effective: may 24, 2013 replaces: current federal pump ...€¦ · (718) 451-2000. boiler feed...

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© Copyright 2012 Federal Pump Corporation. 1144 Utica Avenue, Brooklyn, NY 11203. (718) 451-2000. Boiler feed Units. Revised 5/21/2013

Effective: May 24, 2013

Replaces: Current Federal Pump Brochure

Date: May 24, 2013

CONFIDENTIAL

FOR AUTHORIZED REPRESENTATIVE'S

USE ONLY

Product Code 2: Boiler Feed Systems Products And Accessories

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Catalog Sections: BVMD/BVMT Series

Catalog Section Section Number

Product Information P.1-BVMD/BVMT

Suggested Specs S.1-BVMD/BVMT

Material of Construction M.1-BVMD/BVMT

Selection Table ST.1-BVMD/BVMT

Dimensions D.1-BVMD/BVMT

O&M OM.1-BVMD/BVMT

Price Sheets PR.1-BVMD/BVMT

BVMD-DUPLEX BVMT-TRIPLEX

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Product Information: BVMD/BVMT P.1-BVM

Fig 1: BVMT ISO View

MOTOR: Open drip-proof, ball bearing design. Units are available with 3500 RPM motors, 208-230/460V/3PH

PUMP: Vertical multistage, stainless steel fitted, centrifugal design, with cartridge type mechanical seals rated

to 250°F at pump suction.

RECEIVER: Heavy duty fabricated steel—23 through 2000 gallon capacity as standard. Larger sizes available

upon request

FLOAT SWITCH: Low-water-level makeup float switch with solenoid makeup valve.

MODIFICATIONS: Inlet strainer, manhole, low level cut-off float switch, pump discharge pressure gauges,

electrical control panels, TEFC motors, steam temperature regulating valve (with perforated sparge tube)

OTHER OPTIONS AVAILABLE UPON REQUEST.

Heavy Fabricated Steel—23 to 2000 gallon Receiver

The BVM series are designed for Boiler Feed applications for boiler ratings of up to 2000. Standard

systems are provided with: non-ASME fabricated steel receiver, multistage stainless steel fitted

pumps, Interconnected piping from receiver to pumps, 3500 RPM ODP motors, NEMA 1 low-water

makeup float switch with solenoid valve/ air gap fitting and integral solenoid valves contacts within

the control panel. System to include gauge glass and thermometer.

Pump capacity range to 400 GPM at 250 psi. Motor HP ratings to 100 HP.

Fig 2: BVMT Side View

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Suggested Specifications for

Architects, Engineers and

Product Users

Series BVMD

Furnish and install as shown in the plans a

Federal Pump Corporation Series BVMD duplex boiler

feed system with each pump rated as shown in the

pump schedule. The entire unit including float switch,

water make-up valve and system controls shall be fac-

tory assembled and pre-wired and supplied as a single

operating unit.

Each duplex boiler feed unit shall include (2)

vertical stainless steel fitted multistage pumps con-

nected to motors and sized in accordance with the

equipment schedule. Pumps shall be rated for 250 psi

construction. Each pump shall include an enclosed

stainless steel multistage balanced impellers rotating

assemble and cartridge type mechanical shaft seal.

Electric motors shall be ODP (Open Drip Proof) design

or as shown in the equipment schedule. Pumps will be

designed to withstand maximum water temperature of

250°F. Isolation valves located between the pump suc-

tion and receiver will be pre-mounted by the pump

manufacturer that provide for the isolation and removal

of the entire pump assembly. System piping from

pump discharge connections shall be provided by the

installing contractor.

The receiver shall be constructed of welded

steel of the size shown in the equipment schedule. Re-

ceivers shall include inlet, vent and drain size as

shown in the drawings. A receiver sight gauge glass

with isolating valves will be provided for the external

view of boiler feed water level in the receiver.

The pumps shall be controlled by a boiler water

level controller mounted on the boiler and provided by

others. The remote mounted boiler water level control-

ler will automatically operate the pumps based upon

water level in the boiler.

The boiler feed system includes a low water

level switch that activates a receiver mounted solenoid

make-up valve that provides for make-up water in the

event of low water condition in the boiler feed receiver.

The solenoid make-up valve will be provided within an

air gap fitted, (to provide anti-siphoning effect).

(OPTIONAL)

A separate low level cut-off switch will be pro-

vided to terminate pump operation if boiler feed receiv-

er water level recedes to a pre-determined point.

Float switches shall be Square D or equal, ex-

ternally mounted NEMA 1 design or as shown on the

plans.

Pump motors and float switches shall be pre-

wired and connected to a duplex control panel of

NEMA 1 (or as shown in the plans) construction and

will include individual motors starters, disconnect

switches, H-O-A switches, control circuit transformer,

run lights and designed for automatic operation. The

system will be provided with transfer switches to alter-

nate pump operation or transfer pump-boiler relation-

ship in a multiple boiler installation. In the case of a

duplex boiler feed system servicing a single boiler, the

control panel will include an automatic electric alterna-

tor that automates the lead and lag pumps every

24hours. The duplex control panel shall be mounted

on the receiver with all interconnecting wiring from

electric motors and float switches completed and test-

ed at the factory. The contractor will coordinate inter-

connecting wiring from the boiler mounted water level

switch to the boiler feed system controller.

