· pdf filecollaborative effort by turner industries’ pipe fab - rication and modular...

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T urner Industries’ 2014 United Way campaign kicked off at the Baton Rouge, Louisiana August safety meeting. Capital Area United Way President and CEO Darrin Goss, Sr. attended the kickoff along with several members of his staff. This year’s guest speaker was NASCAR driver, David Starr, who told stories from his childhood, how he became a racecar driver and discussed the importance of safety, teamwork and community involve- ment. David also shared the fact that he is, indeed, a welder and did most of the welding on his own cars in the early days of his career. His stories were much appreciated by everyone and he finished the evening by signing baseball caps and conversing with employees. Since then, the regional offices have followed suit at their safety meetings, kicking off United Way campaigns in their areas. And We’re Off! Corporate-Wide United Way Campaign Underway I n 2008, Turner Industries’ crane and rigging group was chosen by Ceva Logistics to provide crane and rigging support for the offloading and re-locating of Rolls-Royce prototype jet engines. The engines are in the certification and testing phase at the Rolls-Royce facility located within the John C. Stennis NASA facility in Stennis, Mississippi. Arriving from England on one of the largest commercial transport planes in service, the Russian Antonov, the jet engines are transported in a frame designed specifically for that engine. Total engine and frame vary in weight from 46,000 pounds to 89,000 pounds. Since performing the first lift in 2008, Turner has been the preferred lifting contractor in the Gulf South to lift these engines. Currently averaging two to three engine lifts per year, Turner expects the number to increase due to the recent expansion of the testing facility. Pictured is one of the scaffold teams currently at Shintech – Plaquemine, Louisiana. Darren Goss, United Way Executive Director and NASCAR driver David Starr at Turner’s United Way Kickoff. 01 Rolls-Royce engine being lifted from the Antonov. TURNER 2.0 Turner Industries Company Update FALL 2014 Scaffold Group Celebrates One Year with ZERO OSHA Recordables—Companywide T he scaffold group—companywide—has accom- plished the completion of one year with ZERO OSHA recordables. During this year, our scaffolding employees worked over 720,000 hours on 217 different jobs. Special recognition goes to the Houston region whose last record- able was in 2006, and the Lake Charles region which has now com- pleted over two years with ZERO OSHA recordables. Did you know... “I would like to congratulate and sincerely thank each and every one of the scaffold group for the hard work and leadership you have shown that has made this possible. I’m proud to be a part of this team.” – David Guitreau Sr. Vice President The Shell Motiva – Norco, Louisiana site had 100% employee participation in Turner’s 2014 United Way Campaign. Very impressive, considering 624 employees work at that site. The Houston personnel department led the way for sites in Texas with 100% participation. Thank you to all our employees for being part of the SOLUTION! Some 2014 Campaign Highlights: Facebook.com/TurnerIndustries

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Page 1: · PDF filecollaborative effort by Turner Industries’ pipe fab - rication and modular yards (Port Allen, Louisiana), ... Louisiana) resulted in the fabrication, testing, as-sembly

T urner Industries’ 2014 United Way campaign kicked off at the Baton Rouge, Louisiana August

safety meeting. Capital Area United Way President and CEO Darrin Goss, Sr. attended the

kickoff along with several members of his staff.

This year’s guest speaker was NASCAR driver, David Starr, who told stories from his childhood, how he

became a racecar driver and discussed the importance of safety, teamwork and community involve-

ment. David also shared the fact that he is, indeed, a welder and did most of the welding on his own

cars in the early days of his career. His stories were much appreciated by everyone and he finished the

evening by signing baseball caps and conversing with employees. Since then, the regional offices have

followed suit at their safety meetings, kicking off United Way campaigns in their areas.

And We’re Off! Corporate-Wide United Way Campaign Underway

I n 2008, Turner Industries’ crane

and rigging group was chosen by

Ceva Logistics to provide crane and

rigging support for the offloading and

re-locating of Rolls-Royce prototype

jet engines. The engines are in the

certification and testing phase at the

Rolls-Royce facility located within

the John C. Stennis NASA facility in

Stennis, Mississippi.

