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Mounting Instructions

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ƒ Branch circuit protection:

Suitable for use on a circuit capable of delivering not more than

100000 rms symmetrical amperes, 500 V max., when protected by the

specified fuses (� 2−1).

ƒ Voltage of the fuses must at least be suitable with the input voltage of the

drive.

ƒ The integral solid state protection does not provide branch circuit

protection and that branch circuit protection has to be provided externally

in accordance with manufacturers instructions, the

National Electrical Code and any additional codes.

ƒ For information on the protection level of the internal overload protection

for a motor load, see the corresponding Application Manuals or Software

Helps.

ƒ For information on rating and proper connection of the thermal protector

(only for connection to motors having integral thermal protection), see the

corresponding Application Manuals or Software Helps.

ƒ Maximum surrounding air temperature: 55 °C with derating.

ƒ Use 75 °C copper wire only, except for control circuits.

ƒ Control card protection:

External fuse for 24 Vdc supply voltage of control terminal X2. Rated 4 A

DC fuse UL248−14.

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� 12 EDK94SH366 ZH/EN 3.1

Branch circuit protection (UL Guide No. JHFR2)

Bussmann Alternate type

Type Fuse rating Type Ferraz−Shawmut SIBA

E94ASxE1454 250 A, 700 V 170M3016 2061032.250 6.6URD30D08A0250

E94ASxE1724 315 A, 700 V 170M3017 2061032.315 6.6URD30D08A0315

E94ASxE2024 350 A, 700 V 170M3018 2061032.350 6.6URD30D08A0350

E94ASxE2454 400 A, 700 V 170M4012 2061032.400 6.6URD30D08A0400

E94ASxE2924 500 A, 700 V 170M4014 2061032.500 6.6URD30D08A0500

E94ASxE3664 630 A, 700 V 170M4016 206xx32.600 A50−P600

E94ASxE4604 700 A, 700 V 170M4017 2061032.700 6.6URD31D08A0700

E94ASxE5724 900 A, 700 V 170M6013 2063032.900 6.6URD33D08A0900

E94ASxE6354 900 A, 700 V 170M6013 2063032.900 6.6URD33D08A0900

E94ASxE6954 900 A, 700 V 170M6013 2063032.900 6.6URD33D08A0900

p 2−1

ƒ 100 kA SCCR with above fuses. (Short Circuit Current Rating)

ƒ Ferraz−Schawmut A50QS fuses may be substituted for A50−P fuses.

ƒ 170M fuses from Bussmann shown use −/80 visual indicator. −TN80 Type T, −/110

or TN/110 Type T indicater fuses of the same size and amperage may be

substituted.

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�� IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)

�� IEC/EN 60721−3−3 3K3 (−10 ... +55 °C)

+45 ... +55 °C :cº�8eNÆ&1 %/°C

z�Å° ÍPÅ° 0 ... 4000 m

ÍPÅ° 1000 ... 4000 m&cº�8eNÆ 5 %/1000 m

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Ê{z IEC/EN 60068−2−6

IEC/EN 60068−2−64

LÐ&0.7 g RMS, 20 ... 250 Hz

wx: 0.7 g RMS, 20 ... 250 Hz

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8S E94ASxE1454 145

8E94ASxE1724 172

E94ASxE2024 202

9

E94ASxE2454 245

E94ASxE2924 292

E94ASxE3664 366

10

E94ASxE4604 460

E94ASxE5724 572

E94ASxE6354 635

E94ASxE6954 695

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Basis of the data

Mains

Voltage

ULN [V]

Voltage range

ULN [V]

Frequency range

f [Hz]

3/PE AC 400 320 − 0 % ... 440 + 0 % 48 − 0 % ... 65 + 0 %

3/PE AC 500 400 − 0 % ... 550 + 0 % 48 − 0 % ... 65 + 0 %

Voltage Frequency Current [A] Number of

phasesType [V] [Hz] max. +45 °C � max. +55 °C �

E94ASxE1454 400/500 50/60 140/140 126/126 3

E94ASxE1724 400/500 50/60 166/166 149/149 3

E94ASxE2024 400/500 50/60 195/195 176/176 3

E94ASxE2454 400/500 50/60 237/237 213/213 3

E94ASxE2924 400/500 50/60 280/280 252/252 3

E94ASxE3664 400/500 50/60 354/354 319/319 3

E94ASxE4604 400/500 50/60 444/444 400/400 3

E94ASxE5724 400/500 50/60 553/553 498/498 3

E94ASxE6354 400/500 50/60 614/614 553/553 3

E94ASxE6954 400/500 50/60 672/672 605/605 3

� Temperature in the control cabinet

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� [V] [Hz] EÉ+45 °C � EÉ+55 °C �

E94ASxE1454 0 − 400/500 0 − 599 145/145 131/131 3

E94ASxE1724 0 − 400/500 0 − 599 172/172 155/155 3

E94ASxE2024 0 − 400/500 0 − 599 202/202 182/182 3

E94ASxE2454 0 − 400/500 0 − 599 245/245 221/221 3

E94ASxE2924 0 − 400/500 0 − 599 292/292 263/263 3

E94ASxE3664 0 − 400/500 0 − 599 366/366 329/329 3

E94ASxE4604 0 − 400/500 0 − 480 460/460 414/414 3

E94ASxE5724 0 − 400/500 0 − 480 572/572 515/515 3

E94ASxE6304 0 − 400/500 0 − 480 635/635 572/572 3

E94ASxE6954 0 − 400/500 0 − 480 695/695 626/626 3


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Power loss PV [W]

Type when operating with rated output current IaN when controller is inhibited

E94ASxE1454 2120 50

E94ASxE1724 2200 50

E94ASxE2024 2600 50

E94ASxE2454 3300 50

E94ASxE2924 4100 50

E94ASxE3664 4900 50

E94ASxE4604 9200 100

E94ASxE5724 11300 100

E94ASxE6354 12500 100

E94ASxE6954 14700 100

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E94ASxE1454 725 5.0 145 105 79 31.5

E94ASxE1724 725 4.3 169 122 93 36.7

E94ASxE2024 725 3.5 207 150 113 45.1

E94ASxE2454 725 2.8 259 188 142 56.3

E94ASxE2924 725 2.3 315 229 173 68.6

E94ASxE3664 725 1.8 414 300 227 90.1

E94ASxE4604 725 1.4 518 375 227 90

E94ASxE5724 725 1.2 604 438 287 99

E94ASxE6354 725 1.1 659 478 300 99

E94ASxE6954 725 1.1 659 478 300 99

IBRmax, PBRmax 0.5 Ñg¯zVH�Ë�4.5 ÑÌ³:)

RBmin �8e�±10 %

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E94ASxE1454 790 5.0 158 125 87 37.4

E94ASxE1724 790 4.3 184 145 101 43.5

E94ASxE2024 790 3.5 226 178 124 53.5

E94ASxE2454 790 2.8 282 223 154 66.9

E94ASxE2924 790 2.3 343 271 188 81.4

E94ASxE3664 790 1.8 451 357 247 107

E94ASxE4604 790 1.4 564 446 289 117

E94ASxE5724 790 1.2 658 520 312 117

E94ASxE6354 790 1.1 718 567 327 117

E94ASxE6954 790 1.1 718 567 327 117

IBRmax, PBRmax 0.5 Ñg¯zVH�Ë�4.5 ÑÌ³:)

RBmin �8e�±10 %

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E94ASxE1454 930 897 885 95 8S

E94ASxE17241199 1166 1154

1078

E94ASxE2024 109

E94ASxE2454

1580 1546 1535

132

9E94ASxE2924 132

E94ASxE3664 161

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266

10E94ASxE5724 278

E94ASxE6354 300

E94ASxE6954 321

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+,� 10

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�oº»¼½

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� 36 EDK94SH366 ZH/EN 3.1

5.4 +�(

pq.CAN-¾

¶�X1 ��

Pin 2 CAN−LOW

Pin 3 CAN−GND

Pin 7 CAN−HIGH

9400SSP000X1 (��) CAN−Shield

� FG!

"StateLine" (å42!9" X1 .$1

24 V ¿�

¶� X2 �· �

GE GND$��5�

24E 24 V ��5��+��5�Ð` (SELV/PELV) (Z-R�+�`FÐæ5�)

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0ÀÁK�, 0ÀÁK�

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GA GND ��&º

AO1 ��1

AO2 ��2

A1+ ��1 +

A1− ��1 −

A1− ��1 −

A1R �(�� ±20mA

A2+ ��2 +

A2− ��2 −

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A1− ��1 −

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� 38 EDK94SH366 ZH/EN 3.1

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DO1 ��1

DO2 ��2

DO3 ��3

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DI2 ��2

DI3 ��3

DI4 ��4

DI5 ��5

DI6 ��6

DI7 ��7

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DI3 ��3

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� 40 EDK94SH366 ZH/EN 3.1

ÂÃ/ÄÅÆ

¶�X6 ��

x�$�, RJ69 �, "�hçè��

9400SSP000X6

ÇÈÉ~�

¶�X7 ��

1 +REF

2 −REF

3 VCC

4 +COS

5 −COS

6 +SIN

7 −SIN

8 +KTY

9400SSP000X7 9 −KTY

ÊË�

¶�X8 ��

�� EYF001... EYF002...