A strainer (provided by others) will be fitted to

the inlet connection of the receiver and sized in ac-

cordance with the pump manufacturer recommenda-

tions.

For receivers in excess of 63 gallons, the pump

manufacturer will provide a suitable man hole opening.

The pump manufacturer will test all system

connections, prior to shipment, and paint the equip-

ment in machine enamel finish. The pump manufactur-

er's representative will be available for startup on site

and ensure operating and maintenance manuals have

been provided to the maintenance personnel.

Suggested Specifications: BVMD - Duplex Boiler Feed System S.1-BVMD

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Suggested Specifications for

Architects, Engineers and

Product Users

Series BVMT

Furnish and install as shown in the plans a

Federal Pump Corporation Series BVMT triplex boiler

feed system with each pump rated as shown in the

pump schedule. The entire unit including float switch

water make-up valve and system controls shall be fac-

tory assembled and pre-wired and supplied as a single

operating unit.

Each triplex boiler feed unit shall include (3)

vertical stainless steel fitted multistage pumps con-

nected to motors and sized in accordance with the

equipment schedule. Pumps shall be rated to 250 psi.

construction. Each pump shall include an enclosed

stainless steel multistage rotating assembly with bal-

anced impellers and cartridge type mechanical shaft

seals. Electric motors shall be ODP (Open Drip Proof)

design or as shown in the equipment schedule. Pumps

will be designed to withstand maximum water temper-

ature of 250°F. Isolation valves located between the

pump suction and receiver will be pre-mounted by the

pump manufacturer that provide for the isolation and

removal of the entire pump assembly. System piping

from pump discharge connections shall be provided by

the installing contractor.

The receiver shall be constructed of welded

steel of the size shown in the equipment schedule.

Receivers shall include inlet, vent and drain size as

shown in the drawings. A receiver sight gauge glass

with isolating valves will be provided for the external

view of boiler feed water level in the receiver.

The pumps shall be controlled by a boiler water

level controller mounted on the boiler (provided by oth-

ers) The boiler water level controller will automatically

operate the pumps based upon water level in the boil-

er.

The boiler feed system includes a low water

level switch that activates a receiver mounted solenoid

make-up valve that provides for make-up water in the

event of low water condition in the boiler feed receiver.

The solenoid make-up valve will be provided within an

air gap fitted, (to provide anti-siphoning effect).

(OPTIONAL)

A separate low level cut-off switch will be pro-

vided to terminate pump operation if boiler feed receiv-

er water level recedes to a pre-determined point.

Float switches shall be Square D or equal, ex-

ternally mounted NEMA 1 design or as shown on the

plans.

Pump motors and float switches shall be pre-

wired and connected to a triplex control panel of

NEMA 1 (or as shown in the plans) construction and

will include individual motors starters, disconnect

switches, H-O-A switches, control circuit transformer,

run lights and designed for automatic operation. The

system will be provided with transfer switches to alter-

nate pump operation or transfer pump-boiler relation-

ship in multiple boiler installation. The triplex control

panel shall be mounted on the receiver and provided

as a single functioning unit. The contractor will provide

a strainer fitted to the inlet connection of the receiver

and sized in accordance with the pump manufacturer

recommendations.

For receivers in excess of 63 gallons, the pump

manufacturer will provide a suitable man hole opening.

The pump manufacturer will test all system

connections, prior to shipment, and paint the equip-

ment in machine enamel finish. The pump manufactur-

er's representative will be available for startup on site

and ensure operating and maintenance manuals have

been provided to the maintenance personnel.

The contractor will coordinate the electrical

connections between the boiler mounted water level

controller and the boiler feed system controller.

Suggested Specifications: BVMT - Triplex Boiler Feed System S.1-BVMT

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Material of Construction: BVMT M.1-BVM

Item Item No Material Description Rating Applications

Receiver 1 Steel Heavy Duty Welded 10 psi (Vented) Stores Boiler Feed System Return

Float Switch 2 Stainless Steel/

Brass Water Make-up Switch 50 psi at 220º

Provides for make-up water in the event of low-water level in the receiver.

Float Switch 3 Stainless Steel/

Brass Low-water-level Switch 50 psi at 220º

Terminates pump operation on low-water-level(OPTIONAL)

Boiler Feed Pump and Motor

4 Stainless Steel

Fitted Boiler Feed pump/Motor 250 psi Boiler Feed Pump/motor combination

System Base Plate 5 Steel Welded Steel Channel ASTM A-36 Bolts To Concrete Pad

Isolation Valve 6 Cast Iron/Steel Pump Isolating Valve 125 psi Isolates pump from receiver

Manhole 7 Steel Float Adjustment opening 10 psi Standard On Receivers Large Than 63 Gallon

Solenoid Valve 8 Brass Make-up valve 125 psi Provides make-up water

1

2

4

7

6

8

3

5

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Range: 80-250 psi Boiler HP: 15 - 2000

