.00 83.00 217.00 141.29 11 Vinegaon 180.00 96.00 0.00 36.00 29.98 18.00 12 Isambe 214.00 44.00 0.00 18.00 111.00 41.00 13 Nadode 362.00 74.74 0.00 158.00 64.77 64.83 14 Nimbode 190.00 0.00 0.00 36.00 106.00 47.65
15 Anjrun 118.00 0.00 0.00 65.00 25.00 28.00
16 Kumbhivali 351.00 108.04 0.00 79.68 117.32 46.00
17 Sajgaon 79.00 11.00 0.00 31.18 12.00 25.00
18 Parkhande 403.00 264.00 0.00 75.00 42.00 22.00 19 Donvat 167.00 19.08 16.00 36.00 56.74 39.04
20 Padale 264.00 128.00 10.00 98.00 0.00 28.00
21 Ghote 582.00 277.00 9.00 227.00 0.00 70.00 22 Koproli 64.93 0.00 0.00 53.00 10.39 1.54 23 Vanwali 42.00 0.00 0.00 24.71 5.26 12.36
24 Savroli 235.00 22.61 0.00 152.74 1.02 58.71
25 Ambivali 524.00 176.04 0.00 290.73 0.00 57.66
26 Dhamani 173.00 19.00 0.00 16.00 104.00 34.00
27 Chinchavali 248.00 21.52 20.00 96.48 73.68 36.00
28 Vadavali 552.00 48.00 7.00 162.00 100.00 235.00
Total
7443.93
1845.03 111 2310.9 1543.4 1636.06
Percentage 100 24.79 1.49 31.04 20.73 21.98
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CHAPTER 4 ANTICIPATED
ENVIRONMENTAL IMPACTS & MITIGATION
MEASURES
4.1 Identification of Impacts
This chapter deals with the prediction and evaluation of impacts resulting from the
proposed project activity. Any activity making a significant effect is not permissible.
This “significant effect” is required to be neutralized to a level of “insignificance”. This
can be brought about by various tools like: in plant measures, segregation, environment
friendly process and collectively termed as pollution control say by providing Effluent
Treatment Plant (ETP) and Emission Control Equipment’s (ECE) etc.
Predictions are superimposed over baseline environmental status to derive ultimate
environmental scenario. The impact of the existing as well as proposed unit has been
considered and discussed in this chapter.
“Environmental Impact” refers to the alteration of environmental conditions or creation
of a new set of environmental conditions, adverse or beneficial, caused or induced by
the action or set of actions under consideration. Both the beneficial (positive) and
adverse (negative) impacts on various components of environment due to proposed
expansion & modernization are identified, based on the nature of the various activities
associated with the proposed project operations. Environment impact analysis gives an
indication of ways to consider modeling the project to mitigate adverse impacts through
best practicable environmental option or alternate processes.
Based on the present environmental scenario and baseline data, an exercise has been
done to identify and evaluate the impact on the environment of the study area due to
the proposed project.
The proposed project may influence the environment of the area in two phases:
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Construction Phase: During the Construction period, the impact may be temporary or
short term
Operational Phase: During the Operation Phase which may have long term effects
4.1.1 Phase I
All the construction impacts on the environment can be considered short term as
compared to the operational impacts. During construction stage, excavation, material
storage and movement, vehicular movement, mixing operation etc. will generate
fugitive dust pollution and vehicular emissions at the project site.
However, by taking appropriate measures as described in EMP, such impacts will be
minimized.
The following activities among others are likely to contribute towards impacts on the
surroundings during construction phase:
Land Development
Plant Construction
The impacts are likely to primarily affect land use, demography and socio economics,
soil and onsite noise. It could also lead to minor impacts on air and water quality and
ecology. The detailed impacts & mitigation measures have been discussed in the
following sections.
4.1.2 Phase II
Operational phase activities may have impacts minor or major, positive or negative on
environmental discipline such as soils, surface and ground water hydrology, micro
meteorology, land use, water use, water and air quality, ecology, socio economics and
noise environment.
The component wise emissions and its impact are listed below in Table No. 4.1
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Table No. 4.1Component Wise Emission
Environmental Component
Impact
Air emissions Impact on flora and fauna, Impact on soil Impact on surrounding community
Water Pollution Impact on soil due to land discharge of effluent. The impact on surface and ground water bodies due to leachetes te and drain from plant
Noise emissions Impact on community Impact on fauna
Solid Waste Impact on ground water quality Impact on community hygiene Impact on flora & fauna
4.2 Air Pollution
There are three stacks in the existing factory and no new staks are envisaged in
proposed expansion. So there is no increase in Incremental values. Air quality modeling,
since the same has been covered under baseline environmental monitoring.
Suspended Particulate Matter would be the predominant pollutant affecting the air
quality during the construction period. Dust will be generated mainly during excavation,
back filling and hauling operation along with transportation activities.
However, wind-blown dust is not expected to have tangible effects on the air quality of
the area. The vehicular exhausts and other related activities will result in insignificant
rise of pollutants in the air.
4.3 Impact on Soil Environment
Any major construction activity could tend to create changes in the soils of the area.
Excavation work tends to denude the soil and make it loose. Destruction of the soil and
removal of vegetative cover enhances the possibility of soil erosion. However, in this
case the land is in possession of factory and is without any significant vegetation.
The excavated soil and construction materials, such as sand etc. could tend to infiltrate
and clog the inter-granular spaces, leading to decreased permeability, such construction
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impacts would, however, be confined principally to the plant site and thus would be of
localized nature.
Mitigation Measures during Construction Phase
During the construction stage, the following steps will be taken to check the adverse
effect:
All earth work will be completed in such a way so that the soil erosion and
carryover of the materials in other areas are protected.
The packaging materials which may consist of wooden boxes and jute wrappers
will be stored at suitable place and disposed off suitably.
Proper drainage system will be constructed for the waste water generated during
construction period which will be discharged into low land areas and
accumulation of water will be avoided.
Mitigation Measures during Operational Phase
During operation phase the soil will not be affected due to any operation. However, any
percolation of any contaminates into ground water will be prevented by constructing
suitable storage facilities.
4.4 Impact on Water Use
Dujodwala’s has permission to withdraw 146 m3/day of water from Patalgnga River.
Mitigation Measures during Construction Phase
All the units of the proposed project will be made from MS, Steel structures. Hence,
water will be used only for cooling & domestic use only. Compared to the total
availability of ground water, the impact will be intangible even during dry season.
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Mitigation Measures during Operation Phase
Water will be drawn from Patalganga River perennial source of water at a distance of
2.78 km from the site. The permission is already obtained for water drawl.
4.5 Impact on Water Quality
Impacts & Mitigation Measures during Construction Phase
Nominal quantity of water will be used during construction period. Stagnant pools of
water would promote breeding of mosquitoes and generally create unsanitary
conditions. However, adequate arrangements would be made to ensure proper drainage
of wastewater from the construction sites, so that such waters do not form stagnant
pools nor aggravate soil erosion.
The waste water during construction will contain only suspended impurities. The waste
water will be drained into spared own land which will dry up within a month or so. In
no case, this waste water will be allowed to flow outside the premises.
Impacts on Surface Water & Mitigation Measures during Operation Phase
No major impact on surface water quality is envisaged, as all the wastewater generated
from the proposed unit will be treated in the ETP and reused for ash management, dust
suppression and green belt development. Proposed unit will be run on zero discharge
concepts.
4.6 Rainwater Harvesting
The raw water & surface water will be collected through open storm water drain
network. The discharge will then be connected to recharging pit. The collected water
will be allowed to percolate into the ground or recycled. For recycling, the recharging
pit will be connected to sump through filter channel for re-circulation. The necessary
pumps & pipes of the suitable size shall be provided for recycling of retrieved water for
gardening.
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4.7 Impact on Noise Environment
Noise would be an inevitable by-product of the operation. DPL will take all mitigation
measures to control noise pollution. Some methods of noise pollution control are given
below
Noise level can be reduced by stopping leakages from various steam lines,
compressed air lines and other high pressure equipment
By providing padding at various locations to avoid rattling due to vibration
By adopting new technologies for control of noise in various units
Encasement of noise generating equipment where otherwise noise cannot be
controlled
Providing noise proof cabins to operators where remote control for operating noise
generating equipment is feasible.
High noise generating sources will be insulated adequately by providing suitable
enclosures;
Design and layout of building to minimize transmission of noise, segregation of
particular items of plant and to avoid reverberant areas;
Use of lagging with attenuation properties on plant components / installation of
sound attenuation panels around the equipment
Other than the regular maintenance of the various equipment, ear plugs/muffs are
recommended for the personnel working close to the noise generating units;
All the openings like covers, partitions will be designed properly
Inlet and outlet mufflers will be provided which are easy to design and construct.
All rotating items will be well lubricated and provided with enclosures as far as
possible to reduce noise transmission. Extensive vibration monitoring system will
be provided to check and reduce vibrations. Vibration isolators will be provided to
reduce vibration and noise wherever possible;
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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4.8 Impact on Socio-Economic Environment
The proposed project is expected to have several positive impacts on demography and
socio-economic condition which are listed below:
Increase in employment opportunities so as people will not migrate outside for
employment.
Increase in literacy rate.
Growth in service sectors
Improvement in prices of indigenous produce and services benefiting local people
such as increase in land value, house rent rates and labour wages.
Improvement in socio-cultural environment of the area.
Improvement in transport, communication, health and educational services.
Increase in employment due to increased business, trade, and commerce and service
sector.
Thus the overall impact on the socio economic environment of the region is expected
to be beneficial for the local population.
Impact on Human Settlements
Due to the requirement of support services to the guest community in the proposed
plant, the host community will be benefited by way of generation of employment
opportunities, increased demand for the local produce and services. Hence, there will be
rise in the income level of the host community.
Impact on Health
As discussed adequate air, water and noise pollution control measures conforming to
the regulatory standards will be provided in the proposed project. The EMP and the
Emergency Preparedness Plans will also be in place to ensure that the probability of
undesired events and consequences are greatly reduced the overall impact on human
health will be insignificant during operation phase.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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121
CHAPTER 5 ANALYSIS OF ALTERNATIVES
5.1 Introduction
It is the best practice that the EIA should consider project alternatives and their relative
potential impact on the environment. Alternatives must, however, be both practical and
reasonable, within the overall constraints of the proposed project development.
A project of any nature consists of various activities, which involve men, money and
material. These activities may consume natural resources and discharge wastes, which
are likely to have serious consequence to the environment. A number of alternative
options may be available to carry out many of these activities. An option with least or nil
adverse environment impacts is to be selected. Critical analysis is therefore required for
selection of the right alternative. Alternative Analysis (AA) has been done for critical
aspects of the project.
Dujodwala Products Ltd. has proposed to expand the organic chemical manufacturing
unit within the existing premises which is already in possession of Dujodwala Products
Ltd. While selecting this site Dujodwala’s has considered following factors on the basis
of which the site was finalized.
While setting -up the proposed expansion project following parameters were kept in
consideration.
5.2 Analysis of Site Alternative
A number of factors related to economical operations, land availability, power
availability and environmental aspects are involved in site selection. The important
factors which influence the project site selection are given below:
1) Techno-economic considerations
2) Available infrastructure
3) Environmental considerations
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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5.2.1 Techno-Economic Considerations
The techno-economic considerations in the selection of a site are as detailed
below:
Availability of suitable land for proposed project.
Availability of facility for receipt of raw materials such as sugarcane, bagasse etc.
Availability of adequate water for process within reasonable distance.
Suitability of land from topography and geological aspects
No displacement of people.
Availability of construction water and power.
5.2.2 Available Infrastructure
Available Infrastructure considerations in the selection of a site are as detailed
below:
Availability of infrastructure facilities such as State Highway road access to the
proposed project site for ease of transportation of workforce, consumables, plant
equipment’s and fuel etc.,
Facility for interconnection with transmission and distribution systems for
evacuation of power, transportation of sugarcane & sugar also.
Availability of facilities like medical, education, civic amenities and railway station
within a reasonable distance from the site.
5.2.3 Environmental Consideration
Environmental considerations critical to the selection of a site are listed below:
a. Avoiding the use of forest land
b. Minimum use of cultivable land
c. Away from thickly populated town
d. Minimum requirement of cutting of trees
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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e. No displacement of people
f. Away from critically polluted area
g. Away from national park and wildlife sanctuaries
h. Away from tiger reserve/Elephant reserve/turtle nestling grounds.
i. Away from core zone of biosphere reserve.
j. Away from Archeological sites.
k. Away from defense installations.
As per above site selection criteria the proposed site is most suitable for set-up the
plant. The salient features of proposed site presented in Table No. 5.1
Table No. 5.1 Salient Features of Site
Project Configuration Proposed expansion of Organic Chemical
Manufacturing Plant of Dujodwala Products Ltd at
Kumbhivali, Khalapur, Dist: Raigad
Source of Raw material Raw material imported from China, Indonesia,
Brazil, Rusia, Vietnam and coal will be purchased
from the local vendor.
Availability of water Dujodwala’s has permission to withdraw 146
m3/day of water from Patalgnga River. Water
permission letter from competent authority
attached as an Annexure-2
Plant Location Village: Kumbhivali, Taluka: Khalapur Dist : Raigad
Latitude: N 18°49’34.76.”
Longitude: E 73°15’34.46”
Nearby towns Khalapur – 2.60 km
Seismic Zone III
Access to site by Road District road
Access to site by Rail Khopoli – 9.8Kms
Access by Air Chhatrapati Shivaji airport, Mumbai – 52Kms
Religious/ Historical Place None
Archeological monuments
within 10Km
None
Reserved Forest within 10Km None
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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CHAPTER 6 ENVIRONMENTAL MONITORING
PROGRAM
This chapter contains technical aspects of monitoring the effectiveness of mitigation
measures and the environmental management plan. It ensures the smooth execution of
EMP and also monitors the changes in the ambient environmental quality due to the
proposed project. It includes laboratory and other facilities monitoring facilities,
environmental parameters to be monitored, data to be analyzed and sampling location
and schedule.
A chemical or process industry in general produces solid, liquid and gaseous wastes,
which are discharged to the environment. The waste product may contain pollutants
which may harm environment. It is the responsibility of the industries to prevent or
minimize the discharges of waste products by adopting suitable control measures in the
factory. The effectiveness of such measures is ascertained by systematic monitoring of
discharges at factory level and at receiving level. Monitoring of various environmental
parameters will be carried out on regular basis to ascertain the following,
i. Pollution status within the plant and in its vicinity.
ii. Generate data for predictive or corrective purpose in respect of pollution.
iii. Effectiveness of pollution control measures and control facilities.
iv. To assess environmental impacts.
v. To follow the trend of parameters which have been identified as critical.
6.1 Introduction
Regular monitoring of important and crucial environmental parameters is of immense
importance to assess the status of environment during plant operation. The knowledge
of baseline status and monitored data is an indicator to ascertain for any deterioration
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Plant of Dujodwala Products Ltd.,
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in environmental conditions due to operation of the plant. Based on these data, suitable
mitigation steps could be taken in time to safeguard the environment. Monitoring is as
important as that of pollution control since the efficiency of control measures can only
be determined by monitoring. The routine monitoring program as indicated below will
be implemented in the industry. A comprehensive monitoring program is suggested.
Meteorology
Meteorological parameters such as wind, atmospheric pressure, temperature, humidity
and rain fall shall be monitored.
Gaseous Emissions and Ambient Air Quality
Both ambient air quality and stack emissions shall be monitored for pollutants such as
PM10, PM2.5, NOx and SO2. Monitoring will be done as per CPCB guidelines.
Water and Waste Water Quality
All the effluents emanating from the plant should be monitored for their
physicochemical characteristics and heavy metals. In addition, ground water samples at
downstream and up stream of the compost yard shall be monitored on regular basis.
6.2 Sampling Schedule and Locations
Post Project Monitoring Plan for monitoring waste water and flue gases discharged
from the industry and the environmental parameters including meteorology, quality of
ambient air, ground water and soil is given in Table No.6.1
Table No. 6.1 Post project Monitoring Schedule
Sr.
No. Particulars Location Frequency
1. Ambient Air quality for
PM10,PM2.5,SO2 and NOx
a. 2 samples downwind
direction at 500 m and 1000m
respectively.
b. 1 sample upwind direction
at 500m.
24 hour sample
half yearly
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Plant of Dujodwala Products Ltd.,
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2. Flue gas from chimney for
flow rate PM ,SO2 and NOx
Sampling port of chimney. Monthly
3. Wind velocity and direction At site Hourly
4. Temperature (max. & min.)
Humidity (max. & Min.)
Rainfall
At site
At site
At site
Daily
Daily
Daily
5. Ground water Within 1 km radius from spent
wash tank and compost yard. 2
locations downward 1 location
upward additional three
locations within 10 km radius
from the site.
Half yearly
6. River water Drinking water
standards
One each at upstream and
downstream
Quarterly
7. Soil Organic and Inorganic
matter
At lands utilizing compost
manure and treated effluent, 3
locations
Pre monsoon
&
Post monsoon.
8. Waste water At site Daily
9. Bio-manure At site Weekly
6.3 Laboratory Facilities
Laboratory is provided with man power and facilities for self-monitoring of pollutants
generated in the industry and also its effects on the receiving soil, water, body and
atmosphere. The list of laboratory facilities to be provided in the industry is given below
For water component
pH, temp, BOD, C.O.D, T.D.S, CL, SO2, PO3 –4, N, Na, K, D.O. etc.
For gases
Velocity, Temp, SPM, SO2, NOX CO and CO2 from the stack. SPM, SO2, NOx, RSPM, from
ambient air
Meteorology
Wind speed and direction, atmospheric pressure, temperature, relative humidity and
rainfall.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Air Quality
High volume sampler, Meteorological station (continuous), Spectrophotometer (Visible
range), Sound level meter
Water and Soil Quality - Chemical Analysis
pH meter, Conductivity Meter, Turbidity Meter, Dissolved oxygen apparatus, Flame
photometer, Kjeldhal Assembly, Microscope, Muffle Furnace, Soxhlet apparatus, BOD
incubator, COD reflux set, Spectrophotometer,
Bacteriological Analysis
Autoclave, Bacteriological Incubator
General
Distilled water plant, Balances, Magnetic Stirrer, Refrigerator, Drying Oven, Balances,
Centrifuge, A set of chemicals, glass ware and apparatus
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Dujodwala Products Ltd. Kumbhivali,
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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CHAPTER 7 ADDITIONAL STUDIES
7.1 Risk Assessment
It is imperative to conduct risk analysis for all the projects which involves construction
activity, erection of plant and raw material as well as finished product are handled and
transported. The risk assessment is carried out here as the proposed project will
involve construction, digging of land, erection of unit, electrification, transportation and
handling of raw material and finished products. The following have been addressed as
part of the risk analysis.
The section deals with the objective and methodology of carrying out the risk analysis.
