无锡方盛换热器制造有限公司 wuxi fang-sheng heat exchanger...
TRANSCRIPT
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目录 Contents
01 Company profile
0203
0405
Production
R&D
Market
Target
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Fangsheng is a cooling solution supplier in China, manufacturingaluminum bar & plate (Plate-fin) heat exchangers. We provide excellentproducts for the relevant businesses from all over the world, many ofwhom are industry leaders. Our brand is well recognized and respected inour principal markets.
All Fangsheng products and services derive from a desire to supply theoptimum solution to any need.
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FS has acquired ISO9001, CE, EN15085, TS16949 andother certifications of quality and employee’s health.
FS has three independent workshops. We have 300experienced employees, among 20% of them are technicians. Thanks toour high efficient working team and advanced equipments, our productioncapacity can reach to 150 000 PCS coolers yearly.
We are fully equipped with production and test facilities formanufacturing.
Certification
Strength
Facility
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TS 16949FOR AUTOMOTIVE
EN 15085FOR RAILWAY VEHICLE
CEFOR PRESSURE EQUIPMENT
CERTIFICATIONS
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ISO 9001QUALITY MANAGEMENT
ISO 14001ENVIRONMENTAL MANAGEMENT
ISO 18001OCCUPATIONAL HEALTH AND SAFTY
CERTIFICATIONS
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WORKSHOP
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FACILITY
FIN PUNCHINGGANTRY TYPE MILLING
MACHINE
FURNACE PAINTING
CLEANING LINE
WELDING
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Equipment Function QuantityFin punching machine
punch fin30
Automatic rolling machine 1Lathe(CNC)
CNC machining center
2Cutting machining(CNC) 1
CNC machining 2Drilling machine 6
Ultrasonic cleaning equipmentclean the material
3Acid &Alkali cleaning line 1
Vacuum Furnace braze the core 6Welding Machine
weld the cooler 40Semi-automatic Welder
Semi-automatic painting & powder coating Line painting 1
Equipment List
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Lab Equipment Equipment Function Quantity
Vacunm Test Bump pressure test by water 1
water cleaning machine clean the internal cooler 1
Wind Tunnel test the performance of the cooler 1
Salt Spray Equipment test the anti-corrosion of the cooler 1
Laser Mass Spectrometry test the element of raw material 1
Helium Leak Test test carefully the internal leakage of cooler 1
Virbration Test test the max anti-vibration ability of cooler 1
Burst Test test the stated pressure of cooler 1
Fatigue Test test the durability of the cooler 1
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Schematic Diagram of Heat Exchanger
This diagram is the basic cooling ways. one way is cooled by the wind, another way is to cool the working medium.
wind
medium
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MEDIUM
The technical data is not a fixed data, it will be changed in accordance with different products and actual performance .
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COOLERS PACKAGE
PRODUCTION
COLD PLATE
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Charge air +oil cooler charge air + oil + water cooler Cooling package
We can provide customized cooling solutions based on customers’ requirements.
COMBINATION
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R&D plays the most important role in the company development, in maintaining the competitiveness and rapid growth, FS has developed a strong R&D team and created a complete testing center for this purpose.
Our technical team is permanently involved in a multitude of projects:
Finding new solutions and technologies. Improving the anti-corrosion and mechanical resistance in special working environment like exhaust gases &salty environments, high pressure& high temperature , etc.
R & D
Material
New fins geometries
High mechanical product
ProcessWelding
technology
New brazing technology
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FS also focuses on improving the products efficiency and reliability, fulfilling the latest environmental regulations.
Calculations dimensions and simulations
The dimension of our products is calculated by own software based on theoretical studies and practical application . In addition, the cooling performance is simulated by a software which was bought from United States and thousands of previous tests experience.
Product design
FS engineers keep finding the best solutions to maximize the efficient usage of the coolers .
R & D
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Tool design and manufacturing fixture
FS engineers are fully experienced in batch production and in designing the tools, dying, as well as the other necessary equipment for the manufacturing process.
Prototype built and technical adjustment
FS engineers must make software analysis and adjust its corresponding process to those prototypes.
R & D
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FS Testing CenterIt is engineering technology research center for plate-fin heat exchanger in Jiangsu Province.Test the performance of new products based on customer requirements, check and adjust products.It can be an authoritative scientific detection from raw materials to final product installation.
LABORATORY
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VIBRATION TESTSALT SPRAY TESTLASER MASS
SPECTROMETRY
工程中心 LABORATORY
Testing the anti-vibration ability of cooler at the fixed pressure
Making elements analysis of raw materials from our supplier
Testing the anti-corrosion ability of coolers
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BURST&FATIGUE TEST HELIUM LEAK TEST WIND TUNNEL TEST
Testing the durability of the products
Testing the internal leakage of coolers
Testing the performance of coolers.
LABORATORY
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Fangsheng guarantees that we can provide stable quality products, ontime delivery, good service and most efficient responding in any cases toour customers. We will take care of everything about the coolingsolutions.
Application
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PRODUCT RATIO
150000PCS
Construction Machinery
Wind Power
Compressor
Railway Vehicle
Others
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As heat exchanger helps to cool down the generator, convertor and gear-box, it plays a key role in the operation of wind turbine. There is a highrequirement for the long-term stability of the heat exchanger. Fangshenghas taken all the possible risks into consideration, including the corrosionof the rainwater, the sand blocking and so on. Moreover, the design andproduction process will be adjusted based on the performance tests andfeedbacks from customers. .
FEATURES
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The cooling of engines and hydraulic system is very important forconstruction machinery. The heat exchangers used in this industry needto consider of the vibration protection, sand blocking protection andextreme environment protection in research and development process.The product will be adjusted according to its actual usage in order to meetthe requirements of all our customers.
FEATURES
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Fangsheng has designed and developed aluminum heat exchanger withcompact structure, excellent performance and high reliability. Thepotential risks such as vibration, corrosion and sand blocking should beconsidered when designing. Besides, according to the fan characteristiccurve and fluid resistance characteristic curve of the entire coolingsystem, we will calculate it to optimize the performance of ventilationsystem and oil-water system for guaranteeing the coolers capacity.
FEATURES
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3%
4%
5%8%
10%
15%
55%
$20,000,000
Customer Distribution
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Fangsheng has always been committed to the technologicalinnovation of the cooling system, using the least material toachieve the best cooling effect. FS has introduced a large numberof professional design talents, advanced R&D equipment andexcellent design software. At the same time, FS provides bestdesign scheme to customers which greatly saves customers’purchasing costs. Anyway, to make a win-win situation withcustomers is the biggest responsibility of us.
方盛责任
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