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We bring solar down to earth. Proudly Made In the USA 3 Year Standard Warranty UP TO 10 YEARS AVAILABLE SOLAR ENGINEERING & INNOVATIONS o n t r a c k s o l a r. c o m Includes New Integrated Beam Easy. Secure. Lightweight.

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Page 1: ear Standard arranty...We bring solar down to earth. Proudly Made In the USA ear Standard arranty 10 YEARS AILABLE SOLAR ENGINEERING & INNOVATIONS o n t r a c k s o l ar. c o m Includes

We bring solar down to earth.

Proudly Made In the USA

3 YearStandard WarrantyUP TO 10 YEARS

AVAILABLE

SOLAR ENGINEERING & INNOVATIONS

ontracksolar.com

Includes NewIntegrated BeamEasy. Secure. Lightweight.

Page 2: ear Standard arranty...We bring solar down to earth. Proudly Made In the USA ear Standard arranty 10 YEARS AILABLE SOLAR ENGINEERING & INNOVATIONS o n t r a c k s o l ar. c o m Includes

After years of refined research, design, development and testing, that idea has become the Ontrack DXT1 Dual-Axis Solar Tracker. The DXT1 is built from the ground up to be a major improvement over anything else under the sun.

Compared to standard fixed-mounted systems, the DXT1 lets you harvest up to 45% more solar power. You’ll be able to track the sun at adjustable intervals from two seconds to ten minutes, all with a tracking accuracy of up to 0.1 degrees.

Although this efficiency is impressive – and the potential savings are obvious – it’s nothing compared to the engineering that makes it all happen.

The DXT1 has several next-generation technologies that will increase energy yield while decreasing costs in installation and maintenance. They include the Integrated Beam*, Universal Panel Mounting System, Full-Length Fastclamp Bar, TCX2 Tracker Controller, Ontrack App Service Tool, and more.

Ontrack Solar began a vision to create the lightest weight, most durable, most adaptable and easiest- to-install commercial-grade tracker in the industry.

Page 3: ear Standard arranty...We bring solar down to earth. Proudly Made In the USA ear Standard arranty 10 YEARS AILABLE SOLAR ENGINEERING & INNOVATIONS o n t r a c k s o l ar. c o m Includes

DESIGNED TO GLIDE Our Integrated Beams* are manufactured from precision laser-cut, high quality steel formed into a laminated structural beam, much like that used in the aerospace industry. These Integrated Beams slide (adjust easily) into place and securely mount to the support assembly, thus creating the Panel Mounting System. Panels slide in and clamp along the full length of the beam, thus eliminating the need for traditional racking.

This patent-pending design is incredibly lightweight (60% less than traditional I-Beam made of structural steel), which means lower shipping costs and easier installation. Less weight also means reduced wear on your load-bearing and moving components, extending the life of your solar tracker.

BUILT TOUGHLightweight doesn’t mean light duty. In an independent Finite Element Application (FEA) test, the DXT1 received high ratings for wind load, with the DXT1 surviving winds up to 105 mph at a ten-degree elevation (nearly vertical) and a 1.5 factor of safety (FOS). Additionally, our split-panel design provides two unique benefits. First, it creates a Zero Center-of-Mass, balancing the elevation load and eliminating overhung weight. Once balanced, it takes almost no effort to move over 3,000 pounds of mass over its range of operation. This virtually eliminates linear actuator failure. Second, it features a gap that reduces the wind load on the DXT1.

The end result? A well-balanced tracker with fewer moving parts that reduces wear and operating costs. That’s a win-win!

AEROSPACE DESIGN Ontrack Solar Trackers are better looking, too. With a sleek and sophisticated approach to aesthetics, the DXT1 is pleasing to the eye. You’ll want to display your planet- and money-saving technology for all to see.

SPECIAL OPTIONS We know that our customers will use their trackers in different environments and have unique needs. Since we engineer and fabricate each piece ourselves right here in the USA, we have the ability to customize systems to meet your needs. Do you need custom colors or corrosion-resistant materials? Optional panel security screws? No problem. Contact us to discuss your project.

OT TraditionalIBD I-Beam

Strength

Weight

Shipping

Install Time

Wear

Design

Green

Innovations:

Integrated Beam Design (IBD)

Rapid Assembly

Dual-Axis Tracking Controls

Optional Remote Access

Balanced Center of Mass

access

IT’S ALL ABOUT THE BEAM

M

Page 4: ear Standard arranty...We bring solar down to earth. Proudly Made In the USA ear Standard arranty 10 YEARS AILABLE SOLAR ENGINEERING & INNOVATIONS o n t r a c k s o l ar. c o m Includes

ontracksolar.com

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Access. Anytime. Anywhere.

• Sends and receives system messages• Monitor status and position• Capture performance data• Control operations remotely• Diagnose and troubleshoot remotely• Desktop or iOS/Android smart device compatible

Save time in the field with remote access. Ask for details and a demonstration.

