egyptian german ompany · 2018. 11. 6. · supplier : beumer year : 2016 description yamama cement...

SCHNELL is one of the leading companies in the Egyptian market in the fields of

mechanical & steel structure fabrication, Erection, commissioning and plants start-up and expanded to provide other supporting services for our esteemed clients including Industrial plant maintenance and spare part supplies to be a one stop shop for the industry.

2019

Egyptian German Company Trans. Trading and Contracting

SCHNELL covers the following

Turn-key project

Steel structure fabrication & erection

Sheet metal fabrication & erection

Mechanical erection

General industrial plant maintenance

Piping fabrication and erection works

Spare parts supply as the following:

Screw conveyor

Rotary feeder

motors

coupling

Geared motor

slid gate

flab gate

shutoff gate

Special rubber

SCHNELL Ltd. (Egyptian German Company for transport, trading and contracting)

is a stock limited liability company established in Egypt according to Egyptian laws and

regulations with registration no 347-145-450.

SCHNELL is one of the leading companies in the Egyptian market in the fields of mechanical &

steel structure fabrication, erection, commissioning and plants start-up and expanded to provide

other supporting services for our esteemed clients including Industrial plant maintenance and

spare part supplies to be a one stop shop for the industry.

There are many factors that contribute to SCHNELL successes. The most important include its

efficient management structure, skilled and experienced personnel and their comprehensive engi-

neering knowledge; practical proven records for senior and medium team accompanied with utili-

zation of the most current and advanced technologies.

WWW.SCHNELLEGYPT.COM

Erection work

Erection all cement plant area

Steel structure and sheet metal

Crusher

Raw mill

Cyclones

kiln

Cement mill

Handling system

Jet pulse filter - Bag filter

EP filter

Compressors Station

Water pump station

Oil tank up to 6000 M3

Maintenance work

Crusher

Raw mill

kiln

Cement mill

Handling system

Jet pulse filter - Bag filter

EP filter

All fine machines work


Project : Coal Mill Project

Location : Suez —EGYPT

Owner : Arabian Cement Company

Supplier : Flsmidth

Year : 2017—2018

Description

Arabian Cement Co; an Egyptian company the “Owner”, is installing a new Coal Mill Project to its existing production line 2, Suez - Egypt. Schnell Egypt has accepted to render their services for the execution of the scope of work in accordance with the following: Supply fabrication steel structure and

sheet metal works BSD, 900 Tons Erection of steel structure and BSD,

900 Tons Mechanical Equipment erection, 250

Tons Supply and erection of all utilities &

coal pipe, 35 Ton Commissioning & start up

Coal Mill Project


kiln section replacement


Project : kiln section replacement Country : EGYPT Owner : Lafarge Cement Company Supplier : FLSmidth Year : 2017

Description

Replacement of kiln section with length 24 M

Cutting process by automatic cutting ma-chine

Welding process by automatic welding machine


kiln section replacement with new girth

Project : kiln section replacement with

new girth gear

Location : Assiut—EGYPT

Owner : Cemex Cement Company

Supplier : FLSmidth

Year : 2017

Description

Replacement of two kiln section with length 3 M and 6 M

Replacement the girth gear and pinions Cutting process by automatic cutting

machine Welding process by automatic welding

machine


Pet cock silo capacity 300

Project : Pet cock silo


Owner : Suez Cement Company

Supplier : FLSmidth

Year : 2017

Description

Supply fabrication of steel structure and silo with total weight 120 Tons

Cutting process by automatic cutting

machine Welding process by automatic welding

machine


Conversion Filters Project

Project : Conversion Filters Project


Owner : Suez Cement Company

Supplier : Boldrocchi

Year : 2016—2017

Description

Suez Cement Co; an Egyptian company the “Owner”, is conversion two EP filters to bag filter with new heat exchanger to its ex-isting production line 2, Suez - Egypt. Schnell Egypt has accepted to render their services for the execution of the scope of work in accordance with the following: Supply fabrication steel structure and

sheet metal works , 20 Tons Erection of steel structure and sheet

metal works , 250 Tons Mechanical Equipment erection, 50

Tons Supply and erection insulation, 2500 M2 Commissioning & start up

Project : Upgrade the existing raw mill raw mill to ATOX55 instead of ATOX45 Country : Bani Souef—EGYPT Owner : Wadi El Nile Cement Com-pany Supplier : FLSmidth Year : 2016 - 2017

