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    EEE 304

    Power Electronics

    Lecture Notes

    D. R. Binu Ben Jose

    VIT University, Chennai Campus,Chennai - 127

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    Introduction

    Course Name : Power Electronics

    Course Code : EEE 304

    L T P C : 3 0 2 4

    Course

    Pre-requisites : EEE102

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    Objectives

    To get adequate knowledge of the power

    electronic devices and their applications

    To know about electric power conversion(AC to DC, DC to DC, DC to AC), control and

    conditioning of electric power

    To get a clear exposure on designing the

    power electronic circuits

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    Expected Outcome

    On the completion of this course thestudent will be able to: Obtain the switching characteristic of different types of power

    semi-conductor devices.

    Determine the operation, characteristics and performanceparameters of controlled rectifiers.

    Apply switching techniques and basic topologies of DC-DC

    switching regulators

    Use the different modulation techniques of pulse width

    modulated inverters and to apply the harmonic reductionmethods.

    Design the power electronic converters in conditioning the

    power supply that suit the practical applications.

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    Student outcomes

    An ability to apply knowledge of mathematics,

    science, and engineering

    An ability to design and conduct experiments, as

    well as to analyze and interpret data

    An ability to design a system, component, or

    process to meet desired needs within realistic

    constraints such as economic, environmental,

    social, political, ethical, health and safety,

    manufacturability, and sustainability

    An ability to identify, formulate, and solve

    engineering problems

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    Evaluation Mode

    Continuous Assessment (30 %)

    Assignments / Seminars/ Projects (20 %)

    Term - End Examination (50 %)

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    Syllabus

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    Unit I

    Power Semi-Conductor Devices

    Structure, operation and characteristics

    of SCR, TRIAC, power transistor,

    MOSFET and IGBT. Driver and snubbercircuits for MOSFET - Turn-on and turn-

    off characteristics and switching losses

    series & parallel operationprotectionof SCRsfiring & typical control

    circuitsPerformance parameter

    VIT University, Chennai Campus, Chennai. 8

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    Unit II

    Phase-Controlled Converters

    2-pulse, 3-pulse and 6-pulse converters

    Inverter operation of fully controlled

    converterEffect of source inductancesingle phase dual converter Single

    phase AC voltage controllers; AC

    chopper; single phase cyclo converters.

    VIT University, Chennai Campus, Chennai. 9

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    Unit III

    DC To DC Converters

    Step-down and step-up choppers -

    Time ratio control and current limit

    controlbasic oscillating choppermulti chopperquadrant operation of

    chopper.

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    Unit IV

    Inverters

    Introduction of basic series and parallel

    inverters, single phase Bridge inverters

    PWM techniques: Sinusoidal PWMmodified sinusoidal PWM and multiple

    PWM- Voltage and harmonic control -

    Series resonant inverter - Currentsource inverters.

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    Unit V

    Applications

    Regulated power supply, SMPS, UPS ,

    DC Circuit Breakers , AC circuit

    breakers, HVDC systems, AC and DCmotor control.

    VIT University, Chennai Campus, Chennai. 12

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    Reference Books

    1. Muhammad H. Rashid, Power Electronics: Circuits,Devices and Applications, Pearson Education, Third

    edition, 2004 / PHI.

    2. Ned Mohan, Tore.M.Undeland, William.P.Robbins,

    Power Electronics: Converters, Applications andDesign, John Wiley and sons, third edition, 2003.

    3. S N Singh, A text book of power Electronics,

    Dhanpat Rai and Co., New Delhi, 2000.

    4.

    Bimal K. Bose, Modern Power Electronics and ACDrives, Pearson Education, 2003.

    5. Jaganathan, Introduction to Power Electronics,

    Prentice Hall of India, 2004.

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    Lecture 1, 210, 14.07.2015

    VIT University, Chennai Campus, Chennai. 14

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    Unit I

    Power Semi-Conductor Devices

    Structure, operation and characteristics

    of SCR, TRIAC, power transistor,

    MOSFET and IGBT. Driver and snubbercircuits for MOSFET - Turn-on and turn-

    off characteristics and switching losses

    series & parallel operationprotectionof SCRsfiring & typical control

    circuitsPerformance parameter

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    Fundamentals of Devices

    Semiconductors

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    Contd

    PN Junction diodes

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    Transistors

    Basic Structure

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    Contd

    NPN Transistor PNP Transistor

    VIT University, Chennai Campus, Chennai. 19

    NPN transistors are used widely than PNP transistors. Why?

