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  • 7/23/2019 Effect of a High Magnetic Field on Microestructures of Ni-based Superalloy During Directional Solidification_Xuan_R

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    Effect of a high magnetic field on microstructures of Ni-based superalloy

    during directional solidification

    Weidong Xuan , Zhongming Ren, Chuanjun Li

    Shanghai Key Laboratory of Modern Metallurgy & Materials Processing, Shanghai University, Shanghai 200072, China

    a r t i c l e i n f o

    Article history:

    Received 14 July 2014

    Received in revised form 7 September 2014

    Accepted 13 September 2014

    Available online 20 September 2014

    Keywords:

    Nickel-based superalloy

    High magnetic field

    Directional solidification

    Microstructure

    Columnar to equiaxed transition

    Primary dendrite arm spacing

    a b s t r a c t

    The effect of a high magnetic field on the dendrite morphology of superalloy DZ417G during directional

    solidification at a low solidification velocity has been investigated experimentally. It was found that the

    magnetic field induces columnar to equiaxed transition (CET) and makes the primary dendrite arm spac-

    ing decrease. In addition, the magnetic field causes deformation of the solidliquid interface shape and

    the macrosegregation in the mushy zone. Based on these results, it was found that both of the thermo-

    electric magnetic convection (TEMC) and the thermoelectric magnetic force (TEMF) cause CET, the change

    of solidliquid interface shape and the formation of macrosegregation. This is in good agreement with

    predicted values of the TEMC and TEMF, respectively. The primary dendrite arm spacing was changed

    by the interdendritic TEMC in the magnetic field.

    2014 Elsevier B.V. All rights reserved.

    1. Introduction

    In the past decades, directional solidification (DS) technology

    has been widely used to the production of turbine blades of Ni-

    based superalloy with complex geometries. The aims of directional

    solidification turbine blades are to produce a columnar dendrite

    structure along the [00 1] orientation growth because Ni-based

    superalloys have the most favorable mechanical properties at the

    [00 1] orientation compared with other orientations. Therefore,

    the columnar dendrite arm spacing (primary dendrite arm spacing)

    plays a main role in determining the mechanical properties of

    DS turbine blades [1,2]. In industrial production, DS turbine

    blades are usually obtained by Bridgman high rate solidification

    technology [3]. However, limited temperature gradient resulting

    from Bridgman high rate solidification technology results in

    coarse-dendrite and serious element segregation, which signifi-

    cantly influence the mechanical properties of DS turbine blades[1].

    In order to obtain a good mechanical property of DS turbine

    blades, many techniques have been developed to refine dendrite

    and decrease element segregation, such as liquid metal cooling

    (LMC) [4,5], zone melting liquid metal cooling (ZMLMC) [2] and

    gas cooling casting (GCC) [6]. However, it is difficult to further

    reform their performances because these techniques are primarily

    found on reforming the thermal gradient and cooling rate, and

    their practical process conditions are limited during directionalsolidification.

    In recent decade, a high magnetic field has been applied during

    the solidification of metal materials and many studies indicated

    that a high magnetic field could influence many aspects of solidifi-

    cation such as phase transformation temperature[7], orientation

    [810], inter-lamellar spacing or dendrite spacing [7,11,12],

    solidification rate [13] and solute distribution [12,14]. Therefore,

    the above works show a possibility to control the microstructure

    (e.g. dendrite spacing, element segregation and grain defects) by

    high magnetic field for improving the mechanical properties of

    superalloy. Subsequently, some researchers have applied a high

    magnetic field to the process of directional solidification of super-

    alloy[1517]based on above works, whose results showed that a

    high magnetic field can obviously change dendrite arm spacing and

    element segregation for directionally solidified superalloy. These

    researchers think that the effect of the magnetic field on solidifica-

    tion was mostly attributed to so-called thermo-electrical-magnetic

    convection and stress. However, convection in melt during

    solidification may cause detachment of dendrite arms and lead to

    the formation of equiaxed grains and segregation of solutes, such

    as freckles [18]. Therefore, the effect of high magnetic field on

    microstructures of superalloy is also still far from being completely

    understood. It is necessary to deeply explore the mechanism of

    microstructures of directionally solidified Ni-based superalloy

    under the high static magnetic field. The aim of present work is

    to experimentally investigate the effect of a high magnetic field

    http://dx.doi.org/10.1016/j.jallcom.2014.09.114

    0925-8388/ 2014 Elsevier B.V. All rights reserved.