Arriving from England on one of the

largest commercial transport planes

in service, the Russian Antonov,

the jet engines are transported in a

frame designed specifically for that

engine. Total engine and frame vary

in weight from 46,000 pounds to

89,000 pounds. Since performing the

first lift in 2008, Turner has been the

preferred lifting contractor in the Gulf

South to lift these engines. Currently

averaging two to three engine lifts per

year, Turner expects the number to

increase due to the recent expansion

of the testing facility.

Pictured is one of the scaffold teams currently at Shintech – Plaquemine, Louisiana.

Darren Goss, United Way Executive Director and NASCAR driver David Starr at Turner’s United Way Kickoff.

01

Rolls-Royce engine being lifted from the Antonov.

TURNER 2.0Turner Industries Company UpdateFALL 2014

Scaffold Group Celebrates One Year with ZERO OSHA Recordables—Companywide

T he scaffold group—companywide—has accom-

plished the completion of one year with ZERO

OSHA recordables. During this year, our scaffolding

employees worked over 720,000 hours on 217 different jobs.

Special recognition goes to the

Houston region whose last record-

able was in 2006, and the Lake

Charles region which has now com-

pleted over two years with ZERO

OSHA recordables.

Did you know...

“I would like to congratulate and sincerely thank each and every one of the scaffold group for the hard work and leadership you have shown that has made this possible. I’m proud to be a part of this team.” – David Guitreau Sr. Vice President

• The Shell Motiva – Norco, Louisiana site had 100% employee participation in Turner’s 2014 United Way

Campaign. Very impressive, considering 624 employees work at that site.

• The Houston personnel department led the way for sites in Texas with 100% participation.

Thank you to all our employees for being part of the SOLUTION!

Some 2014 Campaign Highlights:

Facebook.com/TurnerIndustries

Page 2: · PDF filecollaborative effort by Turner Industries’ pipe fab - rication and modular yards (Port Allen, Louisiana), ... Louisiana) resulted in the fabrication, testing, as-sembly

A collaborative effort by Turner Industries’ pipe fab-

rication and modular yards (Port Allen, Louisiana),

and the equipment and specialty services division (Baton

Rouge, Louisiana) resulted in the fabrication, testing, as-

sembly and delivery of four quench oil/steam assemblies

on the KBR Equistar CVO Furnace Project. This collabora-

tion enabled Turner to reduce the time required by the

client in their installation schedule, providing significant

cost savings as well.

Westway Terminal Bridge Expansion

“ To protect and to serve” won a motto contest in

1955 in the Los Angeles Police Department and

since has spread throughout the land of law en-

forcement countrywide. Within Turner, we have a small

group of professionals who emulate this motto in a dif-

ferent way. Corporate project controls was founded to

protect and to serve the company in the areas of planning,

scheduling and cost control.

“To Protect…”

The primary goal is to support efforts for maintenance,

construction or turnaround projects by using methods,

techniques and work processes that protect key proj-

ect information from corruption of any kind. Integrity of

project data is essential for project managers and stake-

holders in the decision making process. We aim to have

dependable, predictable indicators for project cost and

schedule health.

FALL 2014 TURNER 2.0 Turner Industries Company Update

T urner’s quality control

(QC) department, C.F.

Industries and Stami-

carbon, a global market leader

in development and licensing of

urea technology, joined forces to

develop and qualify a welding pro-

cedure for Safurex® urea piping at

the C.F. Industries plant in Donald-

sonville, Louisiana. Eight welders

Quality Control

Construction

02

The Safurex urea pipe at the Donald-

sonville plant is required to be welded

in accordance with the ASME B31.3

Code and the manufacturer’s (Sta-

micarbon) specific requirements. All

qualification (procedure and welder)

test coupons had to be sent to the

Netherlands and reviewed by a Sta-

micarbon engineer for acceptance.

The welding presented some unique

problems as no one in the U.S. had

ever welded this material before. C.F.

