econ oil nigel depot nersa licences · appendix 9 – gauteng agriculture and rural development...
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ECON OIL NIGEL DEPOT NERSA LICENCES
File Description:
Application for a Construction Licence for a Petroleum Products Storage Facility
Client:
ECON Oil & Energy (Pty) Ltd
Location:
Storage Facility Construction is proposed to be implemented on ERF 1641 of NIGEL Ext 6 on Portion 36 of the farm Varkensfontein
No. 169-I.R.
File Number: 1 of 1
March 2016 (Application – for Publication)
ECON OIL NIGEL DEPOT NERSA LICENCES
File Description:
Application for a Construction Licence for a Petroleum Products Storage Facility
CONTENTS
1. NERSA Form B 1.1 Chapter 1
Sections A to E of Form B, Chapter 1, completed, signed and including letter of authorisation and other attachments as applicable.
1.2 Chapter 2 Documents or Information to be submitted with a Licence Application - Information entered to address Items 1 to 17, including references to
supporting information in the appendices as applicable.
1.3 Chapter 3 Details of Application for a Licence for the Construction of a Petroleum Storage Facility - Information entered to address Items 1 to 10 of Form PPL.sf.F1
including references to supporting information in the appendices as applicable
2. APPENDICES
Appendices 1 to 20
)
NATIONAL ENERGY REGULATOR OF SOUTH AFRICA
FORMB
FORMS Applications for a licence in terms of the Petroleum Pipelines Act, 2003
(Act No. 60 of 2003)
INSTRUCTIONS 1. Prior to completing this form, you are advised to read the following documents:
(a) the Petroleum Pipelines Act, 2003 (Act No. 60 of 2003) and its Regulations; and
(b) the Rules made in terms of the Petroleum Pipelines Act specifically Rules 1 to 11.
2. Please note that this form has three chapters and that applicants must provide all information and supporting documentation required. Incomplete applications will not be accepted.
3. The completed form with supporting documentation must be delivered to the Energy Regulator: (a) by registered mail to: P 0 Box 40343, Arcadia 0007; or (b) by hand at: Kulawula House, 526 Madiba Street, Arcadia, Pretoria; or (c) electronically to [email protected]; or (d) by fax to 012 401 4700
4. If you want to request the confidential treatment of certain information in your application, you must make the request in accordance with Rule 4 of the Rules made in terms of the Petroleum Pipelines Act.
Enquiries:
Contact: Contact no.: Fax no.:
Official Use Only
Date received
Reference number
Executive Manager: Petroleum Pipelines Regulation (012) 401 4600 (012) 401 4700
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3. In the case of greenfield projects, for which a licence is sought, information on the
economic, market and financial forecasts and other relevant information upon which
the proposed project for the licence applied for is based.
ECON OIL & ENERGY (Pty) LTD are in negotiation with a number of prospective clients who have expressed interest and intent to utilize the storage capacity of the proposed facility. In this regard, ECON OIL & ENERGY (Pty) LTD have received several Letters of Intent from such prospective clients. Please refer to the copies of such letters of intent provided in Appendix 19. Additional such letters of intent will be made available (if necessary) as they are received. Also, 20% of the storage capacity is intended for ECON OIL & ENERGY (Pty) LTDs own products and the location of the facility will enable them to better serve their existing clients, by improving their own logistics. In addition, it is noted that at present, no similar facility exists in close proximity to the proposed site, particularly in terms of storage capacity and the flexibility to accommodate multiple products or both “black products” (fuel oils) and “white products” (fuels).
4. There is no Item 4 on form PPL.sf.F1.
5. Provide information required in terms of rules 12(7) and 12 (8) of these Rules.
In terms of the Rules Made In Terms of Section 33(3) Petroleum Pipelines Act, 2003 (Act No. 60 of 2003), Rule 12(7) and 12(8) refer and it is noted: 12(7) (c) (i) – is with respect to the proposed tariffs for storage facilities and is noted that attempts were made to use the NERSA Calculation Methodology as available from the NERSA website. However it is noted that difficulty was experienced with the excel file and it did not appear to be updating correctly, there seemed to be issues with the links. In discussions, ECON OIL & ENERGY have advised that they propose a tariff to be charged for storage of hydrocarbon products at this new facility of 9 (nine) cents per litre per day. This tariff is proposed on the basis that this is what ECON OIL & ENERGY (Pty) LTD themselves are currently charged for storage of their products at other current facilities and is considered by ECON OIL & ENERGY (Pty) LTD to be a minimum tariff. It is understood that NERSA will use their latest current methodology to calculate a tariff and evaluate this proposal. 12(8) – is with respect to the proposed tariff and basis for the proposal and relates to additional information that may be requested by NERSA. In this respect, ECON OIL & ENERGY (Pty) Ltd, undertakes to provide any additional information which
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APPENDICES Appendix 1 – Certified Copy of the Certificate of Incorporation of ECON Oil & Energy (Pty) Ltd Appendix 2 – List – Names of the Current Directors of ECON Oil & Energy (Pty) Ltd Appendix 3 – Details – Ownership and/or Shareholding Structure Appendix 4 – Proof of Authorisation (appointment) of VGI Consulting to submit the application Certified copy of the identity document of VGI Consulting’s representative Appendix 5 – Proof of Ownership of the Storage Facility Appendix 6 – Documents demonstrating the administrative abilities of the applicant Appendix 7 – Documents demonstrating the financial abilities of the applicant Appendix 8 – Documents demonstrating the technical abilities of the applicant Appendix 9 – Gauteng Agriculture and Rural Development Letter (approval of EIA Scoping Report) Appendix 10 – Documentation Submitted in respect of Chapter 2, 15 & 16
Appendix 11 – Mechanisms for the Promotion of Historically Disadvantage South Africans
Appendix 12 – Plan No. 15/3/8/1/12 X6-1 & 3 appended in respect of Chapter 3, 1. a) Appendix 13 – Google Earth View GPS Coordinates appended in respect of Chapter 3, 1. b) Appendix 14 – Site Layout, Drawing 1123-C-A1-02102 appended in respect of Chapter 3, 1. c) Appendix 15 – 1123-ECON - Tank Capacities Details Rev 03 Spread-sheet and Tanks Data Sheets
appended in respect of Chapter 3, 1. d) Appendix 16 – Drawings 1123-C-A1-01101 and 01102, the process piping and fire protection piping
layouts appended in respect of Chapter 3, 1. J) (i) Appendix 17 – Drawings 15_02/01 GL – 102 and 003, the security fences and roads layouts appended
in respect of Chapter 3, 1. j) (ii) Appendix 18 – Drawings 15_02/01 GL – 005, 004, the oily water sewer layouts and storm water sewer
layout, appended in respect of Chapter 3, 1 j) (iii) Appendix 19 – Economic, Market and Financial Forecast Data, appended in respect of Chapter 3, 3. Appendix 20 – Document 1123 Operating Philosophy Rev 01, appended in respect of Chapter 3, 7.
COMPANY PROFILE
to generate energy for an equitable economy
Welcome to Econ Oil & Energy
Founded in 2001, Econ Oil is proud to be a pioneer in industrial energy provision with innovative
approach to its customers.
Econ Oil, is a privately black women owned business which offers fuel oil storage, fuel, automotive fuels,
LPG, Industrial energy solutions, laboratory services and fuel management system to its customers.
It supplies fuel oil for generation, mining, tyre, milling and other industries.
In response to the energy demand in our country Econ Oil offers off the grid energy solutions to
industries, office buildings, malls, hospitals and other entities which have high energy consumption.
Econ Oil produces its own fuel oil that is environmentally friendly and free of minerals according to
customer needs from its Marble Hall Blending Plant.
In its enterprise development initiatives the company is mentoring energy fuel transporters and has
developed a franchised mobile kitchen to develop a unique brand of SMME’s.
The company is committed to social upliftment and to this end has a programme which is running for
5 years now in developing careers of children from rural background by so doing cutting the cycle of
poverty.
It has also adopted a rural school and provided the school with a computer laboratory with 25
computers. Needless to mention the computer laboratory is now used by the district providing learners
with computer skills. Also built a library for the same school.
Training, the company provided training to about 20 youth in Marble Hall equipping them with business
skills.
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VISION
To advance product development, marketing and distribution of energy products in Southern Africa.
MISSION
To grow an empowered progressive business in the energy sector in servicing customers promptly,
effectively and efficiently.
VALUES
Partnership
Respect
Customer Service Response
Ethical Practices
Accountability
02
FUEL OIL SUPPLY
Econ Oil is registered with the Department of Minerals and Energy holding a wholesale licence in terms
of the Petroleum Products Act, 1977 (Act No. 120 of 1977).
Econ Oil has since its establishment modelled a business platform on solid relationship with established
oil majors in South Africa to ensure both the security and quality of supply to its customers.
This ensures that the company is able to supply and deliver whoever in South Africa.
The company has 80% the volume of all its products in Gauteng and the rest, in various provinces in
the country. This model increases our flexibility of supply and allows us to grow our business in
accordance with our customers demand.
03
WE SUPPLY THE FOLLOWING PRODUCTS
CATLIGHT
Catlight is an environmental friendly, cost effective, low sulphur fuel suitable for larger applications that require a
clean and light fuel and is mostly suitable for small burners.
LCO
LCO is cost effective, high sulphur content compared to diesel and illuminating paraffin, however this product
can be used as the replacement for catlight, illuminating paraffin and diesel but only as the burner oil not as
automotive fuel
ECBFO and FO6
These products can be used mainly on the higher density environment and low sulphur. Small burners are
relatively suitable for these products.
HFO 150 / 180
HFO 150 / 180 is mainly used on the larger boilers, however it consists of larger particles of aluminium, high
sulphur, and high ash content. Some burners might struggle to burn the product.
ILLUMINATING PARAFFIN
This product is clear, free from water suspended matter, sediment and other impurities. It can also be used as the
industrial and home heating fuel. It has a low viscosity and low flashpoint.
JET FUEL
Jet fuel is a clear to straw-coloured fuel, based on either an unleaded kerosene (Jet A-1), or a naphtha-kerosene
blend (Jet B). It is similar to diesel fuel, and can be used in either compression ignition engines or turbine engines
AUTOMOTIVE FUELS
Diesel 500
Diesel 50 ULS
Petrol 95 ULP
Petrol 93 LRP/ULP
LPG
This product is available in bulk and mainly sold for resellers and high volume Customers for refilling.
LUBRICANTS
Industrial lubricants are basically defined as compounds like fluids, greases and oils. They are used in order to
lessen wear and tear of materials while reducing binding and friction. We supply high volume customers with
lubricants.
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STORAGE FACILITIES
ERMELO, MPUMALANGA
Econ Oil & Energy (Pty) Ltd purchased the million litre terminal located at Ermelo, Mpumalanga.
The tanks have been redesigned to store, load and offload HFO 150 and light oils.
90% of the storage capabilities is leased to the industry, 10% of capacity is for holding stock for our
customers.
The terminal has a rail siding facilities on site comprise bulk storage tanks, distribution facilities,
warehousing and administration offices.
Location
This facility is located in the Ermelo Extension 2 industrial area, approximately 2 kilometres east of the
Ermelo CBD. 406 Little Street, Ermelo, Mpumalanga Province, South Africa.
Petroleum tanks are registered with NERSA in accordance with the Petroleum Products Act, 2003.
There is also LPG tank to be constructed on site to store and supply to resellers and high volume users
in the area.
Contact Details
Telephone Number: 011 867 7522
Fax Number: 011 867 7909
Email: [email protected]
Physical Address: 406 Little Street, Ermelo, Mpumalanga Province
Postal Address: P.O. Box 437, Alberton, 1450
Company Information
Company Registration Number: 2001/029853/07
VAT Number: 4220208864
GPS: -26.516742, 30.001897
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STORAGE FACILITIES Continued
BETHLEHEM, FREE STATE PROVINCE
Automotive Fuel Storage Tanks
This depot is located at Baxter Street, Bethlehem, Free State Province, South Africa.
The depot is for storage and distribution of petroleum products and has the following infrastructure, 5
million litre bulk storage tanks, a truck gantry for loading and offloading, a storage warehouse, bunded
dispensing area.
Petroleum tanks are registered with NERSA in accordance with the Petroleum Products Act, 2003.
80% capacity is leased out to the industry from this depot, Econ Oil supplies commercial customers in
Lesotho and maintaining the stock levels for them.
Contact Details
Telephone Number: 011 867 7522
Fax Number: 011 867 7909
Email: [email protected]
Physical Address: Baxter Street, Bethlehem, Free State Province
Postal Address: P.O. Box 437, Alberton, 1450
Company Information
Company Registration Number: 2001/029853/07
VAT Number: 4220208864
GPS: -28.2319470, 28.299490
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SERVICES
The company provides the following services.
Laboratory
In order to meet prescribed specification and guarantee quality of our products from our plant we have
our own in house laboratory in Marble Hall. However to test other properties we use accredited third
party laboratories. Exalia Phaahla is a Chemical Engineer that leads our laboratory services.