TTL 1 VSS 1 VSS

Hiperface

1 VSS

EnDat 2.1

1 A A COS A

2 GND GND GND GND

3 b b Sin b

4 VCC VCC VCC VCC

5 Z Z +RS485 �B(Z)

6 n. c. n. c. n. c. n. c.

7 −KTY −KTY −KTY −KTY

8 − − − :+

9 /A /A Ref COS /A

10 − − − −��

11 /B /B Ref SIN /B

12 − − − +��

13 /Z /Z −RS485 /�B (/Z)

14 +KTY +KTY +KTY +KTY

9400SSP000X8 15 − − − /:+

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� 41EDK94SH366 ZH/EN 3.1

6 /-01

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6.1 �Ì01

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E894YCEN001A

¾ 6−1 E94AYCEN��(<êb)

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MS 78 ë ��¤�1

L/A 78 ë pë¢@<êb*.$

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DE 38 ë ��2G+��ïÂ (�z^$+��).

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� 42 EDK94SH366 ZH/EN 3.1

CANopen

E94YCCA001B

¾ 6−2 E94AYCCA��(CANopen)

/-

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X220 CAN��.$

uÆ: Sub−D.$ð, 9−�

X220 ��

Pin 2 CAN−LOW

Pin 3 CAN−GND

Pin 7 CAN−HIGH

9400SSP000X1 (��) CAN−Shield

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� 43EDK94SH366 ZH/EN 3.1

DIP ÒÓ

� �

� ��ì��

Baud CAN Address

ON cd b a 64 32 16 8 4 2 1A

9400CAN003

¾ 6−3 DIPí�2-*ß½#^ï

��1��*DIPí�2-�/

ƒ ì�� (^¾� "1" ... "64") #

ƒ �Çº (^¾� "a" ... "d")

P!( 1

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d c b A ��Ø

OFF ON ON OFF 10kbit/s

OFF ON OFF ON 20kbit/s

OFF OFF ON ON 50kbit/s

OFF OFF ON OFF 125kBit/s

OFF OFF OFF ON 250kbit/s

OFF OFF OFF OFF 500kbit/s

ON ON ON OFF 800kbit/s

OFF ON OFF OFF 1000kbit/s

OFF ON ON ON t��Çº

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MS 78 ë ��1

DE 38 ë ��2G+��ïÂ (�z^$+��).

BS 78 =BDR303−3^$T&º

CANopen �� ("Z")

BE 38 CANopen 4; ("F")

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� 44 EDK94SH366 ZH/EN 3.1

PROFIBUS

E894YCPM001A

¾ 6−4 E94AYCPM��(PROFIBUS)

/-

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X200 ��5�uÆ: á�.$ð, 2−�

X201 PROFIBUS.$

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X200 ��

+-

24 V ��5�, �A��;�Æ5� (SELV/PELV)

+ 24�V�DC

20.4 − 0�% ... 28.8 V�+ 0�%, EÉ200 mA

SSP94KP200

− GND

7T�%

zu Ù ÚÛ FG

1

2

3

4

5

6

7

8

9

1 tO( −

2 tO( −

3 RxD/TxD−P �B�B ('$Ï�B/Tî�B)

4 RTS �RTî ($Ï�B/Tî�B, Åó;&º)

5 M5V2 7T�%�B(5V)

6 P5V2 5 V DC / 30 mA (��()

7 tO( −

8 RxD/TxD−N �B�A (Å$Ï�B/Tî�B)

9 tO( −

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� 45EDK94SH366 ZH/EN 3.1

DIP ÒÓ

� �

A �G��

ô/G�@/Z�i/l*��Üyz��1

Ü¯Ö×C¤: 1 126

��!<O��*2-Ü(81

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ƒ S1 − S72-4*i/�ON:

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ÒÓ S7 S6 S5 S4 S3 S2 S1

á�� «64» «32» «16» «8» «4» «2» «1»

2-�� 0 0 1 0 1 1 1

�� (= 23) 0 0 16 0 4 2 1

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BE 38 ë ��¸�.

DE 38 ë ��2G+��ïÂ (�z^$+��).

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6.2 PQ01

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E94AYFLF004

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X10 �e��, 9−� Sub−D�

X9 Ù ÚÛ FG

1 6

5 91 B

TTL��&ºÜ��2 A

3 A

4 +5 V ��õ�5�(pin 8 = 9"��)

5 GND −

6 ZTTL��&ºÜ��

7 Z

8 <Nc51( 4(8:

� S

� Lc

� E

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� �+�

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SUBD09010 9 B TTL��&ºÜ��

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X10 Ù ÚÛ FG

1 6

5 9

1 B

TTL��&ºÜ��2 A

3 A

4 +5 V VCC ±6 %

5 GND −

6 ZTTL��&ºÜ��

7 Z

8 95 ��&º

SUBD09010 9 B TTL��&ºÜ��

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DE 38 ë ��2G+��ïÂ (�z^$+��).

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� 48 EDK94SH366 ZH/EN 3.1

6.3 ML01

9"��à � MXI1 �MXI2 �MMI �MSI.

MM1xx

MM1xx ��

ƒ 1 MB ì

SSP94M0001

¾ 6−5 E94AYM1x ��

� ��

− − ��`F211

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� 49EDK94SH366 ZH/EN 3.1

MM2xx / MM3xx / MM4xx

MM2xx ��:

ƒ 1 MB ì

ƒ ��2-(CAN)

MM3xx ��:

ƒ 4 MB ì

ƒ ��2-(CAN)

MM4xx ��:

ƒ 8 MB ì

ƒ 128 kB RAM (òó��ô)

ƒ y::+

ƒ ��2-(CAN)

SSP94M1001

¾ 6−6 Memory module with DIP switch (as of order designation E94AYM22)

Baud CAN Address

ON cd b a 64 32 16 8 4 2 1A

¾ 6−7 DIPí�2-*ß½#^ï

��1��*DIPí�2-�/

ƒ ì�� (^¾� "1" ... "64") #

ƒ �Çº (^¾� "a" ... "d")

P!( 1

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� 50 EDK94SH366 ZH/EN 3.1

� FG!

ñîï( 1q2:>'��2-P��"OFF" % �a�"�� C00350 (ì��)#C00351 (�Çº) 1

-ªîï( ��9A¸<¦ßxX( 1

+�ÔÕÖ×

v�ì��O>'��gONi% *��2-�#åò¤Ü1

+��Ø

d c b A ��Ø

OFF ON ON OFF 10kbit/s

OFF ON OFF ON 20kbit/s

OFF OFF ON ON 50kbit/s

OFF OFF ON OFF 125kBit/s

OFF OFF OFF ON 250kbit/s

OFF OFF OFF OFF 500kbit/s

ON ON ON OFF 800kbit/s

OFF ON OFF OFF 1000kbit/s

OFF ON ON ON t��Çº

/-01��

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� 51EDK94SH366 ZH/EN 3.1

6.4 �&01

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9"��:�@/N|��*-R#=[��?¿À4� �'-g��i&=*A-x�1

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SM0

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ƒ ¹��:Å/��c5.

� FG!

��-R��c5�,x,�'��c5*��(�, SM100, SM300).

SSP94SM011

¾ 6−8 E94AYAA ��

� ��

− − ��Å`F

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� 52 EDK94SH366 ZH/EN 3.1

SM100

PQ

ƒ ��2�ª(Safe torque off)

(!�«�safe standstill, �nU�¸�)

SSP94SM112

¾ 6−9 E94AYAB ��

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� ��

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GI SI1/SI2 GND�%

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GO GND�%²Þ

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� 64 EDK94SH366 ZH/EN 3.1

Overview

Design

Pos. Description HighLine StateLine

MXI1 Module receptacle for extension 1, e.g. communication � �

MXI2 Module receptacle for extension 2, e.g. communication � �

MMI Module receptacle for memory modules � �

MSI Module receptacle for safety equipment � �

X1 System bus (CAN), under the cover � �

X2 24−V supply / Statebus � �

X3 Analog inputs / analog outputs 2/2 1/0

X4 Digital outputs 4 1

X5 Digital inputs 8 4

X6 Diagnostics (with diagnostic adapter or keypad) � �

X7 Resolver � �

X8 Encoder � �

� Lower cap � �

� Nameplate, retractable � �

� Upper cap � �

� EMC wire clamp Optional

X100 Mains / DC−bus voltage � �

X105 Motor / external brake resistor � �

X106 Motor temperature monitoring (position depends on the device size) � �

X107 Control of motor holding brake Optional

� EMC shield clamp 2 2

Holes for transport and assembly guides 4 4

Shield connection/strain relief (device sizes: 8S, 8 and 9) � �

� Barrier between mains input and other power terminals (device sizes: 8S, 8and 9)

� �

� Switch for operation in IT systems � �

The LED display enables fast indication of several operating states.

LED Labelling Colour Description

CAN−RUN green CAN bus o.k. Inoperable when "StateLine" design isusedCAN−ERR red CAN bus error

DRIVE READY green Standard device is ready for operation

DRIVE ERROR red Error in the standard device or due to the application

24 V green 24−V supply voltage o.k.

SSP94LED01 USER yellow Message parameterised by the application

Pos. Symbol Description

� Long discharge time: All power terminals carry hazardous voltages for atleast 20 minutes after mains disconnection!