Industries arranged for a Stamicarbon

representative to travel to Louisiana

and assist the Turner QC depart-

ment in qualifying a welding proce-

dure for use at the plant site. They

then arranged for a welding instructor to come in

and train eight of Turner’s best welders, six con-

struction welders and two maintenance welders,

on the unique characteristics of the material. All

eight welders passed their qualification tests and

are now working at the Donaldsonville site. Three of

Turner’s QC supervisors also attended the training

and will be training the site inspectors during the

construction phase of the project.

Safurex® is a registered trademark of Sandvik Intellectual Property AB Sweden

Project Controls

Fabrication Information Technology

Project Controls Group ‘Protects & Serves’ Across the Company

03

Turner Industries Assists in Developing & Qualifying Rigorous Welding Procedure

Multiple Divisions Work Together on Impressive Pipe Modules

Safurex pipe welding in progress.

were trained and qualified to weld the

Safurex pipe.

Safurex is a high-performance duplex

stainless steel that is highly resistant to

corrosion in urea service. Welding of this

material requires special techniques to

avoid affecting the material in an adverse

way that would make it susceptible to cor-

rosion while in service.

T urner Industries’ construction division recently

completed the Westway Terminal Pipe Bridge

Project in Port Allen, Louisiana. The project in-

cluded deep drilled shafts adjacent to the Mississippi

River levee, foundations, and the fabrication and instal-

lation of pipe bridge trusses. The new pipe bridge trusses

extend from the levee, across a major highway, to the

terminal. Turner’s equipment division provided the large

cranes for lifting the trusses. The project was completed

injury-free thanks to the leadership of Dwain Spurgeon

and Jimmy Rogers.

“Turner First” Strategy Culminates in New Pipe Bridge Expansion

“…and to Serve”

Corporate project controls serves

all company business units and

performs the following support

functions:

Training – assessment and train-

ing for all entry level positions of

planners and field engineers including Primavera project management training

and workshops. Targeted training in the advance use of proprietary planning

software developed in-house such as Quickplan™, WinPCS™ and WinTake™.

Project Support - implementation of project controls on new projects as well

as current jobsite assessments and recommendations for improvements with

new workflows, tools or technology as necessary. The group also provides

subject matter expertise and continuously recruits new talent to meet cus-

tomer demands.

Project controls

O n August 2, 2014 SQL Satur-

day was held at the LSU Col-

lege of Business in Baton Rouge,

Louisiana. Several members of

Turner Industries’ IT department

attended the event, which had a

record number of visitors.

At the Turner booth, visitors were invited to participate in a light saber

assembly contest. It was a very popular event and the winner, Marvin Bry-

ant, impressed everyone by completing the task in only 9.12 seconds! The

fastest Turner employee was Brad Hughes, with a time of 16.40 seconds.

SQL Saturday is a global event bringing Information Technology speakers

and professionals together for a community-driven, community-attended

day of technical training. This free conference is open to the public and is

geared towards students, CIO’s, database administrators, developers, IT

managers, server administrators and job-seekers.

Employees from the fabrication and modular yards, and equipment and specialty services in front of the first quench oil/steam module, which is ready for shipment.

IT Department Participates in World’s Largest Technical Training Event

Turner booth at SQL Saturday

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TURNER 2.0 Turner Industries Company Update

05

A s part of the 9/11

day of service

and remembrance,

BASF and United Way

held a job fair at the

Mall of Louisiana in

Baton Rouge on Sep-

tember 11, in which

Turner participated.

It was a busy day with lots of jobseekers visiting the

Turner booth. The job fair was among several activities

that day meant to engage the local community and

to honor our veterans, those currently in the Armed

Forces, and many of our local first responders.

