eds sanitary water pump 15-9-2015

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PT POSO ENERGY SATU PAMONA Head Office:Cyber 2 Tower Lt.32, Jl. Rasuna Said Blok X5 No. 13, Setiabudi, Jakarta Selatan, Indonesia Phone: +6221-82498438 Branch Office: Jl. Pulau Seram No. 464, Poso, Sulawesi Tengah, I Phone: (62 452) 23548 PROJECT NAME POSO HYDROPOWER PLANT (2 x 35 MW) LOCATION SULEWANA, POSO-SULAWESI TENGAH DOC. NO. REVISION NO. AREA MESS & OFFICE TITLE EQUIPMENT DATASHEET - SANITARY WATER REV. DATE PREPARED CHECKED APPROVED DESCRIPTIO Approved Ali M. Toha Sign Checked Iswar Rauf Sign Prepared Fachrul Hidayat Sign

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Page 1: EDS Sanitary Water Pump 15-9-2015

PT POSO ENERGY SATU PAMONAHead Office:Cyber 2 Tower Lt.32, Jl. Rasuna Said Blok X5 No. 13, Kuningan Timur

Setiabudi, Jakarta Selatan, Indonesia Phone: +6221-82498438

Branch Office: Jl. Pulau Seram No. 464, Poso, Sulawesi Tengah, Indonesia.

Phone: (62 452) 23548

PROJECT NAME POSO HYDROPOWER PLANT (2 x 35 MW)

LOCATION SULEWANA, POSO-SULAWESI TENGAH

DOC. NO. REVISION NO. 0

AREA MESS & OFFICE

TITLE EQUIPMENT DATASHEET - SANITARY WATER

REV. DATE PREPARED CHECKED APPROVED DESCRIPTION

Approved Ali M. Toha Sign Date

Checked Iswar Rauf Sign Date

Prepared Fachrul Hidayat Sign Date

Page 2: EDS Sanitary Water Pump 15-9-2015

EQUIPMENT DATASHEET SPECIFICATIONSANITARY WATER PUMP

No Description Requirement Remark

1 GENERAL

Manufacturer VENDOR DATA

Quantity 2 Unit

Capacity

Head 33 m

Type Submersible Sewage Pump

Liquid Characteristic

- Density of water 997 kg/m3

- Viscousity 8.94E-07

Working Pressure - bar VENDOR DATA

Outlet Diameter - mm DN 100

Drive transmission Direct coupling

Noise level at 1 m distance 70 dB

Weight - kg VENDOR DATA

Total Pump Length VENDOR DATA

2 MOTOR

Rated Power - kW 15 kW Refers to SAMJIN

Speed rpm VENDOR DATA Industial Catalogue

Lubricating System - Water/Oil VENDOR DATA

Protection Level / Insulation Class IP55 / F

Voltage/Frequency/Phase VENDOR DATA

Weight - Kg VENDOR DATA

Dimension (L x W x H) - mm VENDOR DATA

3 OTHER

Minimum Warranty 1 year

Prepared By : Fachrul HidayatSign: Date:

Reviewed By : Iswar RaufSign: Date:

60 m3/h

Liquid Temperature (oC) 20 ~ 30 oC

Ambient Temperature (oC) 28 ~ 32 oC

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DESAIGN BEAM (B1 1100x800)

Data Plan

f'c = 25

fy = 400

fy = 245 MPa ( N/mm2)

Dimention Beam And Reinforcement Estimated

h = 1100 mm ; high beam = 1100 1100

b = 800 mm ; width beam = 800 mm ~ 800

dc = 50 mm ; beton decking

= 25 mm ; diameter reinforcement estimated

= 19 mm ; diameter Stirrup

d = 1018.5 mm

Moment And Shear CalculationMoment And Shear value can be used by output SAP 2000

There Are :M3 (+) = 998 KNmM3 (-) = 1123 KNmV2 max = 1049 KN (Suppor-V2 max = 584 KN (mid) +

Calculation Of Longitudinal Reinforcement

= = 0.027094

ρ max = = 0.02032 0.840798

ρ min = = 0.0035

MPa ( N/mm2)

MPa ( N/mm2)

Æ tul.