� High discharge current: Fixed installation and PE connection to EN 61800−5−1required!

� Electrostatic sensitive devices: Before working on the device, the personnelmust remove any electrostatic charges using suitable measures!

© 2014 Lenze Automation GmbH, Postfach 10 13 52, D−31763 Hameln, Hans−Lenze−Str. 1, D−31855 AerzenNo part of this documentation may be reproduced or made accessible to third parties without written consent by LenzeAutomation GmbH.All information given in this documentation has been selected carefully and complies with the hardware and software described.Nevertheless, discrepancies cannot be ruled out. We do not take any responsibility or liability for any damage that may occur.Necessary corrections will be included in subsequent editions.

Contents i

� 65EDK94SH366 ZH/EN 3.1

1 Quick start guide 66

2 Safety instructions 67

2.1 General safety and application instructions for Lenze controllers 67

2.2 Residual hazards 70

2.3 Definition of notes used 71

2.4 Safety instructions for the installation according to UL or UR 72

3 Technical data 73

3.1 General data and operating conditions 73

3.2 Electrical data 75

4 Mounting the device 78

4.1 Dimensions 78

4.2 Wire range 80

5 Wiring the device 83

5.1 Important notes 83

5.2 Example circuit 87

5.3 Power terminals 88

5.4 Control terminals 97

6 Wiring the device modules 102

6.1 Communication modules 102

6.2 Function modules 107

6.3 Memory modules 109

6.4 Safety modules 112

7 Final works 123

7.1 Preparing the commissioning procedure 123

Quick start guide1

� 66 EDK94SH366 ZH/EN 3.1

0Fig. 0Tab. 0

1 Quick start guide

How to proceed for the installation:

1. Read the safety instructions from page 67

2. Inform yourself about the technical data from page 73

3. Mount the device from page 78

4. Wire the device from page 83

5. Adjust and wire the device modules

– Wire the communication modules

– Adjust the memory modules

– Wire the safety modules

from page 102

6. Final works from page 123

� Tip!

Current documentation and software updates concerning Lenze products canbe found on the Internet in the "Services & Downloads" area under

http://www.Lenze.com

Safety instructionsGeneral safety and application instructions for Lenze controllers

2

� 67EDK94SH366 ZH/EN 3.1

2 Safety instructions

2.1 General safety and application instructions for Lenze controllers

(According to: Low−Voltage Directive 73/23/EEC)

General

Lenze controllers (frequency inverters, servo inverters, DC controllers) and the accessorycomponents can include live and rotating parts − depending on their type of protection −during operation. Surfaces can be hot.

Non−authorised removal of the required cover, inappropriate use, incorrect installation oroperation, create the risk of severe injury to persons or damage to material assets.

More information can be obtained from the documentation.

All operations concerning transport, installation, and commissioning as well asmaintenance must be carried out by qualified, skilled personnel (IEC 364/CENELEC HD 384or DIN VDE 0100 and IEC report 664 or DIN VDE 0110 and national regulations for theprevention of accidents must be observed).

According to this basic safety information qualified, skilled personnel are persons who arefamiliar with the assembly, installation, commissioning, and operation of the product andwho have the qualifications necessary for their occupation.

Application as directed

Drive controllers are components which are designed for installation in electrical systemsor machinery. They are not to be used as domestic appliances, but only for industrialpurposes according to EN 61000−3−2.

When installing the controllers into machines, commissioning (i.e. starting of operation asdirected) is prohibited until it is proven that the machine corresponds to the regulationsof the EC Directive 98/37/EC (Machinery Directive); EN 60204 must be observed.

Commissioning (i.e. starting of operation as directed) is only allowed when there iscompliance with the EMC Directive (89/336/EEC).

The drive controllers meet the requirements of the Low−Voltage Directive 73/23/EEC. Theharmonised standard EN 61800−5−1 applies to the drive controllers.

The technical data and information on connection conditions can be obtained from thenameplate and the documentation. They must be strictly observed.

Warning: The drive controllers are products which are intended for use in an industrialenvironment according to EN 61800−3. Operation on public mains supplies requiresadditional measures to be taken for limiting the expected radio interference.


2

� 68 EDK94SH366 ZH/EN 3.1

Transport and storage

Please observe the notes on transport, storage and appropriate handling.

Observe the climatic conditions according to the technical data.

Installation

The controllers must be installed and cooled according to the instructions given in thecorresponding documentation.

Ensure proper handling and avoid mechanical stress. Do not bend any components and donot change any insulation distances during transport or handling. Do not touch anyelectronic components and contacts.

Controllers contain electrostatically sensitive components, which can easily be damagedby inappropriate handling. Do not damage or destroy any electrical components since thismight endanger your health!

Electrical connection

When working on live controllers, the valid national regulations for the prevention ofaccidents (e.g. VBG 4) must be observed.

The electrical installation must be carried out according to the appropriate regulations(e.g. cable cross−sections, fuses, PE connection). Additional information can be obtainedfrom the documentation.

Notes about installation according to EMC regulations (shielding, earthing, filters andcable routing) are included in the documentation. These notes also apply to CE−markedcontrollers. The compliance with limit values required by the EMC legislation is theresponsibility of the manufacturer of the machine or system. The controllers must beinstalled in housings (e.g. control cabinets) to meet the limit values for radio interferencesvalid at the site of installation. The housings must enable an EMC−compliant installation.Observe in particular that e.g. the control cabinet doors should have a circumferentialmetal connection to the housing. Reduce housing openings and cutouts to a minimum.

Lenze controllers can cause a direct current in the protective conductor. If a residual currentdevice (RCD) is used as a protective means in the case of direct or indirect contact, only aresidual current device (RCD) of type B may be used on the current supply side of thecontroller. Otherwise, another protective measure such as separation from theenvironment through double or reinforced insulation or disconnection from the mains bymeans of a transformer must be used.


2

� 69EDK94SH366 ZH/EN 3.1

Operation

If necessary, systems including controllers must be equipped with additional monitoringand protection devices according to the valid safety regulations (e.g. law on technicalequipment, regulations for the prevention of accidents). The controller can be adapted toyour application. Please observe the corresponding information given in thedocumentation.

After a controller has been disconnected from the voltage supply, all live components andpower connections must not be touched immediately because capacitors can still becharged. Please observe the corresponding stickers on the controller.

All protection covers and doors must be shut during operation.

Note for UL approved systems with integrated controllers: UL warnings are notes that onlyapply to UL systems. The documentation contains special UL notes.

Safety functions

Special controller variants support safety functions (e.g. "safe torque off", previously "safestandstill") according to the requirements of Annex I No. 1.2.7 of the EC Directive"Machinery" 98/37/EC, IEC 61508, EN 954−1 and EN 1037. Strictly observe the notes on thesafety functions given in the documentation for the respective variants.

Maintenance and servicing

The controllers do not require any maintenance if the prescribed conditions of operationare observed.

If the ambient air is polluted, the cooling surfaces of the controller may become dirty or theair vents of the controller may be obstructed. Therefore, clean the cooling surfaces and airvents periodically under these operating conditions. Do not use sharp or pointed tools forthis purpose!

Disposal

Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.

The product−specific safety and application notes given in these instructions must beobserved!

Safety instructionsResidual hazards

2

� 70 EDK94SH366 ZH/EN 3.1

2.2 Residual hazards

Protection of persons

ƒ Before starting work on the controller, check that the power terminals aredeenergised

– because the power terminals U, V, W, +UG, −UG, Rb1 and Rb2 carry hazardousvoltages for up to 20 minutes after power−off.

– because the power terminals L1, L2, L3; U, V, W, +UG, −UG, Rb1 and Rb2 carryhazardous voltages when the motor is stopped.

Device protection

ƒ Plug on or pull off all pluggable terminals only in deenergised condition!

ƒ Cyclically switching on and off of the mains voltage can overload and destroy theinput current limitation of the controller:

– In the case of cyclic mains switching for a longer time period, allow at least oneminute between two switch−on actions!

Motor protection

ƒ Depending on the controller settings, the connected motor can be overheated by:

– For instance, longer DC−braking operations.

– Longer operation of self−ventilated motors at low speed.

Protection of the machine/system

ƒ Drives can reach dangerous overspeeds (e.g. setting of high output frequencies inconnection with motors and machines unsuitable for such conditions):

– The controllers do not offer any protection against such operating conditions. Useadditional components for this purpose.

Safety instructionsDefinition of notes used

2

� 71EDK94SH366 ZH/EN 3.1

2.3 Definition of notes used

The following pictographs and signal words are used in this documentation to indicatedangers and important information:

Safety instructions

Structure of safety instructions:

� Danger!

(characterises the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangeroussituations)

Pictograph and signal word Meaning

� Danger!

Danger of personal injury through dangerous electrical voltage.Reference to an imminent danger that may result in death orserious personal injury if the corresponding measures are nottaken.

� Danger!

Danger of personal injury through a general source of danger.Reference to an imminent danger that may result in death orserious personal injury if the corresponding measures are nottaken.

� Stop!Danger of property damage.Reference to a possible danger that may result in property damageif the corresponding measures are not taken.

Application notes


� Note! Important note to ensure troublefree operation

� Tip! Useful tip for simple handling

� Reference to another documentation

Special safety instructions and application notes for UL and UR


� Warnings!