Hazard Identification and Risk Analysis discusses about the various types of hazards
associated with the operation of the Plant due to process, storage & handling, human
errors, electric failures and natural calamities. It also presents the calculated
frequencies of occurrence of different accident scenarios for the identified potential
hazard occurrence in the plant and the details of consequence modelling / analysis for
the identified potential accidents/disaster scenarios in the plant.
7.1.1 Objective
The principal objective of the study is to identify the potential hazards from the
proposed facility and estimate the effects of the hazards to people and property within
the vicinity of the plant premises.
The consequences resulting due to accidental release of toxic & flammable gases and
leakage of fuels will provide data for developing strategies to prevent accidents right
from design to operational phase. This will also generate information for formulating a
meaningful Disaster Management Plan (DMP).
A risk analysis is defined as an assessment of the likelihood of a release of HAZMAT
(hazardous materials) and the consequences that may result, based on information
gathered during the hazard identification and vulnerability analyses. Risk analysis
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
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requires evaluation of existing base and local community plans, response capabilities,
and previous incidents.
In order to determine the risk factor at each facility on the base, the following
information was evaluated:
Procedures for storing, handling, shipping, and transferring of HAZMAT;
Facility information including: physical features and location of storm and
sanitary sewer systems;
Site measures for managing and controlling HAZMAT releases; and,
Base emergency response and preparedness programs.
7.1.2 Methodology
The Risk Analysis Study carried out under the following task heads:
System Study: The system description covers the plant description, storage & handling of
fuels / chemicals, etc.
Hazard Identification: The hazards associated with the proposed organic chemical
Plant have been discussed in terms of material & process hazards.
Frequency of Hazard Occurrence: Based on the available international statistics and
in-house risk database, the frequencies of occurrence for the different accident
scenarios were determined. The frequencies derived from the historical database have
been checked with the possible hazard scenario identified during hazard identification.
Consequence Analysis: : Based on the identified hazards, accident scenarios and the
frequency of occurrence, consequence modelling was carried out for calculating the
spreading distances (zone of influence) or risk distance for Pool fires and Explosions
etc.
Risk Reducing Measures: Necessary risk reducing measures have been suggested
based on the consequence scenarios.
The three main goals of risk assessment are
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Plant of Dujodwala Products Ltd.,
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Identify risks,
Quantify the impact of the potential threats and
Provide an economic balance between the impact of risk and the cost of the
safeguard
7.1.3 Identification of Risks
For identification of risk due to proposed project, following parameters will be studied.
Raw material and finished product
Process Risk
Operations
Maintenance
Safety
Fire protection
Effluent disposal
A) Risk: Raw Material and Finished Product
There are various chemicals (toxic and flammable), which will be used as raw material
for proposed manufacturing plant. Separate storage area will be provided for these
chemicals and will be handled with at most care following the safety norms for
handling of hazardous chemicals. Material Safety Data Sheets attached as an Annexure
9. Raw material storage area which will be around 7 x 60 m in dimension and will
house the tanks for the following chemicals
Formaldehyde
Phenol
Crude Sulphate of Terpentine
Local Turpentine
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Plant of Dujodwala Products Ltd.,
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Dipentene fraction of local turpentine
Dipentene fraction of imported turpentine
Finished material storage which will be around 7 x 60 m in dimension and will house
the tanks for the following finished materials:--
Camphene
DRT 5004 (Resin)
DRT 4001 (Resin)
Pure fraction of Turpentine
The plant equipment housing area will be around 30 m x 46 m which will house the
equipments from Ground Floor to the Third (3rd floor)
B). Risk: Process
Mechanical hazards: Mechanical operations such as welding, maintenance,
falling objects etc. - basically those NOT connected to hazardous materials.
Electrical hazards: Electrocution, high voltage levels, short circuit, etc.
C). Risk: Fire incident
Storage area and fuel handling area follow up of standard operating procedures and
regular training on fire fighting. Mock drills of fire fighting, Installation of fire alarm &
proper fire extinguisher. Ensure suitability and adaptability of electrical equipment with
respect to classified hazardous areas and protection against lightening protection and
static charges. Adopting preventive maintenance practices as per testing and inspection.
D). Risk: Solid/ Liquid waste disposal
Particular: Ash generated from plant, solid waste and effluent generated from chemical
unit Standard operating procedures for disposal of ash for bio composting, brick &
cement manufacturing. Effluent will be treated as per regulatory norms and treated
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water will be reused. Regular monitoring will be carried out as per schedule to avoid
any kind of pollution
E). Risk: Health Risk
Hazards waste: The hazardous waste would be sent to CHWTSDF of Trans Thane Creek
Waste Management Association.
F). Risk: Safety risk
Ensure Worker Safety: Periodical SHE training of staff and contractor. Ensuring special
training to develop competent persons to manage specific issues such as safety from the
system, risk assessment, scaffolding, and fire protection, Training will include the
proper use of all equipment operated, safe lifting practices, the location and handling of
fire extinguishers, and the use of personal protective equipment. Ensure good
housekeeping practices (e.g., keeping all walkways clear of debris, cleaning up oil spots
and excess water as soon as they are noticed, and regular inspection and maintenance
of all machinery). Daily collection and separate storage of hazardous and non-hazardous
waste.
7.2 Risk Mitigation Measures
The materials handled at the proposed installation are inflammable and reactive
substances and based on the consequence analysis; the following measures are
suggested as risk mitigation measures.
It should be ensured that combustible materials such as oiled rags, wooden
supports, oil buckets etc. are not kept in the storage and process areas as well as
road tankers loading/unloading sites where there is maximum possibility of
presence of flammable hydrocarbons in large quantities, to reduce the probability
of secondary fires.
Smoke and fire detectors should be suitably located and linked to fire fighting
system to reduce the response time and ensure safe dispersal of vapours before
ignition can occur.
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Training in fire fighting, escape action, operation of emergency switches etc. is
vital.
Emergency procedures should be well rehearsed to achieve state of readiness.
Possibilities, Nature and Effects of Emergency
Leaving aside earthquake, cyclone, flood, arson and sabotage, the possible emergencies
that can arise in the chemical plant due to operations and storages and handling of the
fuels and gases are:
Subsequent fire in the fuel handling area
Accidental release of fly ash
Accidental fire due to some other reasons such as electrical short circuit.
7.3 Disaster Management Plan
Disaster Management Plan (DMP) will consider all the factors responsible for
management of any small or big disaster. Emergency prevention through good design,
operation, maintenance and inspection are essential to reduce the probability of
occurrence. However, certain operation & practices may lead to unwarranted situation
wherein disaster scenario can emerge. The DMP, therefore, addresses to mitigate the
effects of such situation with a view to bring restoration of normality at the earliest. The
overall objective of a disaster management plan is to make use of the combined
resources at the site and outside services to achieve the following:
To localize the emergency and if possible eliminate it.
To minimize the effects of the accident on people and property.
Effect the rescue and medical treatment of casualties;
Safeguard other people, outside the project boundary;
Evacuated people to safe areas;
Inform and collaborate with statutory local and state authorities;
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Dujodwala Products Ltd. Kumbhivali,
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Initially contain and ultimately bring the incident under control;
Preserve relevant records and equipment for the subsequent enquiry into the
cause and circumstances of the emergency;
Investigate and take steps to prevent recurrences of similar incidents.
7.3.1 Disaster Control Philosophy
The principal strategy of DMP is "Prevention" of identified major hazards. The
"Identification" of the hazards will employ one or more of the techniques [e.g. Hazard
and Operability Study (HAZOP), accident consequence analysis etc.]. Since these
hazards can occur only in the event of loss of containment, one of the key objectives of
technology selection, project engineering, construction, commissioning and operation is
"Total and Consistent Quality Assurance". The Project Authority will be committed to
this strategy right from the conceptual stage of the plant so that the objective of
prevention can have ample opportunities to mature and be realized in practice.
The DMP or Emergency Preparedness Plan (EPP) will consist of:
On-site Emergency Plan
Off-site Emergency Plan
Disaster Management Plan preparation under the headlines of On-site Emergency Plan
and Off-site Emergency Plan is in consonance with the guidelines laid by the Ministry of
Environment and Forests (MoEF) which states that the "Occupier" of the facility is
responsible for the development of the On-site Emergency Plan. The Off-site Emergency
Plan should be developed by the Government (District Authorities).
7.3.2 On-Site Emergency Plan
Objectives
The objective of the On-site Emergency Plan should be to make maximum use of the
combined resources of the plant and the outside services to
Effect the rescue and treatment of casualties;
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Safeguard other personnel in the premises;
Minimise damage to property and environment;
Initially contain and ultimately bring the incident under control;
Identify any dead;
Provide for the needs of relatives;
Provide authoritative information to the news media;
Secure the safe rehabilitation of affected areas;
Preserve relevant records and equipment for the subsequent enquiry into the
cause and circumstances of emergency
Action Plans
The Action Plan should consist of
Identification of Key Personnel;
Defining Responsibilities of Key Personnel;
Designating Emergency Control Centres and Assembly Points;
Declaration of Emergency;
Sending All Clear Signal;
Defining actions to be taken by non-key personnel during emergency
Key Personnel
The actions necessary in an emergency will clearly depend upon the prevailing
circumstances. Nevertheless, it is imperative that the required actions are initiated and
directed by nominated people, each having specified responsibilities as part of co-
ordinated plan. Such nominated personnel are known as Key Personnel. The detailed
on-site emergency plan presented in Figure No. 7.1. The Key Personnel are:
Site Controller (SC)
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Incidental Controller (IC)
Liaison and Communication Officer (LCO)
Fire and Security Officer (FSO)
Team Leaders (TL)
Site Controller (SC)
In the emergency situation, decisions have to be taken which may affect the whole or a
substantial part of the plant and even places outside. Many of these decisions will be
taken in collaboration with the other officers at the plant and the staff. It is essential that
the authority to make decision be invested in one individual. In this plan, he is referred
to as the 'Site Controller'. The Plant Manager (however called) or his nominated deputy
will assume responsibility as SC.
Responsibilities of SC
On getting information about emergency, proceed to Main Control Centre;
Call in outside emergency services;
Take control of areas outside the plant, which are affected;
Maintain continuous communication, review situation and assess possible
course of events;
Direct evacuation of nearby settlements, if necessary;
Ensure that casualties are getting enough help;
Arrange for additional medical help and inform relatives;
Incident Controller (IC)
In the emergency situation, someone has to direct the operations in the plant area and
co-ordinate the actions of outside emergency services at the scene of incident. The one
who will shoulder this responsibility is known as 'Incident Controller' in this plan.
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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MITCON Consultancy and Engineering Services Ltd. , Pune 137
A Senior Operations Officer or an officer of similar rank of the unit may be nominated to
act as the IC.
Responsibilities of IC
Activate emergency procedure such as calling in various teams
Direct all operations within plant with following priorities:
a) Control and contain emergency
b) Secure safety of personnel
c) Minimize damage to plant, property and the environment
d) Minimize loss of material
Direct rescue and repair activities
Guide fire-fighting teams
Arrange to search affected area and rescue trapped persons
Arrange to evacuate non-essential personnel to safe area/assembly point
Set up communications network and establish communication with SC
Arrange for additional help/equipment to key personnel of various teams
Consider need for preserving all records, information for subsequent enquiries
Liaison and Communication Officer (LCO)
Operations Officer or any other officer of deputy rank will work as LCO and will be
stationed at the main entrance during emergency to handle Police, Press and other
enquiries. He will maintain communication with the IC
Responsibilities of LCO
To ensure that casualties receive adequate attention, arrange additional help if
required and inform relatives.
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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To control traffic movements into the plant and ensure that alternative transport
is available when need arises.
When emergency is prolonged, arrange for the relief of personnel and organize
refreshments/catering facility.
Advise the Site Controller of the situation, recommending (if necessary)
evacuation of staff from assembly points.
Recruit suitable staff to act as runners between the Incident Controller and
himself if the telephone and other system of communication fail. Maintain contact
with congregation points
In case of a prolonged emergency involving risk to outside areas by windblown
materials contact local meteorological office to receive early notification of
changes in weather conditions
Fire and Safety officer (FSO)
The Fire and Safety Officer will be responsible for firefighting. On hearing the fire alarm
he shall contact the fire station immediately and advise the security staff in the plant
and cancel the alarm. He will also announce on PAS (public Address System) or convey
through telephones or messengers to the SC, IC and LCO about the incident zone. He will
open the gates nearest to the incident and stand by to direct the emergency services. He
will also be responsible for isolation of equipment from the affected zone.
Responsibilities of FSO
Announce over the PAS in which zone the incident has occurred and on the advice
of the Shift Officer informs the staff to evacuate the assembly
Inform the Shift Officer In-charge, if there is any large escape of products Call out
in the following order:
1) Incident Controller or his nominated deputy
2) Maintenance Officer
3) Personnel and Administrative Officer
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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4) Departmental Head in whose area the incident occurred
5) Team Leaders (TL)
Team Leaders (TL)
A number of special activities may have to be carried out by specified personnel to
control as well as minimize the damage and loss. For this purpose designated teams
would be available. Each team will be headed by a Team Leader (TL). Following teams
are suggested
Repair Team
Fire Fighting Team
Communication Team
Security Team
Safety Team
Medical Team
Emergency Control Centre
The Emergency Control Centre will be the focal point, in case of an emergency from
where the operations to handle the emergency are directed and coordinated. It will
control site activities.
Emergency management measures in this case have been proposed to be carried from
single control Centre designated as Main Control Centre (MCC)
MCC is the place from which messages to outside agencies will be sent and mutual aids
and other helps for the management of emergency will be arranged. It will be located in
the safe area. It will be equipped with every facility for external and internal
communication, with relevant data, personal protective equipment’s to assist those
manning the centre to enable them to co-ordinate emergency control activities. MCC
will be attended by SC.
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Dujodwala Products Ltd. Kumbhivali,
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Following facilities would be available in the MCC:
P&T phones, mobile phones, intercoms, and wireless
Fax
Emergency manuals
Blown up area maps
Internal telephone directories
District telephone directories
Emergency lights
Wind direction and speed indicator
Requisite sets of personal protective equipment such as gloves, gumboots and
aprons
MCC will be furnished with call out list of key persons, fire, safety, first aid, medical,
security, police and district administrative authorities. MCC will also contain safety data
pertaining to all hazardous materials likely to cause emergency and well-defined
procedures of firefighting, rescue operations, first aid etc.
Assembly Point
In an emergency, it will certainly be necessary to evacuate personnel from affected
areas and as a precautionary measure, to further evacuate non-essential workers, in the
first instance, from areas likely to be affected, should the emergency escalate. The
evacuation will be effected on getting necessary message from i.e. On evacuation,
employees would be directed to a predetermined safe place called Assembly Point.
Proposed Location: Area opposite to service building will be the Assembly Point where
all non-key personnel would assemble on getting direction over Public-Address System.
Outdoor assembly points, predetermined and premarked, will also be provided to
accommodate evacuees from affected plant area(s). Roll call of personnel collected at
these assembly points, indoor and outdoor will be carried out by roll call crew of safety
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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team to account for any missing person(s) and to initiate search and rescue operations
if necessary.
Declaration of Emergency
An emergency may arise in the terminal due to the outbreak of fire/explosion. In case of
major leak or major outbreak of fire the state of emergency has to be declared by the
concerned by sounding Emergency Siren.
Upon manual or sensor detection of a major loss of containment of volatile hazardous
substance, the DMP is activated by raising an audible and visual alarm through a
network of geographically dispersed gas/vapour and heat detectors and also "break
glass" type fire alarm call points with telephone handsets to inform the Central Control
Room.
A separate siren audible to a distance of 5 km range will be available for this purpose.
The alarm is coded such that the nature of emergency can be distinguished as a leakage
or major fire.
The Control Centre and Assembly point will be located at an area of the minimum risk
or vulnerability in the premises concerned, taking into account the wind direction, areas
which might be affected by fire/explosion, leakage etc.
After cessation of emergency, FSO will communicate to IC. After verification of status, IC
will communicate with SC and then announce the "All Clear" by instructing the Time
Office to sound the "All Clear Signal".
Alarms would be followed by an announcement over Public Address System (PAS).In
case of failure of alarm system, communication would be' by telephone operator who
will make announcement in the complex through PAS. Walkie-talkie system is very
useful for communication during emergency with predetermined codes of
communication. If everything fails, a messenger could be used for sending the
information.
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Two 5 km, range variable pitch electric sirens (one in service and the other standby)will
generate the main alarm for the entire site as well as for the district fire brigade. The
alarm is coded such that the nature of emergency can be distinguished as a leakage or
major fire. Fire and Gas alarm matrices are provided at the Central Control room,
security gate, on-site fire station and main administrative office corridor to indicate
location of the site of emergency and its nature.
Mutual Aid
Procedure: All factories may not be equipped with an exhaustive stock of
equipment/materials required during an emergency. Further, there may be a need to
augment supplies if an emergency is prolonged.
It would be ideal to pool all resources available in and nearby outside agencies
especially factories during an emergency, for which a formal Mutual Aid scheme should
be made among industries in the region.
Essential Elements
Essential elements of this scheme are given below:
Mutual aid must be a written document, signed by Location In-charge of all the
industries concerned
It should specify available quantity of materials/ equipment that can be spared
(not that which are in stock)
Mode of requisition during an emergency.
It should authorize the shift-in-charge to quickly deploy available
material/equipment without waiting for formalities like gate pass etc.
It should spell out mode of payment/replacement of material given during an
emergency
It should specify key personnel who are authorized to requisition materials from
other industries or who can send materials to other industries
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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It should state clearly mode of receipt of materials at the affected unit without
waiting for quantity/quality verification etc.
Revision number and validity of agreement should be mentioned
This may be updated from time to time based on experience gained
Emergency Management Training: The Key Personnel would undergo special courses
on disaster management. This may preferably be in-plant training. The Managers,
Senior Officers and Staff would undergo a course on the use of personal protective
equipment.
The Key Personnel belonging to various Teams would undergo special courses as per
their expected nature of work at the time of emergency.
The plant management should conduct special courses to outside agencies like district
fire services to make them familiar with the plant layout and other aspects, which will
be helpful to them during an emergency.
Mock Drills: It is imperative that the procedures laid in this Plan are put to the test by
conducting Mock Drills. To avoid any lethality, the emergency response time would be
clocked below 2 minutes during the mock drill.
1st Step: Test the effectiveness of communication system
2nd Step: Test the speed of mobilization of the plant emergency teams
3rd Step: Test the effectiveness of search, rescue and treatment of casualties
4th Step: Test emergency isolation and shut down and remedial measures taken on the
system
5th Step: Conduct a full rehearsal of all the actions to be taken during an emergency
The Disaster Management Plan would be periodically revised based on experiences
gained from the mock drills.
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
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Proposed Communication System: The instrument and control system will take care
of the following operating philosophy of the plant:
The project will be provided with a control system located in a central control
room.