    Corresponding author. Tel.: +86 21 56334042.

    E-mail address:[email protected](W. Xuan).

    Journal of Alloys and Compounds 620 (2015) 1017

    Contents lists available at ScienceDirect

    Journal of Alloys and Compounds

    j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / j a l c o m

    http://dx.doi.org/10.1016/j.jallcom.2014.09.114mailto:[email protected]://dx.doi.org/10.1016/j.jallcom.2014.09.114http://www.sciencedirect.com/science/journal/09258388http://www.elsevier.com/locate/jalcomhttp://www.elsevier.com/locate/jalcomhttp://www.sciencedirect.com/science/journal/09258388http://dx.doi.org/10.1016/j.jallcom.2014.09.114mailto:[email protected]://dx.doi.org/10.1016/j.jallcom.2014.09.114http://crossmark.crossref.org/dialog/?doi=10.1016/j.jallcom.2014.09.114&domain=pdf
  • 7/23/2019 Effect of a High Magnetic Field on Microestructures of Ni-based Superalloy During Directional Solidification_Xuan_R

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    on microstructures of superalloy during directional solidification.

    Meanwhile, the changes of interface morphologies for superalloy

    during directional solidification are also explored.

    2. Experimental procedures

    The superalloy DZ417G (C 0.18, Cr 8.96, Mo 3.08, Co 9.72, V 0.86, B 0.015, Al

    5.41, Ti 4.50, Fe 0.23, P 0.002, S 0.002, Si 0.04, Mn 0.05, and Ni as balance, wt.%)

    was used in this work. The sample with a diameter of 4 mm and a length of150 mm was placed in a corundum tube of high purity for directional solidification

    experiment.

    The schematic illustration of the directional solidification apparatus is shown in

    Fig. 1. It mainly consisted of a static superconducting magnet (Oxford Instrument), a

    Bridgman furnace, a withdrawal system and a temperature controller. The super-

    conducting magnet could produce a vertical static magnetic field with the maxi-

    mum intensity up to 14 T. The furnace temperature was controlled by a

    temperature controller with the precision of 1 K. The liquid GaInSn metal

    (LMC) pool with a water cooling jacket was used to cool down the sample. The tem-

    perature gradient in the sample was controlled by adjusting the temperature of hot

    zone of the furnace, which was isolated from the LMC by a refractory baffle. The

    withdrawal velocity was controlled by a withdrawing device and could be contin-

    uously adjusted between 0.5 lm/s and 104 lm/s.

    In the experiments, the sample was heated to a certain temperature (1500C) at

    a 10 C/min rate and hold for 30 min, which ensured that the sample was melted

    completely and then directionally solidified in the Bridgman apparatus by with-

    drawing the crucible assembly downward at a constant withdrawal velocity undervarious magnetic fields. When the sample reached to a steady-state growth stage, it

    was quickly quenched into the LMC. During whole experiments, the Bridgman fur-

    nace was fluxed with high pure argon to prevent samples from being oxidized. The

    temperature gradient in present study was 150 K/cm.

    The longitudinal (parallel to the growth direction) and transverse microstruc-

    tures of samples were examined by optical microscope in etched condition. The

    etchant was composed of CuSO4 (4 g), HCl (20 ml), H2SO4 (12 ml) and H2O

    (25 ml). The crystal orientations of samples were investigated by electron backscat-

    ter diffraction (EBSD) technology in an Apollo 300 scanning electron microscope

    (Obducat CamScan Ltd., Cambridge, UK) equipped with the Channel 5 analysis soft-

    ware (Oxford instruments, Oxford, UK). The primary dendrite arm spacings k were

    measured by the area counting method on the transverse sections with the equa-

    tionk= (A/N)0.5, whereAis the actual area of the region selected and has been given

    a certain value in this paper. Nis the average number of primary dendrites in the

    areaA .

