ecm for steel / metallurgy - eco · pdf fileanalysers for cement kiln ... the promecon systems...

ECM ECO Monitoring, a.s., Nevädzová 5, 821 01 Bratislava, Slovak Republic

Phone: +421 2 4342 9418 E-mail: [email protected] Company Reg. No.: 17312094

+421 2 4342 7408 http:// www.ecomonitoring.com VAT No.: SK2020317244

Fax: +421 2 4342 7465

Environmental & Process Monitoring instrumentation & systems

ECM for Steel / Metallurgy

ECM ECO Monitoring, a.s. Bratislava (Slovak Republic) is focal company of the ECM Group consisting from a network of subsidiaries and offices to offer an optimal technical and comercial support on field of monitoring instrumentation of gases, liquids and particles.

ECM is providing the following applications steel industry:

• Monitoring of SO2, NOX, CO, CO2, HF, TOC, O2, flow and dust to monitor stack gas and process control for

power generation, blast furnaces, steel plants, sintered plants, coke plants, cold and hot rollers and non

ferrous metal technologies

• Optimation of combustion processes

• Monitoring of low and high flow of dusty, wet and explosive gases

• Catalytic additives to keep combustion chambers clean

• Purity monitoring of O2, N2, Ar2 and other process gases

• Ambient air pollution monitoring around factories

• Waste water quality monitoring - COD, BOD, TOC, hydrocarbons, phenols, cyanides, ammonium, nitrates,

nitrides, sulfates, sulfides, conductivity, pH, DO, ORP and others

• Sound / noise / vibration monitoring

• Composition of lubrication emulsions

• „Heat stress“ monitoring

• Mill and centifuge inertion

• Particle monitoring in process and working area

• Bag filter monitoring and filtration system optimation

• Breathing mask fit testing tools



Phone: +421 2 4822 4811 E-mail: [email protected]

Fax: +421 2 4342 7465

Process Gas Monitoring / Liquid Monitoring Systems

Examples of process monitoring applications are:

• O2 monitoring on different levels and in different media

• CO, CH4, CO2 monitoring in different gas mixtures

• He, H2, N2, Ar purity of industrial gases

• Medical gas purity

• Oil / gas industry monitoring applications

• Heat value and Wobbe index

• Claus process feed and tail gas monitoring

• TS and H2S monitoring in different media

• Sulphure in fuel

• Process chromatography

• Water in solvents

• Moisture monitoring in different media

• Semiconductor industry gas / liquid monitoring

• PVC plant gas / liquid monitoring

• Complex monitoring solutions for chlorine chemistry

• Complex monitoring solutions for nitrogen chemistry

• Air separation monitoring

ECM is providing analytic solutions for on-line monitoring of process

gases for different applications:

Combustion process control

Fast response O2 and CO monitoring systems

Industrial analysers for chemical and petrochemical applications

NDIR analysers for SO2, H2S, CO, CO2, NH3, HCl, CH4 and many other gases

H2S and Sulphure analysers for gases and gasoline

Paramagnetic oxygen analysers for different media




Fax: +421 2 4342 7465

Industrial analysers for pharmaceutical industry semiconductor

industry and clean gas manufacturers

O2, SO2, NO, CO, CO2, CH4 multicomponent analysers

Multicomponent FTIR analysers for broad range of compounds

Accurate oxygen analysers

Physical property: Dew point, Cloud point, Flash point,

Distilation point, etc. analyzers

Hydrogen analyzers

Biogas monitoring

CO, CH4, CO2, H2S analytic systems

Analysers for cement kiln control

CO,CO2, O2, NO monitoring for high temperature and dusty

atmosphere

Claus process tail gas monitoring

H2S/SO2 monitoring in the high sulphur content Claus process tail gas

atmosphere

Analysers for food industry:

O2, CO2 analysers for package gases

CO2 purity analysers for beverage manufactures


ECM ECO Monitoring, a.s., Nevädzová 5, 821 01 Bratislava, Slovak Republic Phone: +421 2 4342 9418 E-mail: [email protected] Company Reg. No.: 17312094