The shift engineer will operate the plant from his console panel.
All operations will be represented in a graphic panel on the console and every
operation will be depicted as operating sequences.
All operating parameters will be displayed in digital format.
Alarms will be provided for all parameters, when they exceed set values.
High-High/Low-Low alarms and trip functions will be provided to trip
Pumps/compressors to bring the entire system to a safe shutdown.
Proposed Fire Fighting System
Elaborate firefighting system will be available for fighting fires in any corner of the
plant. A comprehensive fire detection and protection system is envisaged for the
complete power station.
Fire water storage tanks of adequate capacity.
Fire water pump house containing combination of diesel and electrically driven
pumps.
Hydrant system complete with suitable size piping, valves, instrumentation, hoses,
nozzles, hose boxes/stations, monitors etc.
Automatic high velocity water spray system consisting of detectors, deluge valves
projectors, valves, piping and instrumentation.
Automatic medium velocity water spray system consisting of QB
Detectors/smoke detectors, linear heat sensing cable detectors, deluge valves,
isolation valves, nozzles, piping, instrumentation etc.
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
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Portable and mobile extinguishers, such as pressurized water type, carbon dioxide
type, foam type, dry chemical powder (DCP) type located at strategic locations
throughout the plant.
Fire tenders/engines of water type, DCP type/foam type, trailer pump with fire
jeep etc. provided in the fire station.
Complete instrumentation and control system for the entire fire detection and
protection system for safe operation of the complete system.
Other safety Measures: Considering that fire and explosion is the most likely hazard in
such installations, the plant is being provided with systems to guard against such
hazards. Salient among these are:
A proper layout to prevent and minimize the effects of any hazardous situation
Design of storage vessels and all components to codes and standards to withstand
the rigorous duty
Provision of operating systems to conduct the process through well-established
safe operating procedures
A control system, which monitors all, plant parameters and give alarms
Control system, which has trip provisions to prevent hazard conditions escalating
A gas detection system which will provide early warning of any leaks
Provision of a fire protection system to control fire
Provision of flame-proof lighting system in the fire prone areas
Proposed First Aid and Medical Facilities: The First Aid Medical Centre has been
proposed. It will be fully equipped with emergency facilities. It will be open round the
clock. A Medical Officer with Compounder will always be available in the centre.
Emergency cars will be available in all the shifts. Adequate number of first aid boxes will
be kept at strategic locations. Required stock of first aid medicines will be maintained.
Trained first aiders will be available in all departments.
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Plant of Dujodwala Products Ltd.,
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Facilities to be kept in the Medical Room along with others will include: Oxygen
Cylinders, Injection Corarnine, Glucose Saline, LV. Sets, Syringes, Injection Needles,
Stretchers and medicines.
Proposed Emergency Power Supply: Strategic areas will be provided with emergency
lights fed through stationed battery system. Portable emergency lamps will be also
available at required points. A Diesel Driven Generator of adequate capacity will be
available to keep the operations running in case of power failure. Diesel Engine
operated fire pumps will be available.
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Plant of Dujodwala Products Ltd.,
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Figure No.7.1. Schematic Flow Chart for On-Site Emergency Plan
7.4 Off-Site Emergency Plan
Objective
If the effects of the accident or disaster inside the plant are felt outside its premises, it
calls for an off-site emergency plan, which should be prepared and documented in
advance in consultation with the District Authorities. The detail of off-site emergency
plan presented in Figure No.7.2.
SITE
CONTROLLE
R
EMERGENCY
CONTROL
SAFETY OFFICER
INCIDENT
CONTROLLER
RAIL/ROAD
INCIDENT
CONTROLLER FOR
OPERATIONS
EMERGENCY
COORDINATOR
(RESCUE,FIRE
FIGHTING)
EMERGENCY
COORDINATOR
(Medical Mutual Aid,
Transport &
Communication)
Emergency
coordinator (essential
services)
SHIFT INCHARGE
SHIFT INCHARGE
SHIFT INCHARGE
OPERATOR
OPERATOR
SECURITY PERSONNEL
FIRST AID
TRANSPORT,DRIVER
TELEPHONE
OPERATOR
ELECTRICIAN PUMP
OPERATOR
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Key Personnel
The ultimate responsibility for the management of the off-site emergencies rests on the
Collector / District Magistrate / Deputy Commissioner. He will be assisted by
representatives from all concerned organisations, departments and services at the
District level. This core group of officers would be called the District Crisis Management
Group (CMG). The members of the group will include:
1) Collector/District Magistrate Deputy Commissioner
2) Commissioner of Police
3) Municipal Commissioner, if municipalities are involved
4) Deputy Director, Health
5) Pollution Control Board Representative
An Operation Response Group (ORG) will then be constituted to implement the
directives of the CMG.
The various government departments, some or all of which will be concerned,
depending on the nature of the emergency, could include Police, Health & Family
Welfare, Medical, Revenue, Fire Service, Transport, Electricity, Animal Husbandry,
Agriculture, Civil Defense, PWD, Civil Supplies, Panchayats.
The SC and IC, of the on-site emergency team, will also be responsible for
communications with the CMG during the off-site emergency.
Education to Public
People living within the influence zone should be educated how to tackle emergency
plan. This can be achieved only through the Local and District Authorities. However, the
Project Authority can extend necessary information to the Authorities.
Figure No.7.2. Schematic Flow Chart for Off-Site Emergency Plan
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7.5 Public Hearing
Public Hearing was conducted on 11th September 2014 at Vishvaniketan, Institute of
Management Entrepreneurship & Technology, Savroli Kharpada Road, Kumbhivali, Raigad. Mr.
Satish Bagal (Additional District Magistrate, Raigad ) was chairman of the committee. The
public hearing was conducted successfully. Various questions asked by participants were
answered satisfactorily. Representatives from local villages mentioned that they have benefited
from operation of the plant and welcome the proposed expansion. The minutes of the meeting
are given in Annexure No. 10 The glimpses of the same are shown in Figure No. 7. 3.
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Plant of Dujodwala Products Ltd.,
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Figure No. 7.3 Glimpses of the Public Hearing
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List of Attendees for the Public Hearing
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Plant of Dujodwala Products Ltd.,
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CHAPTER 8 PROJECT BENEFITS
8.1 Introduction
Project benefit focused on those points which become beneficial to the surrounding
area or community in terms of infrastructural development, Social development,
boosting employment and other tangible benefits due to upcoming or proposed
activities in form side benefits. The proposed project expansion has a potential for
employment of skilled, semi-skilled and unskilled employees during construction phase
as well as operational phase. Followings are benefits that surrounding area will get due
to the proposed project.
8.2 Improvement in the Physical Infrastructure
The proposed expansion project is expected to yield a positive impact on the socio-
economic environment. It helps in sustainable development of this area including
further development of physical Infrastructural facilities. The following physical
infrastructure facilities will improve due to proposed project.
Road Transport facilities
Educational facilities
Water supply and sanitation
8.3 Improvement in Social Infrastructure
This Project will improve the social infrastructure of this area.
The proposed expansion project will lead to indirect employment opportunity.
Employment is expected during civil construction period, in trade, garbage lifting,
sanitation, afforestation works and other ancillary services. Employment in these
sectors will be primarily temporary or contractual and involvement of unskilled labour
will be more. A major part of this labour force will be mainly from local villagers who
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are expected to engage themselves both in agriculture and project activities. This will
enhance their income and lead to overall economic growth of the area.
The project will have a strong positive employment and income effect, both direct as
well as indirect because of better indirect employment opportunities due to this
project.
The project is going to have positive impact on consumption behaviour by way of
raising average consumption and income through multiplier effect. The following
changes in socio-economic status are expected to take place with this project. People
perceive that the project will help in the development of social infrastructures/such as.
Education facilities
Banking facilities
Post offices and Communication facilities
Medical facilities
Recreation facilities
Business establishments
8.4 Other Tangible Benefits
The proposed project is likely to have other tangible benefits as given below.
Indirect employment opportunities to local people in contractual works like
housing construction, transportations, sanitation, for supply of goods and
services to the project and other community services
Additional housing demand for rental accommodation will increase
Market and business establishment facilities will also increase
Cultural, recreation and aesthetic facilities will also improve
Improvement in communication, transport, education, community
development and medical facilities
The project will contribute additional revenue to the State and Central
exchequer in the form different kind of taxes
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Surrounding villages and area will get unique identity in the map due to the
development of the project as the outside people come here will focus to
surrounding village to reach there
8.5 Employment Potential – Skilled, Semi-Skilled and Unskilled
The industry and its supporting activity need many types of people right from
manual to managerial strength, in a pyramid. The raw material growing may need
unskilled workers with people on tractors and tractor repairers as skilled ones. So in
manufacturing activity all three types i.e. skilled, semi-skilled and unskilled people
are required. The overall potential including loading-unloading actions, eateries, and
small shop owners is substantial.
The local people can get a good share out of this. In the factory, science and
technology prevails and there some outsiders will have to be engaged at least for
the time being. If the second generation local people acquire that skill, they too will
be able to fill the gap and accrue benefit of higher jobs.
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CHAPTER 9 ENVIRONMENT MANAGEMENT
PLAN
9.1 Introduction
In view of the global concept of sustainable development, Environment Management is
a crucial segment of Industrial Management. Apart from the social obligation, the
industries are required to meet a series of statutory norms laid by Government bodies.
Better environment management means less waste generation, better resources
management leading to cost savings. Further, it gives a better public image. Therefore,
preparation of Environmental Management Plan is a must to fulfill bifocal aspect of the
statutory compliance as well as that of social concern. The objective of Environment
Management Plan (EMP) is to conserve resources, minimize waste generation,
treatment of wastes and protect natural properties. Environmental Management Plan
(EMP) has been prepared on the basis of existing environmental status of the project
location and the expected impacts of the project activities on environment
The management of the Dujodwala’s will take all the necessary steps to control and
mitigate the environmental pollution in the designing stage of the project. While
implementing the project Dujodwala’s will follow guidelines specified by CPCB under
the Corporate Responsibility for Environmental Protection (CREP) for organic chemical
plants. The EMP task will likely be administered by the “Health, Safety and
Environment (HSE) Department”, who will have the authority where necessary to “stop
the job” if an environmentally detrimental activity is being conducted.
The EMP operation/implementation will be the responsibility of the “HSE Officer”, who
will be coordinating, arranging the collection and reporting of the results of all
emissions, ambient air quality, noise and water quality monitoring.
Water needs of proposed expansion plant may be reasonably low, but generally this
resource is declining. Thus, on one hand one should use it less and on the other the
source should not be left polluted for others. Air environment needs to be continuously
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managed, because man needs inhalation every moment, so also is Flora and Fauna
dependent on it. The biological aspects, soil and ground water are all interdependent.
Thus, there is a need of proper environmental management and a conscious plan for it.
It is mandatory for the industry to submit Environmental Statement to State Pollution
Control Board as per Environment (Protection), Amendment Rule, 1993 for the
previous financial year ending 31st March on or before 30th September every .
To draw a rigid EMP is especially important because, Due to the increase in demand of
camphor at present a large quantity of this material is being imported hence the
expansion is being planned to meet the requirement.
Fly ash and bottom ash will be sent to cement manufacturers
Effluent remaining is further used for green belt development & agricultural
purposes.
9.2 Objectives of Environmental Management Plan
To define the components of environmental management.
To prepare an environmental hierarchy.
To prepare a checklist for statutory compliance.
To prepare environmental organization.
To prepare a schedule for monitoring and compliance.
9.3 Checklist of Statutory Obligations
There are a number of environmental statutes required to be attained by the industries.
Dujodwala’s shall obey the provisions of all relevant Acts, Rules, Notifications and
Orders.
The checklist of these obligations, which facilitates the obedience of the laws of land are
given below :
Water (Prevention and Control of Pollution) Act, 1974;
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Water (Prevention and Control of Pollution) Cess Act, 1977;
Air (Prevention and Control of Pollution) Act, 1981;
Environment (Protection) Act, 1986;
Environment (Protection) Rules, 1986;
Hazardous Waste (Management and Handling) Rules 2003;
EIA Notification’2006.
9.4 Environmental Management Cell (EMC)
An Environment Management Cell shall be developed by an effective mixing of a group
of technical experts from various departments of the project to look after the all
obligatory requirements and shall be responsible for the effective implementation of all
environmental pollution control measures.
The cell shall be headed by the Plant In charge as shown in Figure No. 9.1 There should
be one SHE manager, who will report to plant in charge and will be assisted by chemist
environment and environment & safety officer.
Figure No. 9.1 Environment Management Cell
Plant In charge
Plant Manager
SHE Manager
Environment &
Safety Officer
Chemist-
Environment
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9.5 Construction Phase Environment Management
9.5.1 Site Preparation
The development of site for erections of plant structure, office building & other allied
activities shall require careful management planning as the construction activities shall
be located in plain barren land owned by the project proponent. Therefore, construction
site development process should incorporate certain precautions. It is necessary to
control the dust nuisance that would be created by excavation, leveling and
transportation activities so that impacts on the various components of environment
would be minimized.
9.5.2 Noise
Though level of construction activities shall not be very high, still some specific sources
of noise like welding, transportation, movement of earth movers, tractors, concrete or
asphalt mixing etc. should be carried out in a controlled manner. Neither the plant nor
the construction workers should be exposed to excessive noise levels.
9.5.3 Construction Equipment and Waste
Transport vehicles as well as transport routes should be properly maintained during
whole construction phase to minimize smoke / dust emission from vehicle exhausts and
unpaved roads. Composite solid wastes including metal scrape, earthwork, other
wastes, getting generated in construction process should be disposed off in safe manner.
Certain hazardous waste materials, though the requirement of such materials shall be
small, should be stored safely and be disposed off properly.
9.5.4 Site Security
Construction site has a potential hazardous environment. To ensure that the local
inhabitants and stray cattle are not exposed to these hazards, the site shall be secured
by fencing and manned entry points. It will be fully illuminated during nighttime.
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9.6 Operational Phase Air Environment Management
The monitored ambient air quality has been found to be very much within the norms
established by the regulating agency such as Central Pollution Control Board. However,
to maintain the existing status and minimize the impact due to the proposed project
operations the following steps would be initiated for a better air environment:
The emission characteristics should also be monitored regularly.
At plant periphery as well as in-between spaces, recommended plant species
should be grown in a manner that such small green patches act as a part of green
belt to trap dust being emitted from fuel combustion and /or fugitive sources and
also attenuate the other gaseous pollutants.
The control of fugitive emission such as hydrocarbons from DG sets, process
units/storage, the following measures are recommended:
o Proper maintenance and clearing of the roads inside the plant to avoid excess
fugitive dust generation
o Raw materials and ash disposal trucks should be covered to stop dust
emission
o Monitor the consented parameters at ambient station.
o Monitor the work zone at various stations to satisfy the corporate
requirements for health and environment.
9.7 Operational Phase Noise Environment Management
The design features provided to ensure low noise levels are as given below:
All rotating items will be well lubricated and provided with enclosures as far as
possible to reduce noise transmission. Vibration isolators will be provided to
reduce vibration and noise wherever possible
Manufacturers and suppliers of machine/equipment like cane handling
equipment’s i.e. crusher, kicker, roller, Truck Tippler, Belt Conveyor, Vacuum
Pans, turbines and generators will be manufactured as per OSHA/MoEF
guidelines.
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The insulation will be provided to reduce noise.
The personnel safety such as ear muffs, ear plugs and industrial helmets will
also act as a noise reducers
Layouts of equipment foundations and structures will be designed keeping in
view the requirement of noise abatement;
Central control room(s) provided for operation and supervision of plant and
equipment will be air-conditioned, glass fiber insulated frames which will help in
reducing noise levels. Necessary enclosures will also be provided on the working
platforms/areas to reduce the noise levels ;
The workers working in the high noise areas like compressor houses, crushers,
blowers, generators, steam generation plant and turbo generator area will be
provided with ear muffs/ear plugs
Acoustic laggings and silencers will be provided in equipment wherever
necessary. The compressed air station will be provided with suction side
silencers. Ventilation fans will be installed in enclosed premises
Supply ducts and grills on the ventilation and air conditioning system will be
suitably sized for minimum noise level
The silencers and mufflers of the individual machines will be regularly checked
The noise level will not exceed the permissible limit 75 dB (A) during the day
time 70 dB (A) night time within the plant premises. Green belt around the plant
area will reduce the noise level further.
Occupational Safety and Health Administration (OSHA) System for evaluation
of exposure of noise pollution on the associated staff and comparing it with
permissible exposure and subsequently taking corrective actions will be
developed.
The adoption of the above measures, it is anticipated that noise levels will be
maintained in 45-50 dB (A) range at the boundary of the plant premises. Earth
mounds and plantations on the periphery of the plant would further attenuate
noise level.
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9.8 Ash Evacuation System
The ash generated from the boiler shall be collected separately and taken to a common
ash silo system for disposal.
9.8.1 Fly Ash Handling System
The 10TPH boiler will utilize Indonesian coal with average ash content of about 5% to
10%. The control equipment preceding the stack shall be dust collector with wet
scrubber type. The emissions control system provided will be of air pre-heater heat
recovery unit
9.8.2 Ash Utilization/Management System
As per the MoEF notification dated on 3rd April 2007 S.O.513 (E) on fly ash utilization,
as per the item (2) under the responsibility of organic chemical plant fly ash shall not at
any time store more than three months in their storage/ ash pond.
Fly ash generated from the organic chemical plant will be commercially utilized, to the
extent possible, in one or more of the following industries: (i) cement, (ii) brick, (iii) fly
ash, (iv) road making and paving, (v) agriculture (soil conditioner), (vi) back filling and
(vii) any other industry that is technically feasible. Apart from these uses, fly ash can
be used for the construction of ash- pond dyke, reclamation of low-lying areas.
Basic technology, as well as initial expert advice for using fly ash in making
bricks and cement blocks, will be provided to local brick and cement block
makers free of charge.
The state government will be requested to provide certain financial incentives
to brick and cement block makers, and to ensure the use of fly ash building
materials in public works projects to the fullest possible extent. The state
government can be requested to provide valuable assistance by creating ash
depots under its auspices.
9.8.3 Solid /Hazardous Waste Management
Solid Waste: Solid by-products such as resin residue, fly ashare generated as process
waste products (byproducts) from the industry. Fly ash from the use of coal for Boiler
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shall be given to the cement manufacturers. The hazardous waste would be sent to
CHWTSDF of Trans Thane Creek Waste Management Association.
Details of solid waste generation and management presented Table 9.1
Table No. 9.1 Solid Waste Generation Details of Proposed and Existing Plant
9.8.4 Water and Wastewater Management
An effluent management plan will be implemented with collection, treatment,
recirculation and disposal of effluents. The various plans proposed are given below.
Recirculation of treated effluent in firewater storage tanks
Recirculation of effluents from coal dust extraction and suppression systems
(after setting in settling tanks) and service water system (after treatment in plate
separator / tube settlers).