    3. Results

    Fig. 2 shows the longitudinal microstructures at the quenched

    solidliquid interface of directionally solidification superalloy

    DZ417G at the temperature gradient of 150 K/cm and at the with-

    drawal velocity of 10 lm/s in various magnetic fields. It can be

    observed that a macroscopic nearly planar interface and the

    well-ordered columnar dendrite structures were obtained withoutand with a lower magnetic field (B< 0.6 T), as shown inFig. 2ac.

    However, when the magnetic field intensity was 0.6 T, a few

    columnar dendrites on the edge of sample were fractured and

    transformed into equiaxed grains, remaining well grown columnar

    dendrites in the center region of the sample, meantime, the macro-

    scopic interface shape of sample became convex-up (Fig. 2d). With

    the increasing of the magnetic field, the number of equiaxed grains

    increased and gradually extended from the edge to the center of

    sample (Fig. 2eg). Meanwhile, some freckles macrosegregation

    appeared. When the magnetic field increased to 6 T, the equiaxed

    grains were grown full of the sample (Fig. 2h). However, the con-

    vex shape increased with the increasing of magnetic field and

    reached a maximum under a 1.2 T magnetic field. Further increase

    of magnetic field results in a sharp decrease of convex shape. How-

    ever, when the magnetic field was higher than 4 T, interface shape

    became irregular and vortex appeared on the left (Fig. 2g and h).

    To visualize the evolution of the microstructure during

    directional solidification of superalloy DZ417G under an external

    magnetic field, the EBSD technology was used to investigate the

    dendrite morphology and crystallogeny orientation ofFig. 2, and

    the corresponding EBSD orientation image maps and the inverse

    pole figure were shown in Fig. 3 and different colors represent

    different crystallogeny orientations. From the EBSD orientation

    image maps and the inverse pole figure, it can be observed that

    with the comparison of the microstructures without and with a

    low magnetic field (B < 0.6 T), a few freely orientated equiaxed

    grains on the edge of sample were formed under 0.6 T magnetic

    field. With increase of the magnetic field, the number of equiaxed

    grains increased and gradually extended from the edge to thecenter of sample. When the magnetic field increased to 6 T, the

    freely orientated equiaxed grains were grown full of sample.

    In addition, the effect of a high magnetic field on columnar to

    equiaxed transition (CET) during directional solidification of super-

    alloy DZ417G has been estimated.Fig. 4shows the volume ratio of

    equaxied grains in the longitudinal cross-section near the solid

    liquid interface ofFig. 2and measures samples with 4 mm in wide

    and 1.5 mm in depth from the solidliquid interface. The volume

    ratio of equaxied grains in the longitudinal cross-section near the

    solidliquid interface of sample is defined as the equiaxed grains

    content (Cv) and a content value of 100% means total occupation

    by equiaxed grains, on the contrary, a content value of 0 means

    total columnar dendrites. It can be observed that the content of

    equiaxed grains was obviously increased with increases of themagnetic field and reached to a maximum (70%) under a 1.2 T

    magnetic field. Further increases of the magnetic field resulted in

    a significant decrease of equiaxed grains content, and then its

    contents increased again after reaching a minimum (55%). Finally,

    equiaxed grains grew full of the sample.

    The corresponding transverse structure at the quenched solid

    liquid interface under various magnetic fields was observed.

    Fig. 5shows the transverse microstructures of solidified superalloy

    DZ417G in mushy zone which was 0.2 mm down from the solid

    liquid interface in various magnetic fields. In cases of without

    and with a lower magnetic field (B< 0.6 T), the regular arrays of

    dendrite structures were homogeneously distributed in the matrix

    (Fig. 5a). In comparison, when applying the magnetic field of 0.6 T

    (Fig. 5b), a few dendrites became disorder on the edge of the

    B Bmax

    Heat

    insulation

    Heating

    elements

    Curcible

    Sample

    Superconducting

    magnet

    Thermal

    baffle

    Water

    cooling

    Ga-In-Sn

    liquid metal

    Water out Water in

    Withdrawal

    rod

    Fig. 1. Schematic illustration of the Bridgman solidification apparatus in the

    superconducting magnet.

