Optimat profi line power line

Chip disposal with the I-system

Edge banding machines KAL 310

Optimat KAL 310: the rangefor every edging material

The new Optimat concept:An optimum cost-to-performanceratio and perfect designWith its new Optimat series, the HomagGroup is setting a whole new standardin terms of performance, engineering,quality and price. And because there ismore to manufacturing excellence thatwhat lies "on the inside", particularimportance was attached to an attrac-tively designed "outside". In keepingwith its striking and sophisticated newdesign, the Optimat machine series isthe perfect embodiment of outstandingergonomic engineering, functionalityand aesthetic appeal – making thelegendary Homag quality standardinstantly recognizable.

Superb engineering from everyangleInterior fitters and industrial manufac-turers alike are confronted today withan ever increasing number of differentmaterials. At the same time, growingcost pressure necessitates extremelycareful investment planning. As aresult, any practically-oriented edgebanding machine has to permit effi-cient, flexible application for any typeof edging material. This was the gui-ding principle behind the developmentof the KAL 310 series. The outcome: A modular range offering outstandingperformance and design at an afforda-ble price.

As individual as it is universal:The modular Optimat conceptTwo basic models are available:The edging Optimat and the jointingOptimat. In addition, you can chooseprecisely the processing units yourequire from the wide modular rangeavailable.

AutomationAll Optimats can be fitted as an optio-nal extra with automated sequences(almost) throughout. From automaticresetting of individual motors throughto full automation with CAN axes andprecision adjustment of units from thecontrol panel.

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New: The I-systemThe new tool generation with internalextraction provides a revolutionary newtechnology for controlled chip pick-up.While conventional tools allow chips tofly away uncontrolled and in somecases adhere to the workpiece, withthe I-system, they are fed directly tothe extraction hood.

The benefits:• Optimum processing quality, as the

tracing rollers are not impaired byadhering glue or chips

• Substantially increased availabilityof machine and tools

• Greater economy due to minimizedextraction output

• Improved workpiece quality

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Doppelendprofiler Optimat FPR 225/226

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The most important features ofthe two basic models• Compact design• Low-maintenance machine structure• Environmentally friendly technology• Optimum operator convenience• Modern, functional design• Optimum cost-to-performance ratio

Highlights for wide-ranging and tangible benefits

Optimum edge qualityNo need for reworking, thin, almostinvisible glue joint, optimum gluingquality due to the quick melt system.Quickly ready for operation, continuoussupply of fresh glue, energy saving. Theoptionally available PU 34 gluingsystem permits highly resistant water-proof and heatproof gluing on a polyu-rethane basis – for the best gluingresults ever.

Optimat KAL 310: An overview

This series comprises two basicmodels: The edging Optimat and thejointing edging Optimat, each withtheir own fixed basic equipment and a free space for customer-specific options.

Each basic model can be fitted withtwo gluing variants: A3 for edges up to 3 mm and A20 for solid wood up to 20 mm.

Free space for additional unitsThe free space in the finish processingsection can be freely equipped asrequired.

Future oriented technology• PLC control system without limit

switches, low-wear and trouble-free• Frequency converter technology,

low-noise, no maintenance, automa-tic braking of motors for optimumpersonal safety

• Flexible clamping system for process-ing units (also simplifies subsequentupgrading)

• Central waste and chip disposal,energy saving, environmentally friendly

With and without jointing trimming: Two efficient models for precise edges

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A jointing trimming unit has been posi-tioned in front of the gluing unit in thejointing-edging Optimat for anynecessary trimming, treatment or repairwork on panels whether for longitudinalor transverse processing.

Option: Coil magazines are optionally availablewith 2, 6, 12 or 24 slots.

The basic equipment also includes thesnipping unit for flush trimming of alloverhanging edging materials withmanual resetting from chamfer tostraight cuts.Option: Automatic chamfer/straightadjustment.

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EdgingOptimatKAL 310

JointingedgingOptimatKAL 310

A 3

A 20

A 3

A 20

Machinemodel Edging material Workpiece size

Dimensions in mm

Solid wood Fixed lengths Coils

3

20

20

3

65

0,4 - 3,0

0,3 - 3,0

65

With workpiecethickness 22/60 workpiece width min 85/125

min/max12/60

Jointing Optimat

Optimat KAL 310with Boomerang return feedsystem (Ligmatech).

One series for every materialThe new Optimat KAL 310 machinesare capable of processing all kinds ofedging material. These include, toname just a few examples, solid wood,coil and fixed length material, melami-ne, PVC, ABS and veneer edges.Although hot-melt glue is primarilyused for banding, PU adhesive canalso be used for special requirements.

The new KAL 310 Optimats are typicalthroughfeed machines capable of com-plete workpiece processing. For com-plete, read: no additional processing

steps. To allow you as much scope forchoice as possible, we offer a widerange of units and options – through tothe perfect finish.