Rain water will be collected from roof tops and will be recharged through a
rainwater recharge tank.
Storm rain water drainage will be routed through a silting tank, for arresting of
silt. Storm water will be used during the rains for the purpose of the plant water
requirement.
The sewage from plant will be directed to STP. The capacity of STP will be adequate and
the treated effluent would be utilized in greenbelt development. The project would also
Name of the hazardous waste Quantity
(MT) / year Disposal
Resin Residue 0.5 CHWTSDF ETP Sludge 2.05 CHWTSDF *Fly ash from the use of coal for 10TPH Boiler
285 Will be sent to cement manufacturers
* Bottom ash from the use of coal for 10 TPH Boiler
51 Will be sent to cement manufacturers
Copper based catalyst 3 CHWTSDF Titanium based catalyst 1 CHWTSDF Indian catalyst 0.5 CHWTSDF Contaminated filter cloth 0.25 CHWTSDF Discarded containers 500 nos Cleaned / washed &
reused.
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not lead to water pollution since the effluents generated shall be treated in suitably
upgraded existing Effluent Treatment Plant (ETP) based on Krofta process and the
water from ETP shall transported onwards to Patalganga CETP by tankers. Currently
also similar practice is adopted. The schematic diagram of proposed and existing ETP is
shown in figure 9.2 and 9.3 respectively.
The expected quality of the treated effluent will meet the Inland surface and land
disposal water quality standards and is presented in Table 9.2.
Table No. 9.2 Projected Treated Effluent Characteristics
Sr. No Particulars Unit Values 1. COD mg/L 28000 2. BOD mg/L 2 3. TSS mg/L 150 4. Phenols mg/L 200 5. Oil & Grease mg/L 50 6. Total Iron mg/L 6.77 7. Total dissolved solids mg/L 6632
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Plant of Dujodwala Products Ltd.,
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Figure No. 9.2 Schematic diagram of proposed ETP
BAR SCREEN
FINAL TREATED
WATER TANK
THIRD LAMELLA
CLARIFIER
SLUDGE SUMP
SLUDGE DRYING BED
INTERMEDIATE
CLARIFIED WATER
TANK
AERATION TANK
V-288M3
SECONDRY LAMELLA
CLARIFIER
AERATION TANK V-
1458M3
COLLECTION
TANK
PRIM
CLARIFI
ER
PRESSUR
E SAND
FILTER
ACTIVATE
D CARBON
FILTER
UF RO
SLUDGE SUMP
SLUDGE
SUMP
FLOW=100M3/DAY
COD=28000mg/l BOD=2
mg/l TSS= 150
mg/l PHENOL=200mg/l
OILLAND GRAESE=50mg/l
TDS=6635 mg/l
Total iron=6.77 MG/L
FLOW=100M3/DAY
COD=28000mg/l
BOD=2 mg/l
TSS= 150 mg/l
PHENOL=200mg/l
OILLAND GRAESE=50mg/l
TDS=6635 mg/l
Total iron=6.77 MG/L
BLOWER
POLYELELECTROL
DOSING SYSTEM
POLYELELECTROL DOSING
SYSTEM POLYELELECTROLpolyelectr
olyteDOSING SYSTEM
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Figure No. 9.3 Schematic diagram of existing ETP
Secondary
clarifier
Primary
Clarifier
Flash Mixer
Equalization Tank
Equalization Tank
Sand
filter
Carbon
filter
Aeration Tank
Bott
om
slu
dge tow
ard
s
slu
dge B
ed
Oil and grease trap (inlet)
Outlet
Bottom Sludge towards Sludge Bed
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9.9 Biological Environment
Special attention is required to maintain green belt in and around the factory premises.
Adequate provisions are to be made to facilitate daily watering of all plants and
lawns. Special attention provided during summer to ensure that the green belt
does not suffer from water shortage.
Development & maintenance of green belt to be considered as a priority issue.
No outside soil/rubble will be brought for site development.
9.10 Land Environment
The impacts on the land environment in this case is again associated with the land
applications of ETP effluent for crop irrigation and green belt development &
maintenance, which has been discussed earlier under water environment component.
However, the construction of green belts, parks, would largely offset the change to the
existing landscape and would provide visual comfort. The improved economy of the
area is expected to cause increased outputs to agriculture, trade and commerce.
As DPL will implement zero wastewater discharge methodology, there would be no
impact due to any wastewater disposal on land.
9.11 Green Belt
Already 7 Hectares of green belt already exists within the extant premises of DPL.
Around 10,000 nos of trees are planned to be planted in factory premises and 10,000
outside the premises.
Features of Green belt
Suitable tree species will be planted in the green belt.
This will act as a noise barrier and would also reduce the air pollution
Plantation will also Improve the aesthetic backdrop of the site
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As far as possible, the species should be indigenous and locally available Species would
be planted.
List of species for Plantation
The Project proponents have proposed a landscape development plan, which includes
planting of flowering and shady trees, shrubs and lawn within the plot. The open spaces
inside the plot will be suitably landscaped and covered with vegetation of indigenous
variety. The list of trees to be planted is as follows-
List of Native Trees suitable for roadside & Garden plantation:
Sr. No. Tree Common Name Scientific Name
1 Shirish Albizia lebbeck
2 Neem Azadiracta indica
3 Maharukh Ailanthus excelsa
4 Nandruk Ficus retusa
5 Satwin Alstonia scholaris
6 Karanj Pongamia pinnata
7 Katesavar Bombax ceiba
8 Kadamb Anthocephallus cadamba
9 Bahava Cassia fistula
10 Bakul Mimusops elengi
11 Parijatak Nyctanthes arbortristis
12 Tamhan Lagerstroemia flosregineae 13 Kunti Murraya paniculata
14 Sita Ashok Saraca asoka
15 Shivan Gmelina arborea
16 Apta, Bauhinia racemosa
17 Pangara Erythrina indica
18 Palas / Flame of the forest Butea monosperma
19 Son chafa Michelia champaca
20 Putranjiva Putranjiva roxburghii
21 Curry leaf / kadipatta Murraya koengii
22 Lemon Citrus Sr. No. Shrub / Climber Scientific name
1. Nirgudi Vitex negundo 2. Adulasa Adhatod avasica 3. White plumbago, Plumbago zeylanica 4. Ber Ziziphus mauritiana 5. Stachytarpheta Stachytarphetasp 6. Takala Cassia tora
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7. Tarwad Cassia auriculata 8. Kusar / ran-jai (Climber) - 9. Sagargota -
10. Krushnakamal Passiflora edulis
9.12 Occupational Safety & Health
All precautionary methods will be adopted by the company to reduce the risk of
exposure of employees to occupational safety and health hazards.
Pre & post medical check-ups will be done of all the employees. Employees will be
regularly examined and the medical records will be maintained for each employee.
Pulmonary function test and periodical medical checkup shall be done once in every
year. The following tests shall be conducted for each worker:
Lung Function Test
Radiology – X-ray
Pulmonary Function Test
Audiometric Test
General clinical examination with emphasis on respiratory system
Pre-employment examinations
Periodical medical examinations at the time of employment and after
completion of employment.
For the safety of workers, personnel protective appliances like hand gloves, goggles,
aprons, ear mufflers, nose mask etc. will be provided. Nose mask will be provided at
places, where there is possibility of dust generation. In high noise generation areas ear
mufflers will be provided for the workmen.
Proper ventilation system will be provided in the process area.
9.13 Socio-Economic Welfare Activities
The operators and workers are to be trained in various aspects of ESH (Environment,
Safety and Health). The managers and officers involved in Environment Management
Cell shall undergo refresher workshop and up-gradation of information on various
environmental issues.
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The management of DPL shall help in promoting the activities related to environmental
awareness in nearby villages.
The proponent shall help in promoting local people for livelihood commensurate with
their will, skill and abilities.
Many other welfare measures will be taken from time to time.
9.14 Environmental Monitoring Schedule
Monitoring of the post project environment is of utmost importance and has legal
requirements. Regular monitoring of the environment helps in assessing the benefits of
implementation of environment management plan. DPL shall adopt an effective
monitoring plan with proper schedule as a step forward to ensure better environment
management practices. Details about Environmental Monitoring Schedule given in the
Chapter-6
9.15 Environmental Budget
Before the commission of the plant the Environment Management Cell will be formed to
take care of environmental issues including plantation. The details are given in Table
no. 9.3.
Table No. 9.3 Budgetary allocation for environmental protection measures
Sr. No.
Name of Activity
Capital Cost (Rs.Lakhs)
Recurring Cost (Rs. Lakhs)
1 Air Pollution Control System 15 5.0 2 Water Pollution Control Systems (E.T.P.) 20 10.0 4 Noise pollution control 3.5 2.0 5 Green Green Belt Development/ Maintenances 4.0 2.5 6 Environmental Monitoring / Environmental
Management 2.0 1.0
7 Solid waste / Hazardous Waste Management 2.0 1.5
8 Occupational Health & Safety 3.5 2.0
TOTAL 50.0 24.0
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CHAPTER 10 SUMMARY AND CONCLUSION
10.1 Introduction
The Indian chemical industry is among the traditional sectors of the country that play an
integral role in the country’s economic development. This sector forms a part of the basic
goods industry and is a critical input for industrial and agricultural development.
The Indian chemical industry is one of the oldest industries in India and has made immense
contribution to the industrial and agricultural development of India. It encompasses both large
and small-scale units. The fiscal incentives granted to the small-scale units in the mid-1980s
provided the thrust to the growth of Micro, Small and Medium Enterprises (MSMEs) in the
sector. The chemical industry serves the needs of sectors such as textiles, pharma,
petrochemicals, dyes, leather, plastics, paper, printing inks and food stuffs, among others.
M/s Dujodwala Products Ltd.(DPL) located near Khalapur, dist. Raigad, Maharashtra, is
manufacturing Organic chemicals. Now, it plans to expand its plant capacity. As per EIA
notification 2006, and amendments their on such project are considered in category 5(f) of
schedule and requires prior environmental clearance. Environmental Impact Assessment
Report is prepared as a procedure for obtaining prior Environmental Clearance for the
proposed expansion. The environmental Study was undertaken during Post monsoon and
winter season (Oct - Dec 2012) as per EIA guidelines of Ministry of Environment & Forests
(MoEF), New Delhi. The Details of the study carried out is presented in draft EIA report.
10.2 Project Description
Sr. No
Item DESCRIPTION
1. Title of the project
Proposed expansion of Organic Chemical Plant at Kumbhivali, Khalapur Dist. Raigad, Maharashtra by Dujodwala Products Ltd.
2. Land acquired The total existing plot area is 20 acres and out of these 5 acres of land required for proposed expansion.
3. Cost of the project
Rs 31 Crore
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4. Proposed facilities
Raw material storage area which will be around 7 x 60 m in dimension & will house the tanks for the following chemicals Formaldehyde Phenol Crude Sulphate of Terpentine Local Turpentine Dipentene fraction of local turpentine Dipentene fraction of imported turpentine
b) Finished material storage which will be around 7 x 60 m in dimension and will house the tanks for the following finished materials :-- Camphene DRT 5004 (Resin) DRT 4001 (Resin) Pure fraction of Turpentine
c) The plant equipment housing area will be around 30 m x 46 m which will house the equipment’s from Ground Floor to the Third (10th floor)
5. Production capacities Sr.
No. Name of the
chemical
Existing capacity
(MT/Month)
Proposed capacity
(MT /month)
1. Alphapinene (95%) N.A 200.00 2. Polyester Resin 125 100.00 3. Phenolic Resin 166.66 800.00 4. Alkyd Resin 25.00 300.00 5. Coating NIL 500.00 6. Rosin Easter 50 150.00 7. Maleic Modified
Resin 25 75.00
8. Phenolic Modified Resin
25 75.00
9. PVC chemicals NIL 500.00 10. Camphene 75 200.00 11. Dipentene 150 350.00 12. Ketonic Resin 25 100.00 13. Polyamide Resin 25 100.00
6. Air Pollution Control Measures Proposed
Dust collector with wet scrubber. State-of-the-art scrubbers will be installed for 10TPH boiler to limit the air pollution. Unloading areas will be provided with water sprinklers to prevent the fugitive dust. Fly ash will be stored in a silo. Fly ash will be given to Cement /brick manufacturers.
7 Power Requirement & Source
New Connected Load – 1645 KW New Maximum demand – 180 KVA MSED
8 Coal 30 MT/Day
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Requirement & Source
Indonesian coal will be procured from the local vendor
9. Waste Water Treatment
The existing ETP consists of the following units :-- Equalization tank. Flash mixer Primary clarifier Secondary clarifier Oil and Grease Trap Aeration tank Outlet tanks Sand filter Carbon filter
The existing ETP will be revamped based on the aforesaid unit operations to cater to an effluent of 100 m3/day Kindly refer Annexure -1 for details. The final treated effluent will be sent to Patalaganga CETP.
10. Solid Hazardous Waste / Hazardous Waste
Name of the hazardous waste
/solid waste
Quantity (MT) /
year
Disposal
Resin Residue 0.5 CHWTSDF of Trans Thane Creek Waste Management Association.
ETP Sludge 2.05 CHWTSDF Trans Thane Creek Waste Management Association.
*Fly ash from the use of coal for 10TPH Boiler
285 Will be sent to cement manufacturers
* Bottom ash from the use of coal for 10 TPH Boiler
51 Will be sent to cement manufacturers
Copper based catalyst 3 CHWTSDF of Trans Thane Creek Waste Management Association.
Titanium based catalyst
1 CHWTSDF of Trans Thane Creek Waste Management Association.
Indion catalyst 0.5 CHWTSDF of Trans Thane Creek Waste Management Association.
Contaminated filter 0.25 CHWTSDF of Trans
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cloth Thane Creek Waste Management Association.
Discarded containers 500 nos Cleaned / washed & reused.
11. Green Belt Around 7.5 acres of green belt already exists out of existing 20.5 acres plot area.
12.. Capital Cost & Recurring Cost per annum for Environmental Protection Measures
Capital cost :-- Rs. 50 lakhs Recurring cost per annum: -- Rs 24 lakhs.
10.3 Description of the Environment
Environmental Baseline Data Collection is carried out during Winter & Post monsoon Season i.e.
from Oct to Dec. 2012. The study area comprises of 10 km radial distance around the proposed
Project. The predominant wind direction during the study period is South East to North West.
10.3.1 Meteorology: Micrometeorological data within the project area was monitored at site
during Winter & Post monsoon
Sl. No. Parameters Data
1 Maximum temperature (0C) 34.2 2 Minimum temperature (0C) 16.7 3 Maximum Relative Humidity (%) 81 4 Minimum Relative Humidity (%) 54 5 Predominant Wind Direction South East
10.3.2 Ambient Air Quality: Ambient Air Quality is monitored at 6 locations near project site.
The ambient air quality results obtained are well within the prescribed limits of National
Ambient Air Quality Standards.
Station
Code Station Name
Distance From
Project Site (km) Direction
Upwind/
Downwind
AAQ-1 Project Site - -
AAQ-2 Dhamani 1.6 E Upwind
AAQ-3 Kharsundi 1.4 W Downwind
AAQ-4 Nimodekatarwadi 1.7 NW Downwind
AAQ-5 Ambivali 4.8 NW Downwind
AAQ-6 Khalapur 1.4 E Crosswind
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Summary of Air quality Data are given below:
Units: µg/ m3 Station Name PM2.5 PM10 SO2 NOX Project site 8.4-15.1 19.5-26.8 11.3-20.6 15.7-28.7 Dhamani 6.5-11.1 15.6-28.9 10.3-18.6 10.9-27.7 Kharsundi 7.2-11.7 19.2-28.4 12.1-21.3 16.7-24.6 Nimodekatarwadi 7.6-12.6 15.2-21.3 16.2-27.6 21.2-33.4 Ambivali 8.2-11.3 18.6-27.9 8.8-21.3 10.2-24.6 khalapur 8.1-10.5 15.6-30.2 7.3-26.3 10.5-29.3
10.3.3 Ambient Noise Levels
Ambient Noise Levels were monitored at 6 locations near project area. The ambient
noise levels obtained were well within the prescribed limits of National Ambient Air
Quality Standards with respect to noise.
Summary of Noise Data are given below:
Units: dB (A)
N1 N2 N3 N4 N5 N6
Min 40.0 38.0 38.1 38.3 38.7 38.6 Max 56.5 55.4 52.8 52.8 53.0 53.0 Ld 50.4 49.9 48.5 49.2 48.8 48.6 Ln 42.7 42.8 41.5 42.8 43.0 42.8 L Min Minimum Noise Level Recorded Ld Day Equivalents L Max Maximum Noise Level Recorded Ln Night Equivalents
10.3.4 Water Quality
About 4 ground water samples and 2 surface water samples have been collected to
assess the water quality in the study area. The physico-chemical characteristics of water
samples are in compliance with the prescribed drinking water standards of IS 10500.
S No. Location Code Location Name Sample Source
Surface Water
SWQ1 Patalganga River Up-stream
SWQ2 Patalganga River Down-stream
Ground Water
GWQ1 Project Site Open Well
GWQ2 Abbhivali Open Well
GWQ3 Madap Open Well
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GWQ4 Kharasindi Open Well
GWQ5 Savaroli Open Well
GWQ6 Dhamani Open Well
The Quality of ground and surface water samples collected during winter season is
given below:
It is observed that the pH of the ground water samples are in the range of 6.5 – 7.38
Total dissolved solids (TDS) in the samples are in the range 58-444 mg/L
Total hardness of the ground water samples was found to varies between 36-268
mg/L
The Heavy metal concentration are within the prescribed limits
10.3.5 Soil Quality
Six soil samples were collected and analysed.
Station Code Station Name
S1 Project Site
S2 Ambivali
S3 Madap
S4 Dhamani
S5 Savaroli
S6 Kharsundi
Results show the pH ranges from of 5.45 – 6.97 and the Nutrients like N, P and K are in
moderate concentration.
10.3.6 Ecological Status
Flora- The prominent plant in the study area is Mango, which is found commonly near
the road side. Babul was a common tree near the villages and on the hedge of
agricultural field. The commonly found trees are Jamun, Bor, Tamrind, Eucalyptus,
Neem, Peepal, Vad, Teak, Sheesham, Mango, Palas, etc.
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Fauna- The Mammals found in the study area are Five Striped palm squirrel, Common /
Indian Mongoose, Common Indian Hare, Indian Field Mouse, House mouse, House
Shrew. Some reptiles like water snakes, monitor lizards and common lizards were also
observed near village boundary. The dominant birds in the study area are House crow,
Owl, Asian koel, Common Myna.
10.3.7 Socio-Economics
The data on the demographic structure of the study area were collected from censes
records of Raigad District. There are 28 villages in the study area. The demographic
profile of the study area including no. household, total population, population structure
viz scheduled Caste population and number of literates & illiterates, are summarized
below.