    Students to search and find the answer for this question

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    Contd

    Transistor Characteristics

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    Modes of operation Cutoff: In cutoff, both junctions reverse biased. There is very little current flow,

    which corresponds to a logical "off", or an open switch.

    Forward-active (or simply, active): The emitter-base junction is forward biasedand the base-collector junction is reverse biased. Most bipolar transistors aredesigned to afford the greatest common-emitter current gain, fin forward-active mode. If this is the case, the collector-emitter current is approximatelyproportionalto the base current, but many times larger, for small base current

    variations.

    Reverse-active (or inverse-active or inverted): By reversing the biasingconditions of the forward-active region, a bipolar transistor goes into reverse-active mode. In this mode, the emitter and collector regions switch roles. Sincemost BJTs are designed to maximise current gain in forward-active mode, thefin inverted mode is several times smaller. This transistor mode is seldom

    used. The reverse bias breakdown voltage to the base may be an order ofmagnitude lower in this region.

    Saturation: With both junctions forward-biased, a BJT is in saturation mode andfacilitates current conduction from the emitter to the collector. This modecorresponds to a logical "on", or a closed switch.

    VIT University, Chennai Campus, Chennai. 21

    http://en.wikipedia.org/wiki/Proportionality_(mathematics)http://en.wikipedia.org/wiki/Proportionality_(mathematics)
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    Contd

    Typical Transistors

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    Unit IPower Semi-Conductor Devices

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    Classification

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    Important Parameters

    Breakdown voltage and current

    On-state resistance.

    Trade-off between breakdown voltage and

    on-state resistance.

    Rise and fall times for switching between on

    and off states.

    Safe-operating area.

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    Thyristor

    Thyristor is a family of devices having 4

    semiconducting layers (typically - PNPN).

    Eg. SCR, Triac, Diac

    Silicon controlled rectifier (SCR) is the most

    powerful device in the thyristor family.

    Triac is used in medium power supplies

    (preferably 1 kW).

    Diac is a switching device.

    VIT University, Chennai Campus, Chennai. 27

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    Contd

    Structure and

    Two transistor

    analogy

    VIT University, Chennai Campus, Chennai. 29

    Gate Cathode

    J3

    J2

    J1

    Anode

    10 cm17 -3

    10 -5 x 10 cm13 14 -3

    10 cm17 -3

    10 cm19 -3

    10 cm19 -3

    10 cm19 -3

    n+

    n+

    p-

    n

    p

    p+

    10 m

    30-100 m

    50-1000 m

    30-50 m

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    Characteristics

    Three States:

    Reverse Blocking

    Forward Blocking

    Forward Conducting

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    Effects of gate current

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    Estimation of anode current

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    Contd...

    VIT University, Chennai Campus, Chennai. 33

    1 1

    1 1

    1 1

    1

    1

    Considering PNP transistor

    of the equivalent circuit,

    , , ,

    ,

    1 1

    E A C C

    CBO CBO B B

    B A CBO

    I I I I

    I I I I

    I I I

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    Contd...

    VIT University, Chennai Campus, Chennai. 34

    2 2 2

    2 2

    2 2

    2

    2

    Considering NPN transistor

    of the equivalent circuit,

    , ,

    2

    C C B B E K A G

    C k CBO

    C A G CBO

    I I I I I I I I

    I I I

    I I I I

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    Contd

    VIT University, Chennai Campus, Chennai. 35

    2 1

    2 1 2

    1 2

    From the equivalent circuit,

    we see that

    1

    C B

    g CBO CBO

    A

    I I

    I I II

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    Contd

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    1 2

    1 2

    Case 1: When 0

    1

    g

    CBO CBO

    A

    II I

    I

    2 1 2

    1 2

    Case 2: When 0

    1

    G

    g CBO CBO

    A

    I

    I I II

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    Switching characteristic of SCR

    VIT University, Chennai Campus, Chennai. 37

    Turn-on

    Characteristics

    on d rt t t

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    Contd

    VIT University, Chennai Campus, Chennai. 38

    Anode currentbegins todecrease

    tC

    tq

    t

    t

    Commutation

    di

    dt

    Recovery Recombination

    t1 t2 t3 t4 t5

    trr tgr

    tq

    tc

    VAK

    IA

    tq=device off time

    tc=circuit off time

    Turn-off Characteristic

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    Methods to Turn-on SCR

    Thermal Turn-on.