3500 RPM: BVM Boiler Feed Selection Table

Selection Table: BVM Series ST.1-BVM

Boiler HP

Pump Pressure

psi

Boiler Evap. GPM

Pump Capacity

GPM Pump Series

HP Rating (ea.) NPSHr

Receiver Capacity Gallons

Product Selection

Triplex

Product Selection

Duplex

80 FED-1S-8 1/2 8 BVMT-1580-2S-3 BVMD-1580-2S-2

90 FED-1S-9 3/4 8 BVMT-1590-2S-3 BVMD-1590-2S-2

100 FED-1S-10 3/4 8 BVMT-15100-2S-3 BVMD-15100-2S-2

15 125 1.04 3 FED-1S-13 1 8 26 BVMT-15125-2S-3 BVMD-15125-2S-2

150 FED-1S-15 1 8 BVMT-15150-2S-3 BVMD-15150-2S-2

175 FED-1S-17 1 1/2 8 BVMT-15175-2S-3 BVMD-15175-2S-2

200 FED-1S-19 1 1/2 8 BVMT-15200-2S-3 BVMD-15200-2S-2

225 FED-1S-21 1 1/2 8 BVMT-15225-2S-3 BVMD-15225-2S-2

250 FED-1S-25 2 8 BVMT-15250-2S-3 BVMD-15250-2S-2

80 FED-E1-7 3/4 3 BVMT-3080-2S-3 BVMD-3080-2S-2

90 FED-1-8 1 3 BVMT-3090-2S-3 BVMD-3090-2S-2

100 FED-1-9 1 3 BVMT-30100-2S-3 BVMD-30100-2S-2

30 125 2.07 6 FED-E1-13 1 1/2 3 33 BVMT-30125-2S-3 BVMD-30125-2S-2

150 FED-E1-13 1 1/2 3 BVMT-30150-2S-3 BVMD-30150-2S-2

175 FED-E1-15 2 3 BVMT-30175-2S-3 BVMD-30175-2S-2

200 FED-E1-17 2 3 BVMT-30200-2S-3 BVMD-30200-2S-2

225 FED-E1-19 2 3 BVMT-30225-2S-3 BVMD-30225-2S-2

250 FED-E1-21 3 3 BVMT-30250-2S-3 BVMD-30250-2S-2

80 FED-E-6 1 5 BVMT-5080-2S-3 BVMD-5080-2S-2

90 FED-3-8 1 1/2 5 BVMT-5090-2S-3 BVMD-5090-2S-2

100 FED-3-8 1 1/2 5 BVMT-50100-2S-3 BVMD-50100-2S-2

125 FED-3-11 2 5 BVMT-50125-2S-3 BVMD-50125-2S-2

50 150 3.45 10 FED-3-13 3 5 45 BVMT-50150-2S-3 BVMD-50150-2S-2

175 FED-E3-15 3 5 BVMT-50175-2S-3 BVMD-50175-2S-2

200 FED-3-17 3 5 BVMT-50200-2S-3 BVMD-50200-2S-2

225 FED-E3-19 3 5 BVMT-50225-2S-3 BVMD-50225-2S-2

250 FED-3-21 5 5 BVMT-50250-2S-3 BVMD-50250-2S-2

80 FED-3-8 1 1/2 6 BVMT-7580-2S-3 BVMD-7580-2S-2

90 FED-E3-9 1 1/2 6 BVMT-7590-2S-3 BVMD-7590-2S-2

100 FED-3-10 2 6 BVMT-75100-2S-3 BVMD-75100-2S-2

125 FED-E3-12 2 6 BVMT-75125-2S-3 BVMD-75125-2S-2

75 150 5.18 15 FED-E3-15 3 6 100 BVMT-75150-2S-3 BVMD-75150-2S-2

175 FED-3-17 3 6 BVMT-75175-2S-3 BVMD-75175-2S-2

200 FED-E3-19 3 6 BVMT-75200-2S-3 BVMD-75200-2S-2

225 FED-3-21 5 6 BVMT-75225-2S-3 BVMD-75225-2S-2

250 FED-E3-25 5 6 BVMT-75250-2S-3 BVMD-75250-2S-2

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Selection Table: BVMT Series ST.1-BVMT