Æ sengk.

; d = h - dc - 1/2 Æ tul. - Æ seng. ; effective high beam

rb

0,75 rb

mm ~

Page 8: EDS Sanitary Water Pump 15-9-2015

0.399001

Negative Reinforcement (Support)

Mu (-) = 1123 kNm 0.840798

Mn = (Mu/0.8) = 1403.75 kNm

Rn = Mn/(bd^2) = 1.692 N/mm2

m = fy/(0.85*f'c) = 18.82353

r = 1/m[1-(1-(2*Rn*m)/fy)] = 0.004412 0.0035

0.02032

r = Pakai = 0.0044 0.159

As perlu = = 3594.909 mm2 0

n (jlm tul) = = 7.327203 8 Æ 25

As' = n* = 3925 → As' > → OKE

Check / Beam Analisis

a = ( As' . fy ) / ( 0,85 f'c . b ) ; Hight Strenght Concrete Beams Equivalence

= 92.35 mm

Mn ada = As' .fy( d - 1/2 a ) *10^-6 ; Nominal Moment

= 1,526.55 Knm

Mu = 1,123.00 KNm

Mu < ( OK )

Positive Reinforcement (Mid Span)

Mu (+) = 998 kNm

Mn = (Mu/0.8) = 1247.5 kNm

Rn = Mn/(bd^2) = 1.503241 N/mm2

m = fy/(0.85*f'c) = 18.82353

r = = 0.003901 0.0035

0.02032

r = Pakai = 0.0039

As perlu = = 3178.823 mm2

n (jlm tul) = = 6.47913 7 Æ 25

As' = n* = 3434.375 → As' > → OKE

Check / Beam Analisis

a = ( As' . fy ) / ( 0,85 f'c . b ) ; Hight Strenght Concrete Beams Equivalence

= 80.81 mm

rmin < r < rmaxrmin

rmax

r*b*d

dipakai →

f Mn

1/m-[1-(Ö1-(2*Rn*m)/fy)] rmin < r < rmaxrmin

rmax

r*b*d

Taken →

Page 9: EDS Sanitary Water Pump 15-9-2015

Mn ada = As' .fy( d - 1/2 a ) *10^-6 ; Nominal Moment

= 1,343.66 Knm

Mu = 998.00 KNm

Mu < ( OK )

Shear Reinforcement CalculationV2 max = 1049 KN (Support)V2 max = 584 KN (Mid)

Shear Support Reinforcement

Vu = 1049 kN

Vc = = 679.00 KN ;Borne Shear Capacity Of Concrete

Vn = = 1748.33 KN ;Stronger Shear Capacity (f=0,6) SNI 1991 Section 3.2.3

Vs = Vn - Vc = 1069.33 KN ;shear forces detained stirrup

Shear Requirements:

Vn >

1748.33 > 407.4 → (Need Shear Reinforcement )

< Vn <

203.70 < 1748.33 < 407.4 → (Don’t Use Shear Minimum)

Cek apakah penampang mampu memikul gaya geser rencana :

* Vs ≤1069.33 ≤ 2716.00 → bear a strong cross-section shear force plan, do not need to be enlarged

* Vs ≤

f Mn

1/6*Öfc’*b*d

Vu/f

f Vc

0,5 f Vc f Vc

2/3.Öfc'.b.d

1/3.Öfc'.b.d

Page 10: EDS Sanitary Water Pump 15-9-2015

1069.33 ≤ 3395 → between minimum value 600 mm or ½ d

* Vs >

1069.33 > 3395 → beetween minimum value of 300 mm or ¼ d

Shear Reinforcement Determine ;(s=1000) :

