edu vr1 lathe c/w tb
TRANSCRIPT
Page 1 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
EDU VR1 LATHE C/W TB Floor typed CNC Lathe Machine with Troubleshooting Board
EDU VR1 Lathe C/W TB was designed to:
Meet the actual demands of qualified industrial Education for CNC-Standard Utilized based on a sophisticated machine tool concept at high Industrial Standard with
one of the most modern control system Siemens 808D for practical training in machine application & troubleshooting
MADE IN MALAYSIA MITI CERTIFIED
Page 2 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
Troubleshooting board comes with 2 modes: 1. Machine mode Machine mode is used to perform normal CNC
operation. Under machine mode, any change of setting on the troubleshooting will not affect the machine normal operation.
Under machine mode, the CNC machine and troubleshooting board able to work with the EDU MBX MWX TURN CNC Turning Machine electrical wiring panel
2. Panel mode Panel mode is used to learn machine
troubleshooting. Under panel mode, any change of setting on the troubleshooting board will have direct influence and impact to the normal operation of the CNC machine.
Mechanical Specifications:
a. Swing over bed - 200mm b. Cross travel, Stroke X - 135mm c. Longitudinal travel, Stroke Z - 200mm d. Distance between centers - 250mm e. Rapid feed - 3m / min f. Resolution - 0.005mm g. Headstock h. Speed range - 100 - 2000rpm i. Power - 2.2 kW j. Chuck diameter - 160mm k. Turret l. Number of Tools – 6 m. CNC control n. Controller - Siemens 808D o. No. of controlled axis – 2 p. Screen – Color q. I/O Module - 48/16 DI/O r. Interface - RS 232 and or USB
Page 3 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
The troubleshooting board consists of 8 modules as following: Module 1: Power control Module 2: Controller Module 3: Turret (Turning only) Module 4: ATC (option) Module 5: Inverter (Spindle) Module 6: I/O Module 7: Servo Drive (X, Y and Z Axis) Module 8: Fault Setting
Module 1: Power control
This Module is use to learn wiring technique whereby student will learn how to read wiring diagram, wire tracing and function of some electrical component.
Troubleshooting Board MODULES
Page 4 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
Module 2: CNC Controller
This Module introduces the CNC controller Motion controller section to student. In this module Student
can used oscilloscope to monitor the signal used to control servo motor and observe how noise interfere the motor performance.
In this module, student will also learn how to utilize PLC to help in machine troubleshooting and observe the I/O signal change in respect to MCP, NCK and etc.
Module 3: Turret
This module only comes with CNC Turning. In this module, student will learn how turret is functioning and how turret will behave via change of different signal in the turret system
This module are also able to simulate fault and show the Student how each signal could affect the normal operation of the Turret and some common alarm code for Turret
Page 5 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
Module 4: ATC
This module only comes with CNC Milling with ATC system. In this module, student will learn how ATC is functioning and how ATC will behave via change of different signal in the ATC system
This module are also able to simulate fault and show the student how each signal could affect the normal operation of the ATC and some common alarm code for ATC
Module 5: Inverter
This module will teach student how to control the spindle and the signal flow in spindle inverter system.
Beside student will also learn about how the signal from Controller will affect the performance and operation of spindle.
This module are also able to simulate fault and show the student how each signal could affect the normal operation of the Inverter and some common alarm code for Inverter and Spindle
Page 6 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
Module 6: I/O
This module will teach student about the I/O system of CNC machine. This module has been designed
in such signal could be set to open circuit a or short circuit easily without causing any damage to the machine
This module will able to simulate fault and show the student how each I/O signal could affect the normal operation of the CNC Machine.
Page 7 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
Module 7: Servo Drive
This module will consist of 3 axes for milling machine and 2 axes for turning machine. This module will
teach student about how servo drive is function and important common signal required for most servo motor to operate normally.
This module will able to simulate fault and show the student how each I/O signal could affect the normal operation of the CNC Machine
Page 8 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
Module 8: Fault setting
This is the module where the lecturer could set some fault for the student to learn troubleshooting practically. The set fault are also invisible to the student as there is a lockable cover to close up this module so the student will not able to realize what is the fault being set. However one or more alarm code will show in the CNC controller monitor and there is also a 7 segment display to indicate how many fault has been set.
In this module the lecturer could set up to maximum 40 individual fault and combinations of 16,777,216 differences combination faults.
Page 9 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
The troubleshooting board comes together with complete training courseware. The contents of courseware is as follows:
Chapter 1 CNC Controller System Wiring Chapter 2 Troubleshooting Board Start up Procedure Chapter 3 802C/808D Operation Chapter 4 Alarm Analysis Chapter 5 CNC Machine Data Chapter 6 CNC PLC Data and Parameter Chapter 7 Spindle Inverter Chapter 8 7 step effective troubleshooting skill Chapter 9 Fault Simulation and Fault Injection
Troubleshooting Board COURSEWARE
Page 10 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
Experiment 1 Electrical Wiring Assembly Experiment 2 CNC Machine Data Tuning Experiment 3 CNC PLC Data and Parameter Tuning Experiment 4 Power Failure Experiment 5 Spindle Experiment 6 Inverter Failure Experiment 7 Servo Failure Experiment 8 I/O Failure Experiment 9 Signal collection
NOTE: It comes together with some other some reference book (depending on type of CNC controller used) and software such as PLC software and some motor tuning software.
Troubleshooting Board EXPERIMENTS
Page 11 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
PERFECT INTEGRATION With EDU MBX MWX TURN
CNC Turning Machine Electrical Wiring Panel!
The unique way for leaning CNC machine wiring PRACTICALLY!