Total population of villages under the study area is 27012.
Sex ratio (930 nos. females per 1000 males) is which indicates that females are
less in number than their male counterpart in the study are
The overall literacy rate in the study area is 58 %, which is quite satisfactory.
Scheduled caste population is 3% while scheduled tribe population in the study
area is 13.49%.
10.4 Environmental Impact Assessments
The Environmental Impact due to the project is tabulated below:
Environmental Impact Assessment
Parameter Construction Phase Operational phase
Air Environment Short term negative impact. Long term negative impact. Noise Environment Short term negative impact Long term negative impact Water Environment short term negative impact No negative impact Land Environment No negative impact Long term positive impact. Soil Short term negative No impact Construction Waste Short term negative No impact Ecological Environment No Negative impact Long term positive impact. Employment Generation Short term positive impact Long term positive impact
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Report
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Parameter Construction Phase Operational phase
Improvement in Health Care Facilities
No impact Long term positive impact
Economic Condition of the study area
Short term positive impact Long term positive impact
Aesthetics Environment Short term negative Long term positive impact Resettlement and rehabilitation issues
No negative impact No impact
Impact on Infrastructure Facilities
No negative impact Long term positive impact
Historical, Archaeological and Architectural Sites
No impact Long term positive impact
10.5 Environmental Management Plan
10.5.1 Construction Phase Environment Management
a) Site Preparation
The development of site for erections of plant structure, office building and other allied
activities shall require careful management planning as the construction activities will be
located in plain land owned by the project proponent and within existing factory premises.
Care will be taken to control the dust nuisance that would be created by excavation, leveling and
transportation activities so that impacts on the various components of environment would be
minimized.
b) Noise
Though level of construction activities shall not be very high, still some specific sources of noise
like welding, transportation, movement of earth movers, tractors, will be carried out in a
controlled manner. Neither the plant nor the construction workers should be exposed to
excessive noise levels.
c) Construction Equipment and Waste
Transport vehicles as well as transport routes will be properly maintained during whole
construction phase to minimize smoke / dust emission from vehicle exhausts and unpaved
roads. Composite solid wastes including metal scrape, earthwork, other wastes, getting
generated in construction process will be disposed off in safe manner. Certain hazardous waste
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 179
materials, though the requirement of such materials shall be small, will be stored safely and be
disposed off properly.
10.5.2 Operational Phase Environment Management
a) Water Environment & Management
The Surface water shall be used for the plant operation and generation of waste water &
discharge should be maintained as per the MoEF current guidelines. The followings are to be
strictly followed to meet the requirement:
Recirculation of treated effluent in firewater storage tanks
Recirculation of effluents from coal dust extraction and suppression systems (after
setting in settling tanks) and service water system (after treatment in plate separator /
tube settlers).
Rain water will be collected from roof tops and will be recharged through a rainwater
recharge tank.
Storm rain water drainage will be routed through a silting tank, for arresting of silt.
Storm water will be used during the rains for the purpose of the plant water
requirement.
The sewage from plant will be directed to STP. The capacity of STP will be adequate and
the treated effluent would be utilized in greenbelt development.
b) Air Environment Management
To minimize the impact due to the proposed project operations the following steps would be
initiated:
The emission characteristics should also be monitored regularly.
Green belt to trap dust being emitted from fuel combustion and /or fugitive sources and
also attenuate the other gaseous pollutants.
The control of fugitive emission such as hydrocarbons from DG sets, process
units/storage, the following measures are recommended:
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 180
o Proper maintenance and clearing of the roads inside the plant
o Raw materials trucks should be covered to stop dust emission
o Monitor the consented parameters at ambient air quality monitoring station.
o Monitor the work zone at various stations to satisfy the corporate requirements
for health and environment.
c) Noise Environment
The following precautionary measures are to be adopted in the proposed project
Insulate/enclose all the noise sources to avoid occupational exposure to the workers
and to minimize the generation of excess noise level.
Monitor the ambient and work zone noise level to conform the stipulated norms.
Noise attenuation devices such as ear mufflers must be provided to the workers in the
high noise exposure areas.
d) Biological Environment
Already 7 Hectares of green belt exists within the extant premises of DPL. Tree plantation
within premises and outside factory premises is also envisaged.
Features of Green belt
Suitable tree species will be planted in the green belt.
This will act as a noise barrier and would also reduce the air pollution
Plantation will also Improve the aesthetic backdrop of the site
e) Land Environment
The impacts on the land environment in this case is again associated with the land applications
of ETP effluent for crop irrigation and green belt development & maintenance, which has been
discussed earlier under water environment component.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 181
However, the construction of green belts would largely offset the change to the existing
landscape and would provide visual comfort. The improved economy of the area is expected to
cause increased outputs to agriculture, trade and commerce.
As DPL will implement zero wastewater discharge methodology, there would be no impact due
to any wastewater disposal on land.
f) Occupational Safety & Health
All precautionary methods will be adopted by the company to reduce the risk of exposure of
employees to occupational safety and health hazards. Pre & post medical check-ups will be done
of all the employees. Employees will be regularly examined and the medical records will be
maintained for each employee. Pulmonary function test and periodical medical checkup shall be
done once in every year.
The following tests shall be conducted for each worker:
Lung Function Test
Radiology – X-ray
Pulmonary Function Test
Audiometric Test
General clinical examination with emphasis on respiratory system
Pre-employment examinations
Periodical medical examinations at the time of employment
g) Socio-Economic Welfare Activities
The operators and workers are to be trained in various aspects of ESH (Environment,
Safety and Health). The managers and officers involved in Environment Management
Cell shall undergo refresher workshop and up-gradation of information on various
environmental issues.
The management of DPL shall help in promoting the activities related to environmental
awareness in nearby villages. The proponent shall help in promoting local people for
livelihood commensurate with their will, skill and abilities. Many other welfare
measures will be taken from time to time.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 182
10.5.3 Environmental Protection Cost
The DPL has proposed to incur the following one time and recurring cost for the EMP
measures.
Budgetary allocation for environmental protection measures
10.6 Environmental Monitoring
Environmental Monitoring is a tool to check the implementation of the Environmental
Management Plan. It involves formation of a committee involving experts in various
fields as well as Govt. officials for checking the implementation of the environmental
management plan. The following monitoring plan is suggested for the project. The
regular Environmental monitoring will be carried out to check the impact of the project
on air, water, soil noise quality. Effluent from the distillery will also be monitored.
10.7 Project Benefits
Project benefit focused on those points which become beneficial to the surrounding
area or community in terms of infrastructural development, Social development,
boosting employment and other tangible benefits due to upcoming or proposed
activities in form side benefits. The proposed project expansion has a potential for
employment of skilled, semi-skilled and unskilled employees during construction phase
as well as operational phase.
Sr. No.
Name of Activity
Capital Cost (Rs. Lakhs)
Recurring Cost (Rs. Lakhs)
1 Air Po Air pollution Control System 15 5.0
2 Water pollution control systems (ETP) 20 10.0
4 Noise pollution control 3.5 2.0 5 Green Belt Development 4.0 2.5 6 Environmental Monitoring /
Environmental Management 2.0 1.0
7 Solid waste / Hazardous waste management
2.0 1.5
8 Occupational health & safety 3.5 2.0
TOTAL 50.0 24.0
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 183
CHAPTER 11 DISCLOSURE OF CONSULTANT
ENGANGED
11.1 Background of the Organization
MITCON Consultancy and Engineering Services Ltd., (MITCON) is a rapidly growing, an
ISO 9001-2008 certified Consultancy Company, promoted by ICICI, IDBI, IFCI, and State
Corporations of Maharashtra and Public Commercial Banks.
It was founded in 1982; with Head Office at Pune and with supporting offices spread
over entire country including Mumbai, Delhi, Bangalore, Hyderabad, Chennai,
Chandigarh and Ahmadabad etc. With experience, expertise and track record developed
over last almost three decades, MITCON provides diverse range of macro and micro
consultancy services in the areas of --
Environment Management and Engineering (EME).
Energy Efficiency.
Biomass and Co-gen power.
Agricultural Business and Bio-technology.
Infrastructure.
Market Research.
Banking Finance and Securitisation.
Micro Enterprise Development.
IT Training and Education.
The attached broacher also showcases the snapshot of the each of these divisions and
wide portfolio of services we offer.
The company, being working only in consultancy and training sector, is having a turnover of
more than 20 Crs. per annum for last three years
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Report
MITCON Consultancy and Engineering Services Ltd. , Pune 184
11.2 About EME Division and Consultancy Services Offered
Environmental Management and Engineering Division (EME) is one of the key division
of MITCON and provide expert consultancy and laboratory services for various matrix of
services in the field of environmental management. Thus, EME division partners with an
organization in their efforts of achieving sustainable business model.
Some of our Credentials of EME division is –
State-of-the-art Environment Laboratory with experienced and trained
manpower.
Recognition by Ministry of Environment and Forest (MoEF), Government of
India and OHSAS 18001/2007.
Accredited by QCI-NABET as an EIA consultant.
We are recommended as Technical Consultant by Directorate of Municipal
Administration, Govt. of Maharashtra, Mumbai, for preparation of Detailed
Project Reports (DPR) on Municipal Solid Waste Management for the Municipal
Councils in Maharashtra.
Services Offered:
A. Consultancy Services
1. Environmental Impact Assessment
Field study, primary and secondary data collection.
Preparation of rapid environmental impact assessment report.
Securing clearance from competent authorities.
2. Environmental Audit / Status Report.
Filed study.
Preparation of report.
3. Consent
Preparation and submission of application for consent to establish / consent to
operate.
Follow-up with the state pollution control board and securing consent to
establish / consent to operate.
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District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Report
MITCON Consultancy and Engineering Services Ltd. , Pune 185
4. Municipal Solid Waste Management (MSW)/ Hazardous Waste (HZ)
Management & Technical Services
Survey.
Preparation of techno-commercial feasibility report on WTE/ integrated MSW
project.
MSW due-diligence report.
Preparation of detailed project report [DPR].
MSW tender evaluation and preparation.
MSW & Hz. Landfill engineering design costing.
Project management consultancy services for MSW projects.
5. Water Supply and Sanitation
Water treatment and distribution system survey, design sewerage system
survey and treatment plant design.
Preparation of detailed project report (DPR), bankable documents.
6. Small Turnkey Projects
Biogas design and installation.
Sewage treatment plant.
Effluent treatment plant.
7. Technical Appraisal
Solid waste management projects.
Zero discharge effluent projects for distillery.
8. GIS and Remote Sensing
Preparation of various maps.
Land use/ land cover.
Preparation of various layers.
GIS based analysis.
Modeling
B. Laboratory Services
(Environmental Laboratory is recognized by Ministry of Environment and Forests, Govt.
of India, New Delhi, under Environment Protection Act,1986)
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 186
1. Analytical Services
Water Quality
Water Analysis
Water Audit
Waste Water/Effluent Characterization & Analysis
Ground Water Monitoring & Analysis
Storm Water Characterization & Analysis
Waste Water Reduction
Rain Water Harvesting
Feasibility & Treatability Studies of Various Effluent & Sewage
Pesticide & Various Organic Pollutant Analysis
Soil Quality
Agriculture Soil Analysis
Physico-Chemical and Biological Analysis
Bacteriological Analysis
Wastes (Solid & Semisolid)
Municipal Solid Waste Analysis
Hazardous Waste Survey
Wastes Audit
Detailed Investigation
Preparation of Detailed Project Report
Design, Engineering of Treatment Plant
Design, Engineering of Landfill Site
Zero Discharge / Waste Studies
Industrial Hygiene Audit
Specialized Services
Health & Hygiene Survey
Stress Survey
Ergonomics Survey
Strom Water Analysis & Management
Sludge/Lechate Analysis
Rain Water Harvesting & Recharging
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 187
Flow & Load Analysis
Ground Water Survey & Analysis
Bore Well/Tube wells- Yield Assessment
Water Audit
Flow & Load Survey
ETP & STP-Risk Assessment
2. Monitoring Services
Ambient air quality, work-zone air quality monitoring
Source emission, fugitive emission monitoring
Efficiency assessment of air pollution control equipment
Noise level monitoring
Illumination and ventilation survey
Vibration survey
3. Operation&Maintenance Services
Water Treatment and Distribution System Survey, Design Sewerage
System Survey & Treatment Plant Design
ETP, CETP and STP
DM Plant
RO Plant
Sewage Treatment Plant
Effluent Treatment Plant
4. Miscellaneous
PAH, Pesticides, VOC, Dioxins & Furans, etc. analysis
Oil testing
Chemical Testing
Lighting/Illumination Survey
Ventilation Survey
Noise Survey
Hazardous Substances Survey
Lead & Asbestos Containing Material (ACM) Survey
Environmental Audit
Environmental Site Assessment (Level I, II, III)
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 188
EME division of MITCON serves to various sectors like – GIS & RS, solid waste,
infrastructure, power, sugar, engineering, chemical, real estate etc.
11.3 Consultants Engaged in Preparation of EIA EMP Report
Sr.
No.
Name of the
Personnel Degree Designation Role
Signature
1. Mr. Sanjay
Shevkar
M.Sc.
Environmental
Sciences
Executive Vice
President
EIA Co-ordinator.
Inputs related to
air pollution
management
2. Dr. Chaitanya
Sathe
Ph.D in
Inorganic
Chemistry
Assistant Vice
President
Coordination and
suggestions in
report related to
Solid waste
Management &
WP aspects
3. Mr. Nilesh
Deshmukh
M.Tech.
Environmental
Engineering
Assistant Vice
President
Inputs related to
Water pollution
management
4. Mr. Ashvin
Badge
B.E. Chemical
Engineering.
Environmental
Engineer
Baseline data
collection of
study area.,
5. Ms. Kavita Zog M.Sc.
Environmental
Science
Senior
Consultant
Baseline, ecology
aspects,
preparation of
EMP.
6. Mr. Shrikant
Kakade
M.Sc.
Environmental
Science
Principal
Consultant
Baseline EB
study, EIA EMP
report
preparation.
7. Dr. (Mrs.)
Suvarna Sachin
Tikle
Ph. D in
Environmental
Science
Principle
Consultant
Map preparation ,
8. Mr. Sharad
Bade
B.Sc Chemistry
Zoology and
Physics
Senior
Executive
(Environment)
Baseline data
collection
surveys
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
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Sr.
No.
Name of the
Personnel Degree Designation Role
Signature
9. Mrs. Prajakta
Chitnis
B.Sc.
{chemistry} &
Post Graduation
Diploma
in industrial &
Analytical
Chemistry
Senior Chemist Co-ordinating
testing of
samples , water
and soil
10. Mr. Ganesh
Dhansing
Khamgal
MSW (Urban &
Rural
Community
Development)
Divisional
Manager
socioeconomic
aspects in EIA
report
11. Mrs. Seema
Nazarkar
B.Sc.
Microbiology
Chemist Assistance in
analysis of
samples
12. Mrs. Renuka
Ingale
M.Sc. Botany Project
Consultant
Assistance in
analysis of Soil
samples &
Assisted in
identification of
floral species
13. Mrs. Seema Nazarkar
B.Sc. Microbiology
Chemist Analysis of
Environmental
Samples.