Fax: +421 2 4342 7465

Process gas chromatographs

The instruments are to monitor different gaseous compounds, which can be not

measured by sampler methods

Analysers for clean gas manufacturers

Analysers for cleaners and trace level monitoring of Ar 2, O2, N2

and other gases




Fax: +421 2 4342 7465

Oxygen monitoring

Flue gas

• Tuneable laser O2 / CO analyzers for large boilers

• Zirconia and catalytic CO

Main adventages:

• Yearly calibration interval

• Same analyser for 150°C - 1500°C temperature range

• Combination of laser and Zirconia probes allows safe detection of areas with excess or lack of

oxygen in combustion process

• Our laser monitors allow to use air purge instead of usual nitrogen to keep the optics clean

Process gases

Broad range of paramagnetic, zirconia, optical or electrochemical analyzers from trace

concentrations up to oxygen purity monitoring around 100% O2 concentration.

The main applications are:

• Clean industrial gas production

• Oxigen content in different process gas mixtures

• Inertization processes

• Working area safety




Fax: +421 2 4342 7465

Metals - steel mini mills The metals industry is a core focus for PCME’s business, with extensive experience in integrated steel mills, foundries, aluminium smelters and steel mini mills driving the continuous development of monitoring solutions to best meet the demands of industry. Experience gained from over 5,000 applications in the metals industry alone gives PCME a comprehensive understanding of the potential issues facing particulate monitoring for steel mini mills, in particular: High temperature flue gases and high ambient temperatures create demanding conditions for both sensors and baghouses, increasing the need for responsive and predictive bagfilter monitoring capability due to environmental stress on bagfilter media Harsh and dusty environments require dependable and rugged sensor operation, where reduced sensor maintenance requirements, reduced sensitivity to sensor contamination, and a range of durable sensor options for challenging stack conditions are of significant benefit to plant operators. PCME offer approved (TUV & MCERTS) systems for particulate measurement, filter leak monitoring and filter performance monitoring, depending on the plant specific requirements which are specified in close consultation between plant operators and PCME. Steel Mini Mill plant typically demands monitoring on multiple emission points across furnace, casting and rolling mill operations, which can be addressed with a networked multichannel system. By offering a range of measurement technologies in reliable and rugged instruments, PCME are able to offer a full range of solutions to meet and often exceed legislative compliance, and significantly improve the operation of filter plant including a reduction in filter maintenance requirements. As knowledge and awareness increase in the environmental and health concerns associated with metallic particulates, regulators are increasingly focusing on operators of metals plant to enforce lower emissions limits and more strict compliance programs. With a history of establishing, developing and maintaining strong partnerships within the metals industry, PCME bring extensive experience for assisting plant operators to both minimise emissions and improve the operation of filter plant.




Fax: +421 2 4342 7465

Stack Gas Emission Monitoring


Calorific Value Analyzers

Calorific value analysers are to monitor natural gas, petrochemical waste

gases, coke gas, blast furnace top gas, biogas .....

ECM is offering several solutions:

Miniature gas chromatographs for analysis of gas compositions and caloric

value of natural gas. An accurate instrument optimized for any natural gas

related application.

Catalytic oxidation based analyzers to monitor Wobbe index or calorific value of

flammable and even on flammable gases.




http:// www.ecomonitoring.com Fax: +421 2 4342 7465

Promecon Power Generation Optimalization Systems

The Promecon systems allow significant optimization of the thermal processes such as coal fired boilers,

smelter processes, cement kilns and others. Using innovative technologies emissions are reduced,

efficiency and availability of plants are entranced.

The Promecon optimization system is utilizing several innovative sensor products:

• Cross correlation based combustion air flow sensors working

reliably in harshest conditions for up to 40m/s flow speed and up

to 1100°C temperature.

- No calibration needed

- No drift, no cleaning

- Not affected by high dust

• SIL2 available coal mass flow/velocity/particle size measurement

- Long life ceramic sensors

50-10 000 g/m3 concentration

0-100 t/hr mass flow

10-60 m/s velocity

30-60 um particle size

- Different probe length, ATEX

• Fast responding temperature sensor on mill classifiers without abrasion.