    Light.

    High Voltage.

    Gate Current.

    dv/dt.

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    Various terms Average ON state current rating

    RMS forward conduction current rating Surge current rating

    Holding current

    Latching current di/dt rating

    Peak repetitive forward blocking voltage

    Forward break over voltage

    Peak repetitive reverse blocking voltage

    Turn OFF time

    Turn ON time

    VIT University, Chennai Campus, Chennai. 40

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    Lecture 4

    21.07.2015

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    Bidirectional Triode Thyristors

    (TRIAC)

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    Contd

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    Operating modes

    Mode 1(MT2 Positive, Gate Positive)

    VIT University, Chennai Campus, Chennai. 44

    P1

    N1

    N2

    P2Ig

    Ig

    MT2 (+)

    MT1 ( )GV

    (+)

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    Contd

    Mode-II (MT2 Positive, Gate Negative)

    VIT University, Chennai Campus, Chennai. 45

    P1

    N1

    N2N3

    P2

    Ig

    MT2 (+)

    MT1 ( )GV

    Finalconduction

    Initialconduction

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    Contd

    Mode-III, MT2 Negative, Gate Positive

    VIT University, Chennai Campus, Chennai. 46

    P1

    N1

    N4

    N2P2

    Ig

    MT2 ( )

    MT1 (+)G(+)

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    Contd

    Mode-IV, MT2 Negative, Gate Negative

    VIT University, Chennai Campus, Chennai. 47

    P1

    N1

    N4

    P2

    Ig

    MT2 ( )

    MT1 (+)

    N3

    G(-)

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    SCR and Triac conduction

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    MOSFET

    Symbols

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    MOSFET Terminals

    The voltage applied to the GATE terminal determineswhether current can flow between the SOURCE & DRAINterminals.

    For an n-channel MOSFET, the SOURCE is biased at a lowerpotential (often 0 V) than the DRAIN

    (Electrons flow from SOURCE to DRAIN when VG> VT)

    For a p-channel MOSFET, the SOURCE is biased at a higherpotential (often the supply voltage VDD) than the DRAIN

    (Holes flow from SOURCE to DRAIN when VG< VT )

    The BODY terminal is usually connected to a fixedpotential.

    For an n-channel MOSFET, the BODY is connected to VDDV

    For a p-channel MOSFET, the BODY is connected to 0 V

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    MOSFET Structure

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    A GATEelectrode is placed above (electrically insulated from)

    the silicon surface, and is used to control the resistance

    between the SOURCE andDRAINregions

    NMOS:N-channel Metal

    Oxide Semiconductor

    L

    L= channel length

    Metal (heavily

    doped poly-Si)

    W

    W= channel width

    SOURCE

    DRAIN

    GATE

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    N-channel MOSFET

    VIT University, Chennai Campus, Chennai. 53

    Without a gate-to-source voltage applied, no current can

    flow between the source and drain regions.

    Above a certain gate-to-source voltage (thresholdvol tageVT), a conducting layer of mobile electrons is

    formed at the Si surface beneath the oxide. These

    electrons can carry current between the source and drain.

    n

    p

    oxide insulatorgate

    n

    Drain

    Source

    Gate

    ID

    IG

    IS

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    Insulated gate bipolar transistor

    (IGBT)

    Posses the advantages of both BJT and

    IGBT such as less Vce ONand voltage

    controlled.