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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ANNEXURE
1 to 13
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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191
Annexure No. 1 Master Layout Plan
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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192
Annexure No. 2 Additional Water Requirement Permission Letter
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
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Final EIA - EMP
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MITCON Consultancy and Engineering Services Ltd. , Pune 194
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 195
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 196
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 197
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 198
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 199
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 200
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 201
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 202
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 203
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 204
Annexure No. 3 Power Permission by Maharashtra State Electricity Distribution Co. Ltd
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 205
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 206
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 207
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 208
Annexure No. 4 Three Months Ambient Air Quality Results
Sr.No Monitoring Date
PM2.5 PM10 SO2 NOX
Units µg/m3 µg/m3 µg/m3 µg/m3
AAQ1 PLANT SITE (Dujodwala Factory )
1 2/10/2012 9.8 25.3 18.5 25.6
2 3/10/2012 9.5 23.8 16.2 21.9
3 9/10/2012 9.1 22.5 12.3 28.7
4 10/10/2012 10.2 20.5 12.1 25
5 16/10/2012 10.5 20.9 14.3 22.8
6 17/10/2012 8.6 21.8 12.9 23.1
7 23/10/2012 8.7 19.9 11.3 27.7
8 24/10/2012 8.5 22 13.8 21.6
9 30/10/2012 9.2 23.7 11.7 23.4
10 31/10/2012 10.2 24.9 15.6 21.6
11 6/11/2012 8.4 24.7 11.7 15.7
12 7/11/2012 11 25.3 13.6 25.7
13 13/11/2012 11.5 26.2 15.4 22.8
14 14/11/2012 12.7 21.9 18.9 23.7
15 20/11/2012 10.9 21.6 12.9 23.5
16 21/11/2012 12.3 22.1 15.6 21.6
17 27/11/2012 10.7 22.6 12.2 22.3
18 28/11/2012 11.9 23.9 12.6 25.6
19 4/12/2012 8.8 19.5 13.2 26.1
20 5/12/2012 10.2 26.8 14.5 20.6
21 11/12/2012 10.6 25.9 20.6 21.3
22 12/12/2012 10.9 22.4 16.4 16.5
23 18/12/2012 11.8 22.8 17.4 20.5
24 19/12/2012 10.7 22.6 15.8 20.1
25 25/12/2012 10.8 24.5 18.6 21.6
26 26/12/2012 15.1 24.9 17.6 22.3
Min 8.4 19.5 11.3 15.7
Max 15.1 26.8 20.6 28.7
Avg 10.5 23.2 14.8 22.7
98th 13.9 26.5 19.8 28.2
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 209
Sr.No Monitoring Date
PM2.5 PM10 SO2 NOX
Units µg/m3 µg/m3 µg/m3 µg/m3
AAQ2 Dhamani (Upwind)
1 2/10/2012 9.9 21.5 11.5 20.9
2 3/10/2012 9.9 22.9 15.4 24.5
3 9/10/2012 10.6 23.4 14.4 27.7
4 10/10/2012 9.5 19.5 15.5 21.1
5 16/10/2012 8.8 21.9 10.3 21.4
6 17/10/2012 9.1 15.6 14.4 22.1
7 23/10/2012 8.3 22.3 13.8 22.3
8 24/10/2012 8.2 23.2 17.2 17.7
9 30/10/2012 9.6 16.2 10.3 21.8
10 31/10/2012 8.7 16.3 17.5 25.1
11 6/11/2012 8.8 18.8 15.6 21.5
12 7/11/2012 10.3 19.8 17.9 21.5
13 13/11/2012 9.2 19.7 12.6 20.2
14 14/11/2012 9.1 22.8 12.6 18.6
15 20/11/2012 8.9 24.4 14.3 20.2
16 21/11/2012 8.4 18.6 13.7 18.2
17 27/11/2012 9.6 20.4 18.5 23.8
18 28/11/2012 6.9 28.9 14.6 19.7
19 4/12/2012 6.5 22.1 13.2 19.3
20 5/12/2012 8.9 27.3 15.6 21.3
21 11/12/2012 9.1 21.3 10.5 10.9
22 12/12/2012 8.9 19.7 14.6 21.2
23 18/12/2012 9.9 21.9 10.4 19.5
24 19/12/2012 9.7 22.4 10.5 18.7
25 25/12/2012 8.5 20.9 18.6 21.6
26 26/12/2012 11.1 24.9 17.6 22.3
Min 6.5 15.6 10.3 10.9
Max 11.1 28.9 18.6 27.7
Avg 9.1 21.4 14.3 20.9
98th 10.9 28.1 18.6 26.4
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 210
Sr.No Monitoring Date
PM2.5 PM10 SO2 NOX
Units µg/m3 µg/m3 µg/m3 µg/m3
AAQ3 Kharsundi (Downwind)
1 2/10/2012 8.5 23.9 15.9 19.2
2 3/10/2012 8.3 26.5 19.8 22.4
3 9/10/2012 8.2 24.4 17.9 21.8
4 10/10/2012 8.1 26.7 19.7 22.3
5 16/10/2012 9.2 24.9 17.8 21.3
6 17/10/2012 8.3 26.1 15.7 23.3
7 23/10/2012 8.1 25.7 16.6 18.9
8 24/10/2012 10.1 25.1 18.1 19.3
9 30/10/2012 8.1 25.2 19.2 22.4
10 31/10/2012 8.3 25.2 17.7 16.7
11 6/11/2012 7.5 25.8 18.6 22.8
12 7/11/2012 8.1 26.9 18.1 17.8
13 13/11/2012 8.2 25.6 15.7 22.6
14 14/11/2012 7.2 26.4 18.6 23.3
15 20/11/2012 9.6 24.3 17.1 21.4
16 21/11/2012 8.4 27.7 19.6 23.3
17 27/11/2012 8.9 27.5 19.7 22.8
18 28/11/2012 9.1 19.2 18.5 21.1
19 4/12/2012 8.6 28.3 12.1 22.3
20 5/12/2012 11.7 28.4 18.3 22.4
21 11/12/2012 10.5 26.6 19.4 21.3
22 12/12/2012 9.2 25.9 13.7 22.4
23 18/12/2012 8.7 27.1 18.6 23.7
24 19/12/2012 10.6 26.2 19.8 22.6
25 25/12/2012 11.2 27.9 21.3 24.6
26 26/12/2012 10.9 26.9 18.5 23.3
Min 7.2 19.2 12.1 16.7
Max 11.7 28.4 21.3 24.6
Avg 9.0 25.9 17.9 21.7
98th 11.5 28.4 20.6 24.2
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 211
Sr.No Monitoring Date
PM2.5 PM10 SO2 NOX
Units µg/m3 µg/m3 µg/m3 µg/m3
AAQ4 Nimode Katarwadi
(Downwind)
1 5/10/2012 9.8 18.9 21.8 22.6
2 6/10/2012 10.5 15.7 17.3 24.8
3 12/10/2012 7.6 16.3 18.3 23.9
4 13/10/2012 8.8 18.6 25.9 30.4
5 19/10/2012 8.5 18.3 19.8 25.6
6 20/10/2012 7.9 16.3 24.3 25.1
7 26/10/2012 8.8 18.7 26.1 28.3
8 27/10/2012 9.3 18.2 22.4 29.7
9 2/11/2012 10.5 21.2 27.6 26.5
10 3/11/2012 8.8 18.6 25.9 30.4
11 9/11/2012 9.5 18.3 20.8 25.6
12 10/11/2012 8.1 17.1 19.3 21.2
13 16/11/2012 8.5 15.2 16.2 22.3
14 17/11/2012 8.3 17.3 19.1 24.9
15 23/11/2012 10.1 21.3 21.3 30.9
16 24/11/2012 9.1 20.3 21.4 30.5
17 30/11/2012 9.8 19.8 22.8 30.8
18 1/12/2012 9.1 17.6 21.7 27.9
19 7/12/2012 11 18.3 22.8 27.8
20 8/12/2012 10.11 17.1 19.3 24.2
21 14/12/2012 9.6 17.2 24.3 27.9
22 15/12/2012 12.6 16.2 23.4 28.3
23 21/12/2012 9.7 17.2 22.8 29.6
24 22/12/2012 8.8 16.8 21.3 27.6
25 28/12/2012 8.9 16.8 19.3 27.3
26 29/12/2012 10.1 21.3 23.4 26.4
Min 7.6 15.2 16.2 21.2
Max 12.6 21.3 27.6 30.9
Avg 9.4 18.0 21.9 26.9
98th 11.8 21.3 26.9 30.9
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 212
Sr.No Monitoring Date
PM2.5 PM10 SO2 NOX
Units µg/m3 µg/m3 µg/m3 µg/m3
AAQ5 Ambivali (Downwind)
1 5/10/2012 11.3 18.6 8.8 15.6
2 6/10/2012 10.3 21.5 18.2 15.3
3 12/10/2012 9.5 20.9 11.2 18.4
4 13/10/2012 10.6 21.5 14.3 12.4
5 19/10/2012 10.5 21.4 16.7 18.9
6 20/10/2012 8.9 20.6 11.7 10.7
7 26/10/2012 8.7 20.5 15.2 10.2
8 27/10/2012 8.2 19.3 16.1 13.6
9 2/11/2012 8.7 22.5 17.8 23.1
10 3/11/2012 10.5 21.7 10.5 10.9
11 9/11/2012 10.9 21.1 16.9 14.6
12 10/11/2012 10.5 21.2 15.5 16.9
13 16/11/2012 10.2 26.6 14.2 18.5
14 17/11/2012 9.6 22.2 10.6 24.1
15 23/11/2012 9.9 22.1 18.9 21.2
16 24/11/2012 10.6 23.4 16.6 19.3
17 30/11/2012 8.8 20.3 15.5 21.1
18 1/12/2012 9.8 22.1 10.8 23.8
19 7/12/2012 10.4 23.8 11.4 18.1
20 8/12/2012 10.5 24.1 11.5 18.4
21 14/12/2012 9.9 22.5 14.2 16.9
22 15/12/2012 9.5 23.3 10.5 15.9
23 21/12/2012 8.6 23.3 18.6 22.5
24 22/12/2012 10.3 27.9 21.3 24.6
25 28/12/2012 8.9 26.9 18.5 23.3
26 29/12/2012 10.5 22.3 16.5 19.2
Min 8.2 18.6 8.8 10.2
Max 11.3 27.9 21.3 24.6
Avg 9.9 22.4 14.7 18.0
98th 11.1 27.4 20.1 24.4
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 213
Sr.No Monitoring Date
PM2.5 PM10 SO2 NOX
Units µg/m3 µg/m3 µg/m3 µg/m3
AAQ6 Khalapur
1 5/10/2012 10.4 28.3 9.6 15.2
2 6/10/2012 9.8 25.3 7.3 14.5
3 12/10/2012 9.2 21.9 8.8 10.5
4 13/10/2012 8.5 20.6 20.7 22.3
5 19/10/2012 8.4 20.9 24.3 25.1
6 20/10/2012 8.3 28.3 26.1 26.3
7 26/10/2012 8.1 29.1 19.3 21.2
8 27/10/2012 8.8 17.7 10.2 17.2
9 2/11/2012 8.7 18.1 10.8 16.4
10 3/11/2012 10.2 21.3 14.6 18.3
11 9/11/2012 9.8 20.2 9.2 15.2
12 10/11/2012 9.7 22.1 10.1 16.6
13 16/11/2012 9.4 21.8 11.2 17.9
14 17/11/2012 9.5 17.5 10.4 18.5
15 23/11/2012 9.1 15.6 10.5 10.9
16 24/11/2012 8.9 20.6 10.9 21.2
17 30/11/2012 10.1 22.2 10.4 19.5
18 1/12/2012 9.7 22.4 9.9 18.7
19 7/12/2012 9.5 20.8 26.3 21.3
20 8/12/2012 9.7 21.3 24.3 29.3
21 14/12/2012 9.4 25.3 9.2 16.3
22 15/12/2012 10.1 24.5 10.6 21.4
23 21/12/2012 9.5 20.7 10.7 21.6
24 22/12/2012 8.4 27.7 19.6 23.3
25 28/12/2012 10.5 27.5 19.7 18.3
26 29/12/2012 9.1 30.2 18.5 21.1
Min 8.1 15.6 7.3 10.5
Max 10.5 30.2 26.3 29.3
Avg 9.3 22.8 14.4 19.2
98th 10.5 29.7 26.2 27.8
Note:, Total hydrocarbon (HC), Ozone & volatile organic compound (VOC) were found
to be below detectible limit in all the samples.
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Dujodwala Products Ltd. Kumbhivali,
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
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Annexure No. 5 Noise Monitoring Results
Noise Levels dB(A)
Time N1 N2 N3 N4 N5 N6
Location Name
Working Area
Dhamani Kharsundi Nimode Katarwadi
Ambivali Khalapur
6.00 40 38 38.1 38.3 38.7 38.6
7.00 41.2 41.5 40 42 42.3 42.5
8.00 42.5 42.7 41.5 42.9 43.5 43.1
9.00 46.1 46.2 44.9 45 45.1 45.2
10.00 48.5 48.1 47.3 48.1 47.7 46.9
11.00 51.1 51.2 49.9 50.1 50.3 50.5
12.00 51.5 51.1 50.3 50.7 50.3 50.3
13.00 51.7 51.1 50.5 51.1 50.5 49.9
14.00 51.1 51.5 49.9 51.5 51.9 50.3
15.00 49.9 50.3 48.7 49.1 49.5 49.9
16.00 55.2 55.4 52.8 52.8 53 53
17.00 56.5 48.3 52.8 44.6 41.4 41.7
18.00 52.3 53 51.1 52.5 51.8 51.8
19.00 48.1 47.7 46.9 47.3 46.9 46.9
20.00 43.9 44.2 42.7 43 43.3 43.6
21.00 43.7 43.8 42.5 42.6 42.7 42.8
22.00 43.4 44 42.2 42.8 43.4 44
23.00 43.2 43 42 43 42.8 41.8
0.00 42.9 43.4 41.7 43.9 44.4 44.4
1.00 42.7 42.4 41.5 42.4 42.1 41.2
2.00 42.6 42.1 41.4 41.6 41.1 41.1
3.00 42.8 42.2 41.6 42.6 42 41.4
4.00 42.6 43.2 41.4 43.8 44.4 44.4
5.00 42.7 43.1 41.5 43.5 43.9 43.9
Min 40 38 38.1 38.3 38.7 38.6
Max 56.5 55.4 52.8 52.8 53 53
Ld 50.4 49.9 48.5 49.2 48.8 48.6
Ln 42.7 42.8 41.5 42.8 43 42.8
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
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Annexure No. 6 Water Quality Results
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Dujodwala Products Ltd. Kumbhivali,
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Dujodwala Products Ltd. Kumbhivali,
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Annexure No. 7 Soil Quality Results
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
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EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
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Annexure No. 8 Satellite imagery for the study area of 10 km radius
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
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Annexure No. 9 Material Safety Data Sheets
Material Safety Data Sheet: Alpha-Pinene
Section 1: Chemical Product and Company Identification
Product Name: Alpha-Pinene
Chemical Formula: C10H16
Section 2: Composition and Information on Ingredients
Composition:
Name CAS # % by Weight
{Alpha-}Pinene 80-56-8 100
Toxicological Data on Ingredients: Alpha-Pinene: ORAL (LD50): Acute: 3700
mg/kg [Rat].
Section 3: Hazards Identification
Potential Acute Health Effects:
Hazardous in case of eye contact (irritant), of ingestion, of inhalation. Slightly
hazardous in case of skin contact (irritant).
Potential Chronic Health Effects:
Hazardous in case of eye contact (irritant), of ingestion, of inhalation. Slightly
hazardous in case of skin contact (irritant). CARCINOGENIC EFFECTS: Not available.
MUTAGENIC EFFECTS: Not available. TERATOGENIC EFFECTS: Not available.
DEVELOPMENTAL TOXICITY: Not available
Section 4: First Aid Measures
Eye Contact: Check for and remove any contact lenses. Do not use an eye ointment.
Seek medical attention
Skin Contact: After contact with skin, wash immediately with plenty of water. Gently
and thoroughly wash the contaminated skin with running water and non-abrasive
soap. Be particularly careful to clean folds, crevices, creases and groin. Cover the
irritated skin with an emollient. If irritation persists, seek medical attention. Wash
contaminated clothing before reusing.
Serious Skin Contact: Not available
Inhalation: Allow the victim to rest in a well-ventilated area. Seek immediate
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medical attention.
Serious Inhalation: Evacuate the victim to a safe area as soon as possible. Loosen
tight clothing such as a collar, tie, belt or waistband. If breathing is difficult,
administer oxygen. If the victim is not breathing, perform mouth-to-mouth
resuscitation. Seek medical attention.
Ingestion: Do not induce vomiting. Loosen tight clothing such as a collar, tie, belt or
waistband. If the victim is not breathing, perform mouth-to-mouth resuscitation. Seek
immediate medical attention.
Section 5: Fire and Explosion Data
Flammability of the Product: Flammable.
Auto-Ignition Temperature: 255°C (491°F)
Flash Points: CLOSED CUP: 33°C (91.4°F).
Flammable Limits: Not available.
Products of Combustion: These products are carbon oxides (CO, CO2).
Fire Hazards in Presence of Various Substances: Highly flammable in presence of
open flames and sparks.
Explosion Hazards in Presence of Various Substances: Risks of explosion of the
product in presence of mechanical impact: Not available. Risks of explosion of the
product in presence of static discharge: Not available.
Fire Fighting Media and Instructions: Flammable liquid, insoluble in water. SMALL
FIRE: Use DRY chemical powder. LARGE FIRE: Use water spray or fog. Cool
containing vessels with water jet in order to prevent pressure build-up, auto ignition
or explosion.
Special Remarks on Fire Hazards: Explosive in the form of vapor when exposed to
heat or flame.
Special Remarks on Explosion Hazards: Not available.
Section 6: Accidental Release Measures
Small Spill: Absorb with an inert material and put the spilled material in an
appropriate waste disposal.
Large Spill: Flammable liquid, insoluble in water. Keep away from heat. Keep away
from sources of ignition. Stop leak if without risk. Absorb with DRY earth, sand or
other non-combustible material. Do not get water inside container. Do not touch
spilled material. Prevent entry into sewers, basements or confined areas; dike if
needed. Eliminate all ignition sources. Call for assistance on disposal.
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Section 7: Handling and Storage
Precautions: Keep away from heat. Keep away from sources of ignition. Ground all
equipment containing material. Do not ingest. Do not breathe gas/fumes/
vapour/spray. Avoid contact with eyes Wear suitable protective clothing In case of
insufficient ventilation, wear suitable respiratory equipment If ingested, seek medical
advice immediately and show the container or the label.
Storage: Flammable materials should be stored in a separate safety storage cabinet
or room. Keep away from heat. Keep away from sources of ignition. Keep container
tightly closed. Keep in a cool, well-ventilated place. Ground all equipment containing
material. A refrigerated room would be preferable for materials with a flash point
lower than 37.8°C (100°F).
Section 8: Exposure Controls/Personal Protection
Engineering Controls: Provide exhaust ventilation or other engineering controls to
keep the airborne concentrations of vapors below their respective threshold limit
value. Ensure that eyewash stations and safety showers are proximal to the work-
station location.
Personal Protection: Splash goggles. Lab coat. Vapor respirator. Be sure to use an
approved/certified respirator or equivalent.
Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Vapor
respirator. Boots. Gloves. A self-contained breathing apparatus should be used to
avoid inhalation of the product. Suggested protective clothing might not be sufficient;
consult a specialist BEFORE handling this product.
Exposure Limits: Not available.
Section 9: Physical and Chemical Properties
Physical state and appearance: Liquid.
Odor: Strong.
Taste: Not available.
Molecular Weight: 136.23 g/mole
Color: Colorless.
pH (1% soln/water): Not applicable.
Boiling Point: 156°C (312.8°F)
Melting Point: -55°C (-67°F)
Critical Temperature: Not available.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Specific Gravity: 0.8592 (Water = 1)
Vapor Pressure: Not available.
Vapor Density: 4.7 (Air = 1)
Volatility: Not available.
Odor Threshold: Not available.
Water/Oil Dist. Coeff.: Not available.
Ionicity (in Water): Not available.
Dispersion Properties: See solubility in water, methanol, diethyl ether.
Solubility: Soluble in methanol, diethyl ether. Insoluble in cold water
Section 10: Stability and Reactivity Data
Stability: The product is stable.
Instability Temperature: Not available.
Conditions of Instability: Not available.
Incompatibility with various substances: Not available.
Corrosivity: Non-corrosive in presence of glass
Special Remarks on Reactivity: Not available.
Special Remarks on Corrosivity: Not available.
Polymerization: No.
Section 11: Toxicological Information
Routes of Entry: Eye contact. Inhalation. Ingestion.
Toxicity to Animals: Acute oral toxicity (LD50): 3700 mg/kg [Rat].
Chronic Effects on Humans: Not available.
Other Toxic Effects on Humans: Hazardous in case of ingestion, of inhalation.
Slightly hazardous in case of skin contact (irritant).
Special Remarks on Toxicity to Animals: Not available.
Special Remarks on Chronic Effects on Humans: Not available.
Special Remarks on other Toxic Effects on Humans: Not available.
Section 12: Ecological Information
Ecotoxicity: Not available.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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BOD5 and COD: Not available.
Products of Biodegradation: Possibly hazardous short term degradation products
are not likely. However, long term degradation products may arise.
Toxicity of the Products of Biodegradation: The products of degradation are more
toxic.
Special Remarks on the Products of Biodegradation: Not available
Section 13: Disposal Considerations
Waste Disposal:
Section 14: Transport Information
DOT Classification: Class 3: Flammable liquid.
Identification: : alpha-Pinene : UN2368 PG: III
Special Provisions for Transport: Not available.
Section 15: Other Regulatory Information
Federal and State Regulations:
Pennsylvania RTK: Alpha-Pinene Massachusetts RTK: Alpha-Pinene TSCA 8(b)
inventory: Alpha-Pinene
Other Regulations: OSHA: Hazardous by definition of Hazard Communication
Standard (29 CFR 1910.1200).
Other Classifications:
WHMIS (Canada): CLASS B-2: Flammable liquid with a flash point lower than 37.8°C
(100°F).
DSCL (EEC): R10- Flammable. R36- Irritating to eyes.