APPSERVICE TOOL

Web App - Remote Access (Optional Feature)

Key Structural Elements

1.) Integrated Beams*2.) End Beam Support 3.) Beam Clamp4.) Integrated Beam Support Assembly5.) Cross Member 6.) Lifting Support Assembly 7.) Top Azimuth Assembly8.) Azimuth Slewing Drive9.) Linear Actuator10.) Control Box11.) Support Column12.) Optional Base, ballast or pier13.) Splice plate

(Inverter not shown)

Product images are subject to change due to the ongoing product development and enhancements.*Patent-pending

ABOVE: Artist’s rendering of the first generation DXT1 tracking the Sun.

PANELPANEL

FastClamp Bar

Integrated Beam

EASY PANEL INSTALLATION

Anemometer accurately monitors wind speed to protect your investment.

Page 5: ear Standard arranty...We bring solar down to earth. Proudly Made In the USA ear Standard arranty 10 YEARS AILABLE SOLAR ENGINEERING & INNOVATIONS o n t r a c k s o l ar. c o m Includes

CALCULATING RETURN ON INVESTMENTOne of the most compelling aspects of solar arrays, and dual-axis trackers in particular, is their ability to maximize your solar investment by increasing your energy yield.

A solar PV installation that generates the most energy from the space and resources available is usually the most equitable solution. The DXT1 harvests maximum clean energy in a smart and cost-efficient way while better utilizing your land.

The Ontrack DXT1 Dual-Axis Tracker offers up to 45% more power yield than that of standard

fixed-mounted PV systems. This is accomplished by optimally positioning the solar array to accurately follow (track) the sun on two axes, vertical and horizontal. This makes each PV panel in the array generate more output, unlike fixed-mounted PV systems.

The Integrated Beams create the panel mounting system. This also reduces the project upfront costs because no additional racking hardware is required. The project payback time also decreases and thereby increases the overall return on investment (ROI).

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WINTER DAYLIGHT

SUMMER DAYLIGHT

Extra energy captured by tracking the sun

Capture Up To 45% More Power

ACTUAL DATA from our prototype trackers located near Dallas, Texas, in January 2013. Summer efficiency will be even greater. Variables impacting power yields include location, weather, elevation and time of year.

3-YearStandard WarrantyUP TO 10 YEARS AVAILABLE

Integrated Beams slide (adjust easily) into place and are securely mounted to the support assembly, thus creating the Panel Mounting System. Panels slide in and clamp along the full length of the array, thus eliminating the need for traditional racking.

Page 6: ear Standard arranty...We bring solar down to earth. Proudly Made In the USA ear Standard arranty 10 YEARS AILABLE SOLAR ENGINEERING & INNOVATIONS o n t r a c k s o l ar. c o m Includes

The DXT1 can accommodate most solar panels on the market today. Partial list below.

DXT1 COMMERCIAL TRACKER

* TRO = Total Related Output (Watts)

MANUFACTURER MODEL PANEL SIZE (LxW) WATTS @ STC MAX # PANELS TRO* INT. BEAMS

SOLAR PANEL CONFIGURATION

For a complete list of available panels, please contact a sales representative.

Canadian Solar ELPS-CS6P-250PM 64.5 x 38.7 250 48 12000 10

Helios Solar 6T 260 66.1 x 39 260 48 12480 10

Hyundai Solar HiS-S250MG 64.8 x 38.7 250 48 12000 10

Samsung PV-MBA1BG255 64.7 x 39.1 255 48 12240 10

Hanwha Solar SF220-30-P245L 65 x 39.4 245 48 11760 10

Kyocera Solar KD245GX-LFB 65.4 x 39 245 48 11760 10

LG Electronics LG260S1C-G2 64.3 x 38.8 260 48 12480 10

Mitsubishi Elec. PV-UJ235GA6 65.3 x 39.1 235 48 11280 10

1SolTech 1STH-250-WH 65 x 39 250 48 12000 10

Solar World SW 260 65.9 x 39.4 260 48 12480 10

Suniva OPT260-60-4-100 65.1 x 38.7 260 48 12480 10

SunPower SPR-245NE-WHT-D 61.4 x 31.4 245 48 11760 10

Trina TSM-245PA05 64.6 x 39 245 48 11760 10

Yingli Solar YL255-29b 64.96 x 39.98 255 48 12240 10

Suntech STP255-20/WD 64.6 x 39.1 255 48 12240 10

Sharp ND-250QCS 64.6 x 39.2 250 48 12000 10

Jinko Solar JKM260PP-60 65.00 x 39.05 260 48 12480 10

REC Group REC 255PE 65.55 x 39.02 255 48 12240 10

ontracksolar.com

SOLAR ENGINEERING & INNOVATIONS

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Erect Supporting Column & Vertical Assemblies

Per customer requirements, erect ballasted beam or pier, securing in or above ground, as desired.

Step 1

1A

1B Assemble Integrated Beam Support Assembly on ground, including Azimuth Assembly and Lifting Support Assembly.

