eaton 93pm sidecar integrated accessory...

Eaton® 93PM Sidecar Integrated Accessory Cabinet-Bypass

150 kW SIAC-B200 kW SIAC-BInstallation and Operation Manual

Eaton® 93PMSidecar Integrated Accessory Cabinet-Bypass

150 kW SIAC-B200 kW SIAC-BInstallation and Operation Manual

IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONSThis manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference.

CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONSCe manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d'installation et de maintenance des batteries et de l'onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce manuel afin de pouvoir vous y reporter ultérieurement.

Eaton is registered trademarks of Eaton Corporation or its subsidiaries and affiliates. National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc. All other trademarks are property of their respective companies.

©Copyright 2013-2014 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.

Table of Contents

1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.2 Installation Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.3 Model Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.4 Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51.5 Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51.6 Symbols, Controls, and Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51.7 For More Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-61.8 Getting Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

2 SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

SECTION 1 — INSTALLATION

3 INSTALLATION PLAN AND UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13.1 Creating an Installation Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13.2 Preparing the Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2.1 Environmental and Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13.2.2 Floor Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-153.2.3 SIAC-B Power Wiring Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-183.2.4 SIAC-B Interface Wiring Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

3.3 Inspecting and Unpacking the SIAC-B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23

4 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14.1 Preliminary Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14.2 Unloading the SIAC-B from the Pallet and Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14.3 Two-Hole Barrel Lug Terminations to Bus Bar Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14.4 Installing SIAC-B External Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24.5 SIAC-B Interface Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-84.6 Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-124.7 Completing the Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

SECTION 2 — OPERATION

5 ONELINES AND SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15.1 Onelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15.2 System Onelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35.3 Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

6 SIAC-B OPERATING INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16.1 Sidecar Integrated Accessory Cabinet-Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1.1 Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16.1.2 Using the UPS when an SIAC-B is Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16.1.3 Transferring the UPS to Maintenance Bypass using an SIAC-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46.1.4 Transferring the UPS from Maintenance Bypass using an SIAC-B . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 3 www.eaton.com/powerquality i

Table of Contents

7 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.1 Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.2 Performing Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.2.1 DAILY Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.2.2 PERIODIC Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.2.3 ANNUAL Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.3 Maintenance Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

8 PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18.1 Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.2.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18.2.2 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18.2.3 Environmental and Safety Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-1

ii Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 3 www.eaton.com/powerquality

List of Figures

Figure 1-1. Eaton 93PM 150 kW SIAC-B attached to an Eaton 93PM 150 kW Capacity UPS . . . . . . . . . . . . . . . . . . . . 1-2Figure 1-2. Eaton 93PM 150 kW SIAC-B attached to an Eaton 93PM 150 kW Redundant UPS. . . . . . . . . . . . . . . . . . . 1-3Figure 1-3. Eaton 93PM 200 kW SIAC-B attached to an Eaton 93PM 200 kW UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4Figure 3-1. Eaton 93PM 150 kW Capacity UPS with 93PM 150 kW SIAC-B Dimensions (Front View) . . . . . . . . . . . . . 3-3Figure 3-2. Eaton 93PM 150 kW Capacity UPS with 93PM 150 kW SIAC-B Dimensions (Top and Bottom Views). . . . 3-4Figure 3-3. Eaton 93PM 150 kW Capacity UPS with Left-Mounted 93PM 150 kW SIAC-B – Center of Gravity . . . . . . 3-5Figure 3-4. Eaton 93PM 150 kW Redundant UPS with 93PM 150 kW SIAC-B Dimensions (Front View) . . . . . . . . . . . 3-7Figure 3-5. Eaton 93PM 150 kW Redundant UPS with 93PM 150 kW SIAC-B Dimensions (Top and Bottom Views) . . 3-8Figure 3-6. Eaton 93PM 150 kW Redundant UPS with Left-Mounted 93PM 150 kW SIAC-B – Center of Gravity. . . . . 3-9Figure 3-7. Eaton 93PM 200 kW UPS with 93PM 200 kW SIAC-B Dimensions (Front View). . . . . . . . . . . . . . . . . . . . . 3-11Figure 3-8. Eaton 93PM 200 kW UPS with 93PM 200 kW SIAC-B Dimensions (Top and Bottom Views) . . . . . . . . . . . 3-12Figure 3-9. Eaton 93PM 200 kW UPS with Left-Mounted 93PM 200 kW SIAC-B – Center of Gravity . . . . . . . . . . . . . . 3-13Figure 3-10. Eaton 93PM 150 kW Capacity UPS Cabinet with

SIAC-B Front and Rear Floor Mounting Bracket Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15Figure 3-11. Eaton 93PM 150 kW Redundant UPS Cabinet with

SIAC-B Front and Rear Floor Mounting Bracket Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Figure 3-12. Eaton 93PM 200 kW UPS Cabinet with

SIAC-B Front and Rear Floor Mounting Bracket Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17Figure 3-13. Eaton 93PM 150 kW SIAC-B attached to a 93PM 150 kW Capacity UPS as Shipped on Pallet . . . . . . . . . . 3-23Figure 3-14. Eaton 93PM 150 kW SIAC-B attached to a 93PM 150 kW Redundant UPS as Shipped on Pallet . . . . . . . . 3-24Figure 3-15. Eaton 93PM 200 kW SIAC-B attached to a 93PM 200 kW UPS as Shipped on Pallet . . . . . . . . . . . . . . . . . 3-25Figure 4-1. Typical Bus Bar Barrel Lug Mounting – Hardware Assembly Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Figure 4-2. 93PM 150 kW SIAC-B and 93PM 200 kW SIAC-B Conduit Landing Wire Entry Locations. . . . . . . . . . . . . . 4-4Figure 4-3. 93PM 150 kW SIAC-B and 93PM 200 kW SIAC-B Left-Mounted Bypass

Power Input, Power Output, and Ground Terminal Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Figure 4-4. 93PM 150 kW SIAC-B and 93PM 200 kW SIAC-B Right-Mounted Bypass

Power Input, Power Output, and Ground Terminal Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Figure 4-5. 93PM 150 kW SIAC-B and 93PM 200 kW SIAC-B RIB Terminal Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7Figure 4-6. SIAC-B Interface Terminal Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Figure 4-7. SIAC-B Interface Terminal Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9Figure 4-8. UPS MBP Interface Terminal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10Figure 4-9. UPS MBP Interface Terminal Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11Figure 5-1. Two-Breaker SIAC-B Internal Oneline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Figure 5-2. Three-Breaker SIAC-B Internal Oneline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Figure 5-3. Four-Breaker SIAC-B Internal Oneline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3Figure 5-4. Eaton 93PM 150 kW or 200 kW UPS with

Two-Breaker 93PM 150 kW SIAC-B or 93PM 200 kW SIAC-B System Online. . . . . . . . . . . . . . . . . . . . . . . 5-4Figure 5-5. Eaton 93PM 150 kW or 200 kW UPS with

