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10-11/12/2012 Japanese-Danish Joint Workshop
Future Green Technology
Effects of Inflow Wind Condition
and Structural Oscillation
on Blade Loads of HAWT Rotor
Yutaka HASEGAWA
Nagoya Institute of Technology
CONTENTS
4Background & Objectives
4Inflow effects on blade load - research procedure
- results & discussions
4Oscillation effects on blade load - research procedure
- results & discussions
4Summary & Future works
2/26 Background 1/2
4Many turbines installed in mountainous area, in Japan:
- High turbulence intensity over the complex terrain.
- Special attention should be paid to effects of inflow condition
on fatigue load.
Off-shore wind farm
(Middelgrunden, DK)
0 5 10 15 20 250.0
0.2
0.4
0.6
0.8
1.0
Tu
rbu
len
ce
in
ten
sity T
I [-
]
Average wind speed U [m/s]
90% quantile
Tu
rbu
len
ce
in
ten
sity T
I [-
]
0 5 10 15 20 250.0
0.2
0.4
0.6
0.8
1.0
Average wind speed U [m/s]
Tu
rbu
len
ce
inte
nsity T
I [-
]
Wind farm in complex terrain area (Tappi, Aomori, JP)
measured at 50 m elevation measured at 40 m elevation
3/26 Background 2/2
4Increasing size of wind turbines:
Effects of inflow condition and
blade oscillation on the blade loads
have to be predicted in design process.
Increase in Rotor Diameter
⇒ Decrease in eigen freq.
of blade oscillation
- close to rotational freq. for large rotors
- possible resonant oscillation of blade
⇒ Increase in non-uniformity of inflow
into rotor plane,
leads to increased effects from inflow condition
?
Ro
tor
Dia
mete
r [m
]
In order to design large wind turbines
Large Wind Turbine
(D = 126m, P = 5MW)
4/26 Objectives
Clarify effects of inflow condition on blade loads by simple numerical analysis
Clarify effects of blade oscillation on blade loads
by fluid-oscillation coupled analysis
qyaw qy
aw
Yaw misalignment Sheared inflow Turbulent inflow Combined inflow
Two-way coupled analysis model
Displacement &
Velocity of
Blade Oscillation
Aerodynamic Load Aerodynamic
Analysis
Oscillation
Analysis
Blade Oscillation (Multi-Body Dynamics)
Flow Field around Rotor
(Panel Method)
4Objective I :
4Objective II :
5/26 Objective I and Procedure I
Clarify effects of inflow condition on blade loads by simple numerical analysis
qyaw qy
aw
Yaw misalignment Sheared inflow Turbulent inflow Combined inflow
4Objective I :
4Procedure I :
Wind simulation:
Wind shear: Power law
Turbulence: Mann model
1
Aerodynamic load calculation:
Acceleration Potential Method
2
6/26
Top
Bottom
Hub
rotor plane
x z
rotor axis
wind
y
von Karman Spectrum
<Simulation of turbulence by Mann Model
・Generates turbulent wind time series at multiple points on rotor plane
・Takes account of spatial correlation between time series
・Power Spectrum: von Karman Spectrum(isotropic turbulence)
Wind Simulation
6
1722
443
53
2
1 kL
kLLkE K
L :turbulent length scale
K :Kolmogorov constant
:viscous dissipation rate
1E-4 1E-3 0.01 0.1 11E-3
0.01
0.1
1
10
100
Pow
er
Spe
ctr
al D
ensity o
f
Win
d S
pee
d E
(k)
[m2/s
]
Wave Number k [m-1]
400 500 600 700 8006
7
8
9
10
11
12
13
Win
d S
pe
ed
W [m
/s]
Time t [s]
Top (h=90m)
Hub (h=60m)
Bottom (h=30m)
Example of turbulent inflow by Mann model
7/26
< Acceleration Potential Method
4 Assume inviscid and incompressible flow
4 Laplace equation for pressure perturbation
4 Representation of rotor blades by spanwise and chordwise pressure distributions
4 Ability to handle three dimensional unsteady flow
without using empirical constants unlike BEM
Euler eq. Laplace eq.