    W. Xuan et al. / Journal of Alloys and Compounds 620 (2015) 1017 11

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    sample and some macrosegregation appeared. With increases of

    the magnetic field, the disorder dendrites gradually expanded to

    entire region of the sample along with some macrosegregation.

    In addition, it was also found that the primary dendrite arm spac-

    ing was gradually decreased with increases of the magnetic field.

    To achieve a comprehensive understanding, the evolutions ofthe primary dendrite arm spacing in various magnetic fields have

    been measured, as shown inFig. 6. It was noticed that the primary

    dendrite arm spacing decreased from 245 lm to 190 lm with

    increasing the magnetic field from 0 to 2 T. However, when the

    magnetic field was higher than 2 T, the primary dendrite arm spac-

    ing was not measured because the dendrites were broken and it

    was difficult to distinguish the primary dendrites from the high-

    order arms.

    4. Discussion

    The above experimental results indicate that the magnetic field

    induces CET and modifies the primary dendrite arm spacing. Inaddition, the solidliquid interface shape was obviously modified

    and the macrosegregation appeared in the magnetic field. There-

    fore, this means that the external magnetic field can significantly

    affect columnar dendrite growth behavior of Ni-based superalloy

    DZ417G during directional solidification.

    4.1. Variation of microstructure, solidliquid interface shape and

    macrosegregation in the high magnetic field

    As we know, the macro-interface shape and the primary

    dendrite arm spacing are significantly affected by the convections

    [1921]. However, in recent years, some researchers have found

    that the application of magnetic field can affect flow of electroni-

    cally conducting melt[11]. Therefore, the modification of the melt

    flow in the high magnetic field could be responsible for the

    changes of microstructure and morphology for directionally solid-

    ified superalloy DZ417G. Up to date, there are two main types of

    effects of magnetic field on melt convection. One is the electro-

    magnetic braking (EMB) effect and the other is TEMHD effect.

    The EMB effect resulting from interaction between the movingconducting liquid and magnetic field suppresses melt natural

    (a2)

    B(b1) B(b2)

    B(c1) B(c2)

    B(d1) B(d2)

    B(e1) B(e2)

    B(f1) B(f2)

    B(g1) B(g2)

    B(h1) B(h2)

    (a1)

    Fig. 2. Longitudinal microstructures near solidliquid interfaces in directionally solidified superalloy DZ417G at the temperature gradient of 150 K/cm and at the withdrawal

    velocity of 10 lm/s in various magnetic fields. (a) 0 T, (b) 0.01 T, (c) 0.1 T, (d) 0.6 T, (e) 1.2 T, (f) 2 T, (g) 4 T and (h) 6 T.

    12 W. Xuan et al./ Journal of Alloys and Compounds 620 (2015) 1017

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    convection, which is both theoretically and experimentally proved

    by Utech and Flemings [22]. As a consequence, the regular and

    coarse columnar dendrites were obtained during directional

    solidification[15,23]. However, present experiment shows a con-

    trary result and suggests some convection due to imposition of

    the high magnetic field. Thus, in the process of directional solidifi-

    cation under the high magnetic field, the changes of microstructure

    and morphology should be attributed to the TEMHD effect.

    The TEMHD effect resulting from interaction between thermo-electric current and magnetic field induces a new convection. As

    we know, for any metal materials, solid and liquid phases usually

    have different thermoelectric powers S [24]. If a temperature

    gradient rTexists in the solidliquid interface, the thermoelectriccurrent circuitJTEis produced only when the gradients ofSand rT

    are not parallel[25].