Safety or application note for the operation of a UL−approveddevice in UL−approved systems.Possibly the drive system is not operated in compliance with UL ifthe corresponding measures are not taken.

� Warnings!

Safety or application note for the operation of a UR−approveddevice in UL−approved systems.Possibly the drive system is not operated in compliance with UL ifthe corresponding measures are not taken.

Safety instructionsSafety instructions for the installation according to UL or UR

2

� 72 EDK94SH366 ZH/EN 3.1

2.4 Safety instructions for the installation according to UL or UR

� Warnings!

ƒ Branch circuit protection:

Suitable for use on a circuit capable of delivering not more than100000 rms symmetrical amperes, 500 V max., when protected by thespecified fuses (� Tab. 2−1).

ƒ Voltage of the fuses must at least be suitable with the input voltage of thedrive.

ƒ The integral solid state protection does not provide branch circuit protectionand that branch circuit protection has to be provided externally inaccordance with manufacturers instructions, the National Electrical Codeand any additional codes.

ƒ For information on the protection level of the internal overload protectionfor a motor load, see the corresponding Application Manuals or SoftwareHelps.

ƒ For information on rating and proper connection of the thermal protector(only for connection to motors having integral thermal protection), see thecorresponding Application Manuals or Software Helps.

ƒ Maximum surrounding air temperature: 55 °C with derating.

ƒ Use 75 °C copper wire only, except for control circuits.

ƒ Control card protection:

External fuse for 24 Vdc supply voltage of control terminal X2. Rated 4 A DCfuse UL248−14.

Branch circuit protection (UL Guide No. JHFR2)

Bussmann Alternate type

Type Fuse rating Type Ferraz−Shawmut SIBA

E94ASxE1454 250 A, 700 V 170M3016 2061032.250 6.6URD30D08A0250

E94ASxE1724 315 A, 700 V 170M3017 2061032.315 6.6URD30D08A0315

E94ASxE2024 350 A, 700 V 170M3018 2061032.350 6.6URD30D08A0350

E94ASxE2454 400 A, 700 V 170M4012 2061032.400 6.6URD30D08A0400

E94ASxE2924 500 A, 700 V 170M4014 2061032.500 6.6URD30D08A0500

E94ASxE3664 630 A, 700 V 170M4016 206xx32.600 A50−P600

E94ASxE4604 700 A, 700 V 170M4017 2061032.700 6.6URD31D08A0700

E94ASxE5724 900 A, 700 V 170M6013 2063032.900 6.6URD33D08A0900

E94ASxE6354 900 A, 700 V 170M6013 2063032.900 6.6URD33D08A0900

E94ASxE6954 900 A, 700 V 170M6013 2063032.900 6.6URD33D08A0900

Tab. 2−1

ƒ 100 kA SCCR with above fuses. (Short Circuit Current Rating)

ƒ Ferraz−Schawmut A50QS fuses may be substituted for A50−P fuses.

ƒ 170M fuses from Bussmann shown use −/80 visual indicator. −TN80 Type T, −/110 orTN/110 Type T indicater fuses of the same size and amperage may be substituted.

Technical dataGeneral data and operating conditions

3

� 73EDK94SH366 ZH/EN 3.1

3 Technical data

3.1 General data and operating conditions

Supply system data

Supply forms With earthed neutral Unrestricted use

IT systems Observe instructions about special measures!

Noise emission EN 61800−3 Cable−guided, up to 150 m motor cable length: category C2

Radiation: category C3

Noise immunity EN 61800−3 Category C3

Conformity and approval

Conformity

CE 73/23/EEC Low−Voltage Directive

Approval

UL UL 508C Power Conversion Equipment, File No. 132659

Protection of persons and devices

Enclosure EN 60529 IP 20 Not in the wiring range ofthe terminals on themotor side

NEMA 250 Protection against contact totype 1

Insulation resistance EN 61800−5−1 Overvoltage category IIIReduction from 2000 m amsl onwards: Overvoltage categoryII

Insulation of controlcircuits

EN 61800−5−1 Safe mains isolation by double/reinforced insulation.

Short−circuit strength EN 61800−5−1 Motor connection: with restrictions, fault acknowledgementrequiredControl connections: without restrictions

Motor protectivemeasures against

� Short circuit� Earth fault� Overvoltage� Motor stalling� Motor overtemperature

(PTC or thermal contact, I2t monitoring)

Discharge current EN 61800−5−1 > 3.5 mA Observe regulations andsafety instructions!

Cyclic mains switching Cyclic mains switching of 5−times in 5 minutes permissiblewithout restrictions.

Environmental conditions

Climate

Storage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C)

Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)

Operation IEC/EN 60721−3−3 3K3 (−10 ... +55 °C)Power derating at +45 ... +55 °C: 1 %/°C

Site altitude 0 ... 4000 m amslPower derating at 1000 ... 4000 m amsl: 5 %/1000 m

Pollution EN 61800−5−1 Degree of pollution 2

Vibration resistance IEC/EN 60068−2−6IEC/EN 60068−2−64

Sinusoidal: 0.7 g RMS, 20 ... 250 HzNoise: 0.7 g RMS, 20 ... 250 Hz

Technical dataGeneral data and operating conditions

3

� 74 EDK94SH366 ZH/EN 3.1

Device size Type Current [A], typical

8S E94ASxE1454 145

8E94ASxE1724 172

E94ASxE2024 202

9

E94ASxE2454 245

E94ASxE2924 292

E94ASxE3664 366

10

E94ASxE4604 460

E94ASxE5724 572

E94ASxE6354 635

E94ASxE6954 695

Technical dataElectrical data

3

� 75EDK94SH366 ZH/EN 3.1

3.2 Electrical data

Input data

Basis of the data

MainsVoltageULN [V]

Voltage rangeULN [V]

Frequency rangef [Hz]

3/PE AC 400 320 − 0 % ... 440 + 0 % 48 − 0 % ... 65 + 0 %

3/PE AC 500 400 − 0 % ... 550 + 0 % 48 − 0 % ... 65 + 0 %

Voltage Frequency Current [A] Number ofphases

Type [V] [Hz] max. +45 °C � max. +55 °C �

E94ASxE1454 400/500 50/60 140/140 126/126 3

E94ASxE1724 400/500 50/60 166/166 149/149 3

E94ASxE2024 400/500 50/60 195/195 176/176 3

E94ASxE2454 400/500 50/60 237/237 213/213 3

E94ASxE2924 400/500 50/60 280/280 252/252 3

E94ASxE3664 400/500 50/60 354/354 319/319 3

E94ASxE4604 400/500 50/60 444/444 400/400 3

E94ASxE5724 400/500 50/60 553/553 498/498 3

E94ASxE6354 400/500 50/60 614/614 553/553 3

E94ASxE6954 400/500 50/60 672/672 605/605 3


Output data

Voltage Frequency 1) Current [A] Number ofphases

Type [V] [Hz] max. +45 °C � max. +55 °C �

E94ASxE1454 0 − 400/500 0 − 599 145/145 131/131 3

E94ASxE1724 0 − 400/500 0 − 599 172/172 155/155 3

E94ASxE2024 0 − 400/500 0 − 599 202/202 182/182 3

E94ASxE2454 0 − 400/500 0 − 599 245/245 221/221 3

E94ASxE2924 0 − 400/500 0 − 599 292/292 263/263 3

E94ASxE3664 0 − 400/500 0 − 599 366/366 329/329 3

E94ASxE4604 0 − 400/500 0 − 480 460/460 414/414 3

E94ASxE5724 0 − 400/500 0 − 480 572/572 515/515 3

E94ASxE6304 0 − 400/500 0 − 480 635/635 572/572 3

E94ASxE6954 0 − 400/500 0 − 480 695/695 626/626 3



3

� 76 EDK94SH366 ZH/EN 3.1

Power loss PV [W]

Type when operating with rated output current IaN when controller is inhibited

E94ASxE1454 2120 50

E94ASxE1724 2200 50

E94ASxE2024 2600 50

E94ASxE2454 3300 50

E94ASxE2924 4100 50

E94ASxE3664 4900 50

E94ASxE4604 9200 100

E94ASxE5724 11300 100

E94ASxE6354 12500 100

E94ASxE6954 14700 100


3

� 77EDK94SH366 ZH/EN 3.1

Rated values for internal brake chopper

Operation at a rated mains voltage of 400 V

Switchingthreshold

(adjustable)

Minimumbrake resistor

Peak current Peak brakingpower

Continuouscurrent

RMS

Continuousbrakingpower

Type UBRmax [V] RBmin [�] IBRmax [A] PBRmax [kW] IBRd [A] PBd [kW]

E94ASxE1454 725 5.0 145 105 79 31.5

E94ASxE1724 725 4.3 169 122 93 36.7

E94ASxE2024 725 3.5 207 150 113 45.1

E94ASxE2454 725 2.8 259 188 142 56.3

E94ASxE2924 725 2.3 315 229 173 68.6

E94ASxE3664 725 1.8 414 300 227 90.1

E94ASxE4604 725 1.4 518 375 227 90

E94ASxE5724 725 1.2 604 438 287 99

E94ASxE6354 725 1.1 659 478 300 99

E94ASxE6954 725 1.1 659 478 300 99

IBRmax, PBRmax Periodic load change of 0.5 s and recovery time of 4.5 sRBmin Nominal value, ±10 %Permanentcurrent, r.m.s.