linearized
Aerodynamic Load Calculation Model
pt
1vv
v
Rotor blade represented by pressure
rotor blade
wind
air particle collocation
points
Collocation points on blade
02
2
2
2
2
22
z
p
y
p
x
pp
8/26
Tjæreborg Turbine
Rotor performance
Calculation Condition I
<Rotor configuration I :
4 Tjæreborg Turbine (Denmark)
<Validity of calculation method
pitch control
[Hansen et al., 1989]
Power Coefficient:
hubW
R Tip Speed Ratio:
ratio of the rotor tip speed
to the wind speed
223RW
PChub
P
number of blades 3 rotor diameter 61 [m]
rotational speed 22 [rpm] rated power output 2 [MW]
9/26
<Examples of inflow conditions
4Yawed inflow (uniform inflow with yaw misalignment)
4Turbulent inflow
4Yawed turbulent inflow (turbulent inflow with yaw misalignment)
Calculated Results
Yawed inflow
qyaw
Turbulent inflow
qyaw
Yawed turbulent inflow
4Is summation of individual inflow effects on fatigue load equal to combined inflow effects??
4Yawed inflow effects are not considered in the fatigue load analysis in IEC standard.
+ = ?
10/26 Yawed Inflow 1/3
qyaw
Relative flow to blade section at the top of rotor plane
Yawed uniform inflow
Relative flow
Relative flow
Lift
<Relative flow to the rotating blade section changes periodically
In the rotor plane .....
4Upper half : smaller attack angle lower blade load
4Lower half :
larger attack angle higher blade load
11/26 Yawed Inflow 2/3
Relative flow to blade section at the bottom of rotor plane
qyaw
Yawed uniform inflow
Relative flow Relative flow
Lift
<Relative flow to the rotating blade section changes periodically
In the rotor plane .....
4Upper half : smaller attack angle lower blade load
4Lower half :
larger attack angle higher blade load
12/26 Yawed Inflow 3/3
0 90 180 270 360-80
-60
-40
-20
0
20
40
60
80
=8.0
Fla
pw
ise M
om
ent P
ert
urb
ation
Mp [kN
m]
Azimuth Angle [deg]
qyaw
=10deg
qyaw
=20deg
qyaw
=30deg
W
qyaw
<Relative flow to the rotating blade section changes periodically
In the rotor plane .....
4Upper half : smaller attack angle lower load
4Lower half :
larger attack angle higher load
Definition of Flapwise Moment Flapwise moment fluctuation
due to yaw misalignment at =8
Periodic fluctuation
due to yaw misalignment
qyaw
Yawed uniform inflow
Lower half
13/26
35 36 37 38 39 40600
700
800
900
1000
1100
1200
Fla
pw
ise M
om
ent [N
m]
Nondimensional Time t/Trev
[-]
TI=0.0
TI=0.1
TI=0.2
Flapwise moment fluctuation
for various turbulence at =8
Turbulent Inflow
Turbulence Intensity :
s : standard deviation of
velocity fluctuation
Whub : velocity at hub height
hubWTI s
Turbulent inflow
<Turbulent Inflow without Yaw Misalignment
4Blade load due to turbulence
8Complex fluctuation of blade load
8 Amplitude of fluctuation increases with turbulence intensity TI
14/26 Yawed Turbulent Inflow 1/2
Effect of yawed turbulence
on fatigue load on blade
qyaw +
200 201 202 203 204 205-200
-150
-100
-50
0
50
100
150
200
=8.0
Fla
pw
ise
Mo
me
nt
Pe
rtu
rba
tio
n
Mp [kN
m]
Nondimensional Time t/Trev
[-]
qyaw
=30deg, TI=0.1
qyaw
=30deg, TI=0.0
Blade load fluctuation due to yawed inflow with and without turbulence
<Turbulent Inflow with Yaw Misalignment
4Fatigue load on blade
・Yawed uniform inflow condition
→ Linear increase with yaw misalignment angle
・Yawed turbulent inflow condition
→ Non-linear increase with yaw misalignment angle
Yawed turbulent inflow
0 10 20 300
50
100
150
200
250
300
350
=8.0
TI=0.1Equ
iva
lent F
atig
ue
Load
Seq
[kN
m]
Yaw Misalignment Angle qyaw
[deg]
3d isotropic turbulence
steady inflow3d isotropic turbulence uniform inflow
3d isotropic turbulence TI = 0.1
yawed uniform inflow
15/26
0 10 20 300
50
100
150
200
250
300
350
=8.0
TI=0.1Equ
iva
lent F
atig
ue
Load
Seq
[kN
m]
Yaw Misalignment Angle qyaw
[deg]
only longitudinal component
only lateral component
only vertical component
3d isotropic turbulence
Yawed Turbulent Inflow 2/2
Effect of turbulence component and yaw
misalignment on fatigue load on blade
qyaw +
<Turbulent Inflow with Yaw Misalignment
4Compare effects of turbulent components
longitudinal component
lateral component
vertical component
3d isotropic turbulence
Yawed turbulent inflow
4Normal Inflow (qyaw=0deg)
a longitudinal comp. has
dominant effect on Fatigue Load
a small effect from
lateral and vertical comp.