Av,u = Vs.S/fy.d = 4285 mm

Av,u = = 1020 mm taken of the = 4285.347 mm

Av,u = b.s/3.fy = 1088 mm

Stirrups Space (s) = = 132 mm

Control :

s ≤ d/2 dan s ≤ 600132 ≤ 509.25 132 ≤ 600 125 Æ 19

Mid Span Shear Reinforcement

Vu = 584 kN

Vc = = 679 KN ;Borne Shear Capacity Of Concrete

Vn = = 973.33 KN ;Shear Nominal Stronger (f=0,6) SNI 1991 Section 3.2.3

Vs = Vn - Vc = 294.33 KN ; Shear Reinforcemenet detained Stirrup

Persyaratan Geser :

Vn >

973.33 > 407.4 → (Need Shears Capacity )

< Vn <

203.70 < 973.33 < 407.4 → (Don’t Use Minumum Shear Capacitty)

Cek apakah penampang mampu memikul gaya geser rencana :

* Vs ≤294.33 ≤ 2716.00 → bear a strong cross-section shear force plan, do not need to be enlarged

* Vs ≤

294.33 ≤ 3395 → between minimum value 600 mm or ½ d

* Vs >

294.33 > 3395 → beetween minimum value of 300 mm or ¼ d

Shear Reinforcement Determiner;(s=1000) :

Av,u = Vs.S/fy.d = 1180 mm

Av,u = = 1020 mm Taken Of Th= 1179.539 mm

Av,u = b.s/3.fy = 1088 mm

1/3.Öfc'.b.d

1/6*Öfc’*b*d

Vu/f

f Vc

0,5 f Vc f Vc

2/3.Öfc'.b.d

1/3.Öfc'.b.d

1/3.Öfc'.b.d

Page 11: EDS Sanitary Water Pump 15-9-2015

Stirrup Space (s) = = 481 mm

Control :

s ≤ d/2 dan s ≤ 600481 ≤ 509.25 481 ≤ 600 OK 250 Æ 19

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DESIGN BEAM (B1 800x600)

Data Plan

f'c = 25

fy = 400

fy = 245 MPa ( N/mm2)

Beam Dimention And Expacted Reinforcement

h = 800 mm ; high of beam = 1100 800

b = 600 mm ; Width of bea = 800 mm ~ 600

dc = 50 mm ; beton decking

= 25 mm ; diameter rainforcement

= 13 mm ; diameter stirrup

d = 724.5 mm

Reinforcement And Shear Calculation Moment and Shear Ultimate Reinforcement can be use by output SAP2000,

So, can be used : M3 (+) = 173 KNmM3 (-) = 291 KNmV2 max = 114 KN (Suppor-V2 max = 93 KN (Mid) +

= = 0.0270938

ρ max = = 0.0203203

ρ min = = 0.0035

MPa ( N/mm2)

MPa ( N/mm2)

Æ tul.

Æ sengk.

; d = h - dc - 1/2 Æ rein. - Æ stirr. ; effective height of beam

rb

0,75 rb

mm ~

Page 13: EDS Sanitary Water Pump 15-9-2015

Negative Reinforcement (Support)

Mu (-) = 291 kNm

Mn = (Mu/0.8) = 363.750 kNm

Rn = Mn/(bd^2) = 1.155 N/mm2

m = fy/(0.85*f'c) = 18.823529

r = 1/m[1-(1-(2*Rn*m)/fy)] = 0.0029705 0.0035

0.02032

r = Used = 0.0030

As perlu = = 1291.2771 mm2

n (jlm tul) = = 2.6319023 Taken 3 Æ 25

As' = n* = 1471.875 → As' > As → OKE

Check / Beam Analisis

a = ( As' . fy ) / ( 0,85 f'c . b ; Hight Strenght Concrete Beams Equivalence

= 46.18 mm

Mn ada = As' .fy( d - 1/2 a ) *10^- ; Nominal Moment

= 412.96 Knm

Mu = 291.00 KNm

Mu < ( OK )

Positive Reinforcement (Mid Span)