Description Supply/fabrication 230 Ton sheet

metal work & steel structure (New separator housing, storage silo, steel structure, …etc.)

Dismantling the existing raw mill

separator housing Erection the new separator housing

with new rotor, motor, ...etc. Erection new module for the exist-

ing kiln cooler to be 6 modules in-stead 5.

Erection new storage silo with ca-

pacity 750 M3


ATOX Mill Rehabilitation

kiln section replacement


Project : kiln section replacement Country : EGYPT Owner : Titan Cement Company Supplier : FLSmidth Year : 2016

Description

Replacement of kiln section with length 12 M

Cutting process by automatic cutting ma-chine

Welding process by automatic welding machine

Project : Coal Mill Project

Location : El Minya—EGYPT

Owner : Royal Cement Co.— El Minya

Supplier : Chinese Company

Year : 2015

Description

Royal Cement Co; an Egyptian company the “Owner”, is installing a new

Coal Mill Project to its existing production line 1, El Minya, Egypt

Schnell Egypt has accepted to render their services for the execution of the scope of work in accordance with the following:

Steel structure erection, 100 Ton

Mechanical Equipment erection, 250 Ton

All utilities & coal pipe, 20 Ton

Commissioning & start up

Coal Mill Project


Project : Raw mill shell section

replacement & erection of new dia-

phragm

Location: Bani Suef—EGYPT

Owner : Titan Cement Company

Supplier : FLSmidth & Magetaux

Year : 2015

Description

FLSmidh, an Egyptian branch the “Main contractor”, is Replacement Of Tow Raw Mill Shell Section 5.5 M , 3.75 M & erection two new dia-phragm at TITAN Cement company "Owner”

Schnell Egypt has accepted to ren-der their services" Subcontractor" for the execution of the scope of work in accordance with the following: - Cutting the old section and removed it out of mill building (Automatic Cut-ting Machine - Insert the new shell in its position - Welding process (Automatic Weld-ing Machine)

- Erection of two diaphragm from (Magetaux company)


Raw Mill Shell Replacement


Raw Mill Shell Replacement

Project : AF HOTDISC Project

Country : EGYPT

Owner : Arabian Cement Co.

Supplier : FLSmidth

Year : 2014 - 2015

Description

Arabian Cement Company (ACC), an Egyptian company the “Owner”, is installing a new Alternative fuel HOTDISC to its existing production line 1, Ain Sokhna, Suez governorate, Egypt Schnell Egypt has accepted to render their services for the execution of the scope of work in accordance with the following:

Steel structure erection around 1000 Tons

Mechanical equipment erection around 600 Tons

Refractory works around 400 Tons Insulation works around 600 M2

AF HOTDISC Project


AF HOTDISC Project


Project : Bag filters kiln / raw mill area

Country : EGYPT

Owner : Italceneti Group—Suez plant

Supplier : BOLDROCCHI

Year : 2014

Description

Italcement Grouop, an Egyptian compa-ny the “Owner”, is installing a new Raw mill bag filter and cooler bag filter + heat exchanger to its existing production line 1, Ain Sokhna, Su-ez governorate, Egypt Schnell Egypt has accepted to render their services for the execution of the scope of work in accordance with the fol-lowing: Supply/fabrication 150 Ton sheet metal