Three-Breaker 93PM 150 kW SIAC-B or 93PM 200 kW SIAC-B System Online . . . . . . . . . . . . . . . . . . . . . 5-5Figure 5-6. Eaton 93PM 150 kW or 200 kW UPS with

Four-Breaker 93PM 150 kW SIAC-B or 93PM 200 kW SIAC-B System Online . . . . . . . . . . . . . . . . . . . . . . 5-6Figure 5-7. Eaton 93PM 200 kW SIAC-B Two-Breaker Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7Figure 5-8. Eaton 93PM 200 kW SIAC-B Three-Breaker Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Figure 5-9. Eaton 93PM 200 kW SIAC-B Four-Breaker Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9Figure 6-1. Eaton 93PM 150 kW SIAC-B or 93PM 200 kW SIAC-B Breakers – Left-Mounted SIAC-B. . . . . . . . . . . . . . 6-2Figure 6-2. Eaton 93PM 150 kW SIAC-B or 93PM 200 kW SIAC-B Breakers – Right-Mounted SIAC-B. . . . . . . . . . . . . 6-3

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 3 www.eaton.com/powerquality iii

List of Figures

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iv Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 3 www.eaton.com/powerquality

List of Tables

Table 3-1. SIAC-B Cabinet Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Table 3-2. External Power Wiring Requirements for the Eaton 93PM 150 kW SIAC-B

and 93PM 200 kW SIAC-B – Two and Three Breaker Maintenance Bypass. . . . . . . . . . . . . . . . . . . . . . . . . 3-19Table 3-3. External Power Wiring Requirements for the Eaton 93PM 150 kW SIAC-B

and 93PM 200 kW SIAC-B – Four Breaker Maintenance Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20Table 3-4. External Input Power Cable Terminations for the Eaton 93PM 150 kW SIAC-B. . . . . . . . . . . . . . . . . . . . . . 3-20Table 3-5. External Input Power Cable Terminations for the Eaton 93PM 200 kW SIAC-B. . . . . . . . . . . . . . . . . . . . . . 3-21Table 3-6. Supplied External Wiring Terminal Hardware Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21Table 3-7. Recommended Installation Parts and Tools (Not Supplied by Eaton) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21Table 4-1. SIAC-B Interface Wiring Terminal Block Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9Table 4-2. SIAC-B MBP Interface Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 3 www.eaton.com/powerquality v

List of Tables


vi Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 3 www.eaton.com/powerquality

Chapter 1 Introduction

The Eaton® 93PM 150 kW and 200 kW Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) is designed for use with the 93PM 150 kW and 200 kW UPS systems. The SIAC-B provides maintenance bypass functions with configurable features, enabling adaptation and expansion without costly electrical rework.

1.1 FeaturesThe following descriptions provide a brief overview of the SIAC-B functions:

l Two breaker configuration: The bypass sidecar contains only a Maintenance Bypass (MBP) and Maintenance Isolation (MIS) breaker. This allows Maintenance bypass for system repair or maintenance. The critical load is NOT protected in the Maintenance bypass mode.

l Three breaker configuration (used with single-feed systems): Maintenance Bypass (MBP) and Maintenance Isolation (MIS) breakers, and a Bypass Input Breaker (BIB) enable power to completely bypass the UPS. The UPS can then be safely serviced or replaced without interrupting power to critical systems.

l Four breaker configuration (used with dual-feed systems): Maintenance Bypass (MBP) and Maintenance Isolation (MIS) breakers, and a Bypass Input Breaker (BIB) enable power to completely bypass the UPS. A Rectifier Input Breaker (RIB) provides a convenient method for removing power from the UPS when using the maintenance bypass to supply the load. The UPS can then be safely serviced or replaced without interrupting power to critical systems.

Figure 1-3, Figure 1-2, and Figure 1-3 show the SIAC-B mounted to the UPS cabinet.

1.2 Installation FeaturesThe SIAC-B is housed in a single cabinet factory attached to and directly integrated with the UPS cabinet and must be ordered mounted on either the left or right side of the UPS. The SIAC-B matches the UPS cabinet in style and color. It has safety shields behind the removable front panel for hazardous voltage protection and 2-hole bus bar lug input and output terminals reduce installation time. Power wiring between the UPS and SIAC-B are factory installed. Output power wiring to the critical load is routed using external conduit.

1.3 Model ConfigurationsThe following model configurations are available:

l Eaton 93PM 150 kW SIAC-B and Eaton 93PM 200 kW SIAC-B

- Right-mounted two breaker configuration containing a MBP with auxiliary contacts and MIS

- Right-mounted three breaker configuration containing a MBP with auxiliary contacts, a MIS, and a BIB

- Right-mounted four breaker configuration containing a MBP with auxiliary contacts, a MIS, a BIB, and a RIB

- Left-mounted two breaker configuration containing a MBP with auxiliary contacts and MIS

- Left-mounted three breaker configuration containing a MBP with auxiliary contacts, a MIS, and a BIB

- Left-mounted four breaker configuration containing a MBP with auxiliary contacts, a MIS, a BIB, and a RIB

NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (a minimum two-week notice is required) to reserve a preferred startup date.

Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 3 www.eaton.com/powerquality 1-1

Introduction

Figure 1-1. Eaton 93PM 150 kW SIAC-B attached to an Eaton 93PM 150 kW Capacity UPS

Left-Mounted SIAC-B Right-Mounted SIAC-B

SIAC-B UPS UPS SIAC-B

1-2 Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 3 www.eaton.com/powerquality

Introduction

Figure 1-2. Eaton 93PM 150 kW SIAC-B attached to an Eaton 93PM 150 kW Redundant UPS




Introduction

Figure 1-3. Eaton 93PM 200 kW SIAC-B attached to an Eaton 93PM 200 kW UPS




Introduction

1.4 Using This ManualThis manual describes how to install the SIAC-B and is divided into chapters. Read and understand the procedures described to ensure trouble-free installation and operation.

Read through each procedure before beginning the procedure. Perform only those procedures that apply to the UPS system being installed or operated.

1.5 Conventions Used in This ManualThis manual uses these type conventions:

l Bold type highlights important concepts in discussions, key terms in procedures, and menu options, or represents a command or option that you type or enter at a prompt.

l Italic type highlights notes and new terms where they are defined.

l Screen type represents information that appears on the screen or LCD.

In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system refers to the entire power protection system – the UPS cabinet, an external battery system, and options or accessories installed.

The term line-up-and-match refers to accessory cabinets that are physically located adjacent to the UPS. The term standalone refers to accessory cabinets that are located separate from the UPS.

1.6 Symbols, Controls, and IndicatorsThe following are examples of symbols used on the UPS or accessories to alert you to important information:

Icon Description

Note Information notes call attention to important features or instructions.

[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].

RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.

CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead-acid batteries and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.