Boiler HP

Pump Pressure

psi

Boiler Evap. GPM

Pump Capacity

GPM Pump Series



Product Selection

Triplex

Product Selection

Duplex

80 FED-E5-7 2 4 BVMT-10080-2S-3 BVMD-10080-2S-2

90 FED-5-8 3 4 BVMT-10090-2S-3 BVMD-10090-2S-2

100 FED-5-8 3 4 BVMT-100100-2S-3 BVMD-100100-2S-2

100 125 6.9 20 FED-5-11 5 4 100 BVMT-100125-2S-3 BVMD-100125-2S-2

150 FED-5-11 5 4 BVMT-100150-2S-3 BVMD-100150-2S-2

175 FED-5-14 5 4 BVMT-100175-2S-3 BVMD-100175-2S-2

200 FED-E5-16 5 4 BVMT-100200-2S-3 BVMD-100200-2S-2

225 FED-5-18 7 1/2 4 BVMT-100225-2S-3 BVMD-100225-2S-2

250 FED-E5-20 7 1/2 4 BVMT-100250-2S-3 BVMD-100250-2S-2

80 FED-5-8 3 7 BVMT-15080-2S-3 BVMD-15080-2S-2

90 FED-5-9 3 7 BVMT-15090-2S-3 BVMD-15090-2S-2

100 FED-E5-10 3 7 BVMT-150100-2S-3 BVMD-150100-2S-2

150 125 10.4 30 FED-5-12 5 7 150 BVMT-150125-2S-3 BVMD-150125-2S-2

150 FED-5-14 5 7 BVMT-150150-2S-3 BVMD-150150-2S-2

175 FED-E5-16 5 7 BVMT-150175-2S-3 BVMD-150175-2S-2

200 FED-5-18 7 1/2 7 BVMT-150200-2S-3 BVMD-150200-2S-2

225 FED-5-22 7 1/2 7 BVMT-150225-2S-3 BVMD-150225-2S-2

250 FED-5-24 7 1/2 7 BVMT-150250-2S-3 BVMD-150250-2S-2

80 FED-E10-4 3 7 BVMT-20080-2S-3 BVMD-20080-2S-2

90 FED-10-5 5 7 BVMT-20090-2S-3 BVMD-20090-2S-2

100 FED-10-5 5 7 BVMT-200100-2S-3 BVMD-200100-2S-2

125 FED-10-7 5 7 BVMT-200125-2S-3 BVMD-200125-2S-2

200 150 13.8 40 FED-E10-8 7 1/2 7 220 BVMT-200150-2S-3 BVMD-200150-2S-2

175 FED-10-9 7 1/2 7 BVMT-200175-2S-3 BVMD-200175-2S-2

200 FED-10-9 7 1/2 7 BVMT-200200-2S-3 BVMD-200200-2S-2

225 FED-E10-12 10 7 BVMT-200225-2S-3 BVMD-200225-2S-2

250 FED-E10-14 10 7 BVMT-200250-2S-3 BVMD-200250-2S-2

80 FED-E15-3 5 4 BVMT-25080-2S-3 BVMD-25080-2S-2

90 FED-E15-4 7 1/2 4 BVMT-25090-2S-3 BVMD-25090-2S-2

100 FED-E15-4 7 1/2 4 BVMT-250100-2S-3 BVMD-250100-2S-2

125 FED-E15-5 10 4 BVMT-250125-2S-3 BVMD-250125-2S-2

250 150 17.3 50 FED-E15-6 10 4 250 BVMT-250150-2S-3 BVMD-250150-2S-2

175 FED-15-7 15 4 BVMT-250175-2S-3 BVMD-250175-2S-2

200 FED-15-8 15 4 BVMT-250200-2S-3 BVMD-250200-2S-2

225 FED-15-9 15 4 BVMT-250225-2S-3 BVMD-250225-2S-2

250 FED-15-10 20 4 BVMT-250250-2S-3 BVMD-250250-2S-2

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Boiler HP

Pump Pressure

psi

Boiler Evap. GPM

Pump Capacity

GPM Pump Series



Product Selection

Triplex

Product Selection

Duplex

80 FED-E15-3 5 5 BVMT-30080-2S-3 BVMD-30080-2S-2

90 FED-E15-4 7 1/2 5 BVMT-30090-2S-3 BVMD-30090-2S-2

100 FED-15-4 7 1/2 5 BVMT-300100-2S-3 BVMD-300100-2S-2

300 125 20.7 60 FED-E15-5 10 5 315 BVMT-300125-2S-3 BVMD-300125-2S-2

150 FED-E15-6 10 5 BVMT-300150-2S-3 BVMD-300150-2S-2

175 FED-15-7 15 5 BVMT-300175-2S-3 BVMD-300175-2S-2

200 FED-15-8 15 5 BVMT-300200-2S-3 BVMD-300200-2S-2

225 FED-15-9 15 5 BVMT-300225-2S-3 BVMD-300225-2S-2

250 FED-15-10 20 5 BVMT-300250-2S-3 BVMD-300250-2S-2

80 FED-E15-4 7 1/2 6 BVMT-40080-2S-3 BVMD-40080-2S-2

90 FED-E15-4 7 1/2 6 BVMT-40090-2S-3 BVMD-40090-2S-2

100 FED-E15-4 7 1/2 6 BVMT-400100-2S-3 BVMD-400100-2S-2

400 125 27.6 80 FED-E15-5 10 6 390 BVMT-400125-2S-3 BVMD-400125-2S-2

150 FED-15-7 15 6 BVMT-400150-2S-3 BVMD-400150-2S-2