Products are tested as they are received and as they are
dispatched to our customers to ensure compliance with
agreed quality parameters. The company does offer a
range of services on request and the rates applicable are
provided by the Laboratory personnel.
Exalia Phaahla
071 273 5135
Fleet
Econ Oil has its own fleet that is utilised to deliver the products. This increases flexibility of supply and
reliability. By using its own fleet the company is able to cut down on the cost for the customer. The
company’s fleet is managed by Mzuvukile Klaas.
Mzuvukile Klaas
082 698 5264
Pumps & Tanks Installations
Econ Oil installs pumps and tanks to its customers to ensure efficient and smooth operations. This
allows the customer to store the volume it requires on site. This increases productive days for the
customer avoiding running dry when products is most needed
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Telemetry System
The company provides a telemetry system to monitor levels at customer’s site. This allows Econ Oil to deliver to the customer in time. Telemetry system
management helps improve managing stock levels of supply to the customer.
Sharmaine Govender
011 867 7522
ALTERNATIVE ENERGY
Energy Demand in South Africa resulted in Econ Oil landing AvatarBlack as solution to high energy users.
AvatarBlack is uniquely positioned, with its position with major Technology Power providers to implement
AvatarBlack
AvatarBlack becomes either an alternative Provider of Electrical Power or becomes the De Facto Power Provider;
AvatarBlack provides the solution on a Usage Model (no capital outlay required) to the Landlord;
AvatarBlack manages the day to day operations of the solution on behalf of the Landlord;
Our Solution
Our PV Solution can provide on average a 20% higher energy yield in PV applications than conventional grid tied solutions;
Enterprise Development
The Kitchen
Designed to assist young entrepreneurs to enter business
area, and learn ALL the requisites of running a business.
It is Franchise like concept whereby a potential
entrepreneur identifies a spot next to an office building /
university and applies for own hawker licence.
The Kitchen is available and comes with the following;
2 Deep Freezers
2 Burner gas stoves with 2 large pots
Ice Cream Maker (Soft Serve)
2 Deep Fryers
Dough Mixer
Chicken Rotisserie
Storage Bin
Rubbish Bin
Restaurant Licence Holder – Econ Oil
Negotiated supply from various suppliers
To open from 8am to 4pm
Not to be used for catering functions
10
Social Development
Econ Oil has embarked on Social Development initiatives:
Econ Oil is making progress in creating an equitable environment for its people and developing their
full potential.
Econ Oil & Energy is committed to transformation beyond legislative compliance and this commitment
guides our corporate social investment initiatives as we embed sustainable development into every
facet of our business.
We have developed Training & Development which is aimed at continuous development and unlocks
individual potential. We do quality training by accredited providers which covers a broad range:-
Management Development
Leanerships
Foreman Development
Adult basic education and training
Membership programs on site technical training.
Econ Oil & Energy registered Econ Development Trust. The main aim of the trust is to broaden the skills
base of the black population in South Africa as is dwindling to a point of non-existence irrespective of
the obvious opportunities to advance oneself.
We identified Cabekwana Location as a destitute and poverty stricken area. It is located in Eastern
Pondoland in the small town Lusikisiki, in the Eastern Cape. We then adopted Goso Forest Junior
Secondary School at Cabekwana Location as our focus development agenda.
Since 2007 we identified pupils from Grade 8. The enigma in the area is that Grade 9 is the highest
standard achieved. The reasons for lack of advancement beyond Grade 9 are amongst others.
Lack of financial resources;
High pregnancy rate;
Incentive to migrate to bigger town for work opportunities;
Discourage by matriculants who are not adsorbed by the market;
We identified needy pupils with a balanced intellect. They are currently doing Grade 12 with
good prospects.
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We have built 2 classrooms one as a Computer Lab and the other as a Library.
The impact is very high-education has gained its value. The impact will continue to grow as our
identified pupil show progress.
Marble Hall
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INDUSTRY AFFILIATION
Black Business Council – Corporate
SAPIA
Head Office
Telephone Number: 011 867 7522
Fax Number: 011 867 7909
Email: [email protected]
Physical Address: Mido House, 25 Uys Krige Street, Corner Jochem van Bruggen, Randhart, 1449,
Alberton, Johannesburg, South Africa
Postal Address: PO Box 437, Alberton, 1450
GPS: -26.285937, 28.105307
Company Information
Company Registration Number: 2001/029853/07
VAT Number: 4220208864
B-BBEE Level 2 (Generic)
Wholesale License Number: W/2009/0256
VGI Consulting Inc
COMPANY PROFILE
VGI CONSULTING INC – COMPANY PROFILE VGI Consulting Inc. is one of the leading multidisciplinary consulting engineering companies in South Africa specializing in the engineering, construction and project management of Petrochemical, Civil and Structural projects. VGI Consulting is the successor of a consulting engineering practice established in 1965. Our company has more than 45 years of experience in petrochemical, Civil and Structural industry. VGI Consulting is a member firm of the Engineering Council of South Africa. In order to protect the interests of our clients we are insured under a Professional Indemnity Policy. VGI has an IRCA 5-star rating and is an ISO 9001:2008 registered company.
VGI Consulting Inc Multidisciplinary Engineers & Project Managers Highgrove Office Park Building 4 Corner of Tegel & Olievenhoutbosch Avenue Highveld Centurion 0157 012 682 9140 [email protected]
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MANAGEMENT Our directors include our 6 most senior staff:
Ian Grobler Pr Eng BSc Eng (Civil), UP 36 years Jan Venter Pr Eng BEng (Hons) (Civil), UP 24 years Leon van Wyk Pr Eng BEng (Civil), UP 20 years Johan Pretorius Pr Eng BEng (Civil), UP 17 years Stefan Grové Pr Eng BEng (Civil), UP 17 years Mothusi Motsilanyane Pr Tech Eng BTech (Mech), TUT 10 years
Our management team includes:
Charl van den Berg Pr Eng, IWE Engineering Manager, Pipelines and Flow Analysis
Chris Saxby Engineering Manager, Depots and Facilities
Leslie Strauch Engineering Manager, Civil Mia Moolman Commercial Manager Elsa van Dyk Financial Manager Matthys Geyser HSE and HR Manager
Ian Grobler receives a certificate of recognition on behalf of VGI from Mr Daan de Villiers of
Sasol Technology for ‘Delivery of services during project execution 2004/5’
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SCOPE OF SERVICES
VGI Consulting provides the following multidisciplinary Engineering, Procurement and Construction Management (EPCM) services in the Petrochemical, Civil and Structural environment: Professional Engineering services Management services Procurement services Normally the projects are carried out in a phased approach, for example: Pre-Feasibility Feasibility Basic Engineering Detailed Engineering and procurement of long lead material Execution Commissioning and hand over We utilize a team of dedicated professional engineers, technologists, technicians and other support staff specializing in the Petrochemical Oil and gas fields, to provide a one stop service to our clients. We are willing to contract in various ways with our clients utilizing various forms of contracts, for example NEC 3, FIDIC, ECSA or similar contracts.
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Professional Engineering services
VGI provides the following Engineering services, with our specialized sub consultants: Process Engineering Hydraulic Analyses for Petrochemical fluids and gasses Process Flow Diagrams Mass and Energy Balance HAZOP Studies Potential Deviation Analyses Process Data sheets Utility demand calculations Effluent determination Mechanical Engineering Pipeline Engineering (Above and below ground) Material selection Equipment sizing Strength calculations Mechanical Flow Diagrams Mechanical Data sheets Stress Analyses Three dimensional modelling Civil Engineering Site Selection Overland pipe route engineering Sewer reticulation services Water reticulation services Storm water systems Water purification works Sewer purification works Streets Roads Road rehabilitation Structural Engineering Steel structures Reinforced concrete structures
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Wooden structures Pipe supports Bridges Reservoirs Geotechnical Engineering Geotechnical investigations Problematic Soil / Dolomite investigations Soil analyses Foundation design Electrical Engineering Utility demand calculations Power supply Earth and Grounding system Instrumentation Engineering SCADA Systems Tank Gauging systems Control philosophy Instrument data sheets Piping and Instrument Diagrams Emergency Shutdown systems Fire Fighting systems design Determining of the critical event Design of fire water reservoir Piping and pump designs Design of fire fighting equipment Control philosophy Foaming systems
Management services
Project Management The following is carried out during the entire project schedule to ensure our projects are delivered on time, within budget and according to the latest international quality standards: Schedule Management
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Cost, Change and Scope Management Quality Management Risk Management Construction Management and Monitoring Quality management during construction Compilation of Quality Plans and identification of hold points Safety Management (OHS Act) Conducting risk assessment sessions with contractors and designers. Reviewing and approval of Safety Health and Environment (SHE) Plans Safety audits on construction sites Procurement Procurement of long lead material for and on behalf of client: Compile bidder’s lists Compile Request for Quotation documents Commercial terms and conditions Technical specifications, data sheets etc Obtain quotes Bid clarification meetings Appoint suppliers for and on behalf of clients Tracking of manufacturing and delivery progress Receipt of material in our own stores Review data packs to ensure it complies with the required specifications Issue material to contractors on a controlled basis Commercial Appointment of contractors for and on behalf of the client, using any of the following forms of contract: NEC 3 suite FIDIC suite of contracts General Conditions of Contract. JBCC Compile bidder’s lists Compile Request for Quotation documents Commercial terms and conditions Technical specifications, data sheets etc Obtain quotes Bid clarification meetings Appoint suppliers for and on behalf of clients
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Tracking of manufacturing and delivery progress Receipt of material in our own stores Review data packs to ensure it complies with the required specifications Issue material to contractors on a controlled basis
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PROJECTS
Petrochemical bulk storage facilities
Airport fuelling systems
Overland pipelines
Multi product lines
Natural Gas pipelines
Water Pipelines
Natural Gas Pressure Reducing stations
Natural Gas Customer Metering Stations
Low pressure natural gas distribution systems
LPG distribution networks
Fire fighting systems
Roads and streets
Water reticulation networks
Sewer reticulation networks
Water and sewer purification works
Geotechnical studies
Reinforced concrete, steel and wooden structures
Audits and Peer reviews
Due diligence studies
Planning and scheduling
Cost estimating and control
Economic modelling
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SPECIALIST PARTNERS VGI provides a complete, one stop service for our clients through formal association with specialist companies. Together with our partners, we have completed numerous continuously welded, high-pressure steel pipelines in South Africa and Mozambique. VGI has in-house capabilities in terms of civil, mechanical and structural engineering. Our personnel also have extensive experience in project and construction management and procurement for and on behalf of our clients.
Our partners:
Added Value Engineering Consultants (Pty) Limited (“AVEC”) – Process Engineering AVEC delivers a range of services to the oil & gas, hydrocarbons, petrochemical, minerals & metals, general chemical and other industries that are tailored to meet individual client requirements.
The services, which are available together or separately, or in combination, include the following:
Pre-Feasibility and Feasibility Studies Audits and Peer Reviews Due Diligence Studies Various Risk Management Solutions (Technical and Process Only) Process Design Conceptual and Basic Engineering Planning and Scheduling Cost Estimating Economic Modelling Project Management Owner’s Team Technical & Project Support
AVEC’s highly qualified engineers have experience in a great number of industries, ranging from hydrocarbons to metallurgical processes and food production & processing.
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IPES Performance Technologies (“IPES”) - Electrical and Control & Instrumentation IPES provides professional engineering services in the electrical and control & instrumentation field. Their design services include pressure instrumentation, temperature instrumentation, orifice plate flow calculations, valve sizing and calculations, supervisory control and data acquisition systems, radio based telemetry networks, satellite based remote monitoring solutions, fibre-optic
communication systems and networks, emergency generators and UPS’s. IPES has been involved with various control and Instrumentation installations in South Africa. The responsibility of IPES included SCADA basic design, distributed control system topology and design, radio frequency propagation analysis, hazardous area classification, flow calculations, intrinsic safe calculation sheets, loop drawings and diagrams, human machine interface definition and reliability and availability calculations.
Corrosion & Technology Consultants (“CTC”) – Cathodic Protection CTC consults in the fields of Cathodic Protection, Pipeline Integrity Management and Coating Consultancy. CTC’s services include Soil Corrositivity Surveys, Stray Current Surveys, Current Drainage Surveys,
DCVG and Pipeline Current Mapping (PCM) Surveys. In addition to the field work, are all aspects relating to the Conceptual and Final Design, Mathematical Modelling of CP Systems, the Preparation, Issuing and Adjudication of Cathodic Protection and Pipeline Protective Coating System Tender documents. The Project Management and/or the Inspection of Cathodic Protection Installations and Protective Coating applications.