Introduction

1.7 For More InformationRefer to the Eaton 93PM UPS (20–150 kW, 480V – 150 kW Capacity Frame) Installation and Operation Manual, or to the Eaton 93PM UPS (20–150 kW, 480V – 150 kW Redundant Frame) Installation and Operation Manual, or to the Eaton 93PM UPS (20–200 kW, 480V – 200 kW Frame) Installation and Operation Manual for the following additional information:

l UPS, optional components, and accessory installation instructions, including site preparation, planning for installation, and wiring and safety information. Detailed illustrations of cabinets and optional accessories with dimensional and connection point drawings are provided.

l UPS operation, including UPS controls, functions of the UPS, standard features and optional accessories, procedures for starting and stopping the UPS, and information about maintenance and responding to system events.

l Communication capabilities of the UPS system.

Refer to the Eaton 93PM Integrated Accessory Cabinet-Distribution (50 kW, 100 kW, 150 kW, and 200 kW IAC-D) Installation and Operation Manual for the following additional information:

l Installation instructions, including site preparation, planning for installation, wiring and safety information, and detailed illustrations of cabinets with dimensional and connection point drawings

l Operation, including breakers, standard features and optional accessories, procedures for using the tie and bypass functions, and information about maintenance

Visit www.eaton.com/powerquality or contact an Eaton service representative for information on how to obtain copies of these manuals.

1.8 Getting HelpIf help is needed with any of the following:

Scheduling initial startup

Regional locations and telephone numbers

A technical question about any of the information in this manual

A question this manual does not answer

Please call the Customer Reliability Center at:

United States: 1-800-843-9433Canada: 1-800-461-9166 ext 260 All other countries: Call your local service representative

Please use the following e-mail address for manual comments, suggestions, or to report an error in this manual:

[email protected]


mailto:[email protected]?subject=Technical Publications Work Request

Chapter 2 Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONSThis manual contains important instructions that should be followed during installation and maintenance of the UPS system and batteries. Read all instructions before operating the equipment and save this manual for future reference.

The UPS system is designed for industrial or computer room applications, and contains safety shields behind the door and front panels. However, the UPS system is a sophisticated power system and should be handled with appropriate care.

DANGERThis UPS system contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.

WARNINGl The UPS system is powered by its own energy source (batteries). The output terminals may

carry live voltage even when the UPS is disconnected from an AC source.

l To reduce the risk of fire or electric shock, install this UPS system in a temperature and humidity controlled, indoor environment, free of conductive contaminants. Ambient temperature must not exceed 40C (104F). Do not operate near water or excessive humidity (95% maximum). The system is not intended for outdoor use.

l As a result of the connected loads high leakage current is possible. Connection to earth ground is required for safety and proper product operation. Do not check UPS system operation by any action that includes removal of the earth (ground) connection with loads attached.

l Ensure all power is disconnected before performing installation or service.

l ELECTRIC ENERGY HAZARD. Do not attempt to alter any UPS system or battery wiring or connectors. Attempting to alter wiring can cause injury.

CAUTIONl Installation or servicing should be performed by qualified service personnel knowledgeable of

UPS and battery systems, and required precautions. Keep unauthorized personnel away from equipment. Consider all warnings, cautions, and notes before installing or servicing equipment.

l Keep the Accessory cabinet doors closed and front panels installed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit.

l Do not install or operate the UPS system close to gas or electric heat sources.

l The operating environment should be maintained within the parameters stated in this manual.

l Keep surroundings uncluttered, clean, and free from excess moisture.

l Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment.


Safety Warnings



Section 1Installation

Chapter 3 Installation Plan and Unpacking

This chapter includes planning for the Eaton 93PM 150 kW and 200 kW Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B).

Use the following basic sequence of steps to install the SIAC-B:1. Create an installation plan for the SIAC-B.

2. Prepare your site for the SIAC-B.

3. Inspect and unpack the SIAC-B (refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7, for inspection and unpacking instructions).

4. Unload and install the SIAC-B (refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7, for inspection and unpacking instructions).

5. External wire the SIAC-B.

6. Complete the Installation Checklist.

7. Have authorized service personnel perform preliminary operational checks and start up the system.

3.1 Creating an Installation PlanBefore installing the SIAC-B, read and understand how this manual applies to the system being installed. Use the procedures and illustrations in this section to create a logical plan for installing the SIAC-B.

3.2 Preparing the SiteFor the UPS system to operate at peak efficiency, the installation site should meet the environmental parameters outlined in this manual. The operating environment must meet the weight, clearance, and environmental requirements specified for the applicable accessory cabinet. Specifications subject to change.

3.2.1 Environmental and Installation Considerations

The UPS system installation, including the SIAC-B, must meet the following guidelines:

l The system must be installed on a level floor suitable for computer or electronic equipment.

l The system must be operated at an altitude no higher than 1500m (5000 ft) without derating. For additional assistance with high altitude operation, contact an Eaton service representative (see paragraph 1.8).

l The system must be installed in a temperature and humidity controlled indoor area free of conductive contaminants.

Failure to follow guidelines may void your warranty.

NOTE The SIAC-B is attached to and directly integrated with the UPS cabinet at the factory. This section must be used along with the applicable Eaton 93PM UPS Installation and Operation manual during installation planning and unpacking.

NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.


Installation Plan and Unpacking

The basic environmental requirements for operation of the SIAC-B are:

l Ambient Temperature Range: 5–40C (41–104F)

l Recommended Operating Range: 5–40C (41–104F)

l Maximum Relative Humidity: 95%, noncondensing

The SIAC-B operating environment must meet the weight requirements shown in Table 3-1. The SIAC-B size requirements are shown in Figure 3-1 through Figure 3-3, Figure 3-4 through Figure 3-6, or Figure 3-7 through Figure 3-9. Dimensions are in millimeters (inches).

The clearances required around the SIAC-B are the same as the attached UPS.

Table 3-1. SIAC-B Cabinet Weights

Model

Weight kg (lb)

Shipping Installed Point Loading

Eaton 93PM-150-1 Capacity UPS with Left-Mounted or Right-Mounted SIAC-B (2-Breaker) 572 (1259) 541 (1192) 6 at 90 (199)






Eaton 93PM-150-1 Redundant UPS with Left-Mounted or Right-Mounted SIAC-B (2-Breaker) 624 (1374) 593 (1307) 6 at 99 (218)








Eaton 93PM-200-1 UPS with Left-Mounted or Right-Mounted SIAC-B (2-Breaker) 624 (1374) 593 (1307) 6 at 99 (218)










Figure 3-1. Eaton 93PM 150 kW Capacity UPS with 93PM 150 kW SIAC-B Dimensions (Front View)

Dimensions are in millimeters [inches]

UPS with Left-Mounted SIAC-B UPS with Right-Mounted SIAC-B



Figure 3-2. Eaton 93PM 150 kW Capacity UPS with 93PM 150 kW SIAC-B Dimensions (Top and Bottom Views)


Bottom View

Bottom View

Top View

Front

Front Front

FrontTop View




Figure 3-3. Eaton 93PM 150 kW Capacity UPS with Left-Mounted 93PM 150 kW SIAC-B – Center of Gravity


NOTE The 93PM 150 kW Capacity UPS is shown with a left-mounted SIAC-B. An UPS with a right-mounted SIAC-B is the mirror image.