    In the process of directional solidification, the thermoelectric

    currents existing in the dendrites and interdendritic melt of mushy

    zone have been investigated and analytical expression for thermo-

    electric currents in solid and liquid phases is obtained [11]. The

    currentsjsin solid dendrites andjLin liquid phase can be expressed

    as following[26]:

    jS rLrSfLrLfL rSfS

    SS SLrT 1

    jL

    rLrSfL

    rLfL rSfSSS SLrT 2

    whererL,rSare the electrical conductivity of liquid and solid; fL,fSare the liquid and solid fractions; SL,SSare the thermoelectric power

    of liquid and solid, respectively; rT is the temperature gradient.

    When an external axial magnetic field is applied, the interaction

    between thermoelectric current and magnetic field will produce a

    thermoelectric force (TEMF) in solid phase and induce a new flow

    in liquid phase, such as thermoelectric magnetic convection (TEMC)

    which will promote the mass, heat transport and crystal growth.

    Therefore, the CET, modification of the liquidsolid interface shape,

    change of the primary dendrite spacing and formation of macroseg-

    regation during directional solidification could be attributed to

    TEMC in liquid phase and TEMF in solid phase. Recently, some stud-

    ies indicated that the orders of magnitude of TEMC are different indifferent scales[27]. The actions of TEMC in liquid phase and TEMF

    Fig. 3. EBSD orientation image maps and inverse pole figures (of Fig. 2) for the samples in directionally solidified superalloy DZ417G at the withdrawal velocity of 10 lm/s in

    various magnetic fields. (a) 0 T, (b) 0.01 T, (c) 0.1 T, (d) 0.6 T, (e) 1.2 T, (f) 2 T, (g) 4 T and (h) 6 T.

    0 1 2 3 4 5 6

    0

    20

    40

    60

    80

    100

    Equiaxedgrainscontent,Cv

    (%)

    Magnetic field,B

    (T)

    equiaxed grain

    Mushy zone

    Liquid

    Solid

    Fig. 4. Effect of the magnetic field intensity B on the content of equaxied grainsCvin the longitudinal cross-section for directionally solidified superalloy DZ417G at

    the temperature gradient of 150 K/cm and at the withdrawal velocity of 10 lm/s.

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    (a)

    (b) B

    (d) B

    (e) B

    (f) B

    (g) B

    (h) B

    (c) B

    Fig. 5. Transverse microstructures of solidified superalloy DZ417G in mushy zone which was 0.2 mm down from the solidliquid interface at the temperature gradient of

    150 K/cm and at the withdrawal velocity of 10 lm/s in various magnetic fields.

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    in solid phase in the mushy zone during directional solidification ofNi-based superalloy with external magnetic field are shown in

    Fig. 7.

    When the longitudinal magnetic field interacts with unparallel

    thermoelectric currents, the TEMF and TEMC are produced in solid

    phase and liquid phase, respectively. At the scale of dendrite, the

    clockwise and anticlockwise TEMF exert on the top and bottom

    of dendrites in the mushy zone, respectively. Meantime, the TEMC

    is generated in the liquid phase near the top of dendrites. At the

    scale of sample, the interdendritic TEMC causes the macroscopic

    TEMC in the solidliquid interface, which is the same as in the

    process of directional solidification under rotating magnetic field

    [28], and then the secondary macro-convection may be induced

    by the macroscopic TEMC in the vertical direction.

    Recently, numerous theoretical[11,29]and experimental stud-ies [30,31] have been conducted to understand the underlying

    mechanism of TEMC during directional solidification. Amongst

    the theoretical studies, Li et al. [27] has investigated the magni-

    tudes of TEMC at different scales in details and found that the fluid

    velocity increases as B1/2 in the weak magnetic field and then

    decreases as B1 in the strong magnetic field. There should be a

    maximum value of fluid velocity when the TEMC is balanced with

    viscous friction and the EMB. The corresponding expression of

    maximum velocityVmax is following to:

    Vmax krrSrT2

    q

    !1=33

    The corresponding magnetic field intensity can be expressed as:

    Bmax qrSrT

    kr

    1=34

    where k is the typical length scale and q is the density of the alloyliquid.