Then, crane assembly above into position on top of support column and secure with provided bolts.

1C

INTRODUCTION

This brief overview

illustrates the tracker

base and rack

assembly. For control

system installation

instructions, please

refer to the User’s

Guide or contact a

representative.

Rapid Assembly

CLOSE-UP OF LIFTING ASSEMBLY

ontracksolar.com

Page 8: ear Standard arranty...We bring solar down to earth. Proudly Made In the USA ear Standard arranty 10 YEARS AILABLE SOLAR ENGINEERING & INNOVATIONS o n t r a c k s o l ar. c o m Includes

Rapid Assembly

ontracksolar.com

Step 2

2A

2B

Integrated Beam Support Assembly & Panel Racks

Now for the magic!

With our Integrated Beams, you can now customize the assembly to fit any panel size.

Easily slide beams up and down to proper panel width*, check for square, then fasten.

Secure integrated beams in place easily with supplied clamps. Repeat until all beam are in place.

Now, you are ready to easily add your panels ...

* Install Hint: Make “panel spacers” (out of 2x4s, 1x4s or plywood) to place on either end of integrated beams to set panel width. Repeat as you add each beam.

CLOSE-UP OF BEAM CLAMP (BACK SIDE)

Page 9: ear Standard arranty...We bring solar down to earth. Proudly Made In the USA ear Standard arranty 10 YEARS AILABLE SOLAR ENGINEERING & INNOVATIONS o n t r a c k s o l ar. c o m Includes

Rapid Assembly

ontracksolar.com

Panels slide easily into position and fasten quickly with the full length fastclamp bar (clip is integrated into the beam). A simple screw gun tightens and secures the panels in place.

Step 3 Panel Installation

PANELPANEL

FastClamp Bar

Integrated Beam

End Views:

Panels Slide ...

3A

Page 10: ear Standard arranty...We bring solar down to earth. Proudly Made In the USA ear Standard arranty 10 YEARS AILABLE SOLAR ENGINEERING & INNOVATIONS o n t r a c k s o l ar. c o m Includes

Key Features:• Calculates Solar Position using NREL’s published solar position algorithm

• Capable of controlling either a single or dual-axis tracker

• Dual H-bridge PWM DC motor drivers with integrated motor current sensing

and soft motor-start/stop

• Dual-encoder inputs for each actuator

• External limit switch inputs

• Integrated support for anemometer

• Input for emergency stop

• Optional Inputs include:

Irradiance Measurement, AC-power-loss, Energy Meter Pulse

• Input for external Clean/Normal/Storm mode switch

• RS-485 interface with 2.5KV galvanic isolation

• Ethernet 10/100-base-T interface with 1.5KV galvanic isolation

• GPS receiver interface (option)

• Remote & Local Monitoring via Internet; also Android or iOS apps available (optional)

9125 Viscount Row Dallas, Texas 75247 (214) 466-7984 [email protected]

PR

INTE

D S

EPTE

MB

ER

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Solar Tracker ControllerThe Ontrack TCX2 Tracker Controller is a cost effective, microprocessor-based solar tracking controller suitable for dual-axis or single-axis tracking applications. It is a network-ready controller, and may be configured to operate as a single tracker application or be part of a larger commercial multi-tracker solar array.

* Sample Panel = Canadian Solar CS6P-235PX ** Rated power depending on panel type and manufacturer *** Verified by independent engineer’s FEA study

Available Online

TCX2 Controller Spec Sheet

(PDF file)

Questions? Your dealer contact:

Let us help you bring solar down to earth!

Panel surface 960 sq. ft. | 83.61 m2 [ +/- depending on panel used ] Supporting structure 30 X 32 ft. Number of panels 48; sample panel size = 64.5” L x 38.66” W x 1.57” Thick* Height Flat/Zero degrees With a 3 ft. spool or sitting on 36” base is 186” + 36” = 222” At 70 degrees With a 3 ft. spool or sitting on 36” base = 386.5” Width Width without panels is 358.5” Maximum width of structure with panel overhang is 387” Weight (includes mounting system) 6445 lbs. / 8456 lbs. with sample panels* (estimate)

Control unit Astronomical with RS 485 interface (see Key Features section below)

Steel construction / Corrosion protection Galvanized Azimuth Drive Electromechanical slew drive Elevation Drive Electromechanical linear actuator

COMPONENTS

PERFORMANCE

DIMENSIONS

Capacity of PV** 10.0 – 14.0 kW Maximum permitted wind velocity 50 mph operational / 100 mph stowed*** Wind-stow conditions Stows at wind speed ≥ 35 mph / programmable Monitoring Ontrack Monitoring System Angular range Azimuth 270° / Elevation 70° Angular accuracy by 0.1° – 0.25° Operating voltage 24 V / DC Warranty 3-Year Warranty on parts and workmanship (Extended warranty may be purchased at additional cost) Surface Circular Foundation Ballast Base: 9’ Diameter, 36” tall; 7 yds concrete (not included)

DXT1 Technical Data