    Better characteristics at high voltages

    High power rating

    VIT University, Chennai Campus, Chennai. 56

    G T d

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    IGBT structure, operation and

    characteristics

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    The characteristics is similar to that of MOSFET

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    C d

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    Contd

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    D i Ci i f MOSFET/IGBT

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    Driver Circuits for MOSFET/IGBT

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    S i d ll l i f d i

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    Series and parallel operation of devices

    Series connection of SCRs

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    R = (nVdVs)/(n1)Ib

    C = (n1) Qrr/ (nVdVs)

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    E i 1

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    Exercise 1

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    E i 2

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    Exercise 2

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    S bb Ci it f SCR

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    Snubber Circuits for SCRs (Protection)

    Turn on snubber

    di/dt protection

    Limits inrush

    switching Current

    Inductance

    Turn off snubber

    dv/dt protection

    Limits voltage spikes

    Series RC network

    E i 1

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    Exercise 1

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    C td

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    Contd

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    E r i 2

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    Exercise 2

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    C ntd

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    Contd

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    Sn bber Circ its for MOSFETs

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    Snubber Circuits for MOSFETs

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    Turn on snubberdi/dt protection

    Limits inrush

    switching Current

    Inductance

    Turn off snubberdv/dt protection

    Limits voltage spikes

    Series RC network

    Exercise 3

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    Exercise 3

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    Switching losses of devices

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    Switching losses of devices

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    Exercise 1

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    Exercise 1

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    Contd

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    Contd

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    Contd

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    Contd

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    Exercise 3

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    Exercise 3

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    Exercise 4

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    Exercise 4

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    Contd

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    Contd

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    Exercise 5

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    Exercise 5

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    Contd

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    Contd

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    Contd

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    Contd

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    Thermal Protection

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    Thermal Protection

    Switching and conduction losses increases thejunction temperaturesometimes beyond 100oC

    Maximum operating case temperature is 60oC

    This keeps the junction temperature less than

    100oC

    Use heat sinks for medium power

    Use coolant for high power

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    Sample Heat sinks

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    Sample Heat sinks

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    Assignment

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    Assignment

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    1

    2

    Contd

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    Contd

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    3

    Contd

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    Contd

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    4 Design a heat sink (dimensions and Heat sink part number

    available in internet) for an IGBT CT60AM based simple boostconverter. Heat sink temperature not to exceed 60oC. CT60AM

    carries an average current of 30 A and a peak current of 60 A

    at a switching frequency of 10 kHz and duty ratio 50 %. Use

    appropriate thermal pad and heat sink compound. Assume no

    core saturation occurs in the boost inductor.

    CT60AM

    Unit II

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    Unit II

    Phase-Controlled Converters

    2-pulse, 3-pulse and 6-pulse converters

    Inverter operation of fully controlled

    converterEffect of source inductance

    single phase dual converter Single

    phase AC voltage controllers; AC

    chopper; single phase cyclo converters.

    VIT University, Chennai Campus, Chennai. 94

    General

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    General

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    Phase-ControlledConverters

    Single-Phase

    Semiconverter

    Three-Phase

    Full converter

    Dual converter

    Semiconverter

    Full converter

    Dual converter

    Quadrant operation of converters

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    Quadrant operation of converters

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    Contd

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    Co d

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    Converters - classification

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    Semiconverter..is a one-quadrant converter and it has one polari ty

    Full converter

    ..is a two-quadrant converter and the polari ty of its output

    can be either positive or negative. However

    the output current of ful l converter has one polari ty only

    Dual converter

    ..can operate in four quadrants ; both the output voltage

    and cur rent can be either positive or negative

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    Contd

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    Average

    OutputVoltage

    Maximum Average

    Output Voltage

    Normalized

    Output Voltage

    RMS o/p

    Voltage

    VIT University, Chennai Campus, Chennai. 100

    cos1

    2

    sin

    2

    1m

    mdc

    VttdVV

    mdm

    VV

    cos15.0 dm

    dc

    n

    V

    VV

    2

    2sin1

    2sin

    2

    1 22

    m

    mrms

    VttdVV

    Exercise 1 (Single pulse converter

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    ( g p

    with purely resistive load)

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    A single pulse converter has a purely

    resistive load of R and a delay angle of =

    /2,determine the rectification efficiency

    the form factor FF

    the ripple factor RF the peak inverse voltage PIV of thyristor T1

    Contd

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    2

    2cos1

    2sin

    2

    1 mmdc

    VttdVV

    mdc VV 1592.0

    mm

    rms VV

    V 3536.02

    22

    sin2

    1

    2

    %27.203536.0

    1592.02

    2

    2

    2

    m

    m

    rms

    dc

    V

    V

    V

    V

    Contd

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    221.21592.0

    3536.0

    m

    m

    dc

    rms

    V

    V

    V

    VFF

    983.11221.21 22 FFRF

    mVPIV

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    Contd With RL Load

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    Average and RMS values of single