    According to Eq.(3), we evaluate the maximum velocity of fluid

    velocity in the mushy zone of directionally solidified superalloy

    DZ417G at the scale of sample (4 mm). The physical parameters

    of the Ni-based superalloy are listed in Table 1. We can easily

    obtain the maximum velocity Vmax which is about 6.4 102 m/s

    and much greater than the growth velocity (withdrawal velocity)

    of 10 lm/s in present experiment. It is not difficult to imagine that

    the maximum velocity of secondary macro-convection in the ver-

    tical direction is much larger even than the actual growth velocity

    (withdrawal velocity). As a consequence, these convections lead

    to the solute accumulation in the edge regions of the sample near

    the solidliquid interface. According to the fundamentals of

    solidification, solidification is suppressed in the solute rich regions

    and further deepens the solidliquid interface modification. The

    corresponding magnetic field intensity is about 1.19 T. However,

    present experimental results indicated that the solidliquid inter-

    face shape is maximum convex-up in the magnetic field of 1.2 T at

    the scale of samples. This means that the intensity of TEMC is the

    maximum value in the magnetic field of 1.2 T which is in good

    agreement with the theoretical value. With further increases of

    magnetic field, the EMB at the sample scale begins to play a great

    role in the directional solidification process and the fluid motion is

    suppressed. As a consequence, the convex-up amplitude of the

    solidliquid interface and the macrosegregation will decrease.

    When the magnetic field is strong enough, the fluid motion could

    be totally suppressed, and then a macroscopic planar interface

    and the well-ordered columnar dendrite structures were obtained

    again [15,23]. However, present experiment shows a contrary

    result and suggests other effects under a high magnetic field,

    which means that the fluid motion should not be the only reason

    for the change of interface shape and the formation of equiaxed

    grains under the magnetic field.

    As we know, when the magnetic field was used for the process

    of directional solidification, the TEMF will appear in the dendrite

    except for the formation of TEMC in the liquid, which is:

    FS rLrSfLrLfL rSfS

    SS SLrTB 5

    Eq.(5) shows that the TEMF in the solid increases linearly with

    the increases of magnetic field intensity. Some researches found

    that the TEMF with the order of 105 N/m3 was strong enough to

    break down the dendrites [36]. Therefore, it is necessary to

    consider the effects of the TEMF on interface morphology and

    microstructure in the mushy zone for directionally solidified

    superalloy.

    0.0 0.5 1.0 1.5 2.0180

    190

    200

    210

    220

    230

    240

    250

    Primarydendritearms

    pacing,

    (m)

    Magnetic field, B (T)

    10m/s

    Fig. 6. Effect of the magnetic field intensityBon the primary dendrite arm spacing k

    for directionally solidified superalloy DZ417G at the temperature gradient of 150 K/

    cm and at the withdrawal velocity of 10 lm/s.

    Solid

    TEMCTEMF

    TE Moment JTE

    Liquid

    BG(a) BGSecondary macroconvection

    TEMC

    Liquid

    TE Moment

    Solid

    (b)

    TEMF

    Fig. 7. Schematic illustrations of TEMC and TEMF on the different scales: (a)

    schematic illustration of the TEMC at the dendrite scale and the TEMF imposing on

    dendrite and (b) the TEMC at the sample scale, secondary macro-convection and theTEMF exerting on some dendrites.

    Table 1

    Physical parameters of Ni-based superalloy used for the evaluation.

    Physical parameters Magnitude

    Electrical conductivity of solid (rS, X1 m1) 1327C 0.75 106 [32]

    Electrical conductivity of liquid (rL, X1 m1) 1327 C 0.67 106 [32]

    Thermoelectric power of solid (SS, lV K1) 870 C 10.95[33]

    Thermoelectric power of liquid (SL, lV K1) 1500 C 16[34]

    Density of liquid alloy (q, kg m3), 1427 C 7.3 103 [35]

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    In order to investigate the effects of the TEMF on interface

    morphology and microstructure in the mushy zone for directionally

    solidified superalloy. We evaluate the magnitude of the TEMF in

    the dendrites under various magnetic fields if we take the solid

    fraction fS= 0.343, as shown in Fig. 8. It is shown that the TEMF

    is larger than 105 N/m3 when the magnetic field is higher than

    4 T, which is strong enough to break down the dendrites and the

    dendrites are subsequently transformed into equiaxed grains.According to Hunts model [37], the CET is assumed to occur

    when the volume fraction of equiaxed grains ahead of columnar

    dendrites front exceeds 0.49.