Mu (+) = 173 kNm

Mn = (Mu/0.8) = 216.25 kNm

Rn = Mn/(bd^2) = 0.6866384 N/mm2

m = fy/(0.85*f'c) = 18.823529

r = = 0.0017453 0.0035

0.02032

r = Pakai = 0.0035

As perlu = = 1521.45 mm2

n (jlm tul) = = 3.1010446 4 Æ 25

As' = n* = 1962.5 → As' > As → OKE

rmin < r < rmax rmin

rmax

r*b*d

f Mn

1/m-[1-(Ö1-(2*Rn*m)/fy)] rmin < r < rmax rmin

rmax

r*b*d

dipakai →

Page 14: EDS Sanitary Water Pump 15-9-2015

Check / Beam Analysis

a = ( As' . fy ) / ( 0,85 f'c . b ; Hight Strenght Concrete Beams Equivalence

= 61.57 mm

Mn ada = As' .fy( d - 1/2 a ) *10^- ; Nominal Moment

= 544.57 Knm

Mu = 173.00 KNm

Mu < ( OK )

CalculationOF Shear ReinforcementV2 max = 114 KN (Support)V2 max = 93 KN (Mid Span)

Support Shear Reinforcement

Vu = 114 kN

Vc = = 362.25 KN ;Borne Shear Capacity Of Concrete

Vn = = 190.00 KN ;Stronger Shear Capacity (f=0,6) SNI 1991 Section 3.2.3

Vs = Vn - Vc = -172.25 KN ;shear forces detained stirrup

Shear Requirements:

Vn >

190.00 > 217.35 → (don’t use shear reinforcement)

< Vn <

108.67 < 190.00 < 217.3 → (don’t use minimum shear)

Cek apakah penampang mampu memikul gaya geser rencana :

* Vs ≤-172.25 ≤ 1449.00 → bear a strong cross-section shear force plan, do not need to be enlarged

f Mn

1/6*Öfc’*b*d

Vu/f

f Vc

0,5 f Vc f Vc

2/3.Öfc'.b.d

Page 15: EDS Sanitary Water Pump 15-9-2015

* Vs ≤

-172.25 ≤ 1811.25 → between minimum value 600 mm or ½ d

* Vs >

-172.25 > 1811.25 → beetween minimum value of 300 mm or ¼ d

Shear Reinforcement Determine ;(s=1000) :

Av,u = Vs.S/fy.d = -970 mm

Av,u = = 765.3 mm taken of the most' = 816.327 mm

Av,u = b.s/3.fy = 816.3 mm

Stirrups Space (s) = = 325 mm

Control :

s ≤ d/2 dan s ≤ 600325 ≤ 362.25 325 ≤ 600 OK 250 Æ 13

Mid Span Shear Reinforcement

Vu = 102.344 kN

Vc = = 362.25 KN ;Borne Shear Capacity Of Concrete

Vn = = 170.57 KN ;Stronger Shear Capacity (f=0,6) SNI 1991 Section 3.2.3

Vs = Vn - Vc = -191.68 KN ;shear forces detained stirrup

Shear Requirements:

Vn >

170.57 > 217.35 → (don’t use sear reinforcement)

< Vn <

108.67 < 170.57 < 217.3 → (don’t use minimum shear)

Cek apakah penampang mampu memikul gaya geser rencana :

* Vs ≤-191.68 ≤ 1449.00 → bear a strong cross-section shear force plan, do not need to be enlarged

* Vs ≤

-191.68 ≤ 1811.25 → between minimum value 600 mm or ½ d

* Vs >

-191.68 > 1811.25 → beetween minimum value of 300 mm or ¼ d

Shear Reinforcement Determine ;(s=1000) :

1/3.Öfc'.b.d

1/3.Öfc'.b.d

1/6*Öfc’*b*d

Vu/f

f Vc

0,5 f Vc f Vc

2/3.Öfc'.b.d

1/3.Öfc'.b.d

1/3.Öfc'.b.d

Page 16: EDS Sanitary Water Pump 15-9-2015

Av,u = Vs.S/fy.d = -1080 mm

Av,u = = 765.3 mm taken of the most = 765.306 mm

Av,u = b.s/3.fy = 816.3 mm

Stirrup Space (s) = = 346.7 mm

Control:

s ≤ d/2 dan s ≤ 600347 ≤ 362.25 347 ≤ 600 OK 250 Æ 13

200 D 13

600

800

250 D 13

600

800200

D 13

200 D 13

Page 17: EDS Sanitary Water Pump 15-9-2015

DESAIGN COLUMN K1(1500X1000)