AAM Geomatics (Pty) Ltd – Land Survey AAM Geomatics provides land surveying services for the route selection, profiling, setting out and as-built of pipelines, power lines, roads, sewer lines and railway lines. AAM also execute bathymetric surveys and the full spectrum of GIS services including data capture, consulting, training of personnel, setting up of GIS systems
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PIPELINE EXPERIENCE DESIGN, PROCUREMENT, PROJECT AND CONSTRUCTION MANAGEMENT VGI has extensive experience for the design, procurement, expediting, project management and construction supervision up to hand-over and commissioning of overland transmission and distribution pipelines. The following major pipeline projects have been completed over the past 10 years:
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Gauteng Network Pipeline Project, South Africa (Sasol Technology (Pty) Ltd)
Description: Engineering (feasibility, basic and detail), Procurement and Construction Management of a 150 kilometer, high pressure, 26” welded steel, natural gas pipeline between Secunda and Sasolburg, South Africa, including gas odourisation station, gas pressure protection Station and high pressure client metering station.
VGI’s Scope: Project Management, Procurement, Construction Management, Mechanical Engineering, Electrical & Instrumentation Engineering, Structural Engineering, Civil Engineering, Process Engineering, Geotechnical Studies, Land Surveying, Wetland delineation Value of Services: R 114 million
Project completed: June 2013
Resources: VGI Project Director: Ian Grobler VGI Senior Pipeline Engineer and Project Manager: Stefan Grové VGI Senior Civil Engineer : Johan Pretorius VGI Senior Mechanical Engineer (Odourisation station and pipeline) : Charl van den Berg VGI Senior Mechanical Engineer (Stations) : Mothusi Motsilanyane VGI GIS Specialist : Anita Naude Partners: ● IPES ● AVEC ● Global Geomatics ● CTC
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Secunda Natref Integration Pipeline Project, South Africa (Sasol Technology (Pty) Ltd)
Description: Engineering (feasibility, basic and detail), Procurement and Construction Management of a 145 kilometer, high pressure, 10” welded steel, pumped, multi-product pipeline between Secunda and Sasolburg, South Africa, including pump stations, process control flow metering stations and leak detection system.
VGI’s Scope: Project Management, Procurement, Construction Management, Mechanical Engineering, Electrical & Instrumentation Engineering, Structural Engineering, Civil Engineering, Process Engineering, Geotechnical Studies, Land Surveying and Wetland delineation.
Value of Services: R 123 million
Project completed: October 2012
Resources: VGI Project Director: Ian Grobler VGI Senior Pipeline Engineer and Project Manager: Stefan Grové VGI Senior Civil Engineer : Johan Pretorius VGI Mechanical Engineer (Pump Stations & Transient Flow Analysis): Charl van den Berg VGI GIS Specialist : Anita Naude Partners: ● IPES ● AVEC ● Global Geomatics ● CTC
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Secunda Tank Farm Own Pipeline Replacement Project, South Africa (Sasol Technology (Pty) Ltd)
Description: The project consisted of two new 5,2 km 12” fuel pipelines between the Sasol Oil Secunda Fuel Depot and the Transnet Pipelines Pump Station in Secunda. A new above ground PIG launcher and surge protection station was constructed adjacent to the Transnet Pipelines Pump Station.
VGI’s Scope: Project Management, Procurement, Construction Management, Mechanical Engineering, Electrical & Instrumentation Engineering, Structural Engineering, Civil Engineering, Process Engineering, Hydraulic Analysis, Land Surveying. Value of Services: R 15.4 million
Project completed: July 2013
Resources: VGI Senior Pipeline Engineer and Project Manager: Johan Pretorius VGI Mechanical Engineer: Louis Ferreira
Partners: ● IPES ● Global Geomatics ● CTC
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Fuel Line Upgrade Bloemfontein Airport, South Africa (Airports Company South Africa) Description: Engineering services for the upgrade of the existing Jet A1 fuel pipeline to the apron, including the expansion of the pipeline to a fourth standing bay at the Bloemfontein Airport. VGI’s Scope: Responsible for the design of the fuel lines, compile a scope of work and drawings. Project management, procurement and site supervision. Value of Services: R 9.8 million
Project completed: May 2011
Resources: VGI Senior Pipeline Engineer and Project Manager: Johan Pretorius
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Replacement of 7 Transfer Pipelines for SAPREFF, South Africa (LPG, Diesel, AVGAS etc.) (WBHO)
Description: The project entailed the design and construction of a 6 inch and an 8 inch pipeline, with lengths of approximately 1500 m and 650 m respectively. The oil pipeline transports product at 150 ᵒC. The other pipeline transports LPG. The project also included aboveground pipelines with expansion loops and new pipe bridges and 7 underground pipelines located in the same servitude as the existing 7 pipelines which remained in operation during construction. Existing structures such as pipe bridges had to be re-enforced and re-habilitated.
VGI’s Scope: VGI was the responsible Engineering Consultancy for the detailed civil, structural and mechanical design of the underground replacement lines for WBHO. Value of Services: R 7.9 million
Project completed: June 2008
Resources: VGI Senior Pipeline Engineer and Project Manager: Jan Venter VGI Senior Structural Engineer : Leon van Wyk
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The Ressano-Garcia to Matola Natural Gas Pipeline Project, Mozambique (Matola Gas Company)
Description: Engineering, Procurement and Construction management services for the construction of a 70 kilometre welded steel natural gas pipeline and distribution network from Ressano-Garcia to Matola, Mozambique.
VGI’s Scope: Project Management, Procurement, Construction Management, Mechanical Engineering, Electrical & Instrumentation Engineering, Structural Engineering, Civil Engineering, Process Engineering, Land Surveying
Value of Services: R 10.4 million
Project completed: 2004
Resources: VGI Project Director: Ian Grobler VGI Senior Pipeline Engineer and Project Manager: Stefan Grové Partners: ● IPES ● Global Geomatics ● CTC
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Gas Pipeline for Standard Bank Rosebank Office Development, South Africa (WBHO)
Description: Design and supervision of the gas supply pipeline to the new offices for Standard Bank in Rosebank. The gas is used for generating power with gas-powered trigeneration plants, as well as access gas during off peaks to heat water with gas-powered boilers.
VGI’s Scope: VGI Consulting was responsible for the design of the supply line from the Egoli Gas supply point next to Craddock Avenue down to basement level -5 of the building where the gas-powered trigeneration plants and boilers warehouse are situated.
The pipeline was designed and modelled in Plant 3D to determine that the pipe will fit into the service corridor provided by the Architect, which house a number of services for the building as well as HVAC. Value of Services: R 150 000
Project completed: January 2013
Resources: VGI Project Engineer: Johan Pretorius
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Sasolburg to Egoli Pipeline Project (Sasol Technology (Pty) Ltd) (Sasol Technology (Pty) Ltd) Description: Engineering (feasibility, basic and detail), Procurement and Construction Management of a 45 kilometre, high pressure, 10” welded steel, natural gas pipeline between Sasolburg and Johannesburg, South Africa VGI’s Scope: Project Management, Procurement, Construction Management, Mechanical Engineering, Electrical & Instrumentation Engineering, Structural Engineering, Civil Engineering, Process Engineering, Hydraulic Analysis, Geotechnical Studies, Land Surveying, Wetland delineation Value of Services: R 40 million
Project completed: January 2004
Resources: VGI Project Director: Jan Venter VGI Senior Pipeline Engineer: Stefan Grové Partners: ● IPES ● Global Geomatics ● CTC ● AVEC
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Gas pipeline between Randfontein and Tarlton as well as from Lenasia to Driefontein (Sasol Gas Ltd) Description: Engineering (feasibility, basic and detail), Procurement and Construction Management of a 18 kilometre and a 35 kilometre, class 300, 6" natural gas pipelines. Including pig launching and receiving facilities and a pressure reducing station and supply pipeline to clients. VGI’s Scope: Project Management, Procurement, Construction Management, Mechanical Engineering, Electrical & Instrumentation Engineering, Structural Engineering, Civil Engineering, Process Engineering, Geotechnical Studies, Land Surveying Value of Services: R 40 million
Project completed: October 2008
Resources: VGI Project Director: Jan Venter VGI Senior Pipeline Engineer and Project Manager: Stefan Grové Partners: ● IPES ● Global Geomatics ● CTC
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Roodekop Network Upgrade (Sasol Gas Ltd) Description: Engineering (feasibility, basic and detail), Procurement and Construction Management of a new 3,8 kilometre natural gas network including a PRS and 8 CMS’s for the Roodekop industrial area, South Africa VGI’s Scope: Project Management, Procurement, Construction Management, Mechanical Engineering, Electrical & Instrumentation Engineering, Structural Engineering, Civil Engineering, Process Engineering, Geotechnical Studies, Land Surveying Value of Services: R 16.5 million
Project completed: April 2008
Resources: VGI Senior Pipeline Engineer : Stefan Grové VGI Project Manager : Jan Venter Partners: ● IPES ● Global Geomatics ● CTC
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Egoli Gas Network Conversion (Egoli Gas) Description: Convert the Egoli gas network (Johannesburg gas network) from hydrogen rich gas to natural gas. The gas network consists of 15000 clients. VGI’s Scope: Scope included the engineering of different conversion scenarios by choosing the best possible supply points and quantity thereof using gas network simulation software. Design of different, workable phases subdivided into 41 different workable sectors to be converted within 41 weeks. Prepare conversion plan indicating the exact steps to be followed throughout the conversion. Preparing drawings to be used, in conjunction with the conversion plan, indicating all required valves. Value of Services: R 10 million
Project completed: April 2002
Resources: VGI Project Manager : Jan Venter VGI Design Engineer : Stefan Grové
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Pressure Test of 14” Nitrogen Pipeline for Sasol (Sasol Technology (Pty) Ltd)
Description: Pressure testing of the existing 145 kilometre, 14” nitrogen pipeline between Sasolburg and Secunda to verify the integrity of the pipeline. Main line was tested pneumatically and the two in plant sections were hydrostatically tested to 60 barg.
VGI’s Scope: Project Management, Procurement, Construction Management and Engineering Services
Value of Services: R 10 million
Project completed: August 2006
Resources: VGI Project Manager : Ian Grobler VGI Design Engineer : Stefan Grové
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Engineering of the Petroline from Maputo via Nelspruit to Kendal including Fuel Depot. (Petroline Holdings)
Description: Conceptual Design and Route Engineering of the multi-product petroleum pipeline between Matola Harbour, Mozambique and Kendal in Mpumalanga, South Africa. The scope included the engineering required at the existing oil terminal and Tank Farm at Matola Harbour as well as the new Tank Farm at Nelspruit and the main and booster pump stations.
VGI’s Scope: Route Engineering, Mechanical Engineering, Electrical & Instrumentation Engineering, Civil Engineering, Process Engineering, Geotechnical Studies, Land Surveying Value of Services: R 6.7 million
Project completed: November 2007
Resources: VGI Project Manager : Ian Grobler VGI Senior Pipeline Engineer : Stefan Grové VGI Mechanical Engineer (Hydraulic Analysis) : Charl van den Berg
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Feasibility Study for the Moamba Gas Pipeline, Mozambique (Sasol Technology (Pty) Ltd) Description: Conduct a feasibility study for a new 35 kilometre gas pipeline from Komatipoort to Moamba in Mozambique VGI’s Scope: Pipe hydraulic design, route engineering, conceptual route engineering, conceptual mechanical and control &instrumentation design, geotechnical desk top study, environmental risks, cost estimate Value of Services: R 1.3 million
Project completed: May 2009
Resources: VGI Project Engineer : Johan Pretorius
Pre-Feasibility for Multi-Product Pipeline to South Africa from Coal-to-Hydrocarbons Complex in Botswana (CIC Energy) Description: Pre-Feasibility study for a proposed 335 kilometre multi-products pipeline from Botswana to Gauteng, South Africa. VGI’s Scope: Conceptual Mechanical and Control & Instrumentation Design, Geotechnical Desk Top Study, Environmental Risks, Cost Estimate Value of Services: R 1 million
Project completed: June 2008
Resources: VGI Project Engineer : Johan Pretorius
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Feasibility Study for Saber Gas Pipeline, Botswana (Saber) Description: Conduct a feasibility study for a new 40 kilometre gas pipeline in the south of Botswana. VGI’s Scope: Pipe hydraulic design, route engineering, conceptual route engineering, conceptual mechanical and control &instrumentation design, geotechnical desk top study, environmental risks, cost estimate Value of Services: R 255 000
Project completed: March 2009
Resources: VGI Project Engineer : Johan Pretorius
Feasibility Study for the Hulimin Gas Pipeline (Sasol Gas Ltd) Description: Feasibility study for a new 85 kilometre gas pipeline from Durban to Hulimin in Pietermaritzburg, South Africa. VGI’s Scope: Route Engineering and Project Management of other client appointed consultants. Value of Services: R 1.2 million
Project completed: August 2006
Resources: VGI Project Manager : Jan Venter VGI Design Engineer : Stefan Grové
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FUEL DEPOTS DESIGN, PROCUREMENT, PROJECT AND CONSTRUCTION MANAGEMENT VGI has extensive experience for the design, procurement, expediting, project management and construction supervision up to commissioning. The following major fuel depot projects have been completed over the past 5 years: Alrode Fuel Depot Project, South Africa (Sasol Technology (Pty) Ltd) – Construction
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Description:
The project entails the Engineering, Procurement and construction management of the wholesale logistics for Sasol Oil in Alrode. The fuel depot was designed for a capacity of 1 436 022 m³/yr of petrol (3 grades) and 884 443 m³/yr of diesel (2 grades). Additive handling, vapour recovery, loading and off-loading facilities formed part of the project.