R.m.s. value − important for cable dimensioning

Operation at a rated mains voltage of 500 V

Switchingthreshold

(adjustable)

Minimumbrake resistor

Peak current Peak brakingpower

Continuouscurrent

RMS

Continuousbrakingpower

Type UBRmax [V] RBmin [�] IBRmax [A] PBRmax [kW] IBRd [A] PBd [kW]

E94ASxE1454 790 5.0 158 125 87 37.4

E94ASxE1724 790 4.3 184 145 101 43.5

E94ASxE2024 790 3.5 226 178 124 53.5

E94ASxE2454 790 2.8 282 223 154 66.9

E94ASxE2924 790 2.3 343 271 188 81.4

E94ASxE3664 790 1.8 451 357 247 107

E94ASxE4604 790 1.4 564 446 289 117

E94ASxE5724 790 1.2 658 520 312 117

E94ASxE6354 790 1.1 718 567 327 117

E94ASxE6954 790 1.1 718 567 327 117

IBRmax, PBRmax Periodic load change of 0.5 s and recovery time of 4.5 sRBmin Nominal value, ±10 %Permanentcurrent, r.m.s.

R.m.s. value − important for cable dimensioning

Mounting the deviceDimensions

4

� 78 EDK94SH366 ZH/EN 3.1

4 Mounting the device

� Note!

The devices must be installed in housings (e.g. control cabinets) to meetapplicable regulations.

4.1 Dimensions

Device sizes 8S, 8 and 9:

SSP94GG801

Fig.4−1 Dimensions [mm]

Dimensions [mm] Weight Device size

Type b b1 d [kg]

E94ASxE1454 930 897 885 95 8S

E94ASxE17241199 1166 1154

1078

E94ASxE2024 109

E94ASxE2454

1580 1546 1535

132

9E94ASxE2924 132

E94ASxE3664 161

Mounting the deviceDimensions

4

� 79EDK94SH366 ZH/EN 3.1

Device size 10:

SSP94G1010

Fig.4−2 Dimensions [mm]

Dimensions [mm] Weight Device size

Type b b1 d [kg]

E94ASxE4604

1547 1559 1502

266

10E94ASxE5724 278

E94ASxE6354 300

E94ASxE6954 321

Mounting the deviceWire range

4

� 80 EDK94SH366 ZH/EN 3.1

4.2 Wire range

The wire range is protected against contact by means of several plates. All plates can beremoved so that the cables can be connected easier.

If required, the cables can also be connected without removing the plates if the cableentries are bent or broken open.

With a device of size X8 the angle for strain relief and/or shield connection can be mountedinside or outside:

ƒ Internal mounting: When single cores are used

ƒ External mounting: When multi−core cables are used, can also be shielded

Device size 8S

SSP94KE0X8

� Top/front cover� Bottom/back cover� Knockout cable entry − mains� Knockout cable entry − DC bus� Knockout cable entry − brake resistor� Knockout cable entry − motor� Shield connection and/or strain relief, can be optionally mounted inside (in case of single

cores) or outside (multi−core cables). Barrier between mains input and other power terminals


4

� 81EDK94SH366 ZH/EN 3.1

Device sizes 8 and 9

SSP94KE089

� Top/front cover � Medium/medium cover � Bottom/back cover � Knockout cable entry − mains� Knockout cable entry − DC bus� Knockout cable entry − brake resistor� Knockout cable entry − motor


4

� 82 EDK94SH366 ZH/EN 3.1

Device size 10

The wire range is free (IP00).

SSP94KE101

Wiring the deviceImportant notes

5

� 83EDK94SH366 ZH/EN 3.1

5 Wiring the device

5.1 Important notes

� Danger!

All power terminals carry hazardous voltages up to 20 minutes after mainsdisconnection.

�Danger!

Dangerous voltage

The leakage current to earth (PE) is > 3.5 mA AC or > 10 mA DC.

Possible consequences:

ƒ Death or severe injuries when the device is touched in the event of a fault.

Protective measures:

ƒ Implement the actions required in the EN 61800−5−1. Especially:– Fixed installation– PE connection must conform to standards (PE conductor diameter� 10 mm2 or PE conductor must be connected twice)

� Stop!

The device contains components that can be destroyed by electrostaticdischarge!

Before working on the device, personnel must ensure that they are free ofelectrostatic charge by using appropriate measures.

� Stop!

No device protection in the event of too high mains voltages

The mains input is not fused internally.


ƒ Destruction of the device if the mains voltage is too high.


ƒ Observe the max. permissible mains voltage.

ƒ Fuse the device correctly on the supply side against mains fluctuations andvoltage peaks.


5

� 84 EDK94SH366 ZH/EN 3.1

� Note!

Switching operations on the motor side of the controller are permitted forsafety switch−off (emergency off).

Please observe:

ƒ When the controller is enabled, switching operations may lead to a responseof the controller monitoring functions.

ƒ The switching elements on the motor side must be rated for DC voltageswith UDCmax = 800 V.


5

� 85EDK94SH366 ZH/EN 3.1

IT system

� Stop!

Overvoltage on components:

In case of an earth fault in IT systems, incompatible overvoltages may occur inthe plant.


Destruction of the device.


When using the devices in IT systems, separate the internal connection offilters to the protective earth. For this purpose carry out the device−specificmeasure as described.

How to separate the internal connection of filters to the protective earth:

1. Remove the upper housing cover.

2. The S300 switch can be found on the Interface card. The Interface card is located inthe top of the device.

– ON position: Standard operation at earthed−neutral systems (Lenze).

– OFF position: Operation at IT systems.

3. Push the S300 switch into the OFF position.

94ITSW8001

ON − Standard OFF − IT

IF−Card−SW IF−Card−SW


5

� 86 EDK94SH366 ZH/EN 3.1

Design of the cables

ƒ The cables used must comply with the approvals required for the location (e.g. UL).

ƒ It is imperative to comply with the regulations concerning minimum cross−sectionsof PE conductors. The cross−section of the PE conductor must be at least as large asthe cross−section of the power connections.

ƒ The effectiveness of a shielded cable is reached by:

– Providing a good shield connection through large−surface shield contact.

– Using only braided shields with low shield resistance made of tin−plated ornickel−plated copper braid.

– Using braided shields with an overlap rate > 70 % and an overlap angle of 90 °.

– Keeping unshielded cable ends as short as possible.

Use system cables or shielded cables for these connections:

ƒ Motor

ƒ Motor holding brake (connected to optional motor brake control)

ƒ Motor temperature monitoring

ƒ Analog signals (inputs and outputs)

ƒ System bus CAN

ƒ Resolver

ƒ Encoder

The following connections need not be shielded:

ƒ Mains

ƒ 24 V supply

ƒ Digital signals (inputs and outputs)

� Tip!

Parameter setting and configuration can be carried out using theL−force »Engineer«. For this purpose the Online Help and the Software Manualfor the standard device will guide you.

Wiring the deviceExample circuit

5

� 87EDK94SH366 ZH/EN 3.1

5.2 Example circuit

L3

N

PE

L1

L2

F1...F3F4

K1

K1

K1

L1 L2 L3

E94ASxExxxx

X100

-UG

O

I

+UG

RB

RB

URb1 Rb2 V W

X105

BD1 BD2

X107 X7

T1 T2

X106

M

3~ R

Y

�

�

EYF...

7 2

+ -

+

-

�

X2

24ESB GE

+ -

�

X3

+ -

�

A1-A1+

RFR

X5

GIRFR

�

+

-

�

�

SSP94PSP89

E94ASxExxxx 9400 Single Drive servo axis moduleF1 ... F4 Fusing� HF−shield termination through large−surface connection to PEEYF... System cable resolver feedbackRFR Controller enableK1 Mains contactorR ResolverRB Brake resistorY Motor holding brake� Speed setpoint selection via analog input 1 (−10 ... 0 ... +10 V)� Voltage source of the brake� 24−V voltage source for the digital inputs according to IEC 61131−2� 24−V voltage source for the control electronics

Wiring the devicePower terminals

5

� 88 EDK94SH366 ZH/EN 3.1

5.3 Power terminals

Device size 8S

SSP94KL08S

Fig.5−1 Arrangement of the power connections

� Tip!

The barrier between mains input and power terminals can be dismounted tohave more free space for wiring.

Motor

Terminal X105 Marking Description

UVW

Motor phases

SSP94KL0X8

� Connection for the PE conductor on the motor side with M8 ringcable lug

Terminal data Max. conductor cross−section Tightening torque Screw drive


Device size 8S:FlexibleWith wire endferrule

95 000 14 124 Inbus 5

M8 ring cable lug 95 000 9.5 84 WAF 13


5

� 89EDK94SH366 ZH/EN 3.1

External brake resistor

Terminal X105 Labelling Description

Rb1Rb2

Connection of external brake resistor




95 000 14 124 Inbus 5

DC bus


+UG−UG

Alternative option for DC−bus voltage connection (compatible to9300 series).




95 000 14 124 Inbus 5

� Tip!

Now mount the barrier between mains input and power terminals, if had beenremoved to have more free space for wiring.

