PRODUCTTECHNICAL INFORMATION

CONCEPT AND MAIN APPLICATIONS

P 1/ 8

Specification

Standard equipment

Optional accessories

Continuous Rating (W)Voltage (V) Cycle (Hz) Input Output Max. Output (W)

110120220230240

5.96.53.02.92.7

50/6050/6050/6050/6050/60

620---620620620

280360280280280

650650650650650

Current (A)

Dimensions: mm (")

Width (W)Height (H)

Length (L) 285 (11-1/4)158 (6-1/4)158 (6-1/4)

Model KP0800 has been developed as the successor model of N1900B and 1902.Additionally to the same well balanced design for easy handling,features the following main advantages; Planing depth adjustment knob for precise depth setting Power input of 620W New aesthetic design

Also available with plastic carrying case as Model KP0800K.

L

W

H

* Weight according to EPTA-Procedure 01/2003

82 (3-1/4)2.5 (3/32)9 (11/32)

2.6 (5.7)Brazil, Australia: 2.0 (6.6), Other countries: 2.5 (8.2)

17,000No load speed: min-1=rpmPlaning widthPlaning depthShiplapping

Net weight*: kg (lbs)

Double insulationPower supply cord: m (ft)Protection against electric shock

Capacities: mm (")

Planer blade (re-sharpenable type) or T.C.T. Mini planer blade (disposable type)Sharpening holder assembly (for countries using re-sharpenable type Planer blade)Dressing stone (for countries using re-sharpenable type Planer blade)Blade gauge assemblySocket wrench 9Guide ruleDust nozzlePlastic carrying case (for KP0800K)

Note: The standard equipment for the tool shown above may vary by country.

Planer blade (re-sharpenable type)T.C.T. Mini planer blade (disposable type)Set plate (for countries using T.C.T Mini planer blade)

Dust bag assemblyBlade gauge assemblySharpening holder assemblyPlastic carrying case

Guide rulesExtension guide setDust nozzleElbow

Models No. Description

KP0800

Power Planer 82mm (3-1/4")

Repair

[1] NECESSARY REPAIRING TOOLS

[2] LUBRICATIONS

Fig. 1

17

24

Code No.

Apply the following lubricants to protect parts and product from unusual abrasion.

Description Use for 1R004 Retaining ring pliers ST-2 Removing / mounting Retaining ring S-81R045 Gear extractor (large) Removing Armature from Bracket

1R263 Bearing extractor Removing Knob cover 1R269 Bearing extractor (small) Removing Ball bearings

1R346 Center attachment Using with 1R045

Item No. Description Portion to lubricate Lubricant Amount

a little17 Cam plate

24 Front base complete

The surface where Knob contacts(a) Cylindric portion where Main frame contacts(b) Thread portion

(a)

(b)

Knob

Main framecomplete

Rubber plate

CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”. Remove the blades before repair.

Makita grease N No.2

VG100

[3] DISASSEMBLY/ASSEMBLY[3]-1. Poly V-belt 4-241

DISASSEMBLING

Fig. 2 Fig. 3M4x16 Panhead screw

Remove M4x16 Pan head screw and separate Belt cover from Main frame complete.Cut Poly V-belt 4-241 with nippers when it has damaged. (Fig. 2)Note: When replacing Armature, Drum and V Pulleys and reusing Poly V-belt 4-241, Lever up Poly V-belt 4-241 with screwdriver while turning V pulley 4-37 as illustrated in Fig. 3. Poly V-belt can be removed without cutting.

Belt cover

V pulley 4-37

Poly V-belt 4-241Main framecomplete

P 2/ 8

Repair[3] DISASSEMBLY/ASSEMBLY[3]-1. Poly V-belt 4-241 (cont.)