175 FED-15-8 15 6 BVMT-400175-2S-3 BVMD-400175-2S-2

200 FED-15-9 15 6 BVMT-400200-2S-3 BVMD-400200-2S-2

225 FED-15-10 20 6 BVMT-400225-2S-3 BVMD-400225-2S-2

250 FED-15-10 20 6 BVMT-400250-2S-3 BVMD-400250-2S-2

80 FED-E20-3 7 1/2 8 BVMT-50080-2S-3 BVMD-50080-2S-2

90 FED-E20-4 10 8 BVMT-50090-2S-3 BVMD-50090-2S-2

100 FED-E20-4 10 8 BVMT-500100-2S-3 BVMD-500100-2S-2

125 FED-20-5 15 8 BVMT-500125-2S-3 BVMD-500125-2S-2

500 150 34.5 100 FED-20-6 15 8 500 BVMT-500150-2S-3 BVMD-500150-2S-2

175 FED-20-7 20 8 BVMT-500175-2S-3 BVMD-500175-2S-2

200 FED-20-8 20 8 BVMT-500200-2S-3 BVMD-500200-2S-2

225 FED-20-10 25 8 BVMT-500225-2S-3 BVMD-500225-2S-2

250 FED-20-10 25 8 BVMT-500250-2S-3 BVMD-500250-2S-2

80 FED-E-32-3-

2 10 9 BVMT-75080-2S-3 BVMD-75080-2S-2

90 FED-32-3 15 9 BVMT-75090-2S-3 BVMD-75090-2S-2

100 FED-32-4-2 15 9 BVMT-750100-2S-3 BVMD-750100-2S-2

125 FED-32-4 15 9 BVMT-750125-2S-3 BVMD-750125-2S-2

750 150 51.8 150 FED-32-5-2 20 9 750 BVMT-750150-2S-3 BVMD-750150-2S-2

175 FED-32-6-2 25 9 BVMT-750175-2S-3 BVMD-750175-2S-2

200 FED-32-6-2 25 9 BVMT-750200-2S-3 BVMD-750200-2S-2

225 FED-32-7 30 9 BVMT-750225-2S-3 BVMD-750225-2S-2

250 FED-32-8 30 9 BVMT-750250-2S-3 BVMD-750250-2S-2

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Boiler HP

Pump Pressure

psi

Boiler Evap. GPM

Pump Capacity

GPM Pump Series



Product Selection

Duplex

Product Selection

Triplex

80 FED-E45-2 15 BVMD-100080-2S-2 BVMT-100080-2S-3

90 FED-E45-2 15 BVMD-100090-2S-2 BVMT-100090-2S-3

100 FED-E45-3-2 20 BVMD-1000100-2S-2 BVMT-1000100-2S-3

125 FED-E45-E-1 25 BVMD-1000125-2S-2 BVMT-1000125-2S-3

1000 150 69 200 FED-E45-4-2 30 10 1000 BVMD-1000150-2S-2 BVMT-1000150-2S-3

175 FED-E45-4-1 30 BVMD-1000175-2S-2 BVMT-1000175-2S-3

200 FED-E45-5-2 40 BVMD-1000200-2S-2 BVMT-1000200-2S-3

225 FED-E45-5-1 40 BVMD-1000225-2S-2 BVMT-1000225-2S-3

250 FED-45-6-2 50 BVMD-1000250-2S-2 BVMT-1000250-2S-3

80 FED-E64-2-1 20 BVMD-120080-2S-2 BVMT-120080-2S-3

90 FED-E64-2-1 20 BVMD-120090-2S-2 BVMT-120090-2S-3

100 FED-E64-2 25 BVMD-1200100-2S-2 BVMT-1200100-2S-3

125 FED-E64-3-2 30 BVMD-1200125-2S-2 BVMT-1200125-2S-3

1200 150 82.8 240 FED-E64-3-1 40 8 1200 BVMD-1200150-2S-2 BVMT-1200150-2S-3

175 FED-E64-4-2 40 BVMD-1200175-2S-2 BVMT-1200175-2S-3

200 FED-E64-4-1 50 BVMD-1200200-2S-2 BVMT-1200200-2S-3

225 FED-E64-4 50 BVMD-1200225-2S-2 BVMT-1200225-2S-3

250 FED-E64-5-2 60 BVMD-1200250-2S-2 BVMT-1200250-2S-3

80 FED-E64-2-1 20 BVMD-150080-2S-2 BVMT-150080-2S-3

90 FED-E64-2 25 BVMD-150090-2S-2 BVMT-150090-2S-3

100 FED-E64-2 25 BVMD-1500100-2S-2 BVMT-1500100-2S-3

125 FED-E64-3-1 40 BVMD-1500125-2S-2 BVMT-1500125-2S-3

1500 150 103.5 300 FED-E64-3 40 9 1500 BVMD-1500150-2S-2 BVMT-1500150-2S-3

175 FED-E64-4-2 40 BVMD-1500175-2S-2 BVMT-1500175-2S-3

200 FED-E64-4 50 BVMD-1500200-2S-2 BVMT-1500200-2S-3

225 FED-E64-5-2 60 BVMD-1500225-2S-2 BVMT-1500225-2S-3

250 FED-120-5-2 100 12 BVMD-1500250-2S-2 BVMT-1500250-2S-3

80 FED-90-2-2 25 BVMD-200080-2S-2 BVMT-200080-2S-3

90 FED-90-2 40 BVMD-200090-2S-2 BVMT-200090-2S-3

100 FED-90-2 40 BVMD-2000100-2S-2 BVMT-2000100-2S-3