Mains


L1L2L3

Connection of the mains phases L1, L2, L3

SSP94KL0X8

� Connection for the PE conductor on the supply side with M8 ringcable lug




95 000 14 124 Inbus 5

M8 ring cable lug 95 000 9.5 84 WAF 13


5

� 90 EDK94SH366 ZH/EN 3.1

Motor temperature monitoring


T1T2

Motor temperature monitoring with PTC element (type−A sensor,switching performance according to EN 60947−8 for type−A trippingunits) or thermostat (NC contact).

SSP94X6106



Flexible

2.5 12 0.5 ... 0.6 4.5 ... 6.2Slot

0.6 x 3.5With wire endferrule

Motor brake control (optional)


Connection of the motor holding brake

BD1BD2

+ (Lenze: WH)− (Lenze: BN)E94AZHY0101: 24 V DC, max. 5.0 AObserve correct polarity!

+ / − Supply voltage for the motor holding brake (18 ... 30 V DC)Observe correct polarity!SSP94X6107



Flexible

2.5 12 0.5 ... 0.6 4.5 ... 6.2Slot



5

� 91EDK94SH366 ZH/EN 3.1

Device sizes 8 and 9

SSP94KL801


� Tip!

The barrier between mains input and power terminals can be dismounted tohave more free space for wiring.

Motor


Connection with ringcable lug for M10

UVW

Connection of the motor phases

SSP94KL801 � Connection for the PE conductor on the motor side



Device size 8:E94ASxE1724E94ASxE2024

2 x 240 2 x 500 mcm 19 168 WAF 16Device size 9:E94ASxE2454E94ASxE2924E94ASxE3664


5

� 92 EDK94SH366 ZH/EN 3.1




Rb1Rb2


SSP94KL801




2 x 240 2 x 500 mcm 9.5 84 WAF 13Device size 9:E94ASxE2454E94ASxE2924E94ASxE3664

DC bus



+UG−UG


SSP94KL801




2 x 240 2 x 500 mcm 9.5 84 WAF 13Device size 9:E94ASxE2454E94ASxE2924E94ASxE3664

� Tip!

Now mount the barrier between mains input and power terminals, if had beenremoved to have more free space for wiring.


5

� 93EDK94SH366 ZH/EN 3.1

Mains



L1L2L3

Connection of the mains phases

SSP94KL801 � Connection for the PE conductor on the supply side




2 x 240 2 x 500 mcm 19 168 WAF 16Device size 9:E94ASxE2454E94ASxE2924E94ASxE3664



T1T2


SSP94X6106



Flexible

2.5 12 0.5 ... 0.6 4.5 ... 6.2Slot





BD1BD2





Flexible

2.5 12 0.5 ... 0.6 4.5 ... 6.2Slot



5

� 94 EDK94SH366 ZH/EN 3.1

Device size 10

SSP94KL110


� Mounting plateThe shield of singles cores and multi−core cables must be connected to the mounting plate �of the control cabinet.

Motor



UVW

Connection of the motor phases

SSP94KL801 � Connection for the PE conductor on the motor side



Device size 10:E94ASxE4604E94ASxE5724E94ASxE6354E94ASxE6954

2 x 4003 x 150

2 x 750 mcm3 x 350 mcm

19 168 WAF 16


5

� 95EDK94SH366 ZH/EN 3.1




Rb1Rb2


SSP94KL801




2 x 70 2 x 00 19 168 13

DC bus



+Ug−Ug





2 x 4003 x 150

2 x 750 mcm3 x 350 mcm

19 168 WAF 16

Mains



L1L2L3

Connection of the mains phases

SSP94KL801 � Connection for the PE conductor on the supply side




2 x 4003 x 150

2 x 750 mcm3 x 350 mcm

19 168 WAF 16


5

� 96 EDK94SH366 ZH/EN 3.1



T1T2


SSP94X6106



Flexible

2.5 12 0.5 ... 0.6 4.5 ... 6.2Slot





BD1BD2





Flexible

2.5 12 0.5 ... 0.6 4.5 ... 6.2Slot



Connection of the motor holding brake:

BD1BD2

+ (Lenze: WH)− (Lenze: BN)E94AZHY0025: 205 V DC, max. 0.75 AEnsure correct polarity!

SSP94A6107

L1L2/N

Supply voltage of the motor holding brake

Terminal data Conductor cross−section Tightening torque


Flexible

0.5 ... 2.5 20 ... 12 Spring terminalWith wire endferrule

Stripping length or contact length: 8 mm

Wiring the deviceControl terminals

5

� 97EDK94SH366 ZH/EN 3.1

5.4 Control terminals

System bus CAN on board


Pin 2 CAN−LOW

Pin 3 CAN−GND

Pin 7 CAN−HIGH

9400SSP000X1 (Housing) CAN−Shield

� Note!

The X1 connection is not available in the "StateLine" design.

24 V supply


GE GND external supply

24E 24 V external supply via a safely separated power supplyunit (SELV/PELV) (only required for mains−independent supply of thecontrol electronics)

9400SSP000X2 SB State bus in/out (reference GE)



Flexible



5

� 98 EDK94SH366 ZH/EN 3.1

Analog inputs, analog outputs

"HighLine" version:


GA GND analog signals

AO1 Analog output 1

AO2 Analog output 2

A1+ Analog input 1 +

A1− Analog input 1 −


A1R Terminating resistor for ±20mA


A2− Analog input 2 −SSP94000X3 � Shield connection: Fix the shield with EMC wire clamp.



Flexible


"StateLine" version:


GA GND analog signals




A1R Terminating resistor for ±20mA

SSP94SL0X3 � Shield connection: Fix the shield with EMC wire clamp.


5

� 99EDK94SH366 ZH/EN 3.1

Digital outputs

"HighLine" version:


GO GND digital out

24O 24−V digital out

DO1 Digital output 1

DO2 Digital output 2

DO3 Digital output 39400SSP000X4 DO4 Digital output 4



Flexible




GO GND digital out

24O 24−V digital out

9400SSPxxx DO1 Digital output 1


5

� 100 EDK94SH366 ZH/EN 3.1

Digital inputs

"HighLine" version:


GI GND digital in

RFR Controller enable

DI1 Digital input 1

DI2 Digital input 2

DI3 Digital input 3

DI4 Digital input 4

DI5 Digital input 5

DI6 Digital input 6

DI7 Digital input 79400SSP000X5 DI8 Digital input 8



Flexible




GI GND digital in

RFR Controller enable

DI1 Digital input 1

DI2 Digital input 2

DI3 Digital input 39400SSPxxx DI4 Digital input 4


5

� 101EDK94SH366 ZH/EN 3.1

Diagnostics/keypad


Internal interface, RJ69 socket, for keypad or diagnostic adapter

9400SSP000X6

Resolver


1 +REF

2 −REF

3 VCC

4 +COS

5 −COS

6 +SIN

7 −SIN

8 +KTY9400SSP000X7 9 −KTY

Encoder


Cable EYF001... EYF002...

TTL 1 VSS 1 VSS Hiperface

1 VSS EnDat 2.1

1 A A COS A

2 GND GND GND GND

3 B B Sin B

4 VCC VCC VCC VCC

5 Z Z +RS485 Data (Z)

6 n. c. n. c. n. c. n. c.

7 −KTY −KTY −KTY −KTY

8 − − − Clock

9 /A /A Ref COS /A

10 − − − −Sense

11 /B /B Ref SIN /B

12 − − − +Sense

13 /Z /Z −RS485 /Data (/Z)

14 +KTY +KTY +KTY +KTY9400SSP000X8 15 − − − /Clock

Wiring the device modulesCommunication modules

6

� 102 EDK94SH366 ZH/EN 3.1

6 Wiring the device modules

The equipment of the device with modules depends on the device variant or on theapplication. A short description of the different device modules follows. More detailedinformation is given in the corresponding documentation.

6.1 Communication modules

Use these modules in slot � MXI1 or �MXI2 �MMI �MSI.

Ethernet

E894YCEN001A

Fig.6−1 E94AYCEN communication module (Ethernet)

Connections

Pos. Description

X215 Ethernet connection, RJ45 socket to EN 50173

Displays

Pos. Colour Condition Description

MS Green On The communication module is supplied with voltage.

L/A Green On The connection to the Ethernet network is established.

Blinking Data is being transmitted or received.

DE Red On The communication module is not accepted by thestandard device (see notes given in the documentationfor the standard device).


6

� 103EDK94SH366 ZH/EN 3.1

CANopen

E94YCCA001B

Fig.6−2 E94AYCCA communication module (CANopen)

Connections

Pos. Description

X220 Connection for CANDesign: Sub−D plug connector, 9−pin

X220 Labelling Description

Pin 2 CAN−LOW

Pin 3 CAN−GND

Pin 7 CAN−HIGH

9400SSP000X1 (Housing) CAN shield


6

� 104 EDK94SH366 ZH/EN 3.1

DIP switch

Pos. Description

� Addressing of the bus node

Baud CAN Address

ON cd b a 64 32 16 8 4 2 1A

9400CAN003

Fig.6−3 Arrangement and labelling of the DIP switches

For the DIP switches that are placed at the front

ƒ the node address (labelling "1" ... "64") and

ƒ baud rate (labelling "a" ... "d")

can be set.

� Note!