work (ducts, hoppers, hood, ...etc) Dismantling the existing raw mill bag

filter and erection new one with total weight 450 Ton

Dismantling the existing gravel system

and erection (bag filter + heat exchang-er) with total weight 500 Ton

Bag filters kiln/raw mill area


Bag filters kiln/raw mill area


Project : Pet Cock Station

Country : EGYPT

Owner : LAFARGE EGYPT CEMENT

Supplier : LAFARGE

Year : 2012

Description

LAFARGE EGYGT, an Egyptian com-pany the “Owner”, is installing a new PET COCK UNLOADING STATION to its existing production line 4, Ain Sokhna, Suez governorate, Egypt Schnell Egypt has accepted to render their services for the execution of the scope of work in accordance with the following: Supply/fabrication 100 Ton steel

structure and access. Erection around 200 ton mechanical

equipment and steel structure

PET COCK STATION PROJECT


Project : Coal mill plant

Country : JORDON

Owner : MANASEER Cement Co.

Supplier : FLSmidth

Year : 2013- 2014

Description

MANASEER Cement Company MCM, an JORDAN company the “Owner”, Is installing a new coal mill System to its existing production line Schnell Egypt has accepted to render their services for the execution of the scope of work in accordance with the following: Coal transport from storage and mill

feed department. Coal mill department (Mill, separator,

main filter, main fan, ……ect) Coal dosing department

COAL MILL PROJECT


COAL MILL PROJECT


Project : Apron conveyor

Country : Saudi Arabian

Owner : Yamama Cement Co.

Supplier : BEUMER

Year : 2016

Description

Yamama Cement Company , an Saudi Arabia company the “Owner”,

Is modification the apron conveyor to its existing production line Schnell Egypt has accepted to render their services for the execution of the scope of work in accordance with the following:

Apron conveyor modification


Project : RDF Project

Country : Sudan

Owner : AlTAKAMOL Cement Co.

Supplier : Chinese

Year : 2016

Description

Altakamol Cement Company, an Sudan company the “Owner”, Is installing a new RDF System to its existing production line Schnell Egypt has accepted to render their services for the execution of the scope of work in accordance with the following:

RDF Project


Project : Inspection and repair CMD

gear box

Country : Kurdistan—Iraq

Owner : Mass Cement Co.

Supplier : CMD — France

Year : 2015

Description

CMD asking to have a skillful technician to per-form the inspection of the gearboxes according to CMD standards. Schnell Egypt has accepted to render their services for the execution of the scope of work.

Technical Support



SCHNELL WORKSHOP


SCHNELL WORKSHOP SCHNELL WORKSHOP


Sheet Metal Fabrication Work


Steel Structure Fabrication Work


Equipment's

Mobile crane FAUN 60 Tons

Mobile crane FAUN 45 Tons

Mobile crane GROVE 22 Tons


Equipment's

Forklift CAT 8 Tons

Forklift CAT 7 Tons

Forklift CAT 5 Tons


Equipment's

Crane 10 Tons

Scissor lift JLG 15 M

Man lift JLG 28 M


1-RAMLIYA (ARABIAN CEMENT COMPANY) Egypt (FLSmidth design & supply) Erection phase (Gypsum Crusher plant – Cement mill plant – Packing plant)

Filters (Jet pulse filter - EP filter). Conveying system (Belt conveyor - Screw conveyor - Air slide conveyor - Bucket elevator) Utilities (Compressor room -Oil storage tank 2000 m3 - (Pipe line network (air, water, oil ))

Sandblasting and painting for pre-heater (Cyclones).

2-RAMLIYA (ARABIAN CEMENT COMPANY) - Egypt 2010 Fabrication and erection waste cement return system

Fabrication and erection big bag system

Fabrication and erection St.St for palletizing packing

Erection two line of palletizing packing its turnkey project (design by Beumer –Germane Co.)

3-TOURAHCEMENT COMPANY ( ITALCIMENTI Group) - Egypt 2010 Conversion of two filters for cement mill from EP filter to BG filter (cement mill 7, 8, 12, 13)

4-HELWANCEMENT COMPANY (ITALCIMENTI Group) - Egypt 2010 Assembly and erection for 4 BG filter above Bunker

5-LAFARGE CEMENT COMPANY - Egypt 2010 Design, Fabrication and erection access platforms for kiln tire II (for five lines). Design, Fabrication and erection access Platform for EP filter cooler.