125 FED-90-3-2 40 BVMD-2000125-2S-2 BVMT-2000125-2S-3

2000 150 138 400 FED-90-3 50 15 2000 BVMD-2000150-2S-2 BVMT-2000150-2S-3

175 FED-90-4-2 60 BVMD-2000175-2S-2 BVMT-2000175-2S-3

200 FED-90-4-1 60 BVMD-2000200-2S-2 BVMT-2000200-2S-3

225 FED-120-4 100 BVMD-2000225-2S-2 BVMT-2000225-2S-3

250 FED-120-5-2 100 BVMD-2000250-2S-2 BVMT-2000250-2S-3

13


Dimensions: BVMD Series D.1-BVM

RECEIVER CAP

(GAL) RECEIVER

DIA.

RECEIVER SHELL SIZE A H C D E F G

B (DRAIN)

I (VENT)

26 18X24 2 22 24 36 38 40 1 1

33 18 18X28 33 3 25 27 36 38 40 1 1

45 18X36 3 25 27 36 38 40 1 1

63 22 22X36 37 3 25 27 40 42 44 1 1 1/4

100 24 24X48 39 4 28 30 42 44 46 1 1 1/4

150 30 30X48 45 4 28 30 48 46 48 1 1/4 1 1/2

BVMD: 3500 RPM

0 - 150 Gallon Receivers

14



RECEIVER CAP

(GAL) RECEIVER

DIA.


B (DRAIN)

I (VENT)

220 30 30X72 51 4 25 52 55 29 31 1 1/2 2

250 30 30X84 51 4 31 64 55 29 31 1 1/2 2

315 36 36X72 57 4 25 52 61 35 37 1 1/2 2

390 36 36X84 57 4 31 64 61 35 37 1 1/2 2

500 42 42X84 63 4 1 64 67 41 43 1 1/2 2

750 48 48X96 69 6 37 76 73 47 49 2 2 1/2

1000 48 48X120 69 6 49 100 73 47 49 2 2 1/2

BVMD: 3500 RPM


15



RECEIVER CAP

(GAL) RECEIVER

DIA.


B (DRAIN)

I (VENT)

1200 60 60X102 79 6 49 100 85 41 43 2 4

1500 60 60X126 79 6 49 100 85 41 43 2 4

2000 72 72X120 91 6 49 100 97 59 61 2 4

BVMD: 3500 RPM


16


Dimensions: BVMT Series D.1-BVM

RECEIVER CAP

(GAL) RECEIVER

DIA.


B (DRAIN)

I (VENT)

23 14 14X32 29 2 28 30 32 34 36 1 1

42 18X32 2 28 30 36 38 40 1 1

52 18 18X44 33 44 46 36 38 40 1 1

73 18X52 3 44 46 36 38 40 1 1

80 22 22X52 37 44 46 40 42 44 1 1 1/4

186 24 24X65 39 4 48 50 43 44 46 1 1 1/4

200 30 30X66 45 4 48 50 49 46 48 1 1/4 1 1/2

BVMT: 3500 RPM


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RECEIVER CAP

(GAL) RECEIVER

DIA.


B (DRAIN)

I (VENT)

220 30 30X72 51 4 25 52 55 29 31 1 1/2 2

250 30 30X84 51 4 31 64 55 29 31 1 1/2 2

315 36 36X72 57 4 25 52 61 35 37 1 1/2 2

390 36 36X84 57 4 31 64 61 35 37 1 1/2 2

500 42 42X84 63 4 1 64 67 41 43 1 1/2 2

750 48 48X96 69 6 37 76 73 47 49 2 2 1/2

1000 48 48X120 69 6 49 100 73 47 49 2 2 1/2

BVMT: 3500 RPM


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RECEIVER CAP

(GAL) RECEIVER

DIA.


B (DRAIN)

I (VENT)

1200 60 60X102 79 6 49 100 85 41 43 2 4

1500 60 60X126 79 6 49 100 85 41 43 2 4

2000 72 72X120 91 6 49 100 97 59 61 2 4

BVMT: 3500 RPM


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Customer:

Purchase Order Number:

Project Name:

Project Location:

Equipment Number:

Tag Number:

Boiler Receiver Size:

Boiler Water Level Controller Type (by others):

Control Panel:

Accessories:

SUBMITTAL DATA SD.1-BVMD

Product Code: 1

Duplex Boiler Feed System—BVMD

SUBMITTAL DATA

Model No.

P1-HP P2-HP

RPM VOLT/PH/CYC

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Customer:

Purchase Order Number:

Project Name:

Project Location:

Equipment Number:

Tag Number:

Boiler Receiver Size:

Boiler Water Level Controller Type (by others):

Control Panel:

Accessories:

SUBMITTAL DATA SD.1-BVMT

Product Code: 1

Triplex Boiler Feed System—BVMT

SUBMITTAL DATA

Model No.