If all address switches adopt the "OFF" position when the basic device isswitched on, the configurations of codes C00350 (nodes address) and C00351(baud rate) apply.

Switch the voltage supply of the basic device off and then on again to activatealtered settings.

Setting the node address

The node address of the drive is calculated from the sum of all address switches in the "ON"position.

Setting the baud rate

d c b a Baud rate

OFF ON ON OFF 10 kbit/s

OFF ON OFF ON 20 kbit/s

OFF OFF ON ON 50 kbit/s

OFF OFF ON OFF 125 kBit/s

OFF OFF OFF ON 250 kbit/s

OFF OFF OFF OFF 500 kbit/s

ON ON ON OFF 800 kbit/s

OFF ON OFF OFF 1000 kbit/s

OFF ON ON ON Auto baud

Displays


MS Green On Communication module is supplied with voltage.

DE Red On Communication module is not accepted by the standard device(see notes given in the documentation for the standard device).

BS Green Signalling accordingto DR303−3

CANopen state ("Z")

BE Red CANopen error ("F")


6

� 105EDK94SH366 ZH/EN 3.1

PROFIBUS

E894YCPM001A

Fig.6−4 E94AYCPM communication module (PROFIBUS)

Connections

Pos. Description

X200 External supply of the communication moduleDesign: Plug connector with screw connection, 2−pole

X201 Connection for PROFIBUSDesign: Sub−D socket, 9−pole

X200 Labelling Description

+-

24 V external supply via a safely separated power supply unit (SELV/PELV)

+ 24�V�DC20.4 − 0�% ... 28.8 V�+ 0�%, max. 200 mA

SSP94KP200

− GNDReference potential

View Pin Designation Explanation

1

2

3

4

5

6

7

8

9

1 free −

2 free −

3 RxD/TxD−P Data line B (received data / transmitted data plus)

4 RTS Request To Send (received data / transmitted data, no differentialsignal)

5 M5V2 Data reference potential (earth to 5V)

6 P5V2 5 V DC / 30 mA (bus termination)

7 free −

8 RxD/TxD−N Data line A (received data / transmitted data minus)

9 free −


6

� 106 EDK94SH366 ZH/EN 3.1

DIP switch

Pos. Description

A Addressing of the station

For addressing purposes, every station must be given an unambiguous address.

Valid address range: 1 126

The address can be set freely via the front−panel switch.

� Note!

ƒ For S1 − S7 = OFF (Lenze setting):

When switching on the module, the configuration set under code C00899becomes active.

ƒ For one of the switches S1 − S7 = ON:

When switching on the module, the address resulting from the switchsetting becomes active.

Switch off the voltage supply of the communication module and then on againin order to activate changed settings.

Address settings through the DIP switch (device front)

The sum of the values (identical with package labelling) results in the station address to beset:

Example:

Switch S7 S6 S5 S4 S3 S2 S1

Package labelling «64» «32» «16» «8» «4» «2» «1»

Switch state 0 0 1 0 1 1 1

Address (= 23) 0 0 16 0 4 2 1

Displays


MS Green Blinking Communication module is supplied with voltage, but has noconnection to the standard device (standard device is switched off,initialising or does not exist).

On Communication module is supplied with voltage and hasestablished a connection to the standard device.

ME Red On An error occurred concerning the communication module.

BS Green Blinking Communication via the communication module is established. ThePROFIBUS is active.

BE Red On Bus monitoring has responded.

DE Red On The communication module is not accepted by the standard device(see notes given in the documentation for the standard device)

Wiring the device modulesFunction modules

6

� 107EDK94SH366 ZH/EN 3.1

6.2 Function modules

Use these modules in slot � MXI1 or �MXI2 �MMI �MSI.

Digital frequency

E94AYFLF004

Connections

Pos. Description

X9 Input for digital frequency, 9−pole Sub−D plug

X10 Output for digital frequency, 9−pole Sub−D socket

X9 Pin Designation Explanation

1 6

5 91 B

TTL input signal from encoder or encoder simulation2 A

3 A

4 +5 V Regulated voltage supply for encoder(pin 8 = sense has to be used)

5 GND −

6 ZTTL input signal from encoder or encoder simulation

7 Z

8 The function of this lead has to be set in the standard device:

� S� Lc� E

� Sense (sensor lead for voltage regulation, Lenze setting)� Lamp control� Enable

SUBD09010 9 B TTL input signal from encoder or encoder simulation

Wiring the device modulesFunction modules

6

� 108 EDK94SH366 ZH/EN 3.1

X10 Pin Designation Explanation

1 6

5 9

1 B

TTL output signal from encoder or encoder simulation2 A

3 A

4 +5 V VCC ±6 %

5 GND −

6 ZTTL output signal from encoder or encoder simulation

7 Z

8 Enable Digital output signal

SUBD09010 9 B TTL output signal from encoder or encoder simulation

Displays


MS Green ON The module is supplied with voltage.

DE Red ONThe module is not accepted by the standard device (see notesgiven in the documentation for the standard device).

Wiring the device modulesMemory modules

6

� 109EDK94SH366 ZH/EN 3.1

6.3 Memory modules

Use these modules in slot � MXI1 �MXI2 �MMI �MSI.

MM1xx

MM1xx equipment

ƒ 1 MB flash memory

SSP94M0001

Fig.6−5 E94AYM1x memory module

Position Labelling Description

− − External elements do not exist.


6

� 110 EDK94SH366 ZH/EN 3.1

MM2xx / MM3xx / MM4xx

MM2xx equipment:


ƒ System bus address switch (CAN)

MM3xx equipment:



MM4xx equipment:


ƒ 128 kB RAM (battery buffered)

ƒ Real−time clock


SSP94M1001

Fig.6−6 Memory module with DIP switch (as of order designation E94AYM22)

Baud CAN Address

ON cd b a 64 32 16 8 4 2 1A

9400CAN003

Fig.6−7 Arrangement and labelling of the DIP switches

For the DIP switches that are placed at the front

ƒ the node address (labelling "1" ... "64") and

ƒ baud rate (labelling "a" ... "d")

can be set.


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� 111EDK94SH366 ZH/EN 3.1

� Note!

If all address switches adopt the "OFF" position when the basic device isswitched on, the configurations of codes C00350 (nodes address) and C00351(baud rate) apply.

Switch the voltage supply of the basic device off and then on again to activatealtered settings.

Setting the node address

The node address of the drive is calculated from the sum of all address switches in the "ON"position.

Setting the baud rate

d c b a Baud rate

OFF ON ON OFF 10 kbit/s

OFF ON OFF ON 20 kbit/s

OFF OFF ON ON 50 kbit/s

OFF OFF ON OFF 125 kBit/s

OFF OFF OFF ON 250 kbit/s

OFF OFF OFF OFF 500 kbit/s

ON ON ON OFF 800 kbit/s

OFF ON OFF OFF 1000 kbit/s

OFF ON ON ON Auto baud

Wiring the device modulesSafety modules

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� 112 EDK94SH366 ZH/EN 3.1

6.4 Safety modules

� Danger!

When using safety modules, the notes and descriptions concerning themodule type must be strictly observed. They contain important informationfor the "safe" execution of requested functions.

Disregard of the information endangers both people and machines!

Use these modules in slot � MXI1 �MXI2 �MMI �MSI.

SM0

Function

ƒ There are no safety functions available.

ƒ This module is required to operate the controller without safety functions.

� Note!

If safety functions are required, replace this module by a module with safetyfunctions (e.g. SM100, SM300).

SSP94SM011

Fig.6−8 E94AYAA safety module

Pos. Labelling Description

− − There are no elements at the front of the module.


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� 113EDK94SH366 ZH/EN 3.1

SM100

Function

ƒ Safe torque off

(previously: safe standstill, protection against unexpected start−up)

SSP94SM112

Fig.6−9 E94AYAB safety module

Connections

Pos. Labelling Description

X80 SI1 Input first shutdown path

GI GND potential for SI1/SI2

SI2 Input second shutdown path

GO GND potential feedback

24O 24 V voltage supply feedback

DO1 Non−safe signalling output �Safe pulse inhibit"



Rigid 0.14 ... 1.5 26 ... 16

Spring terminalWith wire endferrule

0.25 ... 0.5 24 ... 20

Displays


EN YellowOn Controller enabled

Off Non−safe display "Safe pulse inhibit"

DE Red OnThe module is not accepted by the standard device (see notesgiven in the documentation for the standard device).


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� 114 EDK94SH366 ZH/EN 3.1

SM300

Functions

ƒ Safe torque off (STO)


ƒ Safe stop 1 (SS1)

ƒ Connection of safety sensors

ƒ PROFIsafe safety bus connection

SSP94SM317

Fig.6−10 E94AYAD safety module

Please observe the following safety instructions and application notes to preserve thecertified safety engineering features and to ensure trouble−free and safe operation.

� Danger!

Danger to life through improper installation

Improper installation of the safety engineering systems can cause anuncontrolled restart of the drives.


ƒ Death or severe injuries


Total cable length between X82 and the connected components (e.g. sensors,devices, etc.) > 3 m:

ƒ It is essential to shield the cable installed between X82 and the connectedcomponents:– Connect the shield at least to the shield support of the installation

backplane.– If possible, connect the shield to the connected component as well.