6-NATIONAL CEMENT COMPANY - Egypt 2010 Reverse the girth gear and change two new pinions.

7-SINAI CEMENT COMPANY - Egypt 2010 Adjust final alignment girth gear /gearbox.

8-NLS Supervision Egypt (FLSmidth) - Egypt 2010 Raw mill (Atox mill), Raw mill cyclones, Rotary feeder, Mill fan (ID fan), Wear ring (kiln) Belts conveyor Air slides. Refractory work (Densit) for #4 raw mill cyclones around 1000 M2. Replacement three mill roller of (Atoxmill) dismantle and re-erection the new.

9-ROYAL ELMINA CEMENT COMPANY - Egypt 2010 -Erection #2 new bucket elevator (50 m rubber and 30 m chain) Erection new sand bucket elevator around 20 mDesign and erection new steal structure for sand bucket elevator. -Upgrade for raw mill (vertical mill) change two roller with new bearing and two rocker arm.

10-MANASEER CEMENT COMPANY - Jordan 2011 -Technical support for construction cement plant project. -Erection of gypsum crusher.

11-TECHNICAL SUPPORT - Guinea 2011 Asphalt plant (erection, operation).

12-Solvay (International chemical group) - Egypt 2011 -2012 - Repair for over head crane 20 ton (Wire rope, Bearing, Brake, Wheels, etc). - Upgrade for lime slacker (Girth gear, Pinion, Roller, Shell, Gearbox, etc).

REFERENCE LIST


13-Modern Suez Gypsum Co. 200,000 Ton/year - Egypt 2012 -Gypsum powder production line capacity 200,000 è 240,000 Ton/year, Erection (3 Vertical mill, Furnace (heat supplying way conductive oil), Cooler, Boiler, Oil tank, 5 Belt conveyor, 12 Silos, 5 bucket elevator, EP filter, 10 Bag filter, Crusher5 Drag chain, 9 Screw conveyor, Packing machine, Utilities, etc) -Supply, fabrication and erection the missing component. 14-ASCOM Carbonate and Chemicals Manufacturing - Egypt 2012 Supply fabrication of special spare parts for maintenance. – Supply fabrication (Special Spare parts) of 100 support screen with all bolts its required for fixa-tion. · Supply fabrication (Special Spare parts) of 20 tension belts.

15-Modern Suez Gypsum Co.(MSGC) 200,000 Ton/year - Egypt 2012

-Operation and Maintenance O&M for Gypsum powder production line capacity 200,000 to 240,000 Ton/year,

16-National cement company NCC - Egypt 2013

Revamping the clinker pan conveyor 1,2 on line 3 with change all chain, rails, buckets, wheels, drive unit, driven unit , rails support, …etc

17-National cement company NCC - Egypt 2013

Revamping for kiln 4 with change the heavy section patch under tire 2, cutting and erection new patch dimension 2Mx5M with thickness 80 mm

18-Arabian cement company ACC - Egypt 2013 –2014

Arabian Cement Company (ACC), an Egyptian company the “Owner”, is installing a new Alternative fuels System to its existing production line 2, Ain Sokhna, Suez governorate, Egypt

Schnell Egypt has accepted to render their services for the execution of the scope of work in accord-ance with the following Supply/fabrication of 300 Ton steel structure Erection around 600 ton equipment and steel structure

19-MANASEER CEMENT COMPANY - Jordan 2013 –2014

MANASEER Cement Company, an JORDAN company the “Owner”, is installing a new coal mill System to its existing production line

Schnell Egypt has accepted to render their services for the execution of the scope of work in accord-ance with the following

Coal transport from storage and mill feed department. Coal mill department (Mill, separator, main filter, main fan, ……ect)