Your option: The free space you want for the equipment you need

Profile trimming unit FK 11/FK 13For processing edge overhang, as wellas leading and trailing edges.*

Profile trimming unit FF 12For all-round finish trimming of work-pieces, also those with postformingand softforming profiles.*

Trimming unitFor trimming chamfers or radii.

Rough trimming unitFor rough trimming the upper andlower edge overhang.

*Options: Chamfer / radius adjustmentwith stepless axis or manually.

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Universal trimming unit UF 11For grooving, rebating and profiling withswivel-action and controlled motor.

Multi scraping device MN 20 / MN 21For chamfering or rounding up tothree different trimmed PVC edges.

Finish processing FA 10Comprising a glue joint scrapingdevice for disposal of glue residuesabove and below on PVC edges.

Finish processing FA 11Comprising a glue joint scraping devi-ce, cleaning agent application andbuffing for disposal of glue residueson PVC edges.

Belt sanding unit KS 10For sanding straight veneerand solid edges.

Chamfer/radius sanding unit PS 41/PS 42For sanding chamfers and radiiabove and below on veneer andsolid wood edges.

Buffing unit above and below with oscillationTo smooth off edges utilizing the entire disk width.

Profile sanding unit PS 10/PS 20 For sanding profiles and straight edges. PS 20 uses the dual-pad technique

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power control system PC22 foroptimum programming and operation

woodScout with graphic PLC diagnosis: e.g. gluing section- Display of all important unit statuses - Display of temperatures and glue level- Intuitive mouse-driven navigation These features allow the machine ope-rator to remedy problems independent-ly and effectively, substantially reducingthe need to call on service support.

PLC programming in accordancewith international standardIEC61131 Because the machine logic is implemen-ted in compliance with IEC61131, we areable to guarantee unrestricted servicingconvenience.

Online language switchoverThe PC22 control system is available in a wide selection of languages. Along-side the European languages, Chineseand Japanese are also supported.Change-over between languages is possible in running operation by pressinga button.

The power control PC22 systempermits efficient operation and simplemachine programming. Production problems are quickly detected andremedied without delay.

Efficient programming withwoodCommander The input parameters of all units areentered into the woodCommanderand stored. The most important cha-racteristics: - Optimum graphic support - Simple navigation and operation- Operator prompting system indicates

manual adjustments for non-automa-ted units

- Bar code control possible (option)

Diagnostic system woodScoutThe woodScout system permits syste-ma-tic troubleshooting, and so increa-ses plant availability. - Easily understandable error messages- Clear location of faults- User and expert knowledge

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Because our versatile range of serviceshas been tailored consistently to theneeds of our customers, it guaranteesoptimum all-round support – from theproject planning phase through salesto after-sales.

Planning/advice: working togethertowards the perfect solutionTo provide you with the best and mosteconomical solution to your require-ments, we offer a sound and compe-tent advisory service – right from theearliest planning phase of your project.

Financing/leasing: a straightfor-ward solution at favourable ratesWe also offer attractive financing arran-gements to help keep your equity baseintact. Benefit from our range of fle-xible financing offers.

Installation/commissioning:getting things movingOur highly skilled and experiencedspecialists will be in charge of installa-tion and commissioning – making surethat your production gets underwayquickly without any hitches.

Practically-oriented training:Fast track to full productivityWe will prepare your staff for safe, effi-cient machine operation with a choiceof selective training events on wide-ranging topics.

Production support/optimization:Long-term efficiencyWe will provide sound on-site supportand ensure that you fulfil the maximumpossible potential of your machine –and so achieve continuous high pro-ductivity.

Maintenance/inspections:for maximum availabilityOnly machines which are producing willreturn a profit. By performing regularpreventive inspections we can helpeffectively prevent machine standstill.

Modifications/overhauls:the economic alternativeWe will adapt your existing machinequickly and cheaply in line with new orchanged requirements – to enhancethe value and output of your plant andhelp you make considerable savings.

Remote diagnosis/video diagno-sis help reduce costly call-outsThis diagnostic facility helps cut downcosts spend for on-site callouts, andoffers scope for selective deploymentplanning and spare part supplies – soproviding effective support for yourown staff.

Spare part processing:fast and reliableMany of the components used in ourmachines are identical. This not onlysimplifies the stocking of spare partsand ensures fast part availability, butalso simplifies operation and mainten-ance and reduces costs.

World-wide service:Homag is everywhereThe global Homag Service Networkguarantees customer proximity andworldwide availability of our services.

The Homag service program: The all-roundconvenience package for your machine

Our lifeline I service ensures economical production overthe entire life cycle of your machine. If you need us, youcan rely on us to be there: From plant planning and instal-lation through to employee training, in-process support andhigh-speed supply of spare parts – around the world, whenand where you need us.

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Homag Holzbearbeitungssysteme AGHomagstraße 3-572296 SCHOPFLOCHGERMANYTel.: +49 (74 43) 13-0Fax: +49 (74 43) 13 23 00E-Mail: info@homag.deInternet: www.homag.com