VGI’s Scope: Project Management, Procurement, Construction Management, Mechanical Engineering, Electrical & Instrumentation Engineering, Structural Engineering, Civil Engineering, Process Engineering, Hydraulic Analysis, Land Surveying
Value of Services: R 60 million
Project completed: Phase 1a : January 2013 Phase 1b : February 2014
Resources: VGI Project Director: Ian Grobler VGI Project Manager and Senior Civil Engineer : Leon van Wyk VGI Senior Mechanical Engineer : Chris Saxby VGI Mechanical Engineers : Matthew Fannin, Martin Cloete VGI Fire Water Engineer : Quintin Maartens Partners: ● IPES ● AVEC ● Global Geomatics
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Expansion of bulk storage facility at OR Tambo International Airport (Airports Company South Africa)
Description: The project entails the engineering, procurement and construction management of the OR Tambo fuel storage facility. The facility consists of two 6 300 m³ double steel skin tanks, 30” suction feeder line, 10” supply pipeline, upgrading of existing pumps, upgrading of existing SCADA and Telemetry and upgrading of fire water system
VGI’s Scope: Project Management, Procurement, Construction Management, Mechanical Engineering, Electrical & Instrumentation Engineering, Structural Engineering, Civil Engineering, Process Engineering, Hydraulic Analysis, Land Surveying
Value of Services: R 15 million
Project completed: June 2010
Resources: VGI Project Director: Jan Venter VGI Senior Mechanical Engineer : Mothusi Motsilanyane VGI Civil Engineer : Leslie Strauch Partners: ● IPES ● AVEC ● Global Geomatics
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Upgrade of the Transnet Pipelines Kendal Depot (Siemens) Description: Contract Administration Services for the Mechanical, Civil and Approved Inspection Authority subcontractors for the upgrade of the Transnet Pipelines Kendal Depot VGI’s Scope: Contract administration, management and site supervision during the execution phase of the depot. Value of Services: R 9.8 million
Project completed: December 2014
Resources: VGI Project Manager : Jan Venter VGI Civil Engineer : Leslie Strauch
Upgrade of the Transnet pipelines Waltloo Depot (Siemens) Description: Engineering, Design, and Professional Services for the Waltloo Depot Buildings Upgrade Project and Fire Water System Design. VGI’s Scope: Engineering Value of Services: R 5.6 million
Project completed: March 2014
Resources: VGI Project Manager : Jan Venter VGI Civil Engineer : Leslie Strauch
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Assistance to Siemens for BP LPG Depot in Waltloo (BP) Description: Engineering solution to improve the performance of the existing fire fighting system's performance at the BP LPG depot in Waltloo, Pretoria. VGI’s Scope: Engineering Value of Services: R 5.6 million
Project completed: November 2014
Resources: VGI Project Manager : Jan Venter VGI Civil Engineer : Leslie Strauch
Conceptual Engineering of a range of generic sizes for Fuels Depot and Loading Facility for Sasol Oil (Sasol Technology (Pty) Ltd) Description: The conceptual design of generic fuel depots to handle a range of annual throughput, for ULP 93 and 95 as well as Diesel 500 and Ultra Low Sulpher diesel. VGI’s Scope: Engineering Value of Services: R 9.8 million
Project completed: January 2013
Resources: VGI Project Manager : Jan Venter VGI Civil Engineer : Leslie Strauch
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Pretoria West Depot Upgrade (Sasol Oil (Pty) Ltd)
Description: The project entails the upgrade of the Pretoria West Fuel Depot to a burning fuel depot. The project entails engineering, procurement and construction management services. The depot will cater for future off-loading, storage and loading demands. VGI’s Scope: Project Management, Procurement, Construction Management, Mechanical Engineering, Electrical & Instrumentation Engineering, Structural Engineering, Civil Engineering, Process Engineering, Hydraulic Analysis, 3D scanning
Value of Services: R 15 million
Project completed: Estimated completion: August 2015
Resources: VGI Project Director: Ian Grobler VGI Project Manager: Johan L Pretorius VGI Senior Mechanical Engineer : Chris Saxby VGI Civil Engineer : Leslie Strauch VGI Fire Water Engineer : Quintin Maartens VGI Mechanical Engineer : Matthew Fannin
Partners: ● IPES ● AVEC ● Global Geomatics
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Fuels Additive Dosing Facility at Shell Witbank (Sasol Oil (Pty) Ltd) Description: The project entails the basic and detail engineering of a new additive dosing facility for Sasol Oil at the Shell Witbank Depot. VGI’s Scope: Mechanical Engineering, Electrical & Instrumentation Engineering, Structural Engineering, Civil Engineering, Process Engineering, Hydraulic Analysis, 3D scanning
Value of Services: R 450 000.00
Project completed: Estimated completion: Sept 2015
Resources: VGI Project Manager: Johan L Pretorius VGI Mechanical Engineer : Louis Ferreira
Partners: ● IPES ● Global Geomatics
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FIRE FIGHTING SYSTEMS
OR Tambo Jet A1 bulk storage facility fire fighting system upgrade (ACSA (Pty) Ltd)
Description: Engineering (feasibility, basic and detail), Procurement and Construction Management of a new fire fighting system for two new 6 500 m3 Jet A1 tanks, as well as the upgrading of the fire fighting system of the entire Jet A1 bulk storage facility at the airport.
VGI’s Scope: Project Management, Procurement, Construction Management, Mechanical Engineering, Electrical & Instrumentation Engineering, Structural Engineering, Civil Engineering, Process Engineering, Geotechnical Studies
Value of Project: R 30 million
Project completed: June 2010
Resources: VGI Project Director: Jan Venter VGI Senior Civil Engineer : Leslie Strauch VGI Senior Mechanical Engineer : Mothusi Motsilanyane Partners: ● IPES ● AVEC ● Global Geomatics
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TPL Waltloo depot firefighting system (Transnet Pipelines (Pty) Ltd)
Description: Engineering (feasibility, basic and detail), of a fire fighting system for the Transnet Pipelines Waltloo depot, including the following: Calculation of the critical event, specifications for the pumps, firefighting equipment, tanker cooling rings, bund foam pourers etc.
VGI’s Scope: The complete design and engineering of a new firefighting system for the existing depot, including the following engineering disciplines, Process, Mechanical, Civil and Structural Engineering.
Estimated Project Value: R 92 million
Project completed: November 2013
Resources: VGI Project Director: Jan Venter VGI Senior Civil Engineer : Leslie Strauch VGI Senior Mechanical Engineer: Charl van den Berg Partners: ● IPES ● AVEC ● Global Geomatics
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NATURAL GAS HIGH PRESSURE METERING STATIONS VGI Consulting has extensive experience in the design and execution of natural gas high pressure customer metering stations (HPCMS) for Sasol Gas Ltd as well as other clients. The most recently completed HPCMS is the New Energy HPCMS of which the construction was completed earlier this year. VGI is currently busy with the design, procurement, project and construction management of the Ressano Garcia HPCMS for Sasol Technology (Pty) Ltd.
Ressano Garcia HPCMS (Sasol Technology (Pty) Ltd)
Description: The purpose of the station is to supply natural gas at 750 kPa to the Central Termica de Ressano Garcia (CTRG) in Ressano Garcia, Mozambique. The station is designed to filter, heat, reduce pressure and measure the gas supply to CTRG.
VGI’s Scope: Project Management, Procurement, Mechanical Engineering, Electrical & Instrumentation Engineering, Structural Engineering, Civil Engineering, Process Engineering, Hydraulic Analysis Value of Services: R 4 million
Project completed: March 2014
Resources: VGI Project Director: Ian Grobler VGI Project Manager: Stefan Grové VGI Engineering Manager : Charl van den Berg VGI Senior Mechanical Engineer : Mothusi Motsilanyane VGI Civil Engineer : Martin Volschenk Partners: ● IPES ● AVEC ● CTC
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Gigawatt HPCMS (Energas Technologies (Pty) Ltd)
Description: A new High Pressure Customer Metering Station (HPCMS) was required to supply natural gas at a pressure of 600 kPa to a Power Station located at Ressano Garcia in Mozambique. VGI’s Scope: Process, Mechanical and Civil Engineering Value of Services: R 850 000.00
Project completed: April 2015
Resources: VGI Project Manager: Stefan Grové VGI Engineering Manager : Mothusi Motsilanyane VGI Civil Engineer : Martin Volschenk Partners: ● AVEC
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Others stations include:
NESCO – High Pressure Customer Metering Station (Sasol Gas Ltd) Petronet – High Pressure Customer Metering Station (Sasol Gas Ltd) Corobrik – High Pressure Customer Metering Station (Sasol Gas Ltd) Roodekop – Pressure Reducing and Customer Metering Stations (Sasol Gas Ltd) Dav Steel – High Pressure Customer Metering Station (Sasol Gas Ltd) Meydustria – PRS and Customer Metering Stations (Sasol Gas Ltd) Powerville – LP PRS and Jumpover PRS (Sasol Gas Ltd) Cimentos – Customer Metering Station (Matola Gas Company SARL) Two Pressure Reducing Stations in Mozambique (Matola Gas Company SARL)
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Reinforced concrete, steel and wooden structures
Buddhist Temple, Bronkhorstspruit (International Buddhist Association of SA)
Description: The International Buddhist Association wanted to construct a Buddhist temple in Africa and they decided to build it in South Africa. VGI Consulting did the structural design of the reinforced concrete structures. VGI’s Scope: Structural and Civil Engineering Value of Services: R 2 000 000
Project completed: March 2003
Resources: VGI Project Director: Ian Grobler VGI Structural and Civil Engineer : Leon van Wyk Other consultants: ● BSSC Architects ● Van Schalkwyk and Blake Quantity surveyors
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Multi Purpose Hall, Soshanguve (Department of Public Works)
Description: The Department of Public Works project asked for a multipurpose hall at the Jabulani Centre in Soshanguve. VGI Consulting did the structural design of the steel and reinforced concrete structures. VGI’s Scope: Structural Engineering Value of Services: R 144 000
Project completed: February 2005
Resources: VGI Structural Engineer : Leon van Wyk Other consultants: ● Hovey Sithole Architects
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Others building project include:
Magistrate’s office – Ekangala (Department of Public Work) Police stations – Kwamhlanga, Mabopane and Elandskraal (Department of Public Work) Prison Buildings – Modderbee Prison – Extension and Witbank Prison – Repair and maintenance (Department of Public Work) Industrial buildings and warehouses – Ekandustria (Sasol Nitro and Sasol Dyno Nobel) Fire Stations – Dobsonville, Diepkloof & Orangefarm (Johannesburg Municipality)
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School Projects: (Gauteng Department of Education) Lethulwazi Secondary school – Voslorus
Prospectus Novus School – Pretoria Windmill Park Primary School – East Rand Bhukulani Secondary School – Soweto
Boschkop Primary School – Bochkop Bekekayo Primary School - Babsfontein
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Water reticulation networks
Upgrade Water Network Mashimong & Moriting, Tembisa.
This project is in Tembisa and involves the design and construction of a 900 m long 250 mm Ø uPVC water pipeline. This project forms part of the water network upgraded in Tembisa.
Sewer reticulation networks
Sali-Zuma Relief Sewer Pipeline. The project is in the Sali & Zuma areas of Katlehong. The purpose of the project was to reroute the outfall sewer from Alberton and to eliminate the pump station previously used. VGI Consulting was appointed to design and monitor the construction of the pipeline. The project consisted of the following: 470 m long 150 mm Ø clay pipes, 50 m long 300 mm Ø clay pipes, 2 750 m 400 mm Ø clay pipes and 500 m long 500 mm Ø clay pipes All of the above projects were awarded to Emerging Contractors. VGI Consulting was actively involved in training the Contractors in matters related to construction management. VGI Consulting assisted the Contractors with the compiling of their payments certificates and construction programs. Replacement of a Portion of the Existing Bulk Outfall Sewer, Germiston, Phase 1 & 2. The existing outfall sewer line reached its design capacity and design life. Due to this reason the Ekurhuleni Metropolitan Municipality started to upgrade the existing sewer line. VGI Consulting was appointed to design and monitor construction of 1 300 m of the sewer line that had to be replaced. The new sewer line varied in size between a 600 mm and 750 mm Ø concrete pipe.