FALL 2014

04

E arlier this fall, Turner

Industries provided

a lunch for students

attending Dow’s “Women

in Welding” class at the Ba-

ton Rouge Community Col-

lege, Westside Campus in

Plaquemine, Louisiana to cel-

ebrate the completion of their

class. These women now hold

an NCCER core welding certi-

fication. They have T-joint and

open V-groove certifications,

TURNER 2.0 Turner Industries Company Update

Community Training Effort Kicks Off Second Year

Pictured are graduates from the Women in Welding class to-gether with Mike Stirrat, Turner site manager at Dow – Plaquemine, Louisiana and one of the welding instructors.

Workforce Development

Turner Industries Attends BASF & Capital Area United Way Job Fair

Sherri Wise, Turner NCCER coor-dinator and Steve Millet, Turner safety supervisor at BASF, talking to job fair attendees.

‘Women in Welding’ Complete Certification Class

A revamped North Baton Rouge Indus-

trial Training Initiative (NBRITI) class

opened for registration this fall. Prospective

students were invited to the Baton Rouge

Community College Acadian Campus to

learn about and sign up for the program.

This year’s curriculum has been improved

by the addition of more life-skills training.

Evaluations from last semester showed that

life-skills training is vital to the success of a

person’s career, and this was something the

original program lacked.

The Turner Industries workforce develop-

ment group attended the career fair, held

in conjunction with the registration, which

was a great success.

Also attending the event were Carlos Evans

and Donald Cook, two graduates from the

previous class held in 2012. They are now

working for Turner at ExxonMobil. The two

were there to share their success stories

and inspire others to pursue a career in our

industry and take advantage of the NBRI-

TI opportunity.

The NBRITI is a collaborative effort by

the Capital Area Technical College, Baton

Rouge Community College, ExxonMobil,

Turner Industries and other industrial lead-

ers, nonprofit organizations and community

resource partners. The initiative provides

selected participants with free training in

one of three concentrations—pipefitting,

welding or electrical.

Left to right: Carlos Evans, Sam Ashley, Turner site manager at ExxonMobil and Donald Cook.

Information Technology

I n a perfect environment, using estimating standards alone would minimize the risk of budget and schedule noncompliance during planned outages and turnarounds. However, planned outages and turnarounds, as we know, are not perfect environ-

ments. Each is unique in that each possesses various combinations of risk driven from different levels of inefficiencies.

Budget and schedule noncompliance related to execution of most events stems from inaccuracy associated with direct labor work-hour estimations. Inside of this, we find most contributing factors are surrounded by either not using estimating standards or using them, but not applying an accurate inefficiency multiple. If you cannot correctly identify the problem, how can you mitigate it?

Created In-House, TRAM™ Software Reduces Turnaround Financial Risks

If we told you that by identifying and quantifying the potential inefficiencies associated with your turnaround you had the opportunity to mitigate ap-proximately half of your financial risk, would you be interested? Because unidentified risk cannot be man-aged; it cannot be mitigated. If you could identify and also quantify that risk into a dollar amount, you could actually mitigate that risk into a tangible cost savings before the project even starts, significantly improving the accuracy of your plan efficiency, productivity, and ultimately your final cost and schedule forecasting.

Turner Industries is excited to release a brand new proprietary software product that provides unparal-leled advantages to our customers known as TRAM™ software, which is our patent-pending Turnaround Risk Analysis Model. TRAM software is a client-driven, interactive process that allows our customers to iden-tify and quantify 14 common industry-risk categories. TRAM software is a user-friendly, Web-based appli-cation designed by Turner’s strategic turnaround ser-vices group and developed in-house by our software development group.

“I believe our clients will be impressed with the fact this rather complex system is so easy to use and navigate. All the hard work is done by the software; you just have to plug in the numbers,” said Dwight Braud, executive vice president of maintenance at Turner.

Being able to accurately identify inefficiencies, and either mitigate or account for them in a turnaround plan, provides the basis for the level of overall success of the turnaround. By performing an initial risk analysis that is validated by current site personnel with experience in past outages and turnaround execution, TRAM software will help quantify that risk into a tangible dollar amount, which can then be used as the basis for making data-driven business decisions.

“On average, when the TRAM software solution is used, mitigated risk can be measured in the millions,” said Sean Reyn-olds, operations manager of strategic turn-around services at Turner.

