ecap: prefinished thermal insulating board thermal insulation technology
TRANSCRIPT
ECAP: prefinished thermal insulating board
THERMAL
INSULATION
TECHNOLOGY
ECAP: prefinished thermal insulating board
ECAPPre-finished Thermal Insultaing panel
Suitable for wall and ceiling application
Rev. 2008-01-20
ECAP: prefinished thermal insulating board
Panel structureThermal insulating board
Cement based smooting mortar
Anchor-dowel siteBuilt-in in the smoothing mortar
thickness
Anchor-dowel sitebuilt.-in in the smoothing mortar
thicknesswith pre-cut net
Fiberglass netWhithin the smoothing mortar
ECAP: prefinished thermal insulating board
Thermal insulating board
• smooth edge
• Ecap L in synterized EPS - class 100 ʎD 0,035 W/mk• Ecap L GT in synterized EPS - class 100 additivated with grafite ʎD 0,031 W/mk• mm. 600 x 1200 = m2 0,72• thickness from 30 mm to 200 mm
Panel structure
ECAP: prefinished thermal insulating board
Cement based smoothing mortar
• weight: approx.1400 kg/m3
• granulometry: mm. 0,6
• water vapour diffusion - µ: approx. 50
• thermal conductivity - ʎD: 0,8 W/mk
• thickness: mm. 2,5 - 3
No smoothing mortar on the edges to facilitate the
plastering and to avoid mechanical tensions
between boards
Panel structure
ECAP: prefinished thermal insulating board
Anchor-dowel sitesBuilt-in in the smoothing mortar
thickness
• anchor dowels head don’t exceed the mortar surface level
n° 3 anchor-dowel sites each board suitable
Panel structure
ECAP: prefinished thermal insulating board
Anchor-dowel siteBuilt-in in the smoothing mortar
thicknesswith pre-cut net
n° 2 each board diameter suitable to fit the anchor-dowel head
Panel structure
ECAP: prefinished thermal insulating board
Fiberglass netBuilt-in in the smoothing mortar
thickness
• weight: 155 gr/m2
• granulometry: mm. 0,6
• resistance to tearing: 46 N/mm
• branded with Ecap logo
• bleeding edge – 10 cmPanel structure
ECAP: prefinished thermal insulating board
Carton box with description, packed on a pallet, thermal wrapping protection
Number of boards depend on the the thickness
Manual of pose included
Palletization
ECAP: prefinished thermal insulating board
1. Ceiling thermal insulation
2. External wall thermal insulation
3. Elimination of thermal bridges
4. Internal wall thermal insulation
Applications
ECAP: prefinished thermal insulating board
Comparison with “traditional
system”
Example:
Thermal insulation with EPS board on a 2 store house wall (70 m2) with a team of 3 workers
Advantages: application time
ECAP: prefinished thermal insulating board
DAYDAY “TRADITIONAL SYSTEM”“TRADITIONAL SYSTEM” ECAPECAP
11 •Positioning of the starting profile•Gluing of the boards•Positioning of the starting profile•Gluing of the boards
•Positioning of the starting profile•Gluing of the boards•Fixing of the anchor-dowels•Grouting or Finishing
•Positioning of the starting profile•Gluing of the boards•Fixing of the anchor-dowels•Grouting or Finishing
22 Waiting for drying of the glueWaiting for drying of the glue Waiting for the drying of the finishingWaiting for the drying of the finishing
33 •Fixing of the anchor-dowels•Application of the first coat of the smoothing mortar and net fixing
•Fixing of the anchor-dowels•Application of the first coat of the smoothing mortar and net fixing
Application of the primer for the coloured finishing mortarApplication of the primer for the coloured finishing mortar
44 Waiting for drying of the first coatWaiting for drying of the first coat Coloured finishing mortar application (END)Coloured finishing mortar application (END)
55 Application of the second coat of the smoothing mortarApplication of the second coat of the smoothing mortar
66 Waiting for the drying of the second coat of the smoothing mortarWaiting for the drying of the second coat of the smoothing mortar
77
Primer for coloured finsihing mortatPrimer for coloured finsihing mortat88
Coloured finishing mortar (END)Coloured finishing mortar (END)99
Advantages: application time
ECAP: prefinished thermal insulating board
TRADITIONAL SYSTEMTRADITIONAL SYSTEM ECAPECAP
Productivity:
8,08 m2/day/person
Productivity:
8,08 m2/day/person
Productivity
14,32 m2/day/person
Productivity
14,32 m2/day/person
+77% m2/day/person+77% m2/day/person
Comparison withTraditional systemComparison with
Traditional system
-55% days to finish the job
-55% days to finish the job
Advantages: application time
ECAP: prefinished thermal insulating board
EcapEcap
Larger surfaceLarger surface Further increasing of the speed compare to traditional systems
Further increasing of the speed compare to traditional systems
Regular surface or walls without windowsRegular surface or walls without windows
Further increasing of the speed compare to traditional systems(possibility to use mobile scafhold)
Further increasing of the speed compare to traditional systems(possibility to use mobile scafhold)
Ceiling:Ceiling: Further increasing of the speed compare to traditional systems
Further increasing of the speed compare to traditional systems
Advantages: application time
ECAP: prefinished thermal insulating board
EPS “grafite” (Ecap GT):EPS “grafite” (Ecap GT): The built-in finishing protects the EPS from the sun rays and allows its application also in very sunny conditions. It avoids the necessity to cover the scafhold to have the shadow.Protects the board during the stocking period.
The built-in finishing protects the EPS from the sun rays and allows its application also in very sunny conditions. It avoids the necessity to cover the scafhold to have the shadow.Protects the board during the stocking period.
Advantages: technical features
ECAP: prefinished thermal insulating board
ECAPPre-finished Thermal Insulating Board
for walls and ceiling application
Rev. 2008-01-20
PATENTE
PATENTED BYD BY