    Similarly, the TEMF acting on the equaxied grains from frac-

    tured columnar dendrite in the mushy zone can cause the equaxied

    grains in liquid phase to rotate, and the corresponding expression

    of angular velocity W is following to[38]:

    WSG

    LB 6

    According to Eq. (6), it is found that the angular velocity

    decreases with the increases of the grain size and the magnetic

    field. Fig. 9shows the angular velocity of equaxied grains in the

    mushy zone at 10 lm/s in various magnetic fields. It can be seen

    that angular velocity higher than 125 rad/s is strong enough todestroy the dendrite array if we take a grain radius of about

    100 lm according to current experimental results. Therefore, the

    TEMF acting on the equaxied grains can cause the solidliquid

    interface instability and macrosegregation.

    4.2. Variation of primary dendrite arm spacing in the high magnetic

    field

    It is well known that for a given alloy, the dendrite arm spacing

    is greatly dependent on the thermal gradient (G) and cooling rate

    (GV), but there are some potential effects of convection [19,20]. It

    was found that the primary dendrite arm spacing was obviously

    decreased in the condition of natural [19] or forced convection

    [20,21]. In practice, the primary dendrite spacing is closely associ-ated with the interdendritic constitutional undercooling during

    directional solidification [39]. The primary dendrite arm spacing

    decreased because the increase of interdendritic undercooling pro-

    motes branch of primary dendrite and tertiary dendrite growth,

    and then a new primary dendrite was formed. On the contrary,

    the primary dendrite spacing increases with the decrease of

    interdendritic undercooling. Curreri et al. [40] found that the

    convection of fluid can cause the increase of interdendritic

    undercooling during directional solidification. Therefore, when

    the magnetic field is applied to directional solidification process,

    the primary dendrite arm spacing is evidently modified in variousmagnetic fields because the fluid motion is strengthened or atten-

    uated by the TEMC or the EMB, respectively. According to Eqs.(3)

    and (4), at the scale of dendrite, the maximum values of convection

    velocity and corresponding magnetic field are about 0.21 m/s,

    5.4 T, respectively. This means that in current experimental

    condition of no more than 6 T, the TEMC at the dendrite scale

    was dominated. The relationship of the primary dendrite arm spac-

    ing and interdendritic convection velocity has been proposed by

    Lehmann et al. [11], which shows that the primary dendrite arm

    spacing decreases with the increase of convection velocity. Present

    experimental results indicated that the primary dendrite arm spac-

    ing decreased obviously with increasing the magnetic field. When

    the magnetic field was higher than 2 T, the primary dendrite arm

    spacing was not measured due to the fact that the dendrites were

    broken and it was difficult to distinguish the primary dendrites

    from the high-order arms. Therefore, the decreases of primary

    dendrite arm spacing should be attributed to the interdendritic

    fluid motion induced by the TEMC in the scales of dendrite in the

    magnetic field.

    5. Conclusions

    The effect of a high magnetic field on the microstructures of the

    superalloy DZ417G was investigated experimentally during direc-

    tional solidification. The results showed that at the withdrawal

    velocity of 10 lm/s, the CET occurred in the magnetic field, which

    was mainly attributed to the torque generated in the columnar

    dendrite by the TEMF. Moreover, the TEMC in the scale of sampleshould also be responsible for the CET. The change of solidliquid

    interface shape and macrosegregation could be attributed to the

    TEMC in the scale of sample with a lower magnetic field (

  • 7/23/2019 Effect of a High Magnetic Field on Microestructures of Ni-based Superalloy During Directional Solidification_Xuan_R

    8/8

    Projects of International Cooperation and Exchanges NSFC (Grant

    No. 50911130365). The authors are grateful for this support.

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