Weight and Center of Gravity with Left-Mounted 150 kW SIAC-B (letters A, B, and C map to Figure 3-3)

Amm (in)

Bmm (in)

Cmm (in)

Installed Weightkg (lb)

Eaton 93PM-200-1 Capacity UPS with 2-Breaker SIAC-B 862 (33.9) 508 (20.0) 501 (19.7) 541 (1192)






Weight and Center of Gravity with Right-Mounted 150 kW SIAC-B (letters A, B, and C map to Figure 3-3)

Amm (in)

Bmm (in)

Cmm (in)










Figure 3-4. Eaton 93PM 150 kW Redundant UPS with 93PM 150 kW SIAC-B Dimensions (Front View)





Figure 3-5. Eaton 93PM 150 kW Redundant UPS with 93PM 150 kW SIAC-B Dimensions (Top and Bottom Views)


Bottom View

Bottom View

Top View

Front

Front Front

FrontTop View




Figure 3-6. Eaton 93PM 150 kW Redundant UPS with Left-Mounted 93PM 150 kW SIAC-B – Center of Gravity


NOTE The 93PM 150 kW Redundant UPS is shown with a left-mounted SIAC-B. An UPS with a right-mounted SIAC-B is the mirror image.




Amm (in)

Bmm (in)

Cmm (in)


Eaton 93PM-200-1 Redundant UPS with 2-Breaker SIAC-B 855 (33.7) 564 (22.2) 580 (22.8) 593 (1307)









Amm (in)

Bmm (in)

Cmm (in)












Figure 3-7. Eaton 93PM 200 kW UPS with 93PM 200 kW SIAC-B Dimensions (Front View)





Figure 3-8. Eaton 93PM 200 kW UPS with 93PM 200 kW SIAC-B Dimensions (Top and Bottom Views)



Bottom View

Bottom View

Top View

Front

Front Front

FrontTop View



Figure 3-9. Eaton 93PM 200 kW UPS with Left-Mounted 93PM 200 kW SIAC-B – Center of Gravity


NOTE The 93PM 200 kW UPS is shown with a left-mounted SIAC-B. An UPS with a right-mounted SIAC-B is the mirror image.




Amm (in)

Bmm (in)

Cmm (in)


Eaton 93PM-200-1 UPS with 2-Breaker SIAC-B 855 (33.7) 564 (22.2) 580 (22.8) 593 (1307)









Amm (in)

Bmm (in)

Cmm (in)












3.2.2 Floor Mounting Brackets

Floor mounting brackets are optionally available to secure the UPS and SIAC-B to the facility floor. Figure 3-12, Figure 3-11, or Figure 3-12 shows the mounting hole locations for the brackets.

Figure 3-10. Eaton 93PM 150 kW Capacity UPS Cabinet with SIAC-B Front and Rear Floor Mounting Bracket Mounting Dimensions


UPS with SIAC-B – Rear View

NOTE The 93PM 150 kW Capacity UPS is shown with a left-mounted SIAC-B. An UPS with a right-mounted SIAC-B is the mirror image.



Figure 3-11. Eaton 93PM 150 kW Redundant UPS Cabinet with SIAC-B Front and Rear Floor Mounting Bracket Mounting Dimensions



NOTE The 93PM 150 kW Redundant UPS is shown with a left-mounted SIAC-B. An UPS with a right-mounted SIAC-B is the mirror image.



Figure 3-12. Eaton 93PM 200 kW UPS Cabinet with SIAC-B Front and Rear Floor Mounting Bracket Mounting Dimensions



NOTE The 93PM 200 kW UPS is shown with a left-mounted SIAC-B. An UPS with a right-mounted SIAC-B is the mirror image.



3.2.3 SIAC-B Power Wiring Preparation

Read and understand the following notes while planning and performing the installation:

WARNINGAs a result of the connected loads high leakage current is possible. Connection to earth ground is required for safety and proper product operation. Do not check SIAC-B operation by any action that includes removal of the earth (ground) connection with loads attached.

l Refer to national and local electrical codes for acceptable external wiring practices.

l For external wiring, use 75°C copper wire. Wire sizes listed in Table 3-2 and Table 3-3 are for copper wiring only. If wire is run in an ambient temperature greater than 40°C, higher temperature wire and/or larger size wire may be necessary. Wire sizes are based on using the specified breakers.

l Recommended wire sizes are based on NFPA National Electrical Code® (NEC®)70 Table 310.15(B)(16) 75°C ampacity with 40°C ambient correction factors.

l A neutral conductor is not used from the source or supplied to the load.

l Refer to NEC Article 250 and local codes for proper grounding practices.

l Phase rotation must be clockwise starting with phase A (rotation A,B,C).

l Per NEC Article 300-20(a), all three-phase conductors must be run in the same conduit. A ground wire must be run in the same conduit as the phase conductors.

l Conduit is to be sized to accommodate three phase conductors and one ground conductor.

l Refer to the appropriate Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 for UPS cabinet conduit and terminal specifications and locations.

l Material and labor for external wiring requirements are to be provided by the customer.

l If installing an external maintenance bypass, all feeds to the UPS including the Rectifier Input Breaker (RIB) (if installed) must have a service disconnect independent of the maintenance bypass power path. Most maintenance bypass solutions provide UPS input feeds derived from but isolated from the maintenance bypass power path. If the maintenance bypass solution being installed does not provide such functionality, DO NOT use a single feeder breaker to supply both the UPS and the maintenance bypass.

l The term line-up-and-match refers to accessory cabinets that are physically located adjacent to the UPS. The term standalone refers to accessory cabinets that are located separate from the UPS.



For SIAC-B external power wiring requirements, including the minimum AWG size of external wiring, see Table 3-2 or Table 3-3. Wire sizes listed are for copper wiring only.

Table 3-2. External Power Wiring Requirements for the Eaton 93PM 150 kW SIAC-B and 93PM 200 kW SIAC-B –Two and Three Breaker Maintenance Bypass

Basic Unit Rating

Units Rating 60 Hz

kW 150 200

Input/Output Voltage Volts 480/480 480/480

AC Input to Maintenance Bypass(3) Phases, (1) Ground A

Maximum Amps 218 291

Minimum Conductor Size (Phase A, B, and C)Number per Phase

AWG or kcmil(each)

2/0(2)

4/0(2)

Minimum Conductor Size (Ground)Number per Phase

—AWG or kcmil

(each)4

(1)3

(1)

AC Output to Critical LoadFull Load Current(3) Phases, (1) Ground C



AWG or kcmil(each)

1(2)

2/0(2)


—AWG or kcmil

(each)4

(1)3

(1)

Building and Inter-Cabinet GroundMinimum Conductor Size (Ground)Number per Phase

— AWG or kcmil(each)

4(1)

4(1)

NOTE Callout letters A and C map to Figure 5-1, Figure 5-2, Figure 5-4, and Figure 5-5.