HMIS (U.S.A.): Health Hazard: 1
Fire Hazard: 3
Reactivity: 0
National Fire Protection Association (U.S.A.): Health: 1
Flammability: 3
Reactivity: 0
Protective Equipment: Not applicable. Lab coat. Vapor respirator. Be sure to use an
approved/certified respirator or equivalent. Wear appropriate respirator when
ventilation is inadequate. Splash goggles
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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MITCON Consultancy and Engineering Services Ltd. , Pune 243
Material Safety Data Sheet (MSDS): Formaldehyde
Section 1 : Product Identification
Product Name Formaldehyde
Material Uses For Laboratory Use only
Section 2: Hazardous Ingredients
Name CAS# % TLV
1. Formaldehyde
2. Methanol
3. Water
50-00-0
67-56-1
7732-18-5
30 – 40
5 – 15
Balance
Exposure limits: 0.3 ppm
(0.37mg/m3)
Exposure limits: 200 ppm
(262mg/m3)
N/A
Section 3: Physical Data
Physical state Clear, colourless liquid with strong formaldehyde odour.
pH 2.8 – 4.0 (25 degrees Celsius) (37% solution)
Odour threshold 0.8 – 1ppm
Percent volatile 100%(V/V)
Freezing point Insoluble polymer gradually forms.
Boiling point 90 – 100
Specific gravity 1.08 to 1.0975 (Water = 1)
Vapour pressure ~40 mm of Hg (@ 39°C)
Vapour density 0.62 to 1.04 (Air = 1)
Evaporation rate 2.1(n-Butyl acetate = 1) (Methanol).
Solubility Miscible in water.
Section 4: Fire and Explosion Data
Flash point 50 – 78 degrees Celsius
Flammability Lower: 7%; Upper: 73%
Fire extinguishing
procedures
Use DRY chemical, carbon dioxide, alcohol-resistant foam or water spray. Cool
containing vessels with flooding quantities of water until well after fire is out.
Section 5: Reactivity Data
Stability Stable. Conditions to avoid: heat, sparks and flame, temperatures below 20°C.
Incompatibility May react violently with: acids, alkalis, anhydrides, isocyanates, urea, phenol,
oxidizing agents, oxides, organic oxides, reducing agents, ammonia, aniline,
magnesium carbonate, performic acid, alkali metals, amines, hydrogen
peroxide, nitromethane, nitrogen dioxide, perchloric acid, perchloric acid-
aniline mixtures, bases, monomers, water reactive materials, magnesium
carbonate hydroxide.
Section 6: Toxicological Properties
Routes of entry Inhalation, ingestion, absorption through skin and eyes.
Effects of acute
exposure
Death if inhaled or absorbed; severe eye irritation and burns; allergic
dermatitis, skin burns; bronchitis, pulmonary oedema; headache, dizziness,
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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nausea, vomiting; abdominal pain; blindness.
Effects of chronic
exposure
Nasal cancer, respiratory tract irritation; reproductive disorders, asthma,
dermatitis; multiple organ damage.
Section 7: Preventative Measures
Protective
clothing
and PPE
Wear self-contained breathing apparatus, rubber boots and heavy rubber
gloves, and an acid suit.
Handling
procedures
Store in a cool place away from heated areas, sparks, and flame. Store in a
well-ventilated area. Store away from incompatible materials. Do not add any
other material to the container. Do not wash down the drain. Do not breathe
gas/fumes/vapor/spray. In case of insufficient ventilation, wear suitable
respiratory equipment. Keep container tightly closed. Manipulate under an
adequate fume hood. Take precautionary measures against electrostatic
discharges. Ground the container while dispensing. Ground all equipment
containing material. Use only explosion proof equipment. Use non-sparking
tools. Watch for accumulation in low confined areas. Do not use pressure to
dispense. Storage temperature depends on methanol content and should be
controlled to avoid precipitation or vaporization. Handle and open container
with care. Take off immediately all contaminated clothing. This product must
be manipulated by qualified personnel. Do not get in eyes, on skin, or on
clothing. Wash well after use. In accordance with good storage and handling
practices. Do not allow smoking and food consumption while handling.
Spill containment Evacuate and ventilate the area. Stay upwind: Keep out of low areas. Eliminate
all sources of ignition. Dyke the area with sand or a natural barrier. Absorb on
sand or vermiculite and place in a closed container for disposal. Use non-
sparking tools. Transport outdoors. Wash spill site after material pick up is
complete. DO NOT empty into drains. DO NOT touch damaged container or
spilled material. Runoff to sewer may create fire or explosion hazard.
Section 8: First Aid Measures
Eye contact
Immediate first aid is needed to prevent eye damage. IMMEDIATELY flush
eyes with copious quantities of water for at least 20 minutes holding lids apart
to ensure flushing of the entire surface. Seek immediate medical attention.
DO NOT use an eye ointment.
Skin contact Immediate first aid is needed to prevent skin damage. Immediately flush skin
with plenty of water for at least 20 minutes while removing contaminated
clothing and shoes. Seek immediate medical attention. Wash contaminated
clothing before reusing.
Inhalation Remove patient to fresh air. Administer approved oxygen supply if breathing
is difficult. Administer artificial respiration or CPR if breathing has ceased.
Seek immediate medical attention.
Ingestion If conscious, wash out mouth with water. DO NOT induce vomiting. Seek
immediate medical attention.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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MITCON Consultancy and Engineering Services Ltd. , Pune 245
Material Safety Data Sheet (MSDS): Phenol
Section 1: Chemical Identification
Product Name: Phenol
Chemical Formula: C6H5OH
Section 2: Composition and Information on Ingredients
Composition:
Name CAS # % by Weight Phenol 108-95-2 100
Toxicological Data on Ingredients: Phenol: ORAL (LD50): Acute: 317 mg/kg [Rat].
270 mg/kg [Mouse]. DERMAL (LD50): Acute: 630 mg/kg [Rabbit]. 669 mg/kg [Rat].
Section 3: Hazards Identification
Potential Acute Health Effects: Very hazardous in case of skin contact (corrosive,
irritant), of eye contact (irritant), of ingestion, of inhalation. Hazardous in case of skin
contact (sensitizer, permeator). The amount of tissue damage depends on length of
contact. Eye contact can result in corneal damage or blindness. Skin contact can
produce inflammation and blistering. Inhalation of dust will produce irritation to
gastro-intestinal or respiratory tract, characterized by burning, sneezing and
coughing. Severe over-exposure can produce lung damage, choking, unconsciousness
or death. Inflammation of the eye is characterized by redness, watering, and itching.
Skin inflammation is characterized by itching, scaling, reddening, or, occasionally,
blistering.
Potential Chronic Health Effects:
CARCINOGENIC EFFECTS: A4 (Not classifiable for human or animal.) by ACGIH, 3
(Not classifiable for human.) by IARC. MUTAGENIC EFFECTS: Mutagenic for
mammalian somatic cells. Mutagenic for bacteria and/or yeast.
TERATOGENIC EFFECTS: Not available. DEVELOPMENTAL TOXICITY: Not available.
The substance may be toxic to kidneys, liver, central nervous system (CNS). Repeated
or prolonged exposure to the substance can produce target organs damage. Repeated
exposure of the eyes to a low level of dust can produce eye irritation. Repeated skin
exposure can produce local skin destruction, or dermatitis. Repeated inhalation of
dust can produce varying degree of respiratory irritation or lung damage. Repeated
exposure to a highly toxic material may produce general deterioration of health by an
accumulation in one or many human organs.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Section 4: First Aid Measures
Eye Contact: Check for and remove any contact lenses. In case of contact,
immediately flush eyes with plenty of water for at least 15 minutes. Cold water may
be used. Get medical attention immediately.
Skin Contact: In case of contact, immediately flush skin with plenty of water for at
least 15 minutes while removing contaminated clothing and shoes. Cover the
irritated skin with an emollient. Cold water may be used. Wash clothing before reuse.
Thoroughly clean shoes before reuse. Get medical attention immediately
Serious Skin Contact: Wash with a disinfectant soap and cover the contaminated
skin with an anti-bacterial cream. Seek immediate medical attention.
Inhalation: If inhaled, remove to fresh air. If not breathing, give artificial respiration.
If breathing is difficult, give oxygen. Get medical attention immediately.
Serious Inhalation: Evacuate the victim to a safe area as soon as possible. Loosen
tight clothing such as a collar, tie, belt or waistband. If breathing is difficult,
administer oxygen. If the victim is not breathing, perform mouth-to-mouth
resuscitation. WARNING: It may be hazardous to the person providing aid to give
mouth-to-mouth resuscitation when the inhaled material is toxic, infectious or
corrosive. Seek immediate medical attention.
Ingestion: Do NOT induce vomiting unless directed to do so by medical personnel.
Never give anything by mouth to an unconscious person. If large quantities of this
material are swallowed, call a physician immediately. Loosen tight clothing such as a
collar, tie, belt or waistband.
Serious Ingestion: Not available.
Section 5: Fire and Explosion Data
Flammability of the Product: May be combustible at high temperature.
Auto-Ignition Temperature: 715°C (1319°F)
Flash Points: CLOSED CUP: 79°C (174.2°F). OPEN CUP: 85°C (185°F).
Flammable Limits: LOWER: 1.7% UPPER: 8.6%
Products of Combustion: These products are carbon oxides (CO, CO2).
Fire Hazards in Presence of Various Substances: Flammable in presence of open
flames and sparks, of heat. Non-flammable in presence of shocks.
Explosion Hazards in Presence of Various Substances: Risks of explosion of the
product in presence of mechanical impact: Not available. Risks of explosion of the
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Dujodwala Products Ltd. Kumbhivali,
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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product in presence of static discharge: Not available.
Fire Fighting Media and Instructions: SMALL FIRE: Use DRY chemical powder.
LARGE FIRE: Use water spray, fog or foam. Do not use water jet.
Special Remarks on Fire Hazards: Phenol + nitrides results in heat and flammable
gas generation. Phenol + mineral oxdizing acids results in fire. Phenol + calcium
hypochlorite is an exothermic reaction producing toxic fumes which may ignite
Special Remarks on Explosion Hazards: Phenol + sodium nitrite causes explosion
on heating. Peroxydisulfuric acid + phenol causes explosion.
Section 6: Accidental Release Measures
Small Spill: Use appropriate tools to put the spilled solid in a convenient waste
disposal container
Large Spill: Corrosive solid. Stop leak if without risk. Do not get water inside
container. Do not touch spilled material. Use water spray to reduce vapors. Prevent
entry into sewers, basements or confined areas; dike if needed. Eliminate all ignition
sources. Call for assistance on disposal. Be careful that the product is not present at a
concentration level above TLV. Check TLV on the MSDS and with local authorities.
Section 7: Handling and Storage
Precautions: Keep locked up.. Keep container dry. Keep away from heat. Keep away
from sources of ignition. Empty containers pose a fire risk, evaporate the residue
under a fume hood. Ground all equipment containing material. Do not ingest. Do not
breathe dust. Never add water to this product. In case of insufficient ventilation, wear
suitable respiratory equipment. If ingested, seek medical advice immediately and
show the container or the label. Avoid contact with skin and eyes. Keep away from
incompatibles such as oxidizing agents, acids.
Storage: Air Sensitive. Sensitive to light. Store in light-resistant containers. Moisture
sensitive. Keep container tightly closed. Keep container in a cool, well-ventilated area.
Section 8: Exposure Controls/Personal Protection
Engineering Controls: Use process enclosures, local exhaust ventilation, or other
engineering controls to keep airborne levels below recommended exposure limits. If
user operations generate dust, fume or mist, use ventilation to keep exposure to
airborne contaminants below the exposure limit.
Personal Protection: Splash goggles. Synthetic apron. Vapor and dust respirator. Be
sure to use an approved/certified respirator or equivalent. Gloves.
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
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MITCON Consultancy and Engineering Services Ltd. , Pune 248
Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Vapor and
dust respirator. Boots. Gloves. A self contained breathing apparatus should be used to
avoid inhalation of the product. Suggested protective clothing might not be sufficient;
consult a specialist BEFORE handling this product.
Exposure Limits: TWA: 5 (ppm) from ACGIH (TLV) [United States] SKIN TWA: 19
(mg/m3) from ACGIH (TLV) [United States] SKIN TWA: 5 from NIOSH [United States]
TWA: 19 (mg/m3) from NIOSH [United States] TWA: 5 (ppm) from OSHA (PEL)
[United States] TWA: 19 (mg/m3) from OSHA (PEL) [United States] TWA: 5 (ppm)
[Canada] TWA: 19 (mg/m3) [Canada]Consult local authorities for acceptable
exposure limits
Section 9: Physical and Chemical Properties
Physical state and appearance: Solid
Odor: Distinct, aromatic, somewhat sickening sweet and acrid
Taste: Burning
Molecular Weight: 94.11 g/mole
Color:Colorless to light pink
pH (1% soln/water): Not available.
Boiling Point: 182°C (359.6°F) Melting Point: 42°C (107.6°F)
Critical Temperature: 694.2 (1281.6°F) Specific Gravity: 1.057 (Water = 1) Vapor
Pressure: Not applicable.
Vapor Density: 3.24 (Air = 1)
Volatility: Not available.
Odor Threshold: 0.048 ppm
Water/Oil Dist. Coeff.: The product is more soluble in oil; log(oil/water) = 1.5
Ionicity (in Water): Not available.
Dispersion Properties: See solubility in water, methanol, diethyl ether, acetone
Solubility: Easily soluble in methanol, diethyl ether. Soluble in cold water, acetone.
Solubility in water: 1g/15 ml water. Soluble in benzene. Very soluble in alcohol,
chloroform, glycerol, petroleum, carbon disulfide, volatile and fixed oils, aqueous
alkali hydroxides, carbon tetrachloride, acetic acid, liquid sulfur dioxide. Almost
insoluble in petroleum ether. Miscible in acetone. Sparingly soluble in mineral oil.
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Dujodwala Products Ltd. Kumbhivali,
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Section 10: Stability and Reactivity Data
Stability: The product is stable.
Instability Temperature: Not available.
Conditions of Instability: Heat, ignition sources (flames, sparks), light, incompatible
materials
Incompatibility with various substances: Reactive with oxidizing agents, metals,
acids, alkalis.
Corrosivity: Extremely corrosive in presence of copper. Slightly corrosive in
presence of stainless steel(304), of stainless steel(316). Non-corrosive in presence of
glass, of aluminum.
Special Remarks on Reactivity: Air and light sensitive. Prone to redden on exposure
to light and air. Incompatible with aluminum chloride, peroxydisulfuirc acid,
acetaldehyde, sodium nitrite, boron trifluoride diethyl ether + 1,3 - butadiene,
isocyanates, nitrides, mineral oxidizing acids, calcium hypochlorite, halogens,
formaldehyde, metals and alloys, lead, zinc, magnesium and their alloys, plastics,
rubber, coatings, sodium nitrate + trifluoroacetic acid. Phenol + isocyanates results in
heat generation, and violent polymerization. Phenol + 1,3-butadiene and boron
trifluoride diethyl ether complex results in intense exothermic reaction. Phenol +
acetaldehyde resultes in violent condensation.
Special Remarks on Corrosivity: Minor corrosive effect on bronze. Severe corrosive
effect on brass.
Polymerization: Will not occur
Section 11: Toxicological Information
Routes of Entry: Absorbed through skin. Dermal contact. Eye contact. Inhalation.
Ingestion.
Toxicity to Animals: Acute oral toxicity (LD50): 270 mg/kg [Mouse]. Acute dermal
toxicity (LD50): 630 mg/kg [Rabbit].
Chronic Effects on Humans: CARCINOGENIC EFFECTS: A4 (Not classifiable for
human or animal.) by ACGIH, 3 (Not classifiable for human.) by IARC. MUTAGENIC
EFFECTS: Mutagenic for mammalian somatic cells. Mutagenic for bacteria and/or
yeast. May cause damage to the following organs: kidneys, liver, central nervous
system (CNS).
Other Toxic Effects on Humans: Very hazardous in case of skin contact (corrosive,
irritant), of ingestion, . Hazardous in case of skin contact (sensitizer, permeator), of
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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eye contact (corrosive), of inhalation (lung corrosive).
Special Remarks on Toxicity to Animals: Lowest Published Lethal Dose: LDL
[Human] - Route: Oral; Dose: 140 mg/kg LDL [Infant] - Route: Oral; Dose: 10,000
mg/kg
Special Remarks on Chronic Effects on Humans: Animal: passes through the
placental barrier. May cause adverse reproductive effects and birth defects
(teratogenic) Embryotoxic and/or foetotoxic in animal. May affect genetic material
(mutagenic).
Special Remarks on other Toxic Effects on Humans:
Section 12: Ecological Information
Ecotoxicity: Ecotoxicity in water (LC50): 125 mg/l 24 hours [Fish (Goldfish)]. >50
mg/l 1 hours [Fish (Fathead minnow)]. >50 mg/l 24 hours
[Fish (Fathead minnow)]. >33 mg/l 72 hours [Fish (Fathead minnow)]. >33 ppm 96
hours [Fish (Fathead minnow)].
BOD5 and COD: Not available
Products of Biodegradation: Possibly hazardous short term degradation products
are not likely. However, long term degradation products may arise.
Toxicity of the Products of Biodegradation: The products of degradation are less
toxic than the product itself.
Special Remarks on the Products of Biodegradation: Not available.
Section 13: Disposal Considerations
Waste Disposal: Waste must be disposed of in accordance with federal, state and
local environmental control regulations.
Section 14: Transport Information
DOT Classification: CLASS 6.1: Poisonous material
Identification: Phenol, solid UNNA: 1671 PG: II
Special Provisions for Transport: Not available
Section 15: Other Regulatory Information
Federal and State Regulations: Connecticut hazardous material survey.: Phenol
Illinois toxic substances disclosure to employee act: Phenol Illinois chemical safety
act: Phenol New York release reporting list: Phenol Rhode Island RTK hazardous
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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substances: Phenol Pennsylvania RTK: Phenol Minnesota: Phenol Massachusetts RTK:
Phenol Massachusetts spill list: Phenol New Jersey: Phenol New Jersey spill list:
Phenol Louisiana RTK reporting list: Phenol Louisiana spill reporting: Phenol TSCA
8(b) inventory: Phenol TSCA 4(a) proposed test rules: Phenol TSCA 8(a) IUR: Phenol
TSCA 8(d) H and S data reporting: Phenol: effective: 6/1/87; sunset: 6/01/97 SARA
302/304/311/312 extremely hazardous substances: Phenol SARA 313 toxic chemical
notification and release reporting: Phenol CERCLA: Hazardous substances.: Phenol:
1000 lbs. (453.6 kg)
Other Regulations: OSHA: Hazardous by definition of Hazard Communication
Standard (29 CFR 1910.1200). EINECS: This product is on the European Inventory of
Existing Commercial Chemical Substances.
Other Classifications:
WHMIS (Canada): CLASS D-1A: Material causing immediate and serious toxic effects
(VERY TOXIC). CLASS D-2A: Material causing other toxic effects (VERY TOXIC). CLASS
E: Corrosive solid.