P1-HP P2-HP P3-HP

RPM VOLT/PH/CYC

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Product Code: 1 Boiler Feed System-Series BVM

Installation, Operation and Maintenance Overview

Location of Installation: ____________________________________________ Serial No: ________________________________________________________ Model No: _______________________________________________________

Warning Symbol! This symbol used throughout the Operations manual draws the user's attention to safety instructions. When used the safety warning de-cal advises: ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN A SAFETY HAZARD!

O&M OM.1-BVM

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NOTE: SUBSTITUTION OF REPLACEMENT PARTS BY OTHER SUPPLIERS THAN FEDERAL PUMP OR SERVICE PROVIDERS NOT AUTHORIZED BY FEDERAL PUMP VOIDS ALL EQUIP-MENT WARRANTY AND MAY LEAD TO EQUIPMENT MALFUNCTION. ENSURE ALL REPLACE-MENT PARTS ARE FACTORY AUTHORIZED AND SERVICED BY FACTORY DESIGNATED REPRESENTATIVES!

Table of Contents

1. Mechanical Components and Installation

a. Pump Identification and Inspection b. Locating the Equipment c. Recommended Piping Connections d. Pump components

2. Electric Components and Installation

a. Electrical Components b. Start-up Checklist c. Preparing Unit for Operation d. Pump and Motor Measurements

3. Operation Sequence

a. Operation Sequence

4. Maintenance

a. Pump Maintenance b. Replacement Parts and Kits

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These instructions cover the installation and maintenance of Federal Pump Boiler Feed systems. By following the instructions, the life of the pumping unit can be extended.

1. Mechanical Components and Installation (a) Pump Identification Pump Identification and inspection: Immediately upon receipt of the Boiler Feed Systems, inspect and check the unit for any shipment related damages. If damages are noticed, do not put the unit in operation. Report the damage to the transportation’s shipping agent or other parties responsible. Each Boiler Feed System is provided with a stainless steel nameplate that identifies the serial or model number of the unit. Refer to that model number within this manual when requesting service and replacement parts in the future. (b) Locating Equipment Upon receipt of the Boiler Feed System pump unit, ensure the unit is installed in a dry area with ambient tempera-tures ranging from 60 degree F to 85 degree F and stored above floor level ensuring the Boiler Feed System is not emerged in water due to any potential flooding. If the unit is not stored but planned for immediate installation, ensure the unit is accessible for inspection and mainte-nance 360 degrees and provide clearance around the Boiler Feed System for free air circulation; mount the unit on an elevated foundation well above wet or damp floors (3”-6” or as shown on the plans). In addition to floor level po-tential hazards, ensure the unit is not exposed to any above head dripping potential water intrusion into the electric motors, external switches and/or control panel. Locate the unit as shown on the construction documents (new or re-placements) and ensure a well-qualified and licensed mechanic is involved in the installation. Once the Boiler Feed System is mounted to the elevated pump pad; the units should be shimmed level and grouted with cement. Once the grouting cement has hardened, tighten down the “hold-down” bolts. Hold down bolts should be sized and located as shown in the plans or the product specifications provided with this unit. (c) Recommended Piping Connections The Federal Pump Boiler Feed System generally is provided with a receiver, float switch(s), pump and electric motor combination and a system mounted control panel. Connections from the receiver to the pump are generally complet-ed at the factory prior to shipment to the customer. If the piping from the receiver to the pump is missing or damaged, do not proceed with the installation until the damage is repaired. Connections to the Boiler Feed System receiver in-clude: a. Drain connections from the receiver to a separate drain. b. Connections from the discharge of the pump to its intended area of service. c. Vent pipe from the top of the Boiler Feed System to a predetermined vent connection. d. In some cases, the Boiler Feed System may have a make-up water line piped from a fresh water source to the Boiler Feed System receiver. e. These connection should be made by a licensed contractor, certified in boiler or mechanical equipment installa-tions, and authorized by local permitting agencies. Piping connections should be made in accordance with all local building code requirements. Refer to your local build-ing department inspectors for additional information. Piping provided by the installer should include pipe hangers lo-cated and sized accordingly to ensure there is no pipe strain transmitted to the pumps. Connections from each pump to the system piping should include individual isolating valves, check valves and other fittings as shown in the draw-ings.

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(d) Pump Components The Federal Pump Boiler Feed System includes a number of electromechanical devices that should be identified prior to pressuring the system or prior to providing power to the system. Those devices may include:

Boiler Feed System receiver with (2) pumps-duplex system; (3) pump for a triplex system

Low water make-up Float switch(s) for on/off automatic operation of the solenoid make-up valve.

Gauge glass for external view of the Boiler Feed System level in the receiver (optional)

Pressure gages to measure pump discharge pressure (optional)

Thermometer to measure receiver liquid temperatures (optional)

Control panel wired to the system electric components (optional)

Sample BVMT Unit Shown

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Prior to starting the unit, ensure each component is in sound condition and connected appropri-ately. Prior to any electric or water connections the installer needs to verify the electric power source (voltage and cycles) corresponds to the motor nameplate power requirements. The install-er needs to ensure the pump rotates freely when turned by hand prior to any electrical connec-tions.