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
EDU VR1 LATHE C/W TB Floor typed CNC Lathe Machine with Troubleshooting Board
EDU VR1 Lathe C/W TB was designed to:
Meet the actual demands of qualified industrial Education for CNC-Standard Utilized based on a sophisticated machine tool concept at high Industrial Standard with
one of the most modern control system Siemens 808D for practical training in machine application & troubleshooting
MADE IN MALAYSIA MITI CERTIFIED
Page 2 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
Troubleshooting board comes with 2 modes: 1. Machine mode Machine mode is used to perform normal CNC
operation. Under machine mode, any change of setting on the troubleshooting will not affect the machine normal operation.
Under machine mode, the CNC machine and troubleshooting board able to work with the EDU MBX MWX TURN CNC Turning Machine electrical wiring panel
2. Panel mode Panel mode is used to learn machine
troubleshooting. Under panel mode, any change of setting on the troubleshooting board will have direct influence and impact to the normal operation of the CNC machine.
Mechanical Specifications:
a. Swing over bed - 200mm b. Cross travel, Stroke X - 135mm c. Longitudinal travel, Stroke Z - 200mm d. Distance between centers - 250mm e. Rapid feed - 3m / min f. Resolution - 0.005mm g. Headstock h. Speed range - 100 - 2000rpm i. Power - 2.2 kW j. Chuck diameter - 160mm k. Turret l. Number of Tools – 6 m. CNC control n. Controller - Siemens 808D o. No. of controlled axis – 2 p. Screen – Color q. I/O Module - 48/16 DI/O r. Interface - RS 232 and or USB
Page 3 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
The troubleshooting board consists of 8 modules as following: Module 1: Power control Module 2: Controller Module 3: Turret (Turning only) Module 4: ATC (option) Module 5: Inverter (Spindle) Module 6: I/O Module 7: Servo Drive (X, Y and Z Axis) Module 8: Fault Setting
Module 1: Power control
This Module is use to learn wiring technique whereby student will learn how to read wiring diagram, wire tracing and function of some electrical component.
Troubleshooting Board MODULES
Page 4 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
Module 2: CNC Controller
This Module introduces the CNC controller Motion controller section to student. In this module Student
can used oscilloscope to monitor the signal used to control servo motor and observe how noise interfere the motor performance.
In this module, student will also learn how to utilize PLC to help in machine troubleshooting and observe the I/O signal change in respect to MCP, NCK and etc.
Module 3: Turret
This module only comes with CNC Turning. In this module, student will learn how turret is functioning and how turret will behave via change of different signal in the turret system
This module are also able to simulate fault and show the Student how each signal could affect the normal operation of the Turret and some common alarm code for Turret
Page 5 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
Module 4: ATC
This module only comes with CNC Milling with ATC system. In this module, student will learn how ATC is functioning and how ATC will behave via change of different signal in the ATC system
This module are also able to simulate fault and show the student how each signal could affect the normal operation of the ATC and some common alarm code for ATC
Module 5: Inverter
This module will teach student how to control the spindle and the signal flow in spindle inverter system.
Beside student will also learn about how the signal from Controller will affect the performance and operation of spindle.
This module are also able to simulate fault and show the student how each signal could affect the normal operation of the Inverter and some common alarm code for Inverter and Spindle
Page 6 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
Module 6: I/O
This module will teach student about the I/O system of CNC machine. This module has been designed
in such signal could be set to open circuit a or short circuit easily without causing any damage to the machine
This module will able to simulate fault and show the student how each I/O signal could affect the normal operation of the CNC Machine.
Page 7 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
Module 7: Servo Drive
This module will consist of 3 axes for milling machine and 2 axes for turning machine. This module will
teach student about how servo drive is function and important common signal required for most servo motor to operate normally.
This module will able to simulate fault and show the student how each I/O signal could affect the normal operation of the CNC Machine
Page 8 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
Module 8: Fault setting
This is the module where the lecturer could set some fault for the student to learn troubleshooting practically. The set fault are also invisible to the student as there is a lockable cover to close up this module so the student will not able to realize what is the fault being set. However one or more alarm code will show in the CNC controller monitor and there is also a 7 segment display to indicate how many fault has been set.
In this module the lecturer could set up to maximum 40 individual fault and combinations of 16,777,216 differences combination faults.
Page 9 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
The troubleshooting board comes together with complete training courseware. The contents of courseware is as follows:
Chapter 1 CNC Controller System Wiring Chapter 2 Troubleshooting Board Start up Procedure Chapter 3 802C/808D Operation Chapter 4 Alarm Analysis Chapter 5 CNC Machine Data Chapter 6 CNC PLC Data and Parameter Chapter 7 Spindle Inverter Chapter 8 7 step effective troubleshooting skill Chapter 9 Fault Simulation and Fault Injection
Troubleshooting Board COURSEWARE
Page 10 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
Experiment 1 Electrical Wiring Assembly Experiment 2 CNC Machine Data Tuning Experiment 3 CNC PLC Data and Parameter Tuning Experiment 4 Power Failure Experiment 5 Spindle Experiment 6 Inverter Failure Experiment 7 Servo Failure Experiment 8 I/O Failure Experiment 9 Signal collection
NOTE: It comes together with some other some reference book (depending on type of CNC controller used) and software such as PLC software and some motor tuning software.
Troubleshooting Board EXPERIMENTS
Page 11 of 11
COPYRIGHT This document is the sole property of the MTS Didactic Group of Companies. Recipients of the document
shall not copy, divulge, or distribute it within their organization or to external third parties without the written permission from the MTS Didactic Group of Companies.
EDU VR1 LATHE C/W TB MTS Didactic Associate Companies
PERFECT INTEGRATION With EDU MBX MWX TURN
CNC Turning Machine Electrical Wiring Panel!
The unique way for leaning CNC machine wiring PRACTICALLY!