eda conference – amsterdam – november 2011. deconstruction of the nuclear power plant caorso...

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EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011

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Page 1: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011

Page 2: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

DECONSTRUCTION OF THENUCLEAR POWER PLANT CAORSO (PC)

• DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

Page 3: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

LOCATION

Page 4: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

LOCATION

PO’ RIVER

Page 5: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

DECOMMISSIONING OF THE TURBINE BUILDING AND

TURBINE ANNEX

• DECOMMISSIONING OF 6.000 TON OF EQUIPMENT,

STRUCTURES, PIPES, TANKS INSIDE THE TURBINE

BUILDING

• DECONTAMINATION OF 1.200 TON OF RADIOACTIVE

MATERIAL

• RUNNING TIME: 30 MONTHS

Page 6: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

LONGITUDINAL TURBINE BUILDING SECTION

Page 7: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

CERTAIN AREAS IN DETAIL

Page 8: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

DETAILED DESIGN FOR EACH AREA

• Identification of the lines and facilities to preserve

• Identification of the SPOOL

• Dismantling sequenze

• Choice of the cutting techniques

• Procedures for components removal

• Materials handling

Page 9: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

EQUIPMENT AND LINES TO PROTECT

Page 10: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

TRACEABILITY OF COMPONENTS

“SPOOL IDENTIFICATION”

Page 11: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

CUTTING TECHNOLOGY CHOICE

Page 12: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

DISMANTLING SEQUENCE

1. Electrical systems (boards, conduits and possibly cable conduits)

2. Electric Motors, servo-motors

3. Carpentry and civil structures

4. Line pipe and components

5. Supports and cushions

Page 13: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

Cutting technologies to reduce risks

Page 14: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

COMPONENTS REMOVAL

Page 15: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

MATERIALS HANDLING

Page 16: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

DISMANTING SEQUENCE PROCEDURES

Processing flowchart

AREA PROJECT

(SPOOL, WEIGHTS,ELIMINA

TION

MODE/HANDLING)

SOGIN

APPROVAL

SOGIN VERIFICATION (SPOOL, PLANTS

TO PRESERVE)

DISMANTLING

DECONTAMI-NATION

TBA, TBC, TBE

TBD (NON CONTAMINATED)

CONTROL 100%

CONTROL 10%

ALIENATION

Page 17: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

DISMANTLING OF THE AREACOMPONENTS

Results

Effective production lower than expected

Page 18: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

PROBLEMS

• RUNNING THE SYSTEM (creating spool,

“physiological” times of the system, understanding the

implementation procedures)

•RESTRICTIONS INTRINSA TO THE SYSTEMIMPROVEMENT OF THE NATURAL HEALTH CONTROL PROCESS

IMPROVEMENT OF THE MATERIAL HANDLING PROCESS

Page 19: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

PERFORMING DISMANTLING ACTIVITIESProcessing flowchart

BEFORE THE FIRST CHANGES

PROGETTO DI AREA

(SPOOL, WEIGHT, DISMANTLING

MODES/HANDLING)

SOGIN

APPROVAL

SOGIN VERIFICATION (SPOOL, PLANTS

TO PRESERVE)

DISMANTLING

DECONTAMI-NATION

TBA, TBC, TBE

TBD (NON CONTAMINATED)

CONTROL 100%

CONTROL 10%

ALIENATION

Page 20: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

AMENDMENTS TO THE WORKING FLOW

AREA PROJECT

(SPOOL, WEIGHTS,

DISMANTLING MODES/HANDLING

)

SOGIN APPROVAL

SOGIN ( VERIFICATION

SPOOL, PLANTS TO PRESERVE)

DISMANTLING

DECONTAMI-NATION

TBA

TBC

TBD, TBB

CONTROL 100%

CONTROL 10%

ALIENATION

PRE-CONTROL

CONTROL 10%

Page 21: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

EFFECTS ON PRODUCTION

Page 22: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

WORKING PROGRAMME

Page 23: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

RESULTS

Page 24: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

LABOUR USED

Page 25: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

CONCLUSIONS

1. Extreme design at all stages of intervention

2. Training of employees

3. Creation of new technologies and working procedures not needed until now on traditional field

4. In the order of magnitud the decommissioning and demolition costs are not comparable

5. The decommissioning is not a variant of the demolition work but a real industry that requires expertise and skills.

Page 26: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

THANK YOU

Page 27: EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011. DECONSTRUCTION OF THE NUCLEAR POWER PLANT CAORSO (PC) DISMANTLING OF THE TURBINE AND ANNEX BUILDINGS

EDA CONFERENCE – AMSTERDAM – NOVEMBER 2011