4Yawed Inflow
a lateral comp. gives larger effects
with yaw misalignment angle
16/26
Clarify the effects of inflow condition on blade loads by simple analysis
Clarify the effects of blade oscillation on blade loads
by fluid-oscillation coupled analysis
qyaw qy
aw
Yaw misalignment Sheared inflow Turbulent inflow Combined inflow
Two-way coupled analysis model
Displacement &
Velocity of
Blade Oscillation
Aerodynamic Load Aerodynamic
Analysis
Oscillation
Analysis
Blade Oscillation (Multi-Body Dynamics)
Flow Field around Rotor
(Panel Method)
4Objective I :
4Objective II :
16/26 Objectives II
17/26
fy
Reference Data : Wind tunnel experiment conducted by
NREL (National Renewable Energy Laboratory)
■ Configuration of NREL Rotor
Blade num. 2 Rotational speed 72 [rpm]
Rotor diameter 10 [m] Wing section NREL S809
NREL Rotor
Uniform inflow without turbulence
Yaw Misalignment 0~30 [deg]
Wind Speed 5~12 [m/s]
■ Calculation Condition
Yawed uniform inflow
Calculation Condition II 17/26
18/26
Clarify the effects of inflow condition on blade loads by simple analysis
Clarify the effects of blade oscillation on blade loads
by fluid-oscillation coupled analysis
Two-way coupled analysis model
Displacement &
Velocity of
Blade Oscillation
Aerodynamic Load Aerodynamic
Analysis
Blade Oscillation (Multi-Body Dynamics)
Flow Field around Rotor
(Panel Method)
4Objective I :
4Procedure II :
Procedure II
blades, wake vortices
and tower are modeled
by vortex lattices
Oscillation
Analysis
18/26
19/26
Multi body dynamics
Body
Hinge spring
Modeling
Flapwise Oscillation
Rotor Axis
Edgewise Oscillation
<Multi Body Dynamics Model
4 Represent rotor blade by combination of
Rigid Bodies and Hinge Springs
4 Consider forces on bodies
Aerodynamic, Gravity,
Centrifugal, and Coriolis forces
as well as Restoring and
Damping Moments from Hinges
4 Examine Flapwise and Edgewise oscillations
in the present study
<Verification of Oscillation Model
4 Compare Eigen Frequencies of Static Blade
Mode Calculation Experiment
Flapwise 1 st 7.39 Hz 7.31 Hz
2nd 30.2 Hz 30.1 Hz
Edgewise 1 st 9.27 Hz 9.06 Hz
2nd 64.9 Hz -
Validity of
Oscillation model
Blade Oscillation Model 19/26
20/26
<Blade Load Fluctuation in Flapwise direction
4 Aerodynamic Moment
Integrated moment due to aerodynamic force
Exp. results are obtained from pressure distribution on blade.
4 Structural Bending Moment
Product of spring constant & bent angle
of hinge spring at blade root
Exp. results are obtained by strain gauge installed at blade root.
yawed inflow
W=7m/s
fy=30deg
Exp.
Cal.
Cal.+Tower
1 1010
-4
10-2
100
102
104
106
PS
D o
f F
lapw
ise
Flu
id M
om
ent
[N2m
2s]
Frequency f [Hz]
frev
2frev
3frev f1
PS
D o
f A
ero
dyn
am
ic M
om
nt.