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Water and sewer purification works
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OUR CLIENTS VGI has long standing relationships with our current clients under which the following companies can be counted:
Sasol Gas, Sasol Oil, Sasol Technology, Transnet Pipelines, PetroSA Matola Gas Company, GigaJoule, Petroline Holdings, Siemens
References:
Sasol Technology (Pty)Ltd Dr Charl van Schalkwyk, 016 960 4647 Dr Daan de Villiers, 016 960 4393 Sasol Oil (Pty)Ltd Mr Pieter Kitching, 016 970 4723 Sasol Gas Ltd Mr Jan Jordaan, 082 574 2843 ROMPCO Mr Jan Jordaan, 082 574 2843 GigaJoule Mr Johan de Vos, 012 682 9124 Mr Dieter Klingenberg, 012 682 9122 Siemens Mr Heinz Hauck, 011 652 3925 PetroSA Mr Daniel Phelane, 012 929 3004
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QUALITY
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VGI is an ISO 9001:2008 registered company. Quality control during the design phase of a project includes the following key steps:
A senior member of VGI management is responsible for each project executed by VGI. At the outset of each project a design bases is drawn up and signed off by the client to ensure the correct design parameters are used as well as the correct design codes. All designs are checked and signed off by a professional engineer. All reports, designs and final deliverables are checked and signed off by a senior engineer before the reports are submitted to the client. The design team attends the HAZOP and PDA meetings to ensure that the changes are fully understood by all disciplines. Regular design reviews by the responsible professional engineer and VGI peers are held. A detailed drawing checklist are used to ensure the correctness of drawings.
Quality control during the execution phase
A senior member of VGI management is responsible for each project executed by VGI The specifications applicable to the project is worked through with the site supervision team by the senior professional engineer responsible for the project. Daily construction checklists are completed by the supervision team Regular audits are carried out by the responsible professional engineer as well as senior management on site to ensure that the required quality is achieved during the construction phase and that all specifications are adhered to. Non Conformance Records and Corrective Action Requests are used to manage the quality on site.
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SAFETY HEALTH AND ENVIRONMENT DURING THE EXECUTION PHASE
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VGI has a 5 star IRCA rating. Health and Safety management during the execution phase of a project includes the following key steps:
VGI carries out a risk assessment at the end of detailed engineering to identify any project specific risks which the construction contractor needs to adhere to. This risk assessment is included, with the client SHERQ specifications, in the Works Information of the construction contractor’s contract. After the award of the construction contract, VGI carries out a detailed risk assessment with the construction contractor to identify all risks associated with this contract. The construction contractor compiles his SHE plan to address all the risks identified during the risk meeting. The SHE plan is submitted to VGI for approval. After approval from VGI, the SHE file is submitted to the client for final sign off before the site I handed over to the contractor. Regular site audits are carried out by the VGI safety officer to ensure that the construction contractor adheres to his SHE plan and all regulations and laws.
ENVIRONMENTAL MANAGEMENT DURING THE PROJECT
VGI supports the Environmental Consultant to obtain a record of assessment. Both the record of assessment and the Environmental Management Plan is included in the works information of the construction contractor. The site supervision team enforces the requirements from the Record of Assessment and the Environmental Management Plan. The Environmental Control Officer carries out regular audits on site. All findings are corrected by the construction contractor and signed off by the VGI Supervision team.
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PROCUREMENT & CONTRACTING VGI has extensive experience in the procurement of materials and equipment, in particular long lead items, for and on behalf of its clients. VGI also contracts on behalf of its clients. From July 2010 until recently, VGI has placed 125 material and equipment orders for its clients to a total value of R 350 million. During the same period, VGI has placed 30 contracts to a total value of R 1.6 billion. VGI’s responsibilities includes the following for purchase orders: design and compilation of the technical scope of supply; the tender activities; expediting; change control and management; certification of payment and; close-out of the orders.
VGI’s technical team is closely involved in ensuring compliance of the materials and equipment with the technical requirements. For this purpose supplier drawings and designs undergo an approval process and in some instances, factory acceptance tests are
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conducted at the supplier’s premises. Pre-manufacturing meetings are held for complex mechanical equipment. VGI’s technical team also inspects materials and equipment prior to delivery to site. VGI utilises the NEC3 suit of contracts in most instances when contracting on behalf of its clients. VGI’s commercial and project management team receives advanced traning in the use of the NEC3. Most recent training includes training in terms of the programme and compensation events, and the adjudication process.
VGI’s responsibilities includes the following for contracts: design and compilation of the Works and Site Information; the tender activities; contract execution management; change control and management; certification of payment and; close-out of the contracts. VGI’s technical team has extensive knowledge in terms of the roles of the Parties, the Supervisor and the Project Manager. This knowledge ensures that cost and time is monitored closely.
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AWARDS VGI has received the following awards:
Certificate of Recognition : ‘Delivery of services during project execution 2004/5’, Sasol
Certificate of Recognition : EPCM: Secunda Natref Integration Project for ‘Managing WBHO (Pipeline Construction Company) to achieve 1133533 man-hours without a lost time injury’, Sasol, July 2007 Services Excellence Award : ‘Service Reliability: Continuous delivery of high standard service ’, Sasol, September 2007 Sasol Safety Award for achieving the Sasol Construction Safety target, 2011 Sasol Safety Award for best recovered project (Alrode), 2012 Sasol Safety Award for VGI Head Office for achieving zero incident rate, 2012 Sasol Safety Award for the top 10 projects, 2013
FEASIBILITY OF A
FUEL STORAGE AND LOADING FACILITY FOR ECON OIL IN NIGEL
EXECUTIVE SUMMARY Rev 00
Compiled by:
VGI CONSULTING Inc. PO Box 68968, Highveld, 0169
In consultation with:
Gant Project Management (Pty) Ltd
PO Box 81317, Parkhurst, 2120
VGI Consulting ECON Oil & Energy
Description Name Capacity Signature Date Accepted By Capacity Signature Date
Author L van Wyk Project
Manager
Checked C Saxby Project
Engineer
MAY 2015
1123 - Introduction and General Information-rev 00 2
INDEX
1.1 Introduction ......................................................................................................................... 1
1.2 General Project Description ................................................................................................ 2
1.3 Fuel Depot Services ........................................................................................................... 3
1.4 Fuel Storage Capacity ........................................................................................................ 4
1.5 Legal Framework ................................................................................................................ 4
1.6 Safety, Health and Environmental Philosophy ................................................................... 5
1.7 Sparing Philosophy ............................................................................................................. 5
1.8 Operating Philosophy ......................................................................................................... 5
1.9 Cost Estimate ..................................................................................................................... 5
1123 - Introduction and General Information-rev 00 1
1.1 Introduction
VGI was appointed to conduct the feasibility study for the development of the ECON Oil fuel storage facility in Nigel Industrial area. The project entails the design of the tank and bund layout, storage tanks, traffic flow and paving, storm water system, office building, road loading and off-loading gantry, security fence and fire protection system for the proposed ECON Oil depot in Nigel. Included is the control and instrumentation to provide a fully functional and operable depot. A cost estimate is also required. The intent of the feasibility study is to define the design requirements for the proposed ECON Oil fuel storage facility in Nigel Industrial area and tanker loading/off-loading facilities. During the feasibility study the design is focused to provide sufficient detail for a SDE cost estimate and to be able to identify the long lead procurement and proceed with the basic engineering. The next phase is the basic engineering of the project.
The design for the depot shall be based on proven state-of-the-art technology, economical, low operating and maintenance cost and SHE compliant within the employer’s operating permit requirements, as well as applicable Safety and Environmental Legislation. The design for this new fuel storage facility is based on a green field site development. Off-site interfacing of the utilities are being discussed with the Ekurhuleni Metropolitan Municipality, the site have existing water, sewer, storm water and electrical connections. The feasibility study for the new fuel storage facility is covered in the following sections in this document: Process Engineering Control Philosophy Safety, Health, Environment and Risk Mechanical and Piping Fire Protection Civil and Structural Engineering Electrical Philosophy Control and Instrumentation Control System Requirement Specification Security System Design Site Operating Philosophy Maintenance Philosophy
1123 - Introduction and General Information-rev 00 2
1.2 General Project Description
ECON Oil & Energy plans to develop a new fuel storage facility at Nigel.
The facility will be used for storage and distribution of Econ Oil & Energy’s own products, and also to provide storage capacity for “buffer stock” or “surplus stock” for other customers to utilize so as to allow fluctuations in demand to be catered for.
The conceptual design of a bulk liquid handling and storage facility in Nigel includes connection to Transnet Pipelines, receiving manifold, storage tanks, interconnecting piping, loading and off-loading facility, heater for Heavy Fuel Oil, vapour recovery, bund walls, depot buildings, firefighting system, electrical design, control & instrumentation and security system to handle the products at the liquid bulk storage facility.
The facility will have a total fuel storage capacity of 20 000 000 liters (20 000m3), during the first phase a storage capacity of 10 000 000 liters (10 000m3) will be constructed and in a second phase, storage capacity for a further 10 000 000 liters (10 000m3) will be constructed.
Information in the conceptual design package such as; site layout, storage volumes, tank and bund sizes, spill containment, general tank design, control system, safety equipment, plant emissions / effluent handling, storm water system, oily water separator, monitoring wells and firefighting system will be used for the Environmental Impact Assessment and NERSA license application.
The fuel depot facility will be designed to receive, store and dispatch petrol (2 grades), petrol (LRP), diesel (2 grades) and fuel oil products, Waxy Oil (WO12), Illuminating Paraffin (IP), Light Cycle Oil (LCO), Heavy Furnace Oil (HFO), and the heating and dispatch thereof, Cat-Light (CL), Fuel Oil 6, Dusty Tar, Coker Gas Oil, Butanol / Mixed Alcohols and Condensate. Additive handling may also be required and the requirements for this will be investigated as part of the study.
This new ECON Oil & Energy facility is for the storage of fuel products and not a distribution depot for brand specific fuel. The storage and dosing of additives in fuel products being loaded into road tankers are very much fuel company and brand specific, with the intended use of the tanks as storage for hire, it was decided to exclude additive storage and dosing from the feasibility study.
1123 - Introduction and General Information-rev 00 3
1.3 Fuel Depot Services
The services to be allowed for as part of the new ECON Oil fuel storage depot comprises of the following salient systems: Transport Facilities:
- Road tanker off-loading facility.
- Road tanker loading gantry.
- Road tanker weigh bridge
- Emergency off-loading.
- Internal roads
Storage Facilities:
- Product storage – tank farm with capacity to store all the required products.
- Product receive from Transnet pipelines and from road tankers
- Bund walls in tank farm.
- Fuel spillage containment.
Buildings:
- Office building with a control room.
- Security buildings at the entrance / exit gate.
- Driver facilities for 24h operation.
- Fire water pump bay and reservoir.
- Electrical substation building including: MCC room, equipment room, transformer bay, generator room and compressor room.
- Associated infrastructure, internal roads and staff/visitors parking.
Ancillary Services:
- Despatch management system and metering facilities.
- Fire water provision and fire fighting system.
- Vapour recovery unit.
- Pump back blending facility (off-spec blending).
1123 - Introduction and General Information-rev 00 4
Utilities:
- Bulk electricity supply
- Standby power – diesel generator and UPS
- Instrument Air
- Potable Water
- Fire Water Supply
- Domestic Sewer
- Oily water sewer system and separator
- Telephone and data
1.4 Fuel Storage Capacity A total of twenty seven (27) storage tanks and one (1) hot product (HFO) dispatch tank are envisaged. The tanks will be of the following nominal capacities:
- 17 x 1000 m3 - 4 x 500 m3 - 5 x 200 m3 (including the hot HFO dispatch tank) - 2 x 80m3 (Slop tanks)
Material Safety Data Sheets for the main fuel products are included under Process Engineering.
1.5 Legal Framework The design of the new depot for ECON Oil & Energy, in Nigel will be undertaken with the following being complied with, as applicable:
The Employer’s Corporate Governance Policies All applicable laws, rules, regulations, standards and ordinances of South
Africa pertaining to the design of new depots and bulk storage facilities (e.g. OSH Act in South Africa or any relevant environmental acts for example National Environmental Management: Air Quality Act, )
The Employer have undertaken to complete the following studies:
An Environmental Impact Assessment (EIA). A Major Hazardous Installation (MHI) study.
ECON Oil will apply for a construction and operating license from NERSA.