ASSEMBLING

DISASSEMBLING

Fig. 4 Fig. 5

1) Hook Poly V-belt 4-241 with V-pulley 4-20L. (Fig. 4 )2) Hook a part of Poly V-belt with V-pulley 4-37. (Fig. 4 )3) Turn V-pulleys 4-20L and 4-37 counterclockwise by hands to fit Poly V-belt 4-241 to the V-pulleys while holding Poly V-belt firmly. (Fig. 4 )Note: If it is difficult to completely fit Poly V-belt to V-pulleys, continue turning V-pulleys until all the grooves are engaged with the protrusions of V-belt.(Fig. 5)

V-pulley 4-20Lon Motor side

1 2

3

12

3

V-pulley 4-37 on Drum side Protrusions on Poly V-belt 4-241

Two positions ofPoly V-belt 4-241

Grooves on V-pulleys

[3]-2. Motor section

Fig. 6 Fig. 7

Fig. 8 Fig. 9

1) Remove Belt cover and Poly V-belt 4-241 as illustrated in Fig. 2 or Fig. 3 Note: Separating Armature from Bracket is impossible without removing Poly V-belt.2) Loosen M4x16 Pan head screw and remove Chip cover. (Fig. 6)3) Remove Brush holder caps and Carbon brushes, then remove four 4x18 Tapping screw on Bracket. (Fig. 7)4) Remove Bracket by tapping Main frame complete. (Fig. 8) Armature and Drum complete come with Bracket.5) Hold Armature by gloved hand and turn V-pulley 4-20L clockwise using wrench 13. (Fig. 9) V-pulley 4-20L can be removed.Note: V-pulley 4-20L has a left hand thread.

.

Wrench 13

M4x16 Pan head screw Carbon brush

Bracket

Bracket

Bracket

Brush holder cap

4x18 Tappingscrew (4pcs.)

Chip cover

V-pulley 4-20L Armature Drum complete

P 3/ 8

Repair[3] DISASSEMBLY/ASSEMBLY[3]-2. Motor section (cont.)

DISASSEMBLING

ASSEMBLING

Fig. 10

Ball bearing6000DDW

Armature

6) Remove Armature from Bracket using 1R045 with 1R346. Then remove Ball bearing 6000DDW with 1R269. (Fig. 10)7) There are few clearance between Insulation washer and Ball bearing 607DDW. Therefore, it is hard to insert the jaws of 1R269. Remove Ball bearing 607DDW and Insulation washer while holding the jaws of 1R269 using water pump pliers. (Fig. 11)

Take the disassembling step in reverse.Note: When assembling V-pulley 4-20L to Armature shaft using Wrench 13, it is not necessary to tighten the V-pulley to very high torque. Driving of Poly V-belt 4-241 prevents V-pulley 4-20L from being loose.

1R2691R045

Water pump pliers

1R346

Fig. 11

Ball bearing 607DDW

Insulation washer

P 4/ 8

Repair[3] DISASSEMBLY/ASSEMBLY[3]-3. Drum sectionDISASSEMBLING

Fig. 12

(1) Remove Chip cover and Carbon brushes, and separate Bracket from Main frame complete.(2) Remove V Pulley 4-37, then separate Drum from Bracket as illustrated in Fig. 12.

Note: V-pulley 4-37 has a right handed thread.

Wrench 13

Drum can be removed from Bracket.Remove Ball bearing 6000DDW with 1R269.

V- pulley 4-37

Remove V- Pulley 4-37 by turning it with Wrench 13counterclockwise.

Armature

1R269

Ball bearing6000DDW

Drum complete

Ball bearing6000DDW

ASSEMBLING

Fig. 13

Fig. 14

The clearance between Ball bearing 608DDW and Drum is too small to insertthe jaws of 1R269.Therefore, sharpen the jaws.

Ball bearing608DDW

Drum

Insert the jaws of 1R269 into the clearance Ball bearing 608DDW and Drum,and fix the jaws of 1R269 in Vise.Remove Ball bearing 608DDW from Drum.