Data Plan

f'c = 25

fy = 400

fy = 245 MPa ( N/mm2)

Dimensi Column

high column = 6 m

h = 1500 mm

b = 1000 mm

Ag = 1500000 mm ; Section Area

dc = 50 mm ; beton decking

= 32 mm ; reinsforcement diameter

= 16 mm ; stirrups diameter

d = 918 mm

Assuming the Column Reinforcement

Calculation of Longitudinal Reinforcement

= 15000 mm2

n = = 18.6604 mm2 19 Æ 32

Ast = n* = 15273 mm2 → As' > → OKE

Check Column

Section 12.3 of SNI, Maximum compressive strength of the field can not exceed:== 20,806.95 KN

0,1xf'cxAg = 3750 KN

> 0,1xf'cxAg

20,806.95 > 3,750.00 → (OKE )

> Pu

20,806.95 > 5210.8 → (OKE )

5210800

MPa ( N/mm2)

MPa ( N/mm2)

Æ tul.

Æ sengk.

; d = h - dc - 1/2 D tul. - D seng.

• The area of reinforcement obtained from SAP output table 'Concrete Design 1 - Summary Column Data - ACI 318-99'

• Luas Tulangan didapatkan dari tabel output SAP 'Concrete Design 1 - Column Summary Data - ACI 318-99'

• Default on SAP2000 design as earthquake resistant structure (Sway Special)

• SAP2000 has calculated that the minimum requirement of the amount of reinforcement required in flexura;

• While the shear reinforcement, SAP2000 not take into account the needs of minimum shear reinforcement,it be calculated manually

As (output SAP2000)

taken →

f Pn (max) 0,8.f.[0,85.f'c(Ag-Ast)+Ast.fy] ; f =0.65 column sliding

f Pn (max)

f Pn (max) ; (Pu, maximum value by SAP2000)

Page 18: EDS Sanitary Water Pump 15-9-2015

Calculation Of Shear ReinforcementV3 max 1 = 566 KN

Vu = 566 kN

Vc = = 1898.221 KN ;concrete shear capacity

Vn = = 943.33 KN

Vs = Vn - Vc = -954.89 KN ;shear force detained of stirrup

Shear Requirement

Vn >

943.33 > 1138.9326 → (don’t need shear reinforcement )

< Vn <

569.47 < 943.33 < 1138.93 → (don’t use minimum shear)

Cek apakah penampang mampu memikul gaya geser rencana :

* Vs ≤-954.89 ≤ 3060.00 → bear a strong cross-section shear force plan, do not need to be enlarged

* Vs ≤

-954.89 ≤ 3825 → minimum value of 600 mm or ½ d

* Vs >

(the greatest output SAP V3 )

(1+Nu/14Ag)(Öfc’/6)*b*d

Vu/f ;Nominal shear Strength (f=0,6) SNI 1991 Section 3.2.3

f Vc

0,5 f Vc f Vc

2/3.Öfc'.b.d

1/3.Öfc'.b.d

1/3.Öfc'.b.d

Page 19: EDS Sanitary Water Pump 15-9-2015

-954.89 > 3825 → minimum value of 300 mm or ¼ d

Determine Shear Reinforcement ;(s=1000) :

Av,u = Vs.S/fy.d = -4246 mm

Av,u = = 1275.51 mm been the most = 1360.54 mm

Av,u = b.s/3.fy = 1360.54 mm

space of strrup (s) = = 295 mm

Control :

s ≤ d/2 dan s ≤ 600295 ≤ 459 295 ≤ 600 Take 250 Æ 16