EC TANK Nominal Products Working Volume Working Volume Maximum Shell Dia. Shell Ht. Outlet Outlet Invert High High High Normal Low Low LowO NO. Capacity Normal Maximum (NOTE 5) Capacity Nozzle Dia Ht above floor Level Level Fill Level Level LevelN m3 m3 m3 m3 m m in m m m m m m
1 200 HFO/WO12/DT/CGO 198.88 221.50 247.40 6.00 8.75 4.00 0.32 8.25 8.00 7.60 0.57 0.42 NOTE 72 1000 HFO/WO12/DT/CGO 1 004.64 1 075.33 1 158.46 10.00 14.75 8.00 0.46 14.25 14.00 13.50 0.71 0.563 1000 HFO/WO12/DT/CGO 1 004.64 1 075.33 1 158.46 10.00 14.75 8.00 0.46 14.25 14.00 13.50 0.71 0.564 500 HFO/WO12/DT/CGO 492.17 537.41 590.62 8.00 11.75 8.00 0.46 11.25 11.00 10.50 0.71 0.565 500 HFO/WO12/DT/CGO 492.17 537.41 590.62 8.00 11.75 8.00 0.46 11.25 11.00 10.50 0.71 0.56
23 1000 HFO/WO12/DT/CGO 1 004.64 1 075.33 1 158.46 10.00 14.75 8.00 0.46 14.25 14.00 13.50 0.71 0.5624 1000 HFO/WO12/DT/CGO 1 004.64 1 075.33 1 158.46 10.00 14.75 8.00 0.46 14.25 14.00 13.50 0.71 0.56
TOTAL CAPACITIES 5 201.79 5 597.64 6 062.49
10 1000 Catlight/LCO/FO-6 1 004.64 1 075.33 1 158.46 10.00 14.75 8.00 0.46 14.25 14.00 13.50 0.71 0.5611 1000 Catlight/LCO/FO-6 1 004.64 1 075.33 1 158.46 10.00 14.75 8.00 0.46 14.25 14.00 13.50 0.71 0.5612 1000 Catlight/LCO/FO-6 1 004.64 1 075.33 1 158.46 10.00 14.75 8.00 0.46 14.25 14.00 13.50 0.71 0.5619 1000 Catlight/LCO/FO-6 1 004.64 1 075.33 1 158.46 10.00 14.75 8.00 0.46 14.25 14.00 13.50 0.71 0.5620 1000 Catlight/LCO/FO-6 1 004.64 1 075.33 1 158.46 10.00 14.75 8.00 0.46 14.25 14.00 13.50 0.71 0.56
TOTAL CAPACITIES 5 023.21 5 376.64 5 792.31
6 1000 Petrol/Condensate 998.56 1 069.24 1 158.46 10.00 14.75 10.00 0.54 14.25 14.00 13.50 0.79 0.64 NOTE 87 1000 Petrol/Condensate 998.56 1 069.24 1 158.46 10.00 14.75 10.00 0.54 14.25 14.00 13.50 0.79 0.64 NOTE 8
IFR 8 200 Petrol/Condensate 203.97 229.42 261.54 6.00 9.25 10.00 0.54 8.75 8.50 8.00 0.79 0.64 NOTE 1IFR 9 200 Petrol/Condensate 203.97 229.42 261.54 6.00 9.25 10.00 0.54 8.75 8.50 8.00 0.79 0.64 NOTE 1
21 1000 Petrol/Condensate 998.56 1 069.24 1 158.46 10.00 14.75 10.00 0.54 14.25 14.00 13.50 0.79 0.64 NOTE 822 1000 Petrol/Condensate 998.56 1 069.24 1 158.46 10.00 14.75 10.00 0.54 14.25 14.00 13.50 0.79 0.64 NOTE 8
TOTAL CAPACITIES 4 402.16 4 735.80 5 156.92
13 1000 Diesel/Paraffin 998.56 1 069.24 1 158.46 10.00 14.75 10.00 0.54 14.25 14.00 13.50 0.79 0.6414 1000 Diesel/Paraffin 998.56 1 069.24 1 158.46 10.00 14.75 10.00 0.54 14.25 14.00 13.50 0.79 0.6415 200 Diesel/Paraffin 203.97 229.42 261.54 6.00 9.25 10.00 0.54 8.75 8.50 8.00 0.79 0.64 NOTE 216 200 Diesel/Paraffin 203.97 229.42 261.54 6.00 9.25 10.00 0.54 8.75 8.50 8.00 0.79 0.64 NOTE 217 1000 Diesel/Paraffin 998.56 1 069.24 1 158.46 10.00 14.75 10.00 0.54 14.25 14.00 13.50 0.79 0.6418 1000 Diesel/Paraffin 998.56 1 069.24 1 158.46 10.00 14.75 10.00 0.54 14.25 14.00 13.50 0.79 0.64
TOTAL CAPACITIES 4 402.16 4 735.80 5 156.92
25 500 Mixed Alcohols/Butanol 495.61 540.85 590.62 8.00 11.75 6.00 0.39 11.25 11.00 10.50 0.64 0.49 NOTE 326 500 Mixed Alcohols/Butanol 495.61 540.85 590.62 8.00 11.75 6.00 0.39 11.25 11.00 10.50 0.64 0.49 NOTE 3
TOTAL CAPACITIES 991.22 1 081.70 1 181.24
SFT 27 80 SLOPS (Fuels) 81.68 92.99 109.43 4.00 8.25 6.00 0.25 7.75 7.50 7.00 0.50 0.35 NOTE 4SFT 28 80 SLOPS (Fuel Oils) 81.68 92.99 109.43 4.00 8.25 6.00 0.25 7.75 7.50 7.00 0.50 0.35 NOTE 4
TOTAL CAPACITIES 163.36 185.98 218.87
TOTAL STORAGE CAPACITY 20 020.55 21 527.57 23 349.89 m3
(Excluding Slops Tanks) 20 020 551.13 21 527 573.12 23 349 887.40 litresNOTE 5
NOTES1 Tanks 8 & 9 will have internal floating roofs (IFR). The actual working capacity may be restricted by the low level "at rest" position of the IFR, which will be such as to allow for maintenance
inspection access into the tank below the roof. So even though the outlet nozzle is below the IFR rest level, the dead volume at low level may be dictated by the roof level rather than thenozzle height above the tank floor. In basic and detailed engineering, the tanks final design dimensions (heights) will be adjusted to maintain the working capacities as indicated above.
2 Tanks 15 & 16 do not have internal floating roofs (IFR), so their low and low low levels will be detemined by the nozzle heights above the floor.
3 Tanks 25 & 26 may require internal floating roofs (IFRs) for vapour control because to connect them to the vapour recovery unit would be physically impractical due to the length of pipingrequired. If it is found necessary to install IFRs, the tanks final design dimensions (heights) will be adjusted to maintain the working capacities as indicated above.
4 Tanks 27 & 28 are shop fabricated tanks (SFT) with dished ends. The working capacities consider the cylindrical portion of the shell using the bottom dished end-to-shell weld as the 0,0 datum.The maximum capacity is calculated to the top of the cylindrical portion and also adds on the volume of the bottom dished end (dead volume, not included in the working capacities).The maximum working capacities of these two tanks are calculated as the volume between HHL and LLL and therefore ignore the dead-volumes below LLL, because at LLL, the pumps are tripped.
5 Based on the capacities for Working Volume Maximum and using a nominal 20% / 80% overall split (see NOTE 6) between ECON and Other Users, the usable stored volumes are:PRODUCTS ECON Oil ECON OIL OTHER USERS
% allocation m3 m3
HFO/WO12/DT/CGO 10% 559.76 5 037.87Catlight/LCO/FO-6 30% 1 612.99 3 763.65Petrol/Condensate 20% 947.16 3 788.64Diesel/Paraffin 20% 947.16 3 788.64Mixed Alcohols/Butanol 0% 0.00 1 081.70TOTAL MAXIMUM WORKING VOLUME (m3) 4 067.08 17 460.50
ECON Oil ECON OIL OTHER USERS% allocation litres litres
HFO/WO12/DT/CGO 10% 559 763.53 5 037 871.76Catlight/LCO/FO-6 30% 1 612 991.84 3 763 647.63Petrol/Condensate 20% 947 160.03 3 788 640.10Diesel/Paraffin 20% 947 160.03 3 788 640.10Mixed Alcohols/Butanol 0% 0.00 1 081 698.10TOTAL MAXIMUM WORKING VOLUME (litres) 4 067 075.42 17 460 497.70
6 The total maximum working volumes are allocated as follows:- approximately 20% ECON Oil own products storage and selling on to ECON Oil's own clients- approximately 80% available to other users as storage capacity for rent.Note that as advised by ECON Oil, although overall ECON Oil accounts for approximately 20% overall, they anticipate that for HFO/WO12/DT/CGO, their usage will be approximately10% and for Catlight/LCO/FO-6 their usage will be approximately 30% and for Mixed Alcohols/Butanol, 0%. The data above reflects these allocations
7 Note that Tank 1 is a batch process tank for heating of HFO for despatch so its capacities (198.88, 221.5 and 247.4) could be discounted from the totals, but it is included for completeness andin any case represents only +/-1% of the totals.
8 Tanks 6, 7, 21 & 22 will be connected to the vapour recovery unit, which will also recover vapour from the gantry loading bays where the 'white' products are loaded
Econ Oil Rev : BTK 6, TK 7, TK 21, TK 22 Date: 11‐5‐20154Nigel
Diameter: 10 Shell Height: 14.75
Yes (bottom plate & 1 meter up, inside of roof and 1 meter down)
ATM / ATM0 / 5020 / 40
NO. NOZZLE DESCRIPTION NOZZLE SIZE (") CLASS (#) FLANGE FACINGA1 Inlet 12" 150 Raised FacedA2 Outlet 10" 150 Raised FacedA3 VRU Petrol Return 6" 150 Raised FacedA3 Spillback 6" 150 Raised FacedD1 Drain 4" 150 Raised FacedV1 Venting (VRU Vapour Connection) 12" 150 Raised FacedV2 Venting (PV) 12" 150 Raised FacedV3 Venting (PV) 12" 150 Raised FacedG1 Manual Gauging (includes stilling well) 8" 150 Flat FacedL1 Automatic Tank Level Gauging 8" 150 Raised FacedT1 Temperature Gauging 4" 150 Raised FacedX1 Top Foam Pourer 6" 150 Flat FacedM1 Shell Manway 24" 150 Raised FacedM2 Shell Manway 24" 150 Raised FacedM3 Roof Emergency Venting 24" 150 Flat Faced
Rev. Date Done ByA 7‐5‐2015 Q. MaartensB 11‐5‐2015 Q. Maartens
TANK DATA SHEET
Product: Fuel Oils (Petrol / Condensate)
Design Code: API 650 Edition 12:2013Tank Type: Above ground fixed dome roof Storage Tank (Field Erected)
Tank Working Capacity (m3): 1000
DESIGN DATA
Design Pressure/Vacuum: 10 / ‐ 0.25
Tank Diameter & Shell Height (m)
Tank Construction Material: Carbon Steel
External coating required (Yes/No):
1) Certified strapping tables2) Tank design and construction in full compliance with API 650 (Contractor to include design calculations and drawings)
5) Additional 3 sets of gaskets, as spare, in addition to new gaskets required after hydrotest6) Additional 10 % of bolts and nuts, as spare
Client:Tank Number:Quantity of Tanks:
Design Specific Gravity (g/cm3): 1
YesInternal coating required (Yes/No):Design Life:
Operating Pressure/Vacuum:Design Temperature (min/max):Operating Temperature (min/max):
20 Years
Internal Review
REVISION
Internal review comments addressed
Completed by: Quintin Maartens Area:
2)
Description
10)
FABRICATOR TO INCLUDE THE FOLLOWING
9) Design fabricate and installation of tank top foam poures riser piping and installtion of free issue top foam pourer
GENERAL NOTES
1)
3) Tank roof platform to allow access to roof nozzles4) Spiral stairway with landing
7) Earthing lugs (4 off min.)
to NFPA 15, SANS 10089 8) Tank cooling riser piping, spray rings and spray nozzles on roof and shell designed and installed according
TANK NOZZLE SCHEDULE
Econ Oil Rev : BTK 10, TK 11, TK 12,
TK 19, TK 20 Date: 11‐5‐2015
5Nigel
Diameter: 10 Shell Height: 14.75
Yes (bottom plate & 1 meter up, inside of roof and 1 meter down)
ATM / ATM
0 / 50
20 / 40
NO. NOZZLE DESCRIPTION NOZZLE SIZE (") CLASS (#) FLANGE FACING
A1 Inlet 6" 150 Raised Faced
A2 Outlet 8" 150 Raised Faced
A3 Spillback 4" 150 Raised Faced
D1 Drain 4" 150 Raised Faced
V1 Venting 8" 150 Raised Faced
G1 Manual Gauging (includes stilling well) 8" 150 Flat Faced
L1 Automatic Tank Level Gauging 8" 150 Raised Faced
T1 Temperature Gauging 4" 150 Raised Faced
X1 Top Foam Pourer 6" 150 Flat Faced
M1 Shell Manway 24" 150 Raised Faced
M2 Shell Manway 24" 150 Raised FacedM3 Roof Emergency Venting 24" 150 Flat Faced
Rev. Date Done By
A 7‐5‐2015 Q. Maartens
B 11‐5‐2015 Q. Maartens
TANK NOZZLE SCHEDULE
TANK DATA SHEET
Product: Fuel Oils (Catlight / LCO / FUEL OIL 6)
Design Code: API 650 Edition 12:2013
Tank Type: Above ground fixed dome roof Storage Tank (Field Erected)
Tank Working Capacity (m3): 1000
DESIGN DATA
Design Pressure/Vacuum: 10 / ‐ 0.25
Tank Diameter & Shell Height (m)
Tank Construction Material: Carbon Steel
Client:
Tank Number:
Quantity of Tanks:
Design Specific Gravity (g/cm3): 1
Yes
Internal coating required (Yes/No):
Design Life:
Operating Pressure/Vacuum:
Design Temperature (min/max):
Operating Temperature (min/max):
20 Years
Completed by: Quintin Maartens Area:
External coating required (Yes/No):
Internal Review
REVISION
Internal review comments addressed
2)
Description
10)
FABRICATOR TO INCLUDE THE FOLLOWING
9) Design fabricate and installation of tank top foam poures riser piping and installtion of free issue top foam pourer
GENERAL NOTES
1)
3) Tank roof platform to allow access to roof nozzles
4) Spiral stairway with landing
7) Earthing lugs (4 off min.)