During the risk analysis process, TRAM software allows for true collaboration be-tween client and Turner in identifying the levels of inefficiencies in the risk determi-native conditions specific to that location. Once the TRAM software has quantified the initial risk, management can put an action plan into place, refresh the data if necessary and start the mitigation process.

For more information, or if you would like to sched-ule a demonstration, contact Sean Reynolds at [email protected] or (225) 214-2147.

Pictured left to right are Sean Reynolds, Turner Industries strategic turnaround services operations manager, with his TRAM™ software development team: Rhonda Kiser, Turner manager of software QA/IT training; Nhi Nguyen, Sparkhound software developer; Kevin Landry, Turner director of software development/IT training; Tucker Houston, Turner software developer; Megan Guillot, Turner IT training/QA analyst; Jacques Steward and Chad Kruszynsky, Turner software developers.

and many of them want to continue training to

become combination welders.

Mike Stirrat, Turner’s site manager at Dow

Plaquemine at the time, and Wayne Tyson, Turn-

er workforce development manager, have both

served as part of the BRCC Westside Campus

Steering Team and act as a direct resource to the

program. In addition to helping with the develop-

ment of the mechanical training curriculum, and

getting equipment and supplies, they also assist

with general support, like promoting education

and training in the community.

“On average, when the TRAM™ software solution is used, mitigated risk can be measured in the millions.” – Sean Reynolds Operations Manager of Strategic Turnaround Services

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G errad Delatte, vice

president of esti-

mating – Turner Industries

eastern division, has been

elected president of the

Louisiana State Universi-

ty Construction Industry

Advisory Council (LSU

CIAC).

“I am honored to serve as

president of such an outstanding organization,” said Gerrad. “As an LSU construction man-

agement alum, this program is dear to my heart. I look forward to working with the CIAC

officers, board of directors, and members to continue the tradition of providing unparalleled

support and guidance for the LSU Construction Management Department.”

LSU CIAC was established in 1997 to help build the LSU Construction Management Depart-

ment into the premier training ground for construction managers who are ready to hit the

ground running. LSU’s construction management program currently has one of the largest

student enrollments in the country among universities with construction programs.

FALL 2014 TURNER 2.0 Turner Industries Company Update

06 07

ABC Greater Houston Chapter Receives ‘Presidential’ Donation from Turner Industries

T urner Industries has pledged a Presi-

dent’s level donation to the ABC

Greater Houston Chapter in support of the

renovation of their newly acquired building.

The new location will provide greater access

to services, larger training rooms and more.

The donation is a pledge of $10,000 a year

for five consecutive years.

GBRIA Awards Turner Industries for Workforce Development Excellence

T he Greater Baton Rouge Industry Alli-

ance, Inc. (GBRIA) announced the win-

ners of its Seventh Annual Craft Workforce

Development Excellence Awards at a ban-

quet held on September 4th at the Renais-

sance Hotel in Baton Rouge, Louisiana.

Turner Industries received the craft workforce

development “Excellence Award” General

Construction & Maintenance, Division III.

Turner Specialty Services was awarded the

craft workforce development “Excellence

Award” Hard Craft, Division III.

The awards recognize and reward contrac-

tors who invest in workforce development

programs that include recruitment, assess-

ment, training, career path development and

retention of employees.

Safety

“I am honored to serve as president of such an outstanding organization.”

– Gerrad Delatte President LSU Construction Industry Advisory Council

Recipient of OSHA StarTurner Industrial Maintenance at Rubicon – Geismar, Louisiana

Recipient of OSHA Super StarTurner Industries Group at Syngenta – St. Gabriel, Louisiana

OSHA Star of Excellence Turner Industries Group at Occidental – Convent, Louisiana

Turner Industries Group at Occidental – Taft, Louisiana

Turner Industries Group at Marathon – Garyville, Louisiana

Safety Milestone at UOP/Honeywell Site

Recordable Free at Shell Motiva Site

T urner Industries’ con-

struction division has

met a major milestone, working

500,000 hours over the past

year in the UOP/Honeywell -

Shreveport, Louisiana facility

without an OSHA recordable.