• Online unburned carbon measurement.

This is the World most sold fly ash analyzer.

- Lab accuracy in process

0-20% carbon in fly ash

2-10 minutes measuring cycle





System Application for Boiler Optimization

� PROMECON is a total solution provider for Boiler optimization.

� Patented, unique online measurement systems for PF/ Biomass, PA, SA, OFA, particle size distribution,

carbon in fly ash and other parameters.

� Evaluation of pulverizer, coal pipes, air ducts, boiler, APH.

� Improved control concepts for increased load gradient, low load operation, multifuel burning etc.

� Our references are our (PROMECON) references. Installed basis > 2000 sensors.

� All designed and made in Germany.

� Tuning through measurement and control (APC).

� We handle complete projects, CFD, modification of ductwork, trimming dampers, optimization.

� Typical projects: Plant assessment, Efficiency testing, Boiler optimization, Advanced process control.

� Field of projects: Pulverizer, coal/air distribution, combustion, fluegas.





Combustion Control System

System for controlling and optimizing high temperature processes. FlameSight combines

video technology with emissions spectroscopy. The PC based system interprets flames and

optimizes their performance online through the system software.


ECM ECO Monitoring, a.s., Nevädzová 5, 821 01 Bratislava, Slovenská republika

Tel.: +421 2 4342 9418 E-mail: [email protected] IČO: 17312094

+421 2 4342 7408 http:// www.ecomonitoring.com IČ DPH.: SK2020317244

Fax: +421 2 4342 7465

Controlling and monitoring of gas and oil burners of any capacity.

Optionally with integrated flame monitor and adjustable treshold.

Optionally with adjustable propagation time. Connection of UV, IR

and UV/IR or ionisation flame sensors.


Termographic systems

Thermographic camera systems to monitor temperature distribution in combustion chambers to

maintain the “fire ball” in a central position to avoid vicinity to the walls resulting in cracking of

tubes and membranes. The cameras are cooled and automatically refractive.

Thermographic systems to monitor rotation cement kilns and drying processes.


Flame detectors and ignitors

Flame detectors and ignitors for various fuels and combustion chambers


Oil in water analyzers

Since oil in water means a broad range of water pollutant in terms of chemical

composition, concentration, phase and other characteristics, so are also the

appropriate analytic methods.

ECM is offering application specific fluorescent, chromatographic, extractive and spectrometric

analyzers to monitor all kinds of hydrocarbons in water in broad range of concentrations.

Typical applications are:

• Waste water systems in oil / gas industry

• Chemistry and petrochemistry

• Drinking water treatment

• Steel industry and metallurgy

• Truck / train washing yards

• Airports

• Oil in condensate and cooling water

• Power generation


Gas purity / trace pollution

ECM is designing and supplying analyzer systems for quality control of industrial gases integrating

gas purity analyzers of the worldwide market leader – the company Servomex as well.

We offer solutions vary from single portable or desk top systems, via analyzer cabinets for quality

control of medical gases according to Pharmacopeia, up to complex gas analyzer systems for

process control and optimization of the operation of Air Separation Units.

ECM Group became a recognised partner and supplier of gas analyzer systems to the market

leaders of the gas industry. The market leaders which are listed below are among our clients:

−

−

−

Messer Group

Air Liquide

Linde Gas

SOL Group

HR, RS, BA, BG, MK, SI, CZ, SK, H

AT, BG, CZ, SK, H

BG, GR

−

−

−

PRAXAIR (Istrabenz Plini)

Air Products (Sapio Plini)

SIAD

SI

SI, CZ

CZ


Water quality samplers


Spectrometric Water Quality Monitors

This unique submergible instrument allows continuous monitoring of

nitrates, organic compounds, turbidity, colour and many other

features of monitored water. The organic pollutants may be

monitored as specific compounds (for instance benzene, toluene,

gasoline, diesel oil, etc.), or as general charakteristics like TOC, COD,

BOD, hydrocarbons in water. It allows portable, stationary or battery

powered long term logging applications with instant response time.