Frequency f [Hz]
Aerodynamic Moment
1st eigen freq. f1=7.44Hz
Rotation freq. frev=1.14Hz
1 1010
-4
10-2
100
102
104
106
PS
D o
f F
lap
wis
e S
tru
ctu
rul
Mo
men
t [N
2m
2s]
Frequency f [Hz]
frev 2frev f1
Frequency f [Hz]
Structural Bending Moment
PS
D o
f S
tru
ctu
ral
Be
nd
ing
Mo
me
nt
Coupled Analysis Results 20/26
21/26
<Blade Load Fluctuation in Flapwise direction
yawed inflow
1 1010
-4
10-2
100
102
104
106
PS
D o
f F
lapw
ise
Flu
id M
om
ent
[N2m
2s]
Frequency f [Hz]
frev
2frev
3frev f1
PS
D o
f A
ero
dyn
am
ic M
om
nt.
Frequency f [Hz]
Aerodynamic Moment
4 Aerodynamic Moment
Peaks at rotation freq. and its harmonics →due to Rotational Sampling Effects
4 Structural Bending Moment
Additional peak at 1st eigen freq. of blade structure
4From comparison between Exp. and Cal.,
Calculation results are improved by including tower model.
W=7m/s
fy=30deg
Exp.
Cal.
Cal.+Tower
Coupled Analysis Results
1st eigen freq. f1=7.44Hz
Rotation freq. frev=1.14Hz
1 1010
-4
10-2
100
102
104
106
PS
D o
f F
lap
wis
e S
tru
ctu
rul
Mo
men
t [N
2m
2s]
Frequency f [Hz]
frev 2frev f1
Frequency f [Hz]
Structural Bending Moment
PS
D o
f S
tru
ctu
ral
Be
nd
ing
Mo
me
nt
21/26
22/26
1 1010
-4
10-2
100
102
104
106
PS
D o
f E
dgew
ise
Str
uct
uru
l M
om
ent
[N2m
2s]
Frequency f [Hz]
1 1010
-4
10-2
100
102
104
106
PS
D o
f E
dg
ewis
e F
luid
Mo
men
t [N
2m
2s]
Frequency f [Hz]
yawed inflow
Edgewise dir.
frev 2frev
3frev f1
W=7m/s
fy=30deg
Exp.
Cal.
Cal.+Tower
frev
2frev f1
4 Aerodynamic Moment
Amplitude is much smaller than Structural Bending Moment
4 Structural Bending Moment
Gravitational Force Effects are dominant
4Tower Effects on edgewise moment
Scarcely seen in calculated results
<Blade Load Fluctuation in Edgewise direction
Frequency f [Hz]
Frequency f [Hz]
Aerodynamic Moment Structural Bending Moment
Coupled Analysis Results
1st eigen freq. f1=9.27Hz
Rotation freq. frev=1.14Hz
22/26
23/26
Inflow condition effects such as
a yaw misalignment
a turbulence
on fatigue load of HAWT rotor have been examined
by simple numerical calculation.
g For turbulent inflow condition,
a Longitudinal component of turbulence has dominant effects on fatigue load.
a Effects from lateral and vertical components are negligible for fatigue load evaluation.
g For combined inflow condition of yaw misalignment and turbulence, a Lateral and vertical components effects increase with yaw misalignment angle.
a 3d turbulence is necessary
for fatigue load calculation.
Summary I
qyaw +
Yawed turbulent inflow
Turbulent inflow
24/26
A fluid-oscillation coupled analysis model has been constructed
for the estimation of the flapwise and the edgewise blade loads
of HAWT rotor.
■ Validity of the coupled analysis model is improved
by introducing the tower model into the aerodynamic
calculation for flapwise component.
■ Tower effects can scarcely be seen
in the edgewise structural moment,
which is dominated by the gravitational force.
Summary II 24/26
Two-way coupled analysis model
Displacement &
Velocity of
Blade Oscillation
Aerodynamic Load Aerodynamic
Analysis
Oscillation
Analysis
25/26 Our Future Work I
fy
Aerodynamic Load
Calculation Model
Structural Oscillation Model
Inflow Wind Model
Co
up
led
A
na
lysis
Power-Train Model
Coupled Analysis
<Design of Turbine Control
4 Include power-train model
4 Decrease fatigue load, power fluctuation
4 Suppress structural oscillation
25/26
26/26
fy
Our Future Work II
Aerodynamic Load
Calculation Model
Structural Oscillation Model
Inflow Wind Model
Co
up
led
A
na
lysis
Floating Structure Model
Coupled Analysis
<Application to Off-shore Turbine
4 Include floating structure model
26/26
27/26
Thank you for your kind attention . . .