The power wiring terminals for the 93PM 150 kW SIAC-B are pressure terminations. The power wiring connections for this equipment are UL and CSA rated. See Table 3-5 for external power cable terminations.

Figure 4-3 or Figure 4-4 shows the location of the SIAC-B power cable terminals.

Table 3-3. External Power Wiring Requirements for the Eaton 93PM 150 kW SIAC-B and 93PM 200 kW SIAC-B – Four Breaker Maintenance Bypass

Basic Unit Rating

Units Rating 60 Hz

kW 150 200

Input/Output Voltage Volts 480/480 480/480

AC Input to Maintenance Bypass(3) Phases, (1) Ground A



AWG or kcmil(each)

2/0(2)

4/0(2)


—AWG or kcmil

(each)4(1)

3(1)

AC Input to RIB(3) Phases, (1) Ground B



AWG or kcmil(each)

2/0(2)

4/0(2)


—AWG or kcmil

(each)4(1)

3(1)

AC Output to Critical LoadFull Load Current(3) Phases, (1) Ground C



AWG or kcmil(each)

1(2)

2/0(2)


—AWG or kcmil

(each)4(1)

3(1)

Building and Inter-Cabinet GroundMinimum Conductor Size (Ground)Number per Phase

— AWG or kcmil(each)

4(1)

4(1)

NOTE Callout letters A, B and C map to Figure 5-3 and Figure 5-6.

Table 3-4. External Input Power Cable Terminations for the Eaton 93PM 150 kW SIAC-B

Terminal Function Terminal Function

Number and Size of Pressure Termination

(AWG or kcmil)Tightening Torque

Nm (lb in) Size Screw and Type

AC Input to RIB – Source 1 (4-breaker version only)

E1 (RIB–1) Phase A 1– #4–350 19.9 (177) 5/16" Hex

E2 (RIB–3) Phase B 1– #4–350 19.9 (177) 5/16" Hex

E3 (RIB–5) Phase C 1 – #4–350 19.9 (177) 5/16" Hex

AC Input to Maintenance Bypass – Source 2 E6 Phase A 1 – #6–300 31 (275) 5/16" Hex

E7 Phase B 1 – #6–300 31 (275) 5/16" Hex

E8 Phase C 1 – #6–300 31 (275) 5/16" Hex

AC Output to Critical Load E9 Phase A 1 – #6–300 31 (275) 5/16" Hex

E10 Phase B 1 – #6–300 31 (275) 5/16" Hex

E11 Phase C 1 – #6–300 31 (275) 5/16" Hex

Building, Inter-Cabinet, and Load Ground TBG Ground 4 – #14–1/0 5.1 Nm (45) Slotted



The power wiring terminals E1 through E3 for the 93PM 200 kW SIAC-B are pressure terminations. Power wiring terminals E6 through E11 for the 93PM 200 kW SIAC-B are 2-hole bus bar mountings for standard NEMA 2-hole barrel lugs. The power wiring connections for this equipment are UL and CSA rated. See Table 3-5 for external power cable terminations, Table 3-6 for supplied external wiring terminal hardware, and Table 3-7 for recommended installation parts and tools not supplied by Eaton Corporation.

Figure 4-3 or Figure 4-4 shows the location of the SIAC-B power cable terminals.

Table 3-5. External Input Power Cable Terminations for the Eaton 93PM 200 kW SIAC-B

Terminal Function Terminal Function

Number and Size of Pressure Termination

(AWG or kcmil)Tightening Torque

Nm (lb ft) Size Screw and Type

AC Input to RIB – Source 1 (4-breaker version only)

E1 (RIB–1) Phase A 2 – 3/0–250 42 (31) 5/16" Hex

E2 (RIB–3) Phase B 2 – 3/0–250 42 (31) 5/16" Hex

E3 (RIB–5) Phase C 2 – 3/0–250 42 (31) 5/16" Hex

AC Input to Maintenance Bypass – Source 2 E6 Phase A 2 – 2 bolt mounting 35 (26) M12 Hex

E7 Phase B 2 – 2 bolt mounting 35 (26) M12 Hex

E8 Phase C 2 – 2 bolt mounting 35 (26) M12 Hex

AC Output to Critical Load E9 Phase A 2 – 2 bolt mounting 35 (26) M12 Hex

E10 Phase B 2 – 2 bolt mounting 35 (26) M12 Hex

E11 Phase C 2 – 2 bolt mounting 35 (26) M12 Hex

Building, Inter-Cabinet, and Load Ground TBG Ground 4 – #14–1/0 5.1 Nm (45 lb in) Slotted

Table 3-6. Supplied External Wiring Terminal Hardware Kit

Part Size Quantity Terminal Used On Eaton Part Number

Bolt, Grade 5 M12 x 35 mm 12 Bypass Input and Output to Critical Load 180500250-110

Flat Washer M12 12 Bypass Input and Output to Critical Load 180500036-120

Conical Washer M12 12 Bypass Input and Output to Critical Load 180500037-120

Nut M12 12 Bypass Input and Output to Critical Load 180500157-006

Table 3-7. Recommended Installation Parts and Tools (Not Supplied by Eaton)

Part Size Quantity Manufacturer Part Number Notes

Long Barrel 2-Hole Lug

2/0 AWG

As Required

Thomas & Betts

54862BE

Copper wire only

3/0 AWG 54864BE

4/0 AWG 54866BE

250 MCM 54868BE

300 MCM 54870BE

Manual Hydraulic Crimp Tool 14 Ton 1 TBM14M

Die Set N/A 1 15506



3.2.4 SIAC-B Interface Wiring Preparation

Control wiring for features and options should be connected at the customer interface terminal block located inside the SIAC-B.

WARNINGDo not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is required.

Read and understand the following notes while planning and performing the installation:

l Use Class 1 wiring methods (as defined by the NEC) for interface wiring from 30V to 600V. The wire should be rated for 600V, 1A minimum. 12 AWG maximum wire size.

l Use Class 2 wiring methods (as defined by the NEC) for interface wiring up to 30V. The wire should be rated for 24V, 1A minimum.

l Use twisted-pair wires for each input and return or common.

l All interface wiring and conduit is to be supplied by the customer.

l Interface wiring can be installed using the inter-cabinet wiring access pass-through or by routing wiring through conduit between cabinets.

l Install the interface wiring in separate conduit from the power wiring.