Total cable length between X82 and the connected components (e.g. sensors,devices, etc.) < 3 m:

ƒ Unshielded wiring is permitted.


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� 115EDK94SH366 ZH/EN 3.1

Connections

Pos. Description

� PROFIsafe target address switch (on left side of housing)

X82.1

Pluggable terminal strips for input and output signalsX82.2

X82.3

X82.4

Addressing

An unambiguous PROFIsafe target address ensures that a data telegram reaches thecorrect node.

DIP switch � Labelling

1 2 3 4 5 6 7 8 9 0

Value of the address bit 1 2 4 8 16 32 64 128 256 512

� Note!

The combination of a safety module SM300 of version VA 1.08 or higher and aPROFIBUS communication module of version VB 0.93 or higher makes itpossible to avoid the error that occurs when an address is set to 0. For thispurpose, a defined PROFIsafe target address must be stored inC13897 or 14897 of the PROFIBUS communication module.

Terminal assignment

X82.1 Labelling Description

n. c.

This terminal strip is not assigned.

n. c.

n. c.

n. c.

n. c.

n. c.

n. c.

n. c.

n. c.


− GND external supply

+ 24 V external supply via a safely separated power supply unit (SELV/PELV)

n. c.

This part of the terminal strip is not assigned.n. c.

n. c.

n. c.

AIE Error confirmation input (Acknowledge Input Error)

CLA Clock output for passive sensors, channel A (clock A)

CLB Clock output for passive sensors, channel B (clock B)


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� 116 EDK94SH366 ZH/EN 3.1


GCL GND clock output

GI2 GND IN I2A/I2B

I2B Sensor input 2, channel B (only for passive sensors)

I2A Sensor input 2, channel A (only for passive sensors)


GI1 GND I1A/I1B

I1B Sensor input 1, channel B (only for passive sensors)

I1A Sensor input 1, channel A (only for passive sensors)

n. c. This terminal is not assigned.



GI4 GND I4A/I4B

I4B Sensor input 4, channel B (only for active sensors)

I4A Sensor input 4, channel A (only for active sensors)

n. c.

This part of the terminal strip is not assigned.Sensor input 3 is not available.

n. c.

n. c.

n. c.

n. c.

Cable cross−sections and tightening torques

Type [mm2] [Nm] AWG [lb−in]

Wire end ferrule,insulated

0.25 ... 0.5Spring terminal

24 ... 20Spring terminal

Rigid 0.14 ... 1.5 26 ... 16



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� 117EDK94SH366 ZH/EN 3.1

Displays

Pos. Colour State Description

MS Green

On Drive−based safety is initialised faultlessly.

BlinkingDrive−based safety is initialised faultlessly. Internalcommunication to the standard device is not possible.

Off Drive−based safety is not initialised.Acknowledgement is not possible.

EN YellowOn Controller enabled

Off Non−safe display "STO"

ME Red

OnSystem error:� After a serious internal error, STO is activated.� Can only be reset by switching the 24V supply.

Blinking

Error:� After an internal error or an error at the safe inputs, a

standstill function is activated.� The safety class is quit.� Acknowledgement is possible.

Flashing

Fault:� A monitoring function has responded and activated a

standstill function.� The safety class is not quit.� Acknowledgement is possible.

Off Error−free operation

PS Red

OnError PROFIsafe:� Communication is not possible.� Acknowledgement is possible.

Blinking No valid PROFIsafe configuration

Off PROFIsafe is error−free.

DE Red OnThe module is not accepted by the standard device (see notesgiven in the documentation for the standard device).


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� 118 EDK94SH366 ZH/EN 3.1

SM301

Functions

ƒ Safe torque off (STO)




ƒ Emergency stop (SSE)

ƒ Safe operating stop (SOS)

ƒ Safe maximum speed (SMS)

ƒ Safely limited speed (SLS)

ƒ Safe operation mode selector (OMS)

ƒ Safe enable switch (ES)

ƒ Safe speed monitor (SSM)

ƒ Safe monitor (output)

ƒ Connection of safety sensors

ƒ Safe parameterisation

ƒ Safety bus connection (PROFIsafe)

SSP94SM321


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� 119EDK94SH366 ZH/EN 3.1

Connections

Pos. Description

� Safety address switch (in the left part of the housing)

S82 Module switch for parameter set adoption from the memory module

X82.1

Plug−in terminal strips for input and output signalsX82.2

X82.3

X82.4

Addressing

The safety address serves to the clear assignment of the safety modules of the SM301 typein systems with several drives. The address "0" is not permissible.

Address switch

The safety address can be set in the left part of the housing by means of the DIP switch �.For setting the switch, use an appropriately small tool, e. g. a probe. The switch can only beset if the module is not connected to a basic device. Via the switch, addresses in the rangeof 0 ... 1023 can be set. Alterations by the switch with regard to the address only areactivated when the 24−V supply is switched on. The address setting "0" requires the settingby the address code.

DIP switch � Labelling

1 2 3 4 5 6 7 8 9 0

Value of the address bit 1 2 4 8 16 32 64 128 256 512

� Note!

In the SM301 safety module as of version VA 1.xx, the address 0 is replaced asfollows:

ƒ With the address saved in the safety module in the parameter"Safety address" (C15111).

ƒ If the address 0 canot be replaced, the module reports an error.


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� 120 EDK94SH366 ZH/EN 3.1

Terminal assignment

� Note!

Provide for a sufficient strain relief, so that the terminals are not pulled fromthe plug connectors, in particular when you use rigid cables.


This part of the terminal strip is not assigned.

GO GND SD−Out1

O1B Safe monitor SD−Out1, channel B

O1A Safe monitor SD−Out1, channel A

This part of the terminal strip is not assigned.


− GND external supply

+ +24 V external supply via a safely separated power supply unit (SELV/PELV)

GIRThis part of the terminal strip is reserved.

RI1

GO GND 24O

24O +24 V external supply for the safe monitor SD−Out1 (SELV/PELV)

AIE Error acknowledgement input ("Acknowledge In Error")

CLA Clock output for passive sensors, channel A (Clock A)

CLB Clock output for passive sensors, channel B (Clock B)



GI2 GND SD−In2

I2B Sensor input SD−In2, channel B

I2A Sensor input SD−In2, channel A


GI1 GND SD−In1



AIS Restart acknowledgement input ("Acknowledge In Stop", 1−channel,bridged to X82.4/AIS)


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� 121EDK94SH366 ZH/EN 3.1



GI4 GND SD−In4




GI3 GND SD−In3



AIS Restart acknowledgement input ("Acknowledge In Stop", 1−channel,bridged to X82.3/AIS)

Cable cross−sections and tightening torques

Type [mm2] [Nm] AWG [lb−in]

Wire end ferrule,insulated

0.25 ... 0.5Spring terminal

24 ... 20Spring terminal

Rigid 0.14 ... 1.5 26 ... 16



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� 122 EDK94SH366 ZH/EN 3.1

Displays

Pos. Colour State Description

MS(Module State)

Green

On Drive−based safety is initialised faultlessly.

BlinkingDrive−based safety is initialised faultlessly. Internalcommunication to the basic device is not possible.

FlashingDrive−based safety is in service status.For exiting, parameterise the drive−based safety.

OffDrive−based safety is not initialised.Acknowledgement is not possible.

EN(Enable)

YellowOn Controller enabled

Off Non−safe display "STO"

ME(Module Error)

Red

On System error

Blinking Trouble

Flashing Warning

Off Error−free operation

AS(Acknowledge Stop)

Yellow

OnRequest of an acknowledgement for the restart or theparameter set adoption

Blinking SS1/STO active

Flashing SS2/SOS active

Off No stop function active

BE(Bus Error)

Red

OnSafety bus error:� Communication is not possible.� Acknowledgement is possible.

Blinking Safety bus error: no valid configuration.

Off Safety bus: error−free operation.

DE(Drive Error)

RedOn

Drive−based safety is not accepted by the basic device (seenotes in the instructions for the basic device).

Off Drive−based safety is correctly recognised by the basic device.

Blinking: on/off every 0.5 s Flashing: on/off every 0.1/0.9 s

Final worksPreparing the commissioning procedure

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� 123EDK94SH366 ZH/EN 3.1

7 Final works

7.1 Preparing the commissioning procedure

For commissioning you require the following:

ƒ A computer with Windows® operating system (XP or 2000)

ƒ The Lenze PC software »Engineer«

ƒ A connection to the controller via an interface, e.g.:

– Diagnostic interface X6 with USB diagnostic adapter

– System bus CAN

– Communication modules in the extension slots M1/M2

ƒ The Software Manual for the technology application used

ƒ The Communication Manual for the automation platform network

ƒ Mains voltage or 24−V voltage supply for control electronics of the controller

Follow the software instructions and/or read the documentation.

� �© 08/2014

� Lenze Automation GmbHPostfach 10 13 52, D−31763 HamelnHans−Lenze−Str. 1, D−31855 AerzenGermany

Service Lenze Service GmbHBreslauer Straße 3, D−32699 Extertal

Germany

+49�5154 82−0 008000�2446877 (24 h helpline)

� +49�5154 82−2800 � +49�5154�82−1112

� [email protected] � [email protected]

� www.lenze.com

EDK94SH366 � .P!÷ � ZH/EN � 3.1 � TD29

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