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    g g

    phase full converter

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    cos

    2sin

    2

    2 mmdc

    VtdtVV

    2

    sin2

    2 22 mmrms

    VtdtVV

    Single-Phase

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    Semiconverter

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    Contd

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    Average and rms values

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    ttdVV

    V

    ttdVV

    mrms

    m

    mdc

    22

    sin2

    2

    cos1sin2

    2

    Single phase dual converter

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    g p

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    Waveforms

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    Contd.

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    Input harmonic factor

    Total harmonic current (upon) fundamentalcurrent

    DC voltage ratio

    Mean dc voltage to maximum dc voltage

    Voltage ripple factor

    Net harmonic content of output voltage to

    average voltage

    Current ripple factor Net harmonic content of output current to

    average current

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    Single-Phase Full Converter (RLE-

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    load continuous conduction)

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    Contd

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    At t = , IL= ILo

    Mode 1 = Mode 2

    Contd

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    tL

    R

    S

    L

    S

    L eZ

    V

    R

    E

    IR

    E

    tZ

    V

    I

    sin

    2

    sin

    2

    0

    R

    L 1tan 22 LRZ

    where

    At the end of mode 1, t = + , IL1= ILo, Solving ILofor gives,

    Contd

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    The critical value of at which Io becomes zero can

    be solved by iterative method for known values of ,

    R, L and E.

    RMS Current

    for Thyr istor is

    AVG Current

    for Thyristor is

    RMS Output

    Current AVG Output

    Current

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    tdiI LR

    2

    2

    1

    tdiI

    LA

    2

    1

    RRRrms IIII 2

    22

    AAAdc IIII 2

    Discontinuous operation

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    Excercises

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    A single-phase full converter has an RL load of R

    = 2.5 , L = 6.5mH. The input voltage is VS= 100V(rms) at 50 Hz. Determine

    (a) the average and rms values of output voltage

    and current.

    (b) The conversion efficiency.

    (c) The conduction losses if VAK ON= 1 V per

    device.

    (d) The average switching loss if tr= tf= 2 S.Assume td= ts= 0 and sinusoidal loss curves.

    VIT University, Chennai Campus, Chennai. 120

    Exercises

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    Asingle-phase semiconverter has an RL load

    of L = 6.5mH, R = 2.5 Ohm, and E = 10 V. Theinput voltage is VS= 120 V(rms) at 50 Hz.

    Determine

    (a) the load current IL0at(b) the average thyristor current IA

    (c) the rms thyristor current IR

    (d) the rms output current Irms

    (e) the average output current Idc

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    60 t

    CAT 1 Questions

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    1. Explain the VI characteristics of a four layer, semi-controlled unidirectional power

    electronic device which is used in phase controlled ac-dc conversion.

    2. Design a snubber (L1, Rs, Cs) for the thyristor in Fig. 1. The supply voltage is 400 V,

    allowable di/dt and dv/dt are 50 kA/ms and 200 kV/ms respectively.

    3. A series thyristor string with ratings 3 kV and 750 A uses thyristors with 800 V and 175 A

    rating. Find the number of SCRs to be connected in series and in parallel. Use a derating

    factor of 30 %. Determine the values of R and C of static and dynamic equalizing circuits.

    Assume the maximum forward blocking current and maximum difference in recovery

    charge as 8 mA and 30 Crespectively.

    4. A single phase fully controlled converter is connected to a 20 resistance load. Estimate

    the average load voltage, average load current and rms load current for a triggering angle

    of 300, if the supply voltage is 230V, 50Hz. Derive the formula used. Draw the load

    current and load voltage waveforms for the above single phase converter.

    5. Explain the symbol, basic structure and transfer characteristics of different types of

    MOSFETs with neat diagrams. Compare an IGBT with MOSFET.