The work encompassed mul-

tiple projects, including a grass

roots plant expansion.

Turner is self-performing the

electrical and instrumenta-

tion work. To date, over 2,000

cubic yards of concrete have

been poured, nearly 1,000 tons

of steel have been erected, and

50,000 linear feet of pipe have

been installed in these projects.

T urner Industries at the Shell Mo-

tiva – Norco, Louisiana site has

worked 17 months and 1.8 million hours

OSHA recordable free. During this time,

the onsite crews have completed sev-

eral major maintenance projects and

turnaround events. As always, Turner

strives daily toward GOAL ZERO at the

Shell Motiva - Norco site.

One Year OSHA Recordable Free At Phillips 66

One Year OSHA Recordable Free at Shell Chemical

O n October 8, Turner Industries

employees at Phillips 66 Refinery

in Belle Chasse, Louisiana celebrated

one year with ZERO OSHA recordables.

The onsite supervisor and the employ-

ees’ ambition to maintain a positive

safe work culture, one task at a time,

made this possible.

T urner Industries’ maintenance and

project groups at Shell Chemical

located in Saraland, Alabama, achieved

one year recordable free on September

23, 2014. Our employees worked over

210,000 work-hours during the past

year executing routine maintenance,

small capital projects, scaffolding,

painting, insulation and turnarounds.

Five Turner Industries Sites Earn Elite Industry Safety Status

Announcements

Ray Neck, training manager; Elizabeth Beckham, learning and development manager; Sherri Wise, NCCER administrator and Wayne Tyson, workforce development manager accepting the workforce development award on behalf of Turner Industries.

Gerrad Delatte Elected President of the Louisiana State University Construction Industry Advisory Council

New Look! Same Great TEAM!

TEAM Turner™ has a new look. Check out the new logo!

TEAM Turner is our employee-directed program

supported by Turner Industries to promote com-

munity involvement, teamwork and camarade-

rie. It allows employees to identify charitable

causes they wish to support, and provides a

structured framework through which volunteer

support and other resources are directed.

Not a member? We want you! If you are interested in joining TEAM Turner, send an email to: [email protected] contact Michelle Hardy at (225) 214-2637.

Gerrad Delatte

T urner is proud to announce five additional Voluntary

Protection Program (VPP) Star Sites. The VPP rec-

ognizes employers and workers who have implemented

effective safety and health management systems and

maintain injury and illness rates below national Bureau of

Labor Statistics averages for their respective industries.

Pictured are winners of the prize drawings held during the safety luncheon. C ontinuing the tradition of operations manage-

ment excellence, Turner’s maintenance divi-

sion senior management created the “Voice

of Leadership” class. This in-house training is attended

by employees recommended by their respective project

managers. The classes prepare the selected employees

for future leadership roles and assist them in enhancing

their communications skills.

Developed from actual Turner job experiences, partici-

pants analyze workplace case study situations. Through

written reports and oral presentations, they address

resolving issues with multiple players including other

employees, company management and clients. This fall

our Baton Rouge, Louisiana and Houston, Texas offices

each graduated a class of new leaders.

Lake Charles operations also graduated their third lead-

ership class. This class, taught by David Franks, senior

vice president, is based on the principles highlighted

in John Maxwell’s book, “Leadership 101 – What Every

Leader Needs to Know.”

Congratulations to our 2014 Graduates!

Meet Turner Industries’ 2014 Leadership Graduates

Lake Charles, Louisiana

Baton Rouge, Louisiana

Houston, Texas

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P.O. Box 2750Baton Rouge, LA 70821

FALL 2014WWW.TURNER-INDUSTRIES.COM

TURNER 2.0© Turner Industries Group, LLC, 2014. All Rights Reserved. All trademarks, trade names and other intellectual property rights referenced herein are exclusively the property of or licensed by Turner Industries Group, LLC, except as provided herein.