3.3 Inspecting and Unpacking the SIAC-B The SIAC-B is attached to the UPS cabinet at the factory. The integrated cabinets are shipped bolted to a metal and wood pallet (see Figure 3-13, Figure 3-14, or Figure 3-15) with outer protective packaging material covering the cabinet. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7, for inspection and unpacking instructions.

Figure 3-13. Eaton 93PM 150 kW SIAC-B attached to a 93PM 150 kW Capacity UPS as Shipped on Pallet

UPSSIAC-B

Left-Mounted SIAC-B

UPS SIAC-B

Right-Mounted SIAC-B



Figure 3-14. Eaton 93PM 150 kW SIAC-B attached to a 93PM 150 kW Redundant UPS as Shipped on Pallet

UPSSIAC-B

Left-Mounted SIAC-B

UPS SIAC-B




Figure 3-15. Eaton 93PM 200 kW SIAC-B attached to a 93PM 200 kW UPS as Shipped on Pallet

UPSSIAC-B

Left-Mounted SIAC-B

UPS SIAC-B



Chapter 4 Installation

This chapter includes installation instructions for the Eaton 93PM 200 kW Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B).

4.1 Preliminary Installation Information

WARNINGInstallation should be performed only by qualified personnel.

Refer to the following while installing the SIAC-B:

l Chapter 3 for cabinet dimensions, equipment weight, wiring and terminal data, and installation notes.

l Do not tilt the cabinets more than ±10 during installation. See Figure 3-3, Figure 3-6, or Figure 3-9 for SIAC-B center of gravity measurements.

4.2 Unloading the SIAC-B from the Pallet and Mechanical InstallationThe SIAC-B is attached to and directly integrated with the UPS cabinet at the factory. Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 for unloading and mechanical installation instructions.

After completing the unloading and installation of the UPS with the attached SIAC-B, proceed to paragraph 4.3.

4.3 Two-Hole Barrel Lug Terminations to Bus Bar InstallationParagraph 4.4 may require connecting input and output power wiring using 2-hole barrel lugs (see Table 3-7 for recommended lugs). See Figure 4-1 for the hardware sequence when installing the lugs to the bus bars. Tighten the bolt to the torque value listed in Table 3-5.

Proceed to paragraph 4.4.

NOTE The SIAC-B is attached to and directly integrated with the UPS cabinet at the factory. This section must be used along with the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 during installation.

NOTE Conical washers are special purpose washers that look similar to flat washers, except for a slight conical shape. When installing conical washers, the top of the dome should be next to the bolt head and the base of the washer should be against a flat surface such as a bus bar, flat washer, or large terminal.


Installation

Figure 4-1. Typical Bus Bar Barrel Lug Mounting – Hardware Assembly Sequence

4.4 Installing SIAC-B External Power Wiring

To install wiring:

1. Remove the screw securing the bottom of the SIAC-B front panel. Lift the panel straight up to remove it from the panel hanger bracket at the top of the cabinet. Retain screw for later use.

2. If wiring the SIAC-B using top entry wiring access, proceed to Step 3; otherwise, proceed to Step 6.

3. Top Entry Wiring. Remove the top conduit landing plate (see Figure 4-2) from the top of the SIAC-B. Identify all conduit requirements and mark their location. Drill and punch all conduit holes in the top cover prior to mounting on the SIAC-B. Install the top conduit plate and install all conduit runs into the top cover.

4. Route the maintenance bypass input, critical load output, and rectifier input (if installed) cables (phase A, B, and C, and Ground) through the conduit on the top of the SIAC-B to the SIAC-B terminals. See Figure 4-2 for SIAC-B wiring access information and Figure 4-3 or Figure 4-4 for terminal locations.

5. Proceed to Step 8.

Conical WasherLug

Bus Bar

Bolt Head

Flat Washer

Single Lug Installation

Conical WasherLug

Bus Bar

Bolt Head

Flat Washer

Lug

Double Lug Installation

Nut with Washer

Nut with Washer

NOTE 1 The SIAC-B Bypass Input Breaker (BIB) to UPS bypass input, the output from UPS, and the Rectifier Input Breaker (RIB) to UPS rectifier input (if installed) phase and ground wiring are prewired to the SIAC-B.

NOTE 2 External power wiring can be routed either through the top or bottom of the SIAC-B.

NOTE 3 Remove the SIAC-B top or bottom conduit landing plate to drill or punch conduit holes (see Figure 4-2).


Installation

6. Bottom Entry Wiring. Remove the bottom conduit landing plate (see Figure 4-2) from the bottom of the SIAC-TB. Identify all conduit requirements and mark their location. Drill and punch all conduit holes in the bottom conduit plate prior to mounting on the SIAC-B. Install the conduit plate and install all conduit runs into the plate.

7. Route the maintenance bypass input, critical load output, and rectifier input (if installed) cables (phase A, B, and C, and Ground) through the conduit on the bottom of the SIAC-B to the SIAC-B terminals. See Figure 4-2 for SIAC-B wiring access information, and Figure 4-3 or Figure 4-4 for terminal locations.

8. If wiring a 93PM 200 kW SIAC-B, proceed to Step 9; if wiring a 93PM 150 kW SIAC-B proceed to Step 14.

9. Locate the external wiring terminal hardware kit (see Table 3-6) packed at the bottom of the SIAC-B.

10. Using hardware from the external wiring terminal hardware kit, connect phase A, B, and C, and Ground bypass input power wiring from the utility source to the SIAC-B maintenance bypass input terminals. See paragraph 3.2.3, Table 3-2 or Table 3-3 and Table 3-5 through Table 3-7 for SIAC-B wiring and termination requirements.

For SIAC-B terminal phase wiring assignments, see Figure 4-3 or Figure 4-4.

11. Using hardware from the external wiring terminal hardware kit, connect phase A, B, and C, and Ground output power wiring from the SIAC-B output terminals to the critical load or Integrated Accesssory Cabinet-Distribution (IAC-D). See paragraph 3.2.3, Table 3-2 or Table 3-3 and Table 3-5 through Table 3-7 for SIAC-B wiring and termination requirements. Refer to the Eaton 93PM Integrated Accessory Cabinet-Distribution (50 kW, 100 kW, 150 kW, and 200 kW IAC-D) Installation and Operation Manual listed in paragraph 1.7 for conduit and terminal locations and termination requirements.


12. If installed, use hardware from the external wiring terminal hardware kit to connect phase A, B, and C, and Ground rectifier input power wiring from the utility source to the SIAC-B rectifier input terminals. See paragraph 3.2.3, Table 3-2 or Table 3-3 and Table 3-5 through Table 3-7 for SIAC-B wiring and termination requirements.

For a detailed view of the SIAC-B RIB terminals, see Figure 4-5.