to NFPA 15, SANS 10089
8) Tank cooling riser piping, spray rings and spray nozzles on roof and shell designed and installed according
1) Certified strapping tables
2) Tank design and construction in full compliance with API 650 (Contractor to include design calculations and drawings)
5) Additional 3 sets of gaskets, as spare, in addition to new gaskets required after hydrotest
6) Additional 10 % of bolts and nuts, as spare
Econ Oil Rev : BTK 2 ,TK 3, TK 23, TK 24 Date: 11‐5‐2015
4Nigel
Diameter: 10 Shell Height: 14.75
Yes (bottom plate & 1 meter up, inside of roof and 1 meter down)
ATM / ATM
0 / 50
20 / 40
NO. NOZZLE DESCRIPTION NOZZLE SIZE (") CLASS (#) FLANGE FACING
A1 Inlet 6" 150 Raised Faced
A2 Outlet 8" 150 Raised Faced
A3 Spillback 4" 150 Raised Faced
D1 Drain 4" 150 Raised Faced
V1 Venting 8" 150 Raised Faced
G1 Manual Gauging (includes stilling well) 8" 150 Flat Faced
L1 Automatic Tank Level Gauging 8" 150 Raised Faced
T1 Temperature Gauging 4" 150 Raised Faced
X1 Top Foam Pourer 6" 150 Flat Faced
M1 Shell Manway 24" 150 Raised Faced
M2 Shell Manway 24" 150 Raised FacedM3 Roof Emergency Venting 24" 150 Flat Faced
Rev. Date Done By
A 7‐5‐2015 Q. Maartens
B 11‐5‐2015 Q. Maartens
TANK NOZZLE SCHEDULE
TANK DATA SHEET
Product: Fuel Oils (HFO / WO12 / DUSTY TAR / COKER GAS OIL)
Design Code: API 650 Edition 12:2013
Tank Type: Above ground fixed dome roof Storage Tank (Field Erected)
Tank Working Capacity (m3): 1000
DESIGN DATA
Design Pressure/Vacuum: 10 / ‐ 0.25
Tank Diameter & Shell Height (m)
Tank Construction Material: Carbon Steel
Client:Tank Number:
Quantity of Tanks:
Design Specific Gravity (g/cm3): 1
Yes
Internal coating required (Yes/No):
Design Life:
Operating Pressure/Vacuum:
Design Temperature (min/max):
Operating Temperature (min/max):
20 Years
Completed by: Quintin Maartens Area:
External coating required (Yes/No):
Internal Review
REVISION
Internal review comments addressed
2)
Description
10)
FABRICATOR TO INCLUDE THE FOLLOWING
9) Design fabricate and installation of tank top foam poures riser piping and installtion of free issue top foam pourer
GENERAL NOTES
1)
3) Tank roof platform to allow access to roof nozzles
4) Spiral stairway with landing
7) Earthing lugs (4 off min.)
to NFPA 15, SANS 10089
8) Tank cooling riser piping, spray rings and spray nozzles on roof and shell designed and installed according
1) Certified strapping tables
2) Tank design and construction in full compliance with API 650 (Contractor to include design calculations and drawings)
5) Additional 3 sets of gaskets, as spare, in addition to new gaskets required after hydrotest
6) Additional 10 % of bolts and nuts, as spare
Econ Oil Rev : BTK 13, TK 14, TK 17 &TK 18 Date: 11‐5‐2015
4Nigel
Diameter: 10 Shell Height: 14.75
Yes (bottom plate & 1 meter up, inside of roof and 1 meter down)
ATM / ATM
0 / 50
20 / 40
NO. NOZZLE DESCRIPTION NOZZLE SIZE (") CLASS (#) FLANGE FACING
A1 Inlet 12" 150 Raised Faced
A2 Outlet 10" 150 Raised Faced
A3 Spillback 4" 150 Raised Faced
D1 Drain 4" 150 Raised Faced
V1 Venting 12" 150 Raised Faced
G1 Manual Gauging (includes stilling well) 8" 150 Flat Faced
L1 Automatic Tank Level Gauging 8" 150 Raised Faced
T1 Temperature Gauging 4" 150 Raised Faced
X1 Top Foam Pourer 6" 150 Flat Faced
M1 Shell Manway 24" 150 Raised Faced
M2 Shell Manway 24" 150 Raised FacedM3 Roof Emergency Venting 24" 150 Flat Faced
Rev. Date Done By
A 7‐5‐2015 Q. Maartens
B 11‐5‐2015 Q. Maartens
2)
Description
10)
FABRICATOR TO INCLUDE THE FOLLOWING
9) Design fabricate and installation of tank top foam poures riser piping and installtion of free issue top foam pourer
GENERAL NOTES
1) This tank is for heated product
3) Tank roof platform to allow access to roof nozzles
4) Spiral stairway with landing
7) Earthing lugs (4 off min.)
to NFPA 15, SANS 10089
8) Tank cooling riser piping, spray rings and spray nozzles on roof and shell designed and installed according
1) Certified strapping tables
2) Tank design and construction in full compliance with API 650 (Contractor to include design calculations and drawings)
5) Additional 3 sets of gaskets, as spare, in addition to new gaskets required after hydrotest
6) Additional 10 % of bolts and nuts, as spare
Internal Review
REVISION
Internal review comments addressed
Client:Tank Number:
Quantity of Tanks:
Design Specific Gravity (g/cm3): 1
Yes
Internal coating required (Yes/No):
Design Life:
Operating Pressure/Vacuum:
Design Temperature (min/max):
Operating Temperature (min/max):
20 Years
Completed by: Quintin Maartens Area:
External coating required (Yes/No):
TANK NOZZLE SCHEDULE
TANK DATA SHEET
Product: Fuel Oils (Diesel / Paraffin)
Design Code: API 650 Edition 12:2013
Tank Type: Above ground fixed dome roof Storage Tank (Field Erected)
Tank Working Capacity (m3): 1000
DESIGN DATA
Design Pressure/Vacuum: 10 / ‐ 0.25
Tank Diameter & Shell Height (m)
Tank Construction Material: Carbon Steel
Econ Oil Rev : BTK 8,TK 9 Date: 11‐5‐2015
2Nigel
with Internal Floating roof
Diameter: 6 Shell Height: 8.75
Yes (bottom plate & 1 meter up, inside of roof and 1 meter down)
ATM / ATM
0 / 50
20 / 40
NO. NOZZLE DESCRIPTION NOZZLE SIZE (") CLASS (#) FLANGE FACING
A1 Inlet 6" 150 Raised Faced
A2 Outlet 10" 150 Raised Faced
A3 Spillback 4" 150 Raised Faced
D1 Drain 4" 150 Raised Faced
V1 Venting 10" 150 Raised Faced
G1 Manual Gauging (includes stilling well) 8" 150 Flat Faced
L1 Automatic Tank Level Gauging 8" 150 Raised Faced
T1 Temperature Gauging 4" 150 Raised Faced
X1 Top Foam Pourer 6" 150 Flat Faced
M1 Shell Manway 24" 150 Raised Faced
M2 Shell Manway 24" 150 Raised FacedM3 Roof Emergency Venting 24" 150 Flat Faced
Rev. Date Done By
A 7‐5‐2015 Q. Maartens
B 11‐5‐2015 Q. Maartens
TANK DATA SHEET
Product: Fuel Oils (Petrol / Condensate)
Design Code: API 650 Edition 12:2013
Tank Type: Above ground fixed dome roof Storage Tank (Field Erected)
Tank Working Capacity (m3): 200
DESIGN DATA
Design Pressure/Vacuum: 10 / ‐ 0.25
Tank Diameter & Shell Height (m)
Tank Construction Material: Carbon Steel
External coating required (Yes/No):
1) Certified strapping tables
2) Tank design and construction in full compliance with API 650 (Contractor to include design calculations and drawings)
5) Additional 3 sets of gaskets, as spare, in addition to new gaskets required after hydrotest
6) Additional 10 % of bolts and nuts, as spare
Client:Tank Number:
Quantity of Tanks:
Design Specific Gravity (g/cm3): 1
Yes
Internal coating required (Yes/No):
Design Life:
Operating Pressure/Vacuum:
Design Temperature (min/max):
Operating Temperature (min/max):
20 Years
Internal Review
REVISION
Internal review comments addressed
Completed by: Quintin Maartens Area:
2)
Description
10)
FABRICATOR TO INCLUDE THE FOLLOWING
9) Design fabricate and installation of tank top foam poures riser piping and installtion of free issue top foam pourer
GENERAL NOTES
1)
3) Tank roof platform to allow access to roof nozzles
4) Spiral stairway with landing
7) Earthing lugs (4 off min.)
to NFPA 15, SANS 10089
8) Tank cooling riser piping, spray rings and spray nozzles on roof and shell designed and installed according
TANK NOZZLE SCHEDULE
Econ Oil Rev : BTK 1 Date: 11‐5‐2015
1Nigel
Diameter: 6 Shell Height: 8.75
Yes (bottom plate & 1 meter up, inside of roof and 1 meter down)
ATM / ATM
0 / 70 (*)
20 / 60
NO. NOZZLE DESCRIPTION NOZZLE SIZE (") CLASS (#) FLANGE FACING
A1 Inlet 4" 150 Raised Faced
A2 Outlet 4" 150 Raised Faced
A3 Spillback 2" 150 Raised Faced
D1 Drain 4" 150 Raised Faced
V1 Venting 4" 150 Raised Faced
G1 Manual gauging (includes stilling well) 8" 150 Flat Faced
L1 Automatic Tank Level Gauging 8" 150 Raised Faced
T1 Temperature Gauging 4" 150 Raised Faced
X1 Top Foam Pourer 6" 150 Flat Faced
M1 Shell Manway 24" 150 Raised Faced
M2 Shell Manway 24" 150 Raised FacedM3 Roof Emergency Venting 24" 150 Flat Faced
Rev. Date Done By
A 7‐5‐2015 Q. Maartens
B 11‐5‐2015 Q. Maartens
Completed by: Quintin Maartens Area:
2)
Description
10)
FABRICATOR TO INCLUDE THE FOLLOWING
9) Design fabricate and installation of tank top foam poures riser piping and installtion of free issue top foam pourer
GENERAL NOTES
1) (*) This tank is for heated product
3) Tank roof platform to allow access to roof nozzles
4) Spiral stairway with landing
7) Earthing lugs (4 off min.)