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    Contd

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    4. Vav= 193.3 VIav= 9.66 A

    Vrms= 226.1 V

    Irms= 11.305Draw the voltage and current waveforms

    5. Explain the required items for four types ofMOSFETS.

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    Performance of 2-pulse converters

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    Displacement Factor

    Input power factor

    Harmonic Factor

    Effect of overlap

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    Three phase half-wave

    t ll d t

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    controlled converters

    (3-pulse converters)

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    Contd

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    Continuous conduction Vav

    Vrms

    Dis-continuous conduction

    Vav

    Vrms

    Three phase fully

    ntr ll d n rt r

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    controlled converters

    (6-pulse converters)

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    Contd

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    Fourier analysis

    Isn

    I1

    Irms

    DF

    PF

    HF

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    Effect of source inductance

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    Assignment - 2

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    Explain in detail with necessary equationsthe operation of three phase full converter

    with free wheeling diode at the output

    terminals.

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    Contd

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    Continuous conduction Vav

    Vrms

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    Unit III

    DC T DC C

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    DC To DC Converters

    Step-down and step-up choppers -

    Time ratio control and current limit

    controlbasic oscillating chopper

    multi chopperquadrant operation of

    chopper.

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    ContdCh i t ti d i

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    Chopper is a static device.

    A variable dc voltage is obtained from a constant dcvoltage source.

    Also known as dc-to-dc converter.

    Widely used for motor control.

    Also used in regenerative braking. Thyristor converter offers greater efficiency, faster

    response, lower maintenance, smaller size and

    smooth control.

    MOSFET/IGBT based converter offers high switchingfrequency, lesser filter requirements, faster response,

    lower maintenance, smaller size and smooth control.

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    Types of basic Choppers

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    Step-down choppers. output voltage is less than input voltage.

    output current is more than input current.

    Step-up choppers.

    output voltage is more than input voltage.

    output current is less than input current.

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    Contd v0V

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    Vdc

    V

    V/R

    i0

    Idc

    t

    t

    tON

    T

    tOFF

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    Contd

    B t d i t V

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    2

    0

    2

    But during ,

    Therefore RMS output voltage

    1

    .

    .

    ON

    ON o

    t

    O

    ONO ON

    O

    t v V

    V V dt T

    tVV t V

    T TV d V

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    Contd

    Eff i i i f h

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    Effective input resistance of chopper

    The output voltage can be varied by

    varying the duty cycle.

    i

    dc

    i

    VR

    I

    RRd

    Methods of Modulation/Control

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    The output dc voltage can be varied by thefollowing methods.

    Constant frequency operation with variable

    ON time or Pulse width modulation control

    with constant frequency operation.

    Variable frequency control.

    With constant ON time

    With constant OFF time Current limit control

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    ContdV0V

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    V

    V0

    t

    ttON

    tON tOFF

    tOFF

    T

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    Contdv0

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    V

    V

    v0

    t

    t

    tON

    tON

    T

    T

    tOFF

    tOFF

    Current limit control

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    Chopper classifications

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    Quadrant operation of chopper.

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    Oscillating Choppers

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    Basic Circuit

    Contd

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    Modified Circuit

    Contd

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    Modified Circuit

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    Unit IV

    Inverters

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    Inverters

    Introduction of basic series and parallel

    inverters, single phase Bridge inverters

    PWM techniques: Sinusoidal PWM

    modified sinusoidal PWM and multiple

    PWM- Voltage and harmonic control -

    Series resonant inverter - Current

    source inverters.

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    Current source inverters

    Adding a large inductance to the dc circuit

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    Adding a large inductance to the dc circuit

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    Contd

    C t f

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    Current waveform

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    Quality of an inverter Quality is evaluated in terms of the following

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    Harmonic factor (HF)

    Measure of individual harmonic contribution

    Distortion factor (DF)

    Measure of effectiveness in reducing unwanted harmonics

    DF of individual harmonic is

    Contd

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    Total harmonic distortion Measure of closeness of shape between a waveform and

    its fundamental

    Lower order harmonic

    Harmonic component which is closest to the fundamental

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    Unit V

    Applications

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    Applications

    Regulated power supply, SMPS, UPS ,

    DC Circuit Breakers , AC circuit

    breakers, HVDC systems, AC and DC

    motor control.

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    DC circuit breaker

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    AC circuit breaker

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