Multisubstance measurements with one single instrument; high

resolution UV-Vis spectra allow selective distinction between many

substances.

2-beam-measurement ensures constant measuring quality over long

periods of time with virtually no instrument shift.

Intelligent spectral compensation provides:

superior turbidity correction considering the character of turbidity

superior identification and correction of long time effects like biomass

growth on windows

"Spectral Fingerprinting" - approach allows definition of sensitive,

accurate, reliable alarm and early warning parameters.

Full field compatibility: no installation, plumbing and interconnect ion

problems in the f ie ld ; l ow energy consumption at 12 V; robust

design.

Better overall accuracy and security: reduction of the "Total Error of

Measurement" no sampling-, transport-, handling-, storage-, counting-,

diluting-, etc. mistakes, no mixing up of samples.

Additional probes or autosamplers are often unnecessary;

much higher flexibility in the field.

Autonomy features: internal buffered data logger; energy autarkic; self

testing and alarm routines; networking capability; integrated hydraulic

cleaning nozzles optional (for high solids contents).


Parameters can be measured simultaneously, in-stream, with one method

and one completely autonomous instrument, on- site or remote

controlled, even many instruments in a network.

A new level of stability, effectiveness, and time resolution can be

reached, and, as a result, a surprising gain of additional information

about water related processes.

High energy optical performance enables measurements in

even in fluids with high optical density like oil mixtures, milk or

coffee, often down to the deep UV, far superior to fiber optic

instruments with respect to energy and process stability.

spectral range: 190 nm to 380 nm or 190 nm to 780 nm

light sources: regulated Xenon lamp

long term stability: virtually no instrument shift of auto

c o m p e n s a t i o n b a s e d o n 2 b e a m m e a s u r e m e n t

optical range:optical pathlengths from 2 to 100 mm (longer paths up to

200 mm on demand)

By-Pass fittings for easy installation in by-passing streams.

standard interfaces on board: RS 232 or 485

optional: CAN bus or other bus standards; via control terminal: TCP/IP,

GSM or analog modem; 4-20 mA or any PC104 bus interface

battery buffered data logger

for 1000 spectra or many




Fax: +421 2 4342 7465


10.000’s of concentration values

internal temperature and moisture measurement standard;

external pressure sensor (water depth) optional: 0-0,1 bar; or

0-1 bar ( others on demand )

analysers are resistant against impacts of most natural and waste

waters.

energy:

12 V external; average 300 mA during measurements; 1 A

supply necessary

sleep mode option in data logger modus reduces

consumption to 5 mA inbetween measurements

internal battery for independent measurements optional

Gas mask fitting monitor




Fax: +421 2 4342 7465


Noise & Vibration




Fax: +421 2 4342 7465





Fax: +421 2 4342 7465


Toxic and combustible gas detectors

Broad range of stationary and portable toxic and flammable gas detectors. The instruments can be

provided with a wireless transmission with a several kilometres range.

Instrumentation allowing to set up in few seconds an accident site. The emergency team control has a

permanent information about the risks the members are exposed to. Stationary systems can be installed in

few minutes without any need of obstaculous cable connections.

Higher category of the instrumentation allows reliable detection of almost all kinds of hazardous

gases.

• Personal monitors

• Site survey instrumentation

• Portable instruments

• Fixed instruments




Fax: +421 2 4342 7465


• Wireless infrastructure

• Software




Fax: +421 2 4342 7465

Oil in water analyzers

Since oil in water means a broad range of water pollutant in terms of chemical composition,

concentration, phase and other characteristics, so are also the appropriate analytic

methods.

ECM is offering application specific fluorescent, chromatographic, extractive and spectrometric

analyzers to monitor all kinds of hydrocarbons in water in broad range of concentrations.