DSCL (EEC): R24/25- Toxic in contact with skin and if swallowed. R34- Causes
burns. R40- Possible risks of irreversible effects. R43- May cause sensitization by skin
contact. R52- Harmful to aquatic organisms. S1/2- Keep locked up and out of the
reach of children. S24- Avoid contact with skin. S26- In case of contact with eyes,
rinse immediately with plenty of water and seek medical advice. S28- After contact
with skin, wash immediately with plenty of water S37/39- Wear suitable gloves and
eye/face protection. S45- In case of accident or if you feel unwell, seek medical advice
immediately (show the label where possible).
S46- If swallowed, seek medical advice immediately and show this container or label.
S56- Dispose of this material and its container at hazardous or special waste
collection point.
HMIS (U.S.A.):
Health Hazard: 3 Fire Hazard: 2
Reactivity: 0 Personal Protection: j
National Fire Protection Association (U.S.A.):
Health: 4 Flammability: 2 Reactivity: 0
Specific hazard:
Protective Equipment: Gloves. Synthetic apron. Vapor and dust respirator. Be sure
to use an approved/certified respirator or equivalent. Wear appropriate respirator
when ventilation is inadequate. Splash goggles
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
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Material Safety Data Sheet (MSDS): Polyethylene Glycol 400
Section 1: Chemical Identification
Product Name: Polyethylene Glycol
Chemical Formula: H (OCH2CH2)nOH
Section 2: Composition and Information on Ingredients
Composition:
Name CAS # % by Weight Polyethylene glycol 400 25322-68-3 100
Toxicological Data on Ingredients: Polyethylene glycol 400: ORAL (LD50): Acute:
30200 mg/kg [Rat]. 28915 mg/kg [Mouse]. 26800 mg/kg [Rabbit]. DERMAL (LD50):
Acute: >20000 mg/kg [Rabbit]. VAPOR (LC50): Acute: >13 ppm 8 hours [Rat].
Section 3: Hazards Identification
Potential Acute Health Effects: Slightly hazardous in case of skin contact (irritant,
permeator), of eye contact (irritant), of ingestion, of inhalation.
Potential Chronic Health Effects: CARCINOGENIC EFFECTS: Not available.
MUTAGENIC EFFECTS: Not available. TERATOGENIC EFFECTS: Not available.
DEVELOPMENTAL TOXICITY: Not available. Repeated or prolonged exposure is not
known to aggravate medical condition
Section 4: First Aid Measures
Eye Contact: Check for and remove any contact lenses. In case of contact,
immediately flush eyes with plenty of water for at least 15 minutes. Cold water may
be used. Get medical attention if irritation occurs.
Skin Contact: Wash with soap and water. Cover the irritated skin with an emollient.
Get medical attention if irritation develops. Cold water may be used.
Serious Skin Contact: Not available
Inhalation: If inhaled, remove to fresh air. If not breathing, give artificial respiration.
If breathing is difficult, give oxygen. Get medical attention.
Serious Inhalation: Not available.
Ingestion: Do NOT induce vomiting unless directed to do so by medical personnel.
Never give anything by mouth to an unconscious person. If large quantities of this
material are swallowed, call a physician immediately. Loosen tight clothing such as a
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collar, tie, belt or waistband.
Serious Ingestion: Not available.
Section 5: Fire and Explosion Data
Flammability of the Product: May be combustible at high temperature.
Auto-Ignition Temperature: Not available.
Flash Points: CLOSED CUP: 226.67°C (440°F). OPEN CUP: 231.11°C (448°F).
Flammable Limits: Not available.
Products of Combustion: These products are carbon oxides (CO, CO2).
Fire Hazards in Presence of Various Substances: Slightly flammable to flammable
in presence of heat. Non-flammable in presence of shocks
Explosion Hazards in Presence of Various Substances: Risks of explosion of the
product in presence of mechanical impact: Not available. Slightly explosive in
presence of open flames and sparks: Not available.
Fire Fighting Media and Instructions: SMALL FIRE: Use DRY chemical powder.
LARGE FIRE: Use water spray, fog or foam. Do not use water jet.
Special Remarks on Fire Hazards: Not available.
Special Remarks on Explosion Hazards: Not available.
Section 6: Accidental Release Measures
Small Spill: Dilute with water and mop up, or absorb with an inert dry material and
place in an appropriate waste disposal container. Finish cleaning by spreading water
on the contaminated surface and dispose of according to local and regional authority
requirements
Large Spill: Absorb with an inert material and put the spilled material in an
appropriate waste disposal. Finish cleaning by spreading water on the contaminated
surface and allow to evacuate through the sanitary system. Be careful that the
product is not present at a concentration level above TLV. Check TLV on the MSDS
and with local authorities.
Section 7: Handling and Storage
Precautions: Keep away from heat. Keep away from sources of ignition. Ground all
equipment containing material. Do not ingest. Do not breathe gas/fumes/
vapor/spray. Wear suitable protective clothing. If ingested, seek medical advice
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
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immediately and show the container or the label. Keep away from incompatibles such
as oxidizing agents, acids, alkalis.
Storage: Keep container tightly closed. Keep container in a cool, well-ventilated area.
Section 8: Exposure Controls/Personal Protection
Engineering Controls: Provide exhaust ventilation or other engineering controls to
keep the airborne concentrations of vapors below their respective threshold limit
value. Ensure that eyewash stations and safety showers are proximal to the work-
station location.
Personal Protection: Safety glasses. Lab coat. Vapor respirator. Be sure to use an
approved/certified respirator or equivalent. Gloves.
Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Vapor
respirator. Boots. Gloves. A self-contained breathing apparatus should be used to
avoid inhalation of the product. Suggested protective clothing might not be sufficient;
consult a specialist BEFORE handling this product.
Exposure Limits: TWA: 10 (mg/m3) from AIHA Consult local authorities for
acceptable exposure limits.
Section 9: Physical and Chemical Properties
Physical state and appearance: Liquid. (Viscous)
Odor: Odorless
Taste: Not available
Molecular Weight: 400 (380-420)g/mole
Color: Clear
pH (1% soln/water): Not applicable.
Boiling Point: Not available. Melting Point: 4°C (39.2°F) - 6 C.
Critical Temperature: Not available. Specific Gravity: 1.1254 (Water = 1)
Vapor Pressure: Not available. Vapor Density: Not available. Volatility: Not
available.
Odor Threshold: Not available.
Water/Oil Dist. Coeff.: Not available. Ionicity (in Water): Not available.
Dispersion Properties: See solubility in water.
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
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Solubility: Soluble in cold water, hot water. Readily soluble in aromatic
hydrocarbons. Slightly soluble in aliphatic hydrocarbons
Section 10: Stability and Reactivity Data
Stability: The product is stable.
Instability Temperature: Not available.
Conditions of Instability: Incompatible materials (strong oxiders), excess heat.
Incompatibility with various substances: Reactive with oxidizing agents, acids,
alkalis.
Corrosivity: Non-corrosive in presence of glass.
Special Remarks on Reactivity: Slightly Hygroscopic
Special Remarks on Corrosivity: Not available.
Polymerization: Will not occur
Section 11: Toxicological Information
Routes of Entry: Absorbed through skin. Eye contact.
Toxicity to Animals: Acute oral toxicity (LD50): 26800 mg/kg [Rabbit]. Acute
dermal toxicity (LD50): >20000 mg/kg [Rabbit]. Acute toxicity of the vapor (LC50):
>13 8 hours [Rat].
Chronic Effects on Humans: Not available.
Other Toxic Effects on Humans: Slightly hazardous in case of skin contact (irritant,
permeator), of ingestion, of inhalation.
Special Remarks on Toxicity to Animals: Not available.
Special Remarks on Chronic Effects on Humans: Not available.
Special Remarks on other Toxic Effects on Humans: Acute Potential Health
Effects: Skin: It may cause mild skin irritation. It may be absorbed through the skin,
but absorption of harmful amounts is unlikely. Eyes: It may cause mild eye irritation.
Inhalation: At room temperature, exposure to vapor is minimal due to low volatility.
A single exposure is not likely to be hazardous. Ingestion: Low toxicity. Harmful
effects not anticipated from swallowing small amounts. Ingestion of larger amounts
may cause nausea, vomiting, cardiac arrhythmias, hypotension. It may also affect the
urinary system. Prolonged or repeated ingestion may affect metabolism (weight loss).
Section 12: Ecological Information
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Ecotoxicity: Ecotoxicity in water (LC50): >5000 mg/l 24 hours [Goldfish].
BOD5 and COD: Not available
Products of Biodegradation: Possibly hazardous short term degradation products
are not likely. However, long term degradation products may arise.
Toxicity of the Products of Biodegradation: The products of degradation are less
toxic than the product itself.
Special Remarks on the Products of Biodegradation: Not available.
Section 13: Disposal Considerations
Waste Disposal: Waste must be disposed of in accordance with federal, state and
local environmental control regulations.
Section 14: Transport Information
DOT Classification: Not a DOT controlled material (United States).
Identification: Not applicable.
Special Provisions for Transport: Not applicable.
Section 15: Other Regulatory Information
Federal and State Regulations: Minnesota: Polyethylene glycol 400 TSCA 8(b)
inventory: Polyethylene glycol 400
Other Regulations: Not Available
Other Classifications:
WHMIS (Canada): Not controlled under WHMIS (Canada).
DSCL (EEC): Not Available S24/25- Avoid contact with skin and eyes.
HMIS (U.S.A.):
Health Hazard: 1 Fire Hazard: 1
Reactivity: 0 Personal Protection: g
National Fire Protection Association (U.S.A.):
Health: 0 Flammability: 1 Reactivity: 0
Specific hazard:
Protective Equipment: Gloves. Lab coat. Dust respirator. Be sure to use an
approved/certified respirator or equivalent. Safety glasses
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Material Safety Data Sheet (MSDS): Rosin (Gum)
Section 1: Chemical Identification
Product Name: Rosin (Gum)
Section 2: Composition and Information on Ingredients
Composition:
Name CAS # % by Weight
Rosin (Gum) 8050-09-7 100
Toxicological Data on Ingredients: Rosin (Gum) LD50: Not available. LC50: Not
available.
Section 3: Hazards Identification
Potential Acute Health Effects: Hazardous in case of ingestion. Slightly hazardous in
case of skin contact (irritant), of eye contact (irritant), of inhalation.
Potential Chronic Health Effects: Slightly hazardous in case of skin contact
(sensitizer). CARCINOGENIC EFFECTS: Not available. MUTAGENIC EFFECTS: Not
available. TERATOGENIC EFFECTS: Not available. DEVELOPMENTAL TOXICITY: Not
available. The substance may be toxic to lungs, skin. Repeated or prolonged exposure
to the substance can produce target organs damage.
Section 4: First Aid Measures
Eye Contact: Check for and remove any contact lenses. In case of contact,
immediately flush eyes with plenty of water for at least 15 minutes. Get medical
attention if irritation occurs.
Skin Contact: In case of contact, immediately flush skin with plenty of water for at
least 15 minutes while removing contaminated clothing and shoes. Cover the
irritated skin with an emollient. Wash clothing before reuse. Thoroughly clean shoes
before reuse. Get medical attention.
Serious Skin Contact: Wash with a disinfectant soap and cover the contaminated
skin with an anti-bacterial cream. Seek medical attention.
Inhalation: If inhaled, remove to fresh air. If not breathing, give artificial respiration.
If breathing is difficult, give oxygen. Get medical attention.
Serious Inhalation: Not available.
Ingestion: Do NOT induce vomiting unless directed to do so by medical personnel.
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
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Never give anything by mouth to an unconscious person. If large quantities of this
material are swallowed, call a physician immediately. Loosen tight clothing such as a
collar, tie, belt or waistband.
Serious Ingestion: Not available.
Section 5: Fire and Explosion Data
Flammability of the Product: May be combustible at high temperature.
Auto-Ignition Temperature: Not available.
Flash Points: CLOSED CUP: 187°C (368.6°F). OPEN CUP: 205°C (401°F).
Flammable Limits: Not available.
Products of Combustion: Not available.
Fire Hazards in Presence of Various Substances: Slightly flammable to flammable
in presence of heat. Non-flammable in presence of shocks
Explosion Hazards in Presence of Various Substances: Risks of explosion of the
product in presence of mechanical impact: Not available. Slightly explosive in
presence of open flames and sparks.
Fire Fighting Media and Instructions: SMALL FIRE: Use DRY chemical powder.
LARGE FIRE: Use water spray, fog or foam. Do not use water jet.
Special Remarks on Fire Hazards: Thermal decomposition products include
formaldehyde, acetone, methanol, aldehydes, carbon dioxide, carbon monoxide,
methane, ethane, and acids.
Special Remarks on Explosion Hazards: Fine dust dispersed in air in sufficient
concentrations, and in the presence of an ignition source is a potential dust explosion
hazard.
Section 6: Accidental Release Measures
Small Spill: Use appropriate tools to put the spilled solid in a convenient waste
disposal container. Finish cleaning by spreading water on the contaminated surface
and dispose of according to local and regional authority requirements
Large Spill: Use a shovel to put the material into a convenient waste disposal
container. Finish cleaning by spreading water on the contaminated surface and allow
to evacuate through the sanitary system. Be careful that the product is not present at
a concentration level above TLV. Check TLV on the MSDS and with local authorities.
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
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Section 7: Handling and Storage
Precautions: Keep away from heat. Keep away from sources of ignition. Ground all
equipment containing material. Do not breathe dust. Keep away from incompatibles
such as oxidizing agents.
Storage: Keep container tightly closed. Keep container in a cool, well-ventilated area.
Section 8: Exposure Controls/Personal Protection
Engineering Controls: Use process enclosures, local exhaust ventilation, or other
engineering controls to keep airborne levels below recommended exposure limits. If
user operations generate dust, fume or mist, use ventilation to keep exposure to
airborne contaminants below the exposure limit.
Personal Protection: Safety glasses. Lab coat. Dust respirator. Be sure to use an
approved/certified respirator or equivalent. Gloves.
Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Dust
respirator. Boots. Gloves. A self contained breathing apparatus should be used to
avoid inhalation of the product. Suggested protective clothing might not be sufficient;
consult a specialist BEFORE handling this product.
Exposure Limits: Rosin Core Solder Pyroloysis Products: TWA: 0.1 (mg/m3) (as
formaldehyde) from ACGIH (TLV) [United States] Gum Rosin (solid): TWA: 10
(mg/m3) Consult local authorities for acceptable exposure limits.
Section 9: Physical and Chemical Properties
Physical state and appearance: Solid.
Odor: Not available.
Taste: Not available.
Molecular Weight: Not available.
Color: Yellow. (Light.)
pH (1% soln/water): Not applicable.
Specific Gravity: 1.06 - 1.08 @ 25 deg. C (Water = 1)
Dispersion Properties: See solubility in water, diethyl ether.
Section 10: Stability and Reactivity Data
Stability: Stable
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Incompatibility with various substances: Reactive with oxidizing agents.
Corrosivity : Non-corrosive in presence of glass.
Special Remarks on Reactivity: Not available. Special Remarks on Corrosivity: Not
available.
Polymerization: Will not occur.
Section 11: Toxicological Information
Routes of Entry: Inhalation. Ingestion.
Toxicity to Animals: LD50: Not available. LC50: Not available.
Chronic Effects on Humans: May cause damage to the following organs: lungs, skin.
Other Toxic Effects on Humans: Hazardous in case of ingestion. Slightly hazardous
in case of skin contact (irritant), of inhalation
Special Remarks on Toxicity to Animals: Not available.
Special Remarks on Chronic Effects on Humans: Not available.
Special Remarks on other Toxic Effects on Humans: Acute Potential Health
Effects: Rosin has two types of hazards - from the rosin itself, and from the thermal
decomposition products. The thermal decomposition products (aka Rosin Core
Solder Pyrolysis Products) include formaldehyde, acetone, methanol, aldehydes,
carbon dioxide, carbon monoxide, methane, ethane, and acids. The handling of the
rosin in the solid state is expected to be a low hazard. It may cause skin, eyes, and
respiratory tract irritation. Ingestion may cause digestion tract irritation. The thermal
decomposition products of Rosin (Rosin core solder pyrolysis products) can be
irritating to the eyes, nose, throat in acute exposure. Chronic Potential Health Effects:
Skin: Repeated or prolonged skin contact with the rosin itself can cause contact
dermatitis, an allergic reaction. It can also cause eczema. Inhalation: Repeated or
prolonged inhalation of the rosin dust or smoke can cause asthma, an allergic
reaction. Rosin core solder pyrolysis products can be sensitizing, and exposures
should be reduced to as low as possible
Section 12: Ecological Information
Ecotoxicity: NA
BOD5 and COD: NA
Toxicity of the Products of Biodegradation: Not available.
Special Remarks on the Products of Biodegradation: Not available.
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
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Section 13: Disposal Considerations
Waste Disposal: Waste must be disposed of in accordance with federal, state and
local environmental control regulations.
Section 14: Transport Information
DOT Classification: Not a DOT controlled material (United States).
Identification: Not applicable.
Special Provisions for Transport: Not applicable.
Section 15: Other Regulatory Information
Federal and State Regulations: Minnesota: Rosin (Gum) TSCA 8(b) inventory: Rosin
(Gum)
Other Regulations: OSHA: Hazardous by definition of Hazard Communication
Standard (29 CFR 1910.1200). EINECS: This product is on the European Inventory of
Existing Commercial Chemical Substances.
Other Classifications:
WHMIS (Canada): CLASS D-2A: Material causing other toxic effects (VERY TOXIC).
DSCL (EEC): R43- May cause sensitization by skin contact. S24- Avoid contact with
skin. S37- Wear suitable gloves
HMIS
(U.S.A.): Health Hazard: 2
Fire Hazard: 1
Reactivity: 1
Personal Protection: E
National Fire Protection Association (U.S.A.): Health: 2
Flammability: 1
Reactivity: 0
Equipment: Gloves. Lab coat. Dust respirator. Be sure to use an approved/certified
respirator or equivalent. Wear appropriate respirator when ventilation is inadequate.
Safety glasses
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Annexure No. 10 Minutes of Public Hearing _English
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
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MITCON Consultancy and Engineering Services Ltd. , Pune 263
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Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 264
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 265
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 266
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 267
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 268
Annexure No. 11 Consent to Establish
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 269
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 270
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 271
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 272
Annexure No. 12 Consent to Operate
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 273
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 274
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 275
Annexure No. 13 Environmental Audit Statement
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Dujodwala Products Ltd. Kumbhivali,
District Raigad
Environmental Impact Assessment Report For Proposed Expansion of Organic Chemical Manufacturing
Plant of Dujodwala Products Ltd.,
EME/CS/EIA- DPL-IND/2012-13/111:R01dt.:14.11.2014
Final EIA - EMP
Report
MITCON Consultancy and Engineering Services Ltd. , Pune 276