to NFPA 15, SANS 10089
8) Tank cooling riser piping, spray rings and spray nozzles on roof and shell designed and installed according
TANK NOZZLE SCHEDULE
Internal Review
REVISION
Internal review comments addressed
1) Certified strapping tables
2) Tank design and construction in full compliance with API 650 (Contractor to include design calculations and drawings)
5) Additional 3 sets of gaskets, as spare, in addition to new gaskets required after hydrotest
6) Additional 10 % of bolts and nuts, as spare
Client:Tank Number:
Quantity of Tanks:
Design Specific Gravity (g/cm3): 1
Yes
Internal coating required (Yes/No):
Design Life:
Operating Pressure/Vacuum:
Design Temperature (min/max):
Operating Temperature (min/max):
20 Years
TANK DATA SHEET
Product: Fuel Oils (HFO / WO12 / DUSTY TAR / COKER GAS OIL)
Design Code: API 650 Edition 12:2013
Tank Type: Above ground fixed dome roof Storage Tank (Field Erected)
Tank Working Capacity (m3): 200
DESIGN DATA
Design Pressure/Vacuum: 10 / ‐ 0.25
Tank Diameter & Shell Height (m)
Tank Construction Material: Carbon Steel
External coating required (Yes/No):
Econ Oil Rev : BTK 15,TK 16 Date: 11‐5‐2015
2Nigel
Diameter: 6 Shell Height: 8.75
Yes (bottom plate & 1 meter up, inside of roof and 1 meter down)
ATM / ATM
0 / 50
20 / 40
NO. NOZZLE DESCRIPTION NOZZLE SIZE (") CLASS (#) FLANGE FACING
A1 Inlet 6" 150 Raised Faced
A2 Outlet 10" 150 Raised Faced
A3 Spillback 3" 150 Raised Faced
D1 Drain 4" 150 Raised Faced
V1 Venting 10" 150 Raised Faced
G1 Manual Gauging (includes stilling well) 8" 150 Flat Faced
L1 Automatic Tank Level Gauging 8" 150 Raised Faced
T1 Temperature Gauging 4" 150 Raised Faced
X1 Top Foam Pourer 6" 150 Flat Faced
M1 Shell Manway 24" 150 Raised Faced
M2 Shell Manway 24" 150 Raised FacedM3 Roof Emergency Venting 24" 150 Flat Faced
Rev. Date Done By
A 7‐5‐2015 Q. Maartens
B 11‐5‐2015 Q. Maartens
TANK DATA SHEET
Product: Fuel Oils (Diesel / Parraffin)
Design Code: API 650 Edition 12:2013
Tank Type: Above ground fixed dome roof Storage Tank (Field Erected)
Tank Working Capacity (m3): 200
DESIGN DATA
Design Pressure/Vacuum: 10 / ‐ 0.25
Tank Diameter & Shell Height (m)
Tank Construction Material: Carbon Steel
External coating required (Yes/No):
1) Certified strapping tables
2) Tank design and construction in full compliance with API 650 (Contractor to include design calculations and drawings)
5) Additional 3 sets of gaskets, as spare, in addition to new gaskets required after hydrotest
6) Additional 10 % of bolts and nuts, as spare
Client:Tank Number:
Quantity of Tanks:
Design Specific Gravity (g/cm3): 1
Yes
Internal coating required (Yes/No):
Design Life:
Operating Pressure/Vacuum:
Design Temperature (min/max):
Operating Temperature (min/max):
20 Years
Internal Review
REVISION
Internal review comments addressed
Completed by: Quintin Maartens Area:
2)
Description
10)
FABRICATOR TO INCLUDE THE FOLLOWING
9) Design fabricate and installation of tank top foam poures riser piping and installtion of free issue top foam pourer
GENERAL NOTES
1)
3) Tank roof platform to allow access to roof nozzles
4) Spiral stairway with landing
7) Earthing lugs (4 off min.)
to NFPA 15, SANS 10089
8) Tank cooling riser piping, spray rings and spray nozzles on roof and shell designed and installed according
TANK NOZZLE SCHEDULE
Econ Oil Rev : BTK 25,TK 26 Date: 11‐5‐2015
2Nigel
Diameter: 8 Shell Height 11.75
No
ATM / ATM
0 / 50
20 / 40
NO. NOZZLE DESCRIPTION NOZZLE SIZE (") CLASS (#) FLANGE FACING
A1 Inlet 4" 150 Raised Faced
A2 Outlet 6" 150 Raised Faced
A3 Spillback 2" 150 Raised Faced
D1 Drain 4" 150 Raised Faced
V1 Venting 4" 150 Raised Faced
G1 Manual Gauging (includes stilling well) 8" 150 Flat Faced
L1 Automatic Tank Level Gauging 8" 150 Raised Faced
T1 Temperature Gauging 4" 150 Raised Faced
X1 Top Foam Pourer 6" 150 Flat Faced
M1 Shell Manway 24" 150 Raised Faced
M2 Shell Manway 24" 150 Raised FacedM3 Roof Emergency Venting 24" 150 Flat Faced
Rev. Date Done By
A 7‐5‐2015 Q. Maartens
B 11‐5‐2015 Q. Maartens
TANK DATA SHEET
Product: Fuel Oils (Mixed Alcohols / Butanol)
Design Code: API 650 Edition 12:2013
Tank Type: Above ground fixed dome roof Storage Tank (Field Erected)
Tank Working Capacity (m3): 500
DESIGN DATA
Design Pressure/Vacuum: 10 / ‐ 0.25
Tank Diameter & Shell Height (m)
Tank Construction Material: Carbon Steel
External coating required (Yes/No):
1) Certified strapping tables
2) Tank design and construction in full compliance with API 650 (Contractor to include design calculations and drawings)
5) Additional 3 sets of gaskets, as spare, in addition to new gaskets required after hydrotest
6) Additional 10 % of bolts and nuts, as spare
Client:Tank Number:
Quantity of Tanks:
Design Specific Gravity (g/cm3): 1
Yes
Internal coating required (Yes/No):
Design Life:
Operating Pressure/Vacuum:
Design Temperature (min/max):
Operating Temperature (min/max):
20 Years
Internal Review
REVISION
Internal review comments addressed
Completed by: Quintin Maartens Area:
2)
Description
10)
FABRICATOR TO INCLUDE THE FOLLOWING
9) Design fabricate and installation of tank top foam poures riser piping and installtion of free issue top foam pourer
GENERAL NOTES
1)
3) Tank roof platform to allow access to roof nozzles
4) Spiral stairway with landing
7) Earthing lugs (4 off min.)
to NFPA 15, SANS 10089
8) Tank cooling riser piping, spray rings and spray nozzles on roof and shell designed and installed according
TANK NOZZLE SCHEDULE
Econ Oil Rev : BTK 4,TK 5 Date: 11‐5‐2015
2Nigel
Diameter: 8 Shell Height: 11.75
Yes (bottom plate & 1 meter up, inside of roof and 1 meter down)
ATM / ATM
0 / 50
20 / 40
NO. NOZZLE DESCRIPTION NOZZLE SIZE (") CLASS (#) FLANGE FACING
A1 Inlet 6" 150 Raised Faced
A2 Outlet 8" 150 Raised Faced
A3 Spillback 3" 150 Raised Faced
D1 Drain 4" 150 Raised Faced
V1 Venting 8" 150 Raised Faced
G1 Manual Gauging (includes stilling well) 8" 150 Flat Faced
L1 Automatic Tank Level Gauging 8" 150 Raised Faced
T1 Temperature Gauging 4" 150 Raised Faced
X1 Top Foam Pourer 6" 150 Flat Faced
M1 Shell Manway 24" 150 Raised Faced
M2 Shell Manway 24" 150 Raised FacedM3 Roof Emergency Venting 24" 150 Flat Faced
Rev. Date Done By
A 7‐5‐2015 Q. Maartens
B 11‐5‐2015 Q. Maartens
TANK DATA SHEET
Product: Fuel Oils (HFO / WO12 / DUSTY TAR / COKER GAS OIL)
Design Code: API 650 Edition 12:2013
Tank Type: Above ground fixed dome roof Storage Tank (Field Erected)
Tank Working Capacity (m3): 500
DESIGN DATA
Design Pressure/Vacuum: 10 / ‐ 0.25
Tank Diameter & Shell Height (m)
Tank Construction Material: Carbon Steel
External coating required (Yes/No):
1) Certified strapping tables
2) Tank design and construction in full compliance with API 650 (Contractor to include design calculations and drawings)
5) Additional 3 sets of gaskets, as spare, in addition to new gaskets required after hydrotest
6) Additional 10 % of bolts and nuts, as spare
Client:Tank Number:
Quantity of Tanks:
Design Specific Gravity (g/cm3): 1
Yes
Internal coating required (Yes/No):
Design Life:
Operating Pressure/Vacuum:
Design Temperature (min/max):
Operating Temperature (min/max):
20 Years
Internal Review
REVISION
Internal review comments addressed
Completed by: Quintin Maartens Area:
2)
Description
10)
FABRICATOR TO INCLUDE THE FOLLOWING
9) Design fabricate and installation of tank top foam poures riser piping and installtion of free issue top foam pourer
GENERAL NOTES
1)
3) Tank roof platform to allow access to roof nozzles
4) Spiral stairway with landing
7) Earthing lugs (4 off min.)
to NFPA 15, SANS 10089
8) Tank cooling riser piping, spray rings and spray nozzles on roof and shell designed and installed according
TANK NOZZLE SCHEDULE
Econ Oil Rev : B
TK 27 Date: 11‐5‐2015
1Nigel
Diameter: 4 Shell Height: 8.25
Yes
ATM / ATM
0 / 50
20 / 40
NO. NOZZLE DESCRIPTION NOZZLE SIZE (") CLASS (#) FLANGE FACING
A1 Inlet 6" 150 Raised Faced
A2 Outlet 4" 150 Raised Faced
A3 Spillback 2" 150 Raised Faced
D1 Drain 4" 150 Raised Faced
V1 Venting (P/V Vent) 6" 150 Raised Faced
V1 VRU Vapour Connection 6" 150 Raised Faced
G1 Manual Gauging (includes stilling well) 8" 150 Flat Faced
L1 Automatic Tank Level Gauging 8" 150 Raised Faced
T1 Temperature Gauging 4" 150 Raised Faced
X1 Top Foam Pourer 6" 150 Flat Faced
M1 Shell Manway 24" 150 Raised FacedM3 Roof Emergency Venting 24" 150 Flat Faced
Rev. Date Done By
A 7‐5‐2015 Q. Maartens
B 11‐5‐2015 Q. Maartens
Quantity of Tanks:
Completed by: Quintin Maartens
2)
Description
10)
FABRICATOR TO INCLUDE THE FOLLOWING
9) Design fabricate and installation of tank top foam poures riser piping and installtion of free issue top foam pourer
GENERAL NOTES
1)
3) Tank roof platform to allow access to roof nozzles
4) Catladder with safety gate access
7) Earthing lugs (1 off per support leg)
to NFPA 15, SANS 10089
8) Tank cooling riser piping, spray rings and spray nozzles on roof and shell designed and installed according
TANK NOZZLE SCHEDULE
Internal Review
REVISION
Internal review comments addressed
1) Certified strapping tables
2) Tank design and construction in full compliance with API 650 (Contractor to include design calculations and drawings)
5) Additional 3 sets of gaskets, as spare, in addition to new gaskets required after hydrotest
6) Additional 10 % of bolts and nuts, as spare
Client:
Tank Number:
Area:
Design Specific Gravity (g/cm3): 1
Yes
Internal coating required (Yes/No):
Design Life:
Operating Pressure/Vacuum:
Design Temperature (min/max):
Operating Temperature (min/max):
20 Years
TANK DATA SHEET
Product: Fuel Oils
Design Code: ASME VIII DIV 1 2013
Tank Type: Above ground Storage Tank (Shop Fabricated)
Tank Working Capacity (m3): 80
DESIGN DATA
Design Pressure/Vacuum: 10 / ‐ 0.25
Tank Diameter & Shell Height (m)
Tank Construction Material: Carbon Steel
External coating required (Yes/No):
Econ Oil Rev : B
TK 28 Date: 11‐5‐2015
1Nigel
Diameter: 4 Shell Height: 8.25
Yes
ATM / ATM
0 / 50
20 / 40
NO. NOZZLE DESCRIPTION NOZZLE SIZE (") CLASS (#) FLANGE FACING
A1 Inlet 4" 150 Raised Faced
A2 Outlet 6" 150 Raised Faced
A3 Spillback 2" 150 Raised Faced
D1 Drain 4" 150 Raised Faced
V1 Venting 6" 150 Raised Faced
G1 Manual Gauging (includes stilling well) 8" 150 Flat Faced
L1 Automatic Tank Level Gauging 8" 150 Raised Faced
T1 Temperature Gauging 4" 150 Raised Faced
X1 Top Foam Pourer 6" 150 Flat Faced
M1 Shell Manway 24" 150 Raised FacedM3 Roof Emergency Venting 24" 150 Flat Faced
Rev. Date Done By
A 7‐5‐2015 Q. Maartens
B 11‐5‐2015 Q. Maartens
TANK DATA SHEET
Product: Fuel Oils
Design Code: ASME VIII DIV 1 2013
Tank Type: Above ground Storage Tank (Shop Fabricated)
Tank Working Capacity (m3): 80
DESIGN DATA
Design Pressure/Vacuum: 10 / ‐ 0.25
Tank Diameter & Shell Height (m)
Tank Construction Material: Carbon Steel
External coating required (Yes/No):
1) Certified strapping tables
2) Tank design and construction in full compliance with API 650 (Contractor to include design calculations and drawings)
5) Additional 3 sets of gaskets, as spare, in addition to new gaskets required after hydrotest
6) Additional 10 % of bolts and nuts, as spare
Client:
Tank Number:
Area:
Design Specific Gravity (g/cm3): 1
Yes
Internal coating required (Yes/No):
Design Life:
Operating Pressure/Vacuum:
Design Temperature (min/max):
Operating Temperature (min/max):
20 Years
Internal Review
REVISION
Internal review comments addressed
Quantity of Tanks:
Completed by: Quintin Maartens
2)
Description
10)
FABRICATOR TO INCLUDE THE FOLLOWING
9) Design fabricate and installation of tank top foam poures riser piping and installtion of free issue top foam pourer
GENERAL NOTES
1)
3) Tank roof platform to allow access to roof nozzles
4) Catladder with safety gate access
7) Earthing lugs (1 off per support leg)
to NFPA 15, SANS 10089
8) Tank cooling riser piping, spray rings and spray nozzles on roof and shell designed and installed according
TANK NOZZLE SCHEDULE