Typical applications are:

• Waste water systems in oil / gas industry

• Chemistry and petrochemistry

• Drinking water treatment

• Steel industry and metallurgy

• Truck / train washing yards

• Airports

• Oil in condensate and cooling water

• Power generation




Fax: +421 2 4342 7465

Ambient Air Monitoring Systems ECM ambient air monitoring systems are integrated in air conditioned thermal isolated light

weight shelters allowing stationary and mobile installations.

The usually monitored gaseous pollutants are:

� SO2 � H2S � CxHy

� NOx � TRS � PAH

� O3 � NH3 � HF

� CO � VOC

Automated Ambient Air Mercury Analyzer

Long-term mercury analysis with unmatched accuracy, sensitivity, and reliability.

Key features:

• Low detection limit < 0.1 ng/m3

• Internal permeation source for automated calibrations

• Dual channel gold trapping for uninterrupted sampling

• Low operation costs


Phone: +421 2 4828 7261 +421 2 4342 7408

E-mail: [email protected] http:// www.ecomonitoring.com

Company Reg. No.: 17312094

VAT No.: SK2020317244

Fax: +421 2 4342 7465


Aerosols are monitored in accordance to TSP, PM10, PM2,5 or PM1 standards. Simultaneous monitoring

and sampling of different fractions.

Certified dual channel beta gauge particle monitor coupled to a

certified sampler and an 8 channel OPC with continuous reading of

aerosol concentrations.

Sampler products allow to take aerosol sample or later analysis for heavy metals and other pollutants.

RackMount Model AE22

The Aethalometer TM is the world leading method of measuring black carbon (BC) or elemental

carbon (EC) particles in air.

The Aethalometer is an instrument that uses a continuous filtration and optical transmission technique

to measure the concentration of BC in near-real-time.


Phone: +421 2 4828 7261

+421 2 4342 7408

E-mail: [email protected]

http:// www.ecomonitoring.com Company Reg. No.: 17312094

VAT No.: SK2020317244

Fax: +421 2 4342 7465


The only commercially available field deployable OC/EC analyzer with true laser-based pyrolysis

correction and compatibility with accepted NIOSH 5040 methods.

Ultrafine particle monitor TSI

Provides continuous Ultra-fine Particle (UFP) size distribution and number concentration data for

long-term, air quality monitoring.

Features and Benefits:

• Long-term, unattended operation

• Size distribution from 20nm – 1,000 nm

• Low start-up and operating costs

• No working fluids; radioactive source

• Convenient data management with remote access via the Internet

• Continuous measurements

• Optional environmental sampling system

Compact TSP, PM10, PM4, PM2,5 PM1 instrument to monitor all of the fractions in parallel.


Phone: +421 2 4828 7261 +421 2 4342 7408



VAT No.: SK2020317244

Fax: +421 2 4342 7465


Particle counter / sizer allowing to define 16 size channels showing particle count and mass

concentration both.

Optical Particle Sizer 3330

Product Details

Optical Particle Sizer 3330 (OPS) is a light, portable unit that provides fast and accurate measurement of

particle concentration and particle size distribution using single particle counting technology. Backed by

over 40 years of aerosol instrumentation design experience, the OPS uses state-of-the-art optics with

120° light collection and sophisticated electronics processing resulting in precision, high quality data.

Rigorous factory calibration standards ensure measurement accuracy. The Model 3330 particle sizers can

be used alone, or it can be placed in TSI’s weatherproof Environmental Enclosure.

Online monitoring of heavy metals in ambient dust


Phone: +421 2 4828 7261 +421 2 4342 7408



VAT No.: SK2020317244

Fax: +421 2 4342 7465


Compact ambient air monitoring station SO2, NOx, NO2, O3, CO, CO2, VOC, PM10/ 2,5/1

Auto Handler for Dust Filter Weighing

Complete solution coupling Filter Weighing System with weighing automation. The unit and weighs each

filter according to administrator selected instructions. Each filter's bar code is read. It is then taken to the

balance where it is inserted and placed on the balance pan in the exact came position each time

Weighing time: 3 min per filter using direct read. AH225 performs automated static discharge.

ecm for steel / metallurgy - eco · pdf fileanalysers for cement kiln ... the promecon systems...

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