13. Proceed to Step 17.

14. Connect phase A, B, and C, and Ground bypass input power wiring from the utility source to the SIAC-B maintenance bypass input terminals. See paragraph 3.2.3, Table 3-2 or Table 3-3 and Table 3-5 through Table 3-7 for SIAC-B wiring and termination requirements.


15. Connect phase A, B, and C, and Ground output power wiring from the SIAC-B output terminals to the critical load or Integrated Accesssory Cabinet-Distribution (IAC-D). See paragraph 3.2.3, Table 3-2 or Table 3-3 and Table 3-5 through Table 3-7 for SIAC-B wiring and termination requirements. Refer to the Eaton 93PM Integrated Accessory Cabinet-Distribution (50 kW, 100 kW, 150 kW, and 200 kW IAC-D) Installation and Operation Manual listed in paragraph 1.7 for conduit and terminal locations and termination requirements.


16. Connect phase A, B, and C, and Ground rectifier input power wiring from the utility source to the SIAC-B rectifier input terminals. See paragraph 3.2.3, Table 3-2 or Table 3-3 and Table 3-5 through Table 3-7 for SIAC-B wiring and termination requirements.

For a detailed view of the SIAC-B RIB terminals, see Figure 4-5.

17. Reinstall the internal safety shield panel and secure with retained screws.

18. Reinstall the SIAC-B front panel and secure with retained screw.

19. After the SIAC-B is wired, return to the applicable Eaton 93PM UPS installation and operation manual listed in paragraph 1.7 to complete the UPS wiring.


Installation

Figure 4-2. 93PM 150 kW SIAC-B and 93PM 200 kW SIAC-B Conduit Landing Wire Entry Locations

Top Entry Conduit Landing. (Remove plate to drill or punch conduit holes.)

Bottom Entry Conduit Landing. (Remove plate to drill or punch conduit holes.)



Front

Front

Front

Front

Top View

Bottom View

NOTE The 93PM 150 kW Redundant UPS or 93PM 200 kW UPS is shown attached to the SIAC-B.


Installation

Figure 4-3. 93PM 150 kW SIAC-B and 93PM 200 kW SIAC-B Left-Mounted Bypass Power Input, Power Output, and Ground Terminal Locations

AC Input to UPS Rectifier (Source 1) (A, B, C)(See Figure 4-5 for Detail.)

Front

Ground Terminals

AC Output to Critical Load

AC Input to Maintenance Bypass (Source 2)

Phase A (E6)

Phase B (E7)

Phase C (E8)

Phase A (E9)

Phase B (E10)

Phase C (E11)

NOTE The 93PM 200 kW SIAC-B bus bar terminals are shown. The 93PM 150 kW SIAC-B pressure terminations are in the same location.


Installation

Figure 4-4. 93PM 150 kW SIAC-B and 93PM 200 kW SIAC-B Right-Mounted Bypass Power Input, Power Output, and Ground Terminal Locations

AC Input to UPS Rectifier (Source 1) (A, B, C)(See Figure 4-5 for Detail.)

Front

Ground Terminals


AC Input to Maintenance Bypass (Source 2)

Phase A (E6)

Phase B (E7)

Phase C (E8)

Phase A (E9)

Phase B (E10)

Phase C (E11)

NOTE The 93PM 200 kW SIAC-B bus bar terminals are shown. The 93PM 150 kW SIAC-B pressure terminations are in the same location.


Installation

Figure 4-5. 93PM 150 kW SIAC-B and 93PM 200 kW SIAC-B RIB Terminal Detail

RIB

Phase A

Phase C

Phase BAC Input toUPS Rectifier(Source 1)


Installation

4.5 SIAC-B Interface Connections

Figure 4-6. SIAC-B Interface Terminal Location

NOTE 1 The SIAC-B is attached to and directly integrated with the UPS cabinets at the factory. This section must be used along with the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1.7 during installation.

NOTE 2 The SIAC-B MBP auxiliary contact control interface wiring is prewired between the attached UPS and the SIAC-B terminal blocks. Table 4-1 and Table 4-2, and Figure 4-6, through Figure 4-9 are for reference only.

NOTE 3 Keep interface wiring separate from power wiring.

Interface Terminal Block(See Figure 4-7 for detail)

NOTE The 93PM 200 kW SIAC-B interface terminals are shown. The 93PM 150 kW SIAC-B interface terminals are in the same location.


Installation

Figure 4-7. SIAC-B Interface Terminal Detail

Table 4-1. SIAC-B Interface Wiring Terminal Block Terminations

Terminal FunctionSize of Pressure

TerminationTightening Torque

Nm (lb in) Type Screw Comments

Auxiliary Contacts #26–#12 0.4 (3.5) - 0.8 (7.1) Slotted Use twisted-pair wires for each input and return or common. Strip wire insulation back 10 millimeters to wire terminal blocks.

Factory Interface Wiring

NOTE UPS building alarm signals are customer programmable. Customer interface wiring for the SIAC-B MBP assumes that the UPS Building Alarm is programmed to monitor Normally Open (NO) contacts.

Customer Interface Wiring

UPS MBP

Not Used

Not used

UPS MBP Return

TB2-1

TB2-2

TB2-3

TB2-4

TB2-5

TB2-6

To MBP Auxiliary Contacts

MBP Aux1 NC

MBP Aux1 NO

MBP Aux1 COM

MBP Aux2 NC

MBP Aux2 NO

MBP Aux2 COMNot used

Not used

Table 4-2. SIAC-B MBP Interface Terminals

SIAC-T Terminal Name UPS Terminal Description

TB2-1 Not Used —

TB2-2 MBP Aux 1 COM UPS MBP Return Output: Normally Open (NO) contact used to indicate whether the MBP is closed and the UPS system is on maintenance bypass. Contacts are closed when the MBP is closed.

TB2-3 MBP Aux 1 NC UPS MBP

TB2-4 Not Used —

TB2-5 Not Used —

TB2-6 Not Used —

NOTE UPS building alarm signals are customer programmable. Customer interface wiring for the SIAC-B MBP assumes that the UPS Building Alarm is programmed to monitor Normally Open (NO) contacts.

NOTE “Return“ indicates connection to electronics circuit ground. “Common” indicates connection to common side of isolated relay contact


Installation

Figure 4-8. UPS MBP Interface Terminal Location

MBP Interface Terminal Block(See Figure 4-9 for detail)

NOTE The 93PM 150 kW Redundant UPS or 93PM 200 kW UPS MBP interface terminals are shown. The 93PM 150 kW Capacity UPS MBP interface terminals are in the same location.


Installation

Figure 4-9. UPS MBP Interface Terminal Detail

MBP Interface Terminal Block


Installation

4.6 Initial StartupStartup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.

4.7 Completing the Installation ChecklistThe final step in installing the SIAC-B is completing the following Installation Checklist. This checklist ensures that you have completely installed all hardware, cables, and other equipment. Complete all items listed on the checklist to ensure a smooth installation. Make a copy of the Installation Checklist before filling it out, and retain the original.