Ball bearing 608DDW

(3) Remove Ball bearing 608DDW with 1R269 as illustrated in Figs. 13 and 14.

Take the disassembling step in reverse. Refer to Figs. 14, 13 and 12.Take the disassembling step in reverse.Note: When assembling V-pulley 4-37 to Drum using Wrench 13, it is not necessary to tighten the V-pulley to very high torque. Reaction torque caused by stopping the rotation prevents V-pulley 4-37 from being loose.

P 5/ 8

Repair[3] DISASSEMBLY/ASSEMBLY[3]-3. Front base, Base (rear)

DISASSEMBLING

ASSEMBLING

Fig. 16

Fig. 15(1) Front base and Bas (rear) can be removed as illustrated in Fig. 15.

1) Assemble Foot to Base (rear) before assembling Base to Main frame as illustrated in Fig. 16.2) Assemble the Base with Foot to Main frame. And assemble Front base section to Main frame complete. No need to assemble retaining ring S-8 to thread portion of Front base in this step. Refer to Fig. 15.

1R2631R263 Knob cover

Remove Knob cover by levering upwith 1R263.Retaining ring S-8, M10 Hex nut andthread portion of Front base comeinto sight.

Knob

Knob

Knob Knob

Retaining ring S-8

Remove Retaining ring S-8with 1R004 from thread portionof Front base.

Thread portionof Front base

M10 Hex nut

M10 Hex nut

Knob cover

Use Knob cover as a socket wrenchtemporarily for removing M10 Hex nut.Turn Knob cover counterclockwisewhile fixing Knob by hand.M10 Hex nut can be removed fromthe thread of Front base.

Front base

Compression spring 18 Base (rear)

Foot can be removedin separating Base fromMain frame complete.

Remove Base (rear) by unscrewing four 4x18Tapping screws.

4x18 Tappingscrew (4pcs.)

Front base can be removed as illustrated below.

Foot

Pass the long pin of Foot through Torsion spring 7.

Hook this tailwith Foot.

Long pinof Foot

Torsion spring 7

Foot

Hook this tail withBase (rear).

Base (rear)

P 6/ 8

Repair[3] DISASSEMBLY/ASSEMBLY[3]-3. Front Base, Base (rear)

ASSEMBLING

3) Adjust the level of Bases as illustrated in Figs. 17 and 18.

(4) Set Retaining ring S-8 in place. And install Knob cover by pressing to Knob as illustrated in Fig. 19.

Attach Rule to Base (rear) as illustrated in Fig. 17F and turn Knob cover clockwise until Front base contacts the rule completely as illustrated in Fig. 17R.Planing depth will be set at zero level by the above adjustment.

Front base Base (rear)

Front base

Base (rear)

Drum DrumFront base Base (rear)

Fig. 17RFig. 17F

Fig. 17

Fig. 18

Fig. 19

Rule

Knob cover

Align the indication “0” on Knob to the triangle mark on Main frame complete,while holding M10 Hex nut with Knob cover so as not to move.

Knob

M10 Hex Nut that has been adjustedto the position of 0mm planing depth.

Knob cover functioningas Socket wrench temporarily

Knob

Retaining ring S-8Thread portionof Front base M10 Hex nut

P 7/ 8

Circuit diagram

Wiring diagram

P 8/ 8

Brown color is usedfor some countries.

White color is usedfor some countries.

White

Color index of lead wires' sheathBlackSwitch

SwitchNoise suppressor

Fig. D-1

Fig. D-2

Field

Noisesuppressor

Insulated connector is used for somecountries, instead of Terminal block.

If using Noise suppressor, put itin the position illustrated.

Terminalblock

Terminal block

Power supply cord

If Insulated connector is used instead of Terminal block, put it inthe same position.

Rib

Lead wire holder

Route Field leadwire near Rib.

Tightening the Field lead wiresin the Motor section, put themin Lead wire holder.Put their sag in Handle.