ea120 magnetic proximity switch - etouches · • the nuclear industry continues to implement a...
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EA120 Magnetic Proximity Switch Engineered with Technology
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Why? • The nuclear industry continues to implement a number of
regulatory and design changes.
• Performance to specification under the harshest of temperature and seismic conditions.
• Our magnetic proximity switch for valve position indication engineered with SNAP-LOCK® technology has handily exceeded seismic performance requirements.
• Our patented SNAP-LOCK® technology ensures no chatter in the switch, whether open or closed.
• Our switch with an integrated quick disconnect provides the highest reliability and smallest footprint solution.
www.namcocontrols.com 2015 EQ Technical Meeting
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Test Description Thermal Cycle Aging Test per IEEE 572-1985/2006
Mechanical Connect/Disconnect Cycle Aging
160 cycles Connect/Disconnect with EGS QDC & Switch specimens 3a/b, 4a/b
Wear Aging (Mechanical and Electrical Cycling)
150k operating cycles. Electrically (100mA) Switching, PF=1.0):@ 50VDC, and @ 120VAC
Thermal Aging
Normal Temperature 130°F Abnormal (Group 1) 72hrs @ 150°F Abnormal (Group 2) 20days @ 250°F Operating Life of 60 years
Radiation Testing (Normal and Accidental Dose)(RA)
270 Mrad (Beta) (tested 1 to 1 as Gamma) 100 Mrad (Gamma), dose rate <1Mrad/hr
Thermal Cycle Aging Test per IEEE 572-1985/2006
Pre-vibration Resonance Search Per IEEE382 and IEEE344, identify any resonance frequencies (5-100-5Hz, 2 octaves, 90min)
Vibration Aging 0.75g, 90 minutes in each axis, sine sweep
Qualification Test Sequence
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Qualification Test Sequence Test Description
Seismic Qualification Tests (SQ)
• RIM OBE - 2 sine sweep sat 2/3 SSE in each axis (2/3 of 6.6g = 4.4g) from 2 to 64 to 2 Hz at a rate of 1 octave/min.
• RIM SSE - 2 to 32HZ single freq sine beat test at 1/3 octave intervals at 6.6g (6.0g+10% margin) plus any resonant frequency found up to 100Hz.
• RMF SSE (Hard Rock High Freq) - 32 to 64 Hz and single-freq sine beat tests at 1/6 octave intervals 6.6g (6.0g +10% margin)
• RMF Test (5 OBE + 1 SSE) per IEEE 344
Pressure Cycle Test (PC) 15 cycles @ 0 to 83 psig
LOCA/HELB (LS)
• Max Temp. of 540°F HELB • Max Temp. of 480°F LOCA; Max Pressure of 104 psig LOCA • Relative Humidity of 100% LOCA & HELB • Spray 1: 2700 ppm Boric Acid + Phosphoric Acid, ~4.5pH.
Started at approx 23 minutes and continued for 3hrs. LOCA • Spray 2: 2480 ppm Boric Acid + Trisodium Phosphate, 7.8 to
8.8pH, starting at approx 3hrs 22minutes and continued for 23 hrs LOCA
• Post Accident 1.1 year per Zone 1 profile, shortened to 30 days by Arrhenius methodology. LOCA
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0
100
200
300
400
500
600
Gen II Plant Req
EA120 Series
EA120 Series vs. Current Gen II Installation Qualification Testing
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Thermal and Radiation Aging
56.1°C
129.4°C
1.00E+02
1.00E+03
1.00E+04
1.00E+05
1.00E+06
20406080100120140160
Tim
e Ho
urs
Temp °C
60 YRS 40 YRS
20 YRS
10 YRS
5 YRS
3 YRS 2 YRS
1 YRS
59.7°C 65.8°C
72.2°C
480 HRS
1.09eV
• Aged for 480 Hours at 129.4°C • Equivalent to 56.1°C for 60 Years
• Beta Accident Dose tested at 1:1 ratio as Gamma
• TID of 363 Mrads Gamma
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Technology • The EA120 Series’ Reimagined
SNAP-LOCK® mechanism is designed to stay locked under seismic loads in all directions, just like its older EA180 and EA740 counterparts.
• Steeply Curved Latches: − Allow for disengagement of
the contacts only when the latch is rotated about its pivot point.
− Generate even more locking force when loaded in the direction that would cause the switch to disengage or chatter.
www.namcocontrols.com 2015 EQ Technical Meeting
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Built for the Nuclear Environment
• Namco’s Patent Pending Integrated Connector Receptacle reduces the overall length of the switch. − Makes installation in tight spaces easier. − Reduces cantilevered mass that could
cause unnecessary resonance in our switch or our customers product.
• One piece design: − Eliminates water ingress points. The only
required seal is the time proven EGS connector interface.
− Reduces assembly stresses, eliminating failures caused by twisting of wires during installation of threaded receptacle.
www.namcocontrols.com 2015 EQ Technical Meeting
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Seismic Testing Engaged/Disengaged with Conduit
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LOCA First 4 Seconds
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LOCA 4 to 1500 Seconds
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LOCA 4 to 1500 Seconds
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LOCA 4 Seconds to End of Test
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MSLB Temperature - First 1,000 Seconds High Speed Thermocouple
(Advertised Reaction Time = 10.0 ms)
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MSLB Temperature - First 24 Hours Average of two Type K Thermocouples
(Advertised Reaction Time Approximately 3.5 seconds.)
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MSLB Full Temperature - 13 Days & 3 Hours
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Conclusions • SNAP-LOCK® Technology is a proven tool in preventing chatter in limit
switches whether in the older mechanically actuated EA180, EA170 and EA740 switches or in the next generation magnetically operated proximity switch.
• An Integrated connector reduces size, weight and potential leak paths. Creating a switch that is easier to install, and less susceptible to vibration, assembly stresses, or water intrusion.
For innovation and integrity, choose Namco.
www.namcocontrols.com 2015 EQ Technical Meeting