After the installation is complete, an Eaton Customer Service Engineer must verify the operation of the UPS system and commission it to support the critical load. The service representative cannot perform any installation tasks other than verifying software and operating setup parameters. Service personnel may request a copy of the completed Installation Checklist to verify all applicable equipment installations have been completed.

Installation Checklisto All packing materials and restraints have been removed from each cabinet.

o The UPS and SIAC-B are installed on a level floor in a suitable location for computer or electronic equipment.

o All conduits and cables are properly routed between the SIAC-B and the UPS.

o All power cables are properly sized and terminated.

o A ground conductor is properly installed.

o Interface wiring between the SIAC-B and UPS cabinets is properly installed.

o Air conditioning equipment is installed and operating correctly.

o The area around the UPS system is clean and dust-free.

o Adequate workspace exists around the SIAC-B and other cabinets.

o Adequate lighting is provided around all SIAC-B and UPS equipment.

o A 120 Vac service outlet is located within 7.5 meters (25 feet) of the SIAC-B and UPS equipment.

o Startup and operational checks are performed by an authorized Eaton Customer Service Engineer.

NOTE The Installation Checklist MUST be completed prior to starting the UPS system for the first time.


Installation

Notes

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Installation



Section 2Operation

Chapter 5 Onelines and Schematics

5.1 OnelinesFigure 5-1, Figure 5-2, and Figure 5-3 show the simplified internal structure of the Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) for the following configurations:

l Two-breaker Maintenance Bypass with a Maintenance Isolation Breaker (MIS) and a Maintenance Bypass Breaker (MBP)

l Three-breaker Maintenance Bypass with a MIS, a MBP, and a Bypass Input Breaker (BIB)

l Four-breaker Maintenance Bypass with a MIS, a MBP, a BIB, and a Rectifier Input Breaker (RIB)

Figure 5-1. Two-Breaker SIAC-B Internal Oneline

200 kW SIAC-B (2-Breaker Version)

480V 3-PhaseSIAC-B Outputto Critical Load

MIS

MBP

InputTerminals

480V 3-PhaseInput toMaintenanceBypass

OutputTerminals

480V 3-PhaseInput fromUPS InverterOutput


NOTE Callout letters A and C map to Table 3-2.

A C


Onelines and Schematics

Figure 5-2. Three-Breaker SIAC-B Internal Oneline



BIB

MIS

MBP

InputTerminals


OutputTerminals


480V 3-PhaseOutput to UPSBypass Input



A C



Figure 5-3. Four-Breaker SIAC-B Internal Oneline

5.2 System OnelinesThe system oneline drawings in this section show the simplified internal structure of the UPS, battery supply, and SIAC-B.



RIB

BIB

MIS

MBP

InputTerminals


OutputTerminals


480V 3-PhaseInput to UPSRectifier

480V 3-PhaseOutput to UPSBypass Input

480V 3-PhaseOutput to UPSRerctifier Input


NOTE Callout letters A, B, and C map to Table 3-3.

A

B

C

Oneline Drawing UPS Model

Voltage

System TypeInput Output

See Figure 5-4 93PM-15093PM-200

480 480 Single reverse transfer UPS with external battery and two-breaker SIAC-B


480 480 Single reverse transfer UPS with external battery and three-breaker SIAC-B


480 480 Single reverse transfer UPS with external battery and four-breaker SIAC-B



Figure 5-4. Eaton 93PM 150 kW or 200 kW UPS with Two-Breaker 93PM 150 kW SIAC-B or 93PM 200 kW SIAC-B System Online

Parallel CAN

Mini-Slot Interface

Interface Board

Pull Chain

Remote EPO

UPS

UPM 4

E4, E5

Battery Switchgear

Battery Converter

Fuse

Rectifier

Fuse

Inverter Switchgear

Fuse

Inverter

Rectifier Switchgear

Optional Single-Feed Jumper

E1, E2, E3 E6, E7, E8

E9, E10, E11

Bypass Switchgear

Static Switch

Fuse

AC Input to UPS Rectifier 3 Wire A-B-C Rotation

AC Input to UPS Bypass 3 Wire A-B-C Rotation

(Dual Feed)

E6, E7, E8

AC Input to Maintenance

Bypass 3 Wire A-B-C Rotation


Battery Breaker

EXTERNAL BATTERYCABINET

(Not supplied with the UPS)

SIAC-B

Maintenance Bypass Breaker

(MBP)

Maintenance Isolation Switch

(MIS)

UPM 1 UPM 2 UPM 3


A

CE9, E10, E11

NOTE 150 kW Capacity Frame models contain a maximum of three UPMs.

200 kW Frame models contain a maximum of four UPMs.

150 kW Redundant Frame models contain a maximum of four UPMs.



Figure 5-5. Eaton 93PM 150 kW or 200 kW UPS with Three-Breaker 93PM 150 kW SIAC-B or 93PM 200 kW SIAC-B System Online


Parallel CAN

Mini-Slot Interface

Interface Board

Pull Chain

Remote EPO

UPS

UPM 4

E4, E5

Battery Switchgear

Battery Converter

Fuse

Rectifier

Fuse

Inverter Switchgear

Fuse

Inverter


Optional Single-Feed Jumper

E1, E2, E3

E9, E10, E11

Bypass Switchgear

Static Switch

Fuse

AC Input to Bypass 3 Wire A-B-C Rotation

E6, E7, E8


Battery Breaker



SIAC-B


(MBP)


(MIS)

UPM 1 UPM 2 UPM 3

Bypass Input Breaker

(BIB)

A

C

E6, E7, E8


(Dual-Feed

E9, E10, E11


200 kW Frame models contain a maximum of four UPMs.

150 kW Redundant Frame models contain a maximum of four UPMs.



Figure 5-6. Eaton 93PM 150 kW or 200 kW UPS with Four-Breaker 93PM 150 kW SIAC-B or 93PM 200 kW SIAC-B System Online

NOTE Callout letters A, B, and C map to Table 3-3.

Parallel CAN

Mini-Slot Interface

Interface Board

Pull Chain

Remote EPO

UPS

UPM 4

E4, E5

Battery Switchgear

Battery Converter

Fuse

Rectifier

Fuse

Inverter Switchgear

Fuse

Inverter


E1, E2, E3

E9, E10, E11

Bypass Switchgear

Static Switch

Fuse


(Dual-Feed)

AC Input to Bypass 3 Wire A-B-C Rotation

(Dual Feed)

E6, E7, E8


Battery Breaker



SIAC-B


(MBP)


(MIS)

UPM 1 UPM 2 UPM 3

E1, E2, E3

E6, E7, E8

Rectifier Input Breaker

(RIB)

Bypass Input Breaker

(BIB)

A B

CE9, E10, E11


200 kW Frame models

eaton 93pm sidecar integrated accessory...

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