Upon inspection of the Boiler Feed System and verification that external connections are adequate for the intended use, the installer should proceed with the electrical inspection (a) Electrical Components The Federal Pump Boiler Feed System is provided with electric motors, float switches and (in most cases) a receiver mounted control panel that has been pre-wired and pre-set by the factory. Check all connections to ensure they are tight and are not exposed to potential water flooding, leaks or damage. Upon inspection and approval of the electric connec-tions between the motors, controller and float switch and pilot devices the installer is ready to complete the installation. (b) Boiler Mounted Water Level Controller A boiler water level controller (supplied by others) is mounted on the boiler and measures the water level inside the boil-er. A qualified electrician is required to connect the wiring leads from the water level controller to the control panel mounted on the boiler feed system. As the water level recedes in the boiler to a pre-determine level the boiler mounted water control device will signal the boiler feed pump to starts. Once the water level in the boiler reaches the correct pre-determine level the boiler mounted water level controller will automatically terminate operation of the pump. Boilers may include 1,2, or 3 boilers for given installation. Review the wiring diagram provided inside the boiler feed control panel for proper connections.

Electric connections: A certified electrician or other qualified mechanic will connect the electric power to the control panel disconnect switch and connect the boiler water level control device to the control panel as outlined in the supplied wiring diagram. Upon completion of the electric in-stallation, the installer should measure the electric connections with appropriate amp gages or other devices to ensure the connections are appropriate and meet all local building codes.

(b) Start –UP Check List

Power is OFF! Disconnect switch(s) are in the OFF position and the H-O-A switch is in the “O” position

Wiring is connected from the remote boiler water level control device to the boiler feed system controller

All vent piping is clear and not obstructed

Separate fresh water supply line is piped to the solenoid make-up water valve

All valves leading to and from the Boiler Feed Systems are in the off position!

All piping connections have been made as outlined in the engineer’s plans!

All piping connections are tight!

All electrical connections are tight!

Pump is installed on elevated pad and not subject to any dripping water or other fluids!

All switches are in place, not loose or broken!

System is bolted down and grouted in place!

(c) Preparing Unit for Operation Upon completion of the electric connections, the installer should provide power to the control panel, open the supply line to the Boiler Feed System receiver, insure all valves leading from the receiver to the pumps are in open position, insure all valves leading from the solenoid to the receiver are; in open position set the disconnect switch to the ON position set the H-O-A switch in the “A” position, and allow the receiver to meet a pre-determined level. The installer will ensure the water level controller mounted on the boiler is energized. The installer will initiate (manually or automatically) pump operation sourced from the boiler level water controller and witness the activation of the pumps. The installer will terminate pump operation from the water level controller (manually or automatically). INSTALLER TO ENSURE PUMPS ARE ROTATING IN THE PROPER DIRECTION AT INITIAL START-UP. THE INSTALLER WILL ALLOW THE LEVEL IN THE BOILER FEED SYSTEM TO DROP TO A LOW PRE DETERMINE LEVEL THAT WILL; ACTIVATE THE WATER LEVEL SOLENOID MAKE UP VALVE THAT WILL ENSURE THAT THE VALVE IS OPERATING PROPERLY

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(d) Pump and Motor Measurements The installer should measure the amp draw within the control panel and compare to the electric motor specifications to ensure the unit is operating within the recommended and specified condition. In addition, it is recommend the installer check the discharge pressure of the pump to measure the pump performance to ensure the unit is operating within specified conditions.

3. Operation Sequence (a) Operation Sequence The Boiler Feed System is designed to start pump operation based upon the liquid level within the Boiler. Upon the liquid level reaching a pre-determined low level in the Boiler, the remote mounted boiler water level controller will acti-vate the lead pump that will pump condensate from the Boiler Feed System to the boiler. Once the liquid level in the boiler rises to a pre-determined level, the boiler water level controller will automatically shut down the lead pump and alternate operation to the lag pump (or as outline in the wiring diagram). For multiple boiler applications the boiler feed system controller may be provided with automatic electric level alterna-tion or manual transfer switches. Please review wiring diagrams provided with the system to determine proper opera-tion.

4. Maintenance (a) Pump Maintenance Annual or semi-annual inspection of the Boiler Feed System should be completed by the maintenance personnel or with a certified Federal Pump repair service or by a certified Federal Pump local representative. Motor amp readings and pump discharge pressure readings should be recorded every 6 months and compared to original specified conditions. The user should manually review the installation and ensure any strainers leading to or from the pump system are cleaned, there is no rust or evidence of leaking from the Boiler feed unit and all electrical alarm and/or operating lights should be checked to ensure bulbs are working. Each BVM pump includes a mechanical seal that prevents leaking of the fluid. During inspection should the operator observe leaking from the pump casing: the mechanical seal should be changed.

(b) Replacement Parts and Kits Federal Pumps and its local sales representative stock repair parts and kits to assist the end user should the Boiler feed unit require repair parts or overhaul. Many of these repair parts are assembled in kits to provide ease in over all mainte-nance. Contact your local Federal Pumps representative for additional information.

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effective: may 24, 2013 replaces: current federal pump ...€¦ · (718) 451-2000. boiler feed...

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