Coal dosing department


20-LAFARGE CEMENT EGYPT COMPANY—EGYPT 2013 -2014

LAFARGE EGYGT, an Egyptian company the “Owner”, is installing a new PET COCK UNLOAD-ING STATION to its existing production line 4, Ain Sokhna, Suez governorate, Egypt

Schnell Egypt has accepted to render their services for the execution of the scope of work in accord-ance with the following Supply/fabrication of 100 Ton steel structure Erection around 200 ton equipment and steel structure 21-Arabian cement company ACC - Egypt 2013—2014

Arabian Cement Company (ACC), an Egyptian company the “Owner”, is installing a new Vacuum System to its existing production line 1 Ain Sokhna, Suez governorate, Egypt Schnell Egypt has accepted to render their services for the execution of the scope of work in ac-cordance with the following:

Supply of pipes and steel structure Erection of steel structure Erection of mechanical equipment 22-Italceneti Group—Suez plant - Egypt 2014

Italcement Grouop, an Egyptian company the “Owner”, is installing a new Raw mill bag filter and cooler bag filter + heat exchanger to its existing production line 1, Ain Sokhna, Suez governorate, Egypt Schnell Egypt has accepted to render their services for the execution of the scope of work in ac-cordance with the following: Supply/fabrication 150 Ton sheet metal work (ducts, hoppers, hood, ...etc) Dismantling the existing raw mill bag filter and erection new one with total weight 450 Ton Dismantling the existing gravel system and erection (bag filter + heat exchanger) with total

weight 500 Ton 23-Arabian cement company ACC - Egypt 2014—2015 Arabian Cement Company (ACC), an Egyptian company the “Owner”, is installing a new Alterna-tive fuel HOTDISC to its existing production line 1, Ain Sokhna, Suez governorate, Egypt Schnell Egypt has accepted to render their services for the execution of the scope of work in ac-cordance with the following:

Steel structure erection around 1000 Tons Mechanical equipment erection around 600 Tons

Refractory works around 400 Tons Insulation works around 600 M2


24-CMD / Mass Cement Plant Bazian-Sulaymaniyah-Iraq - Egypt 2015 CMD, an French company (Gearboxes Company) is need technical support and complete inspec-tion report for the existing his gearbox at Mass Cement Plant "Owner”

Schnell Egypt has accepted to render their services for the execution of the scope. 25-Titan Cement Egypt / FLSmidth - Egypt 2015 FLSmidh, an Egyptian branch the “Main contractor”, is Replacement Of Tow Raw Mill Shell Section 5.5 M , 3.75 M & erection two new diaphragm at TITAN Cement company "Owner”

Schnell Egypt has accepted to render their services" Subcontractor" for the execution of the scope of work in accordance with the following: - Cutting the old section and removed it out of mill building (Automatic Cutting Machine - Insert the new shell in its position - Welding process (Automatic Welding Machine)

- Erection of two diaphragm from (Magetaux company)

26-Royal Cement Company - Egypt 2015 Royal Cement Co; an Egyptian company the “Owner”, is installing a new Coal Mill Project to its ex-isting production line 1, Elminya, Egypt Schnell Egypt has accepted to render their services for the execution of the scope of work in ac-cordance with the following: Steel structure erection, 100 Ton Mechanical Equipment erection, 250 Ton All utilities & coal pipe, 20 Ton Commissioning & start up 27-Titan Cement Company - Replacement of kiln section - Egypt 2016 Replacement of kiln section with length 12 M Cutting process by automatic cutting machine Welding process by automatic welding machine 28-Wadi El Nile Cement Company - Egypt 2016—2017 Upgrade the existing raw mill raw mill to ATOX55 instead of ATOX45 Supply/fabrication 230 Ton sheet metal work & steel structure (New separator housing, storage

silo, steel structure, …etc.) Dismantling the existing raw mill separator housing Erection the new separator housing with new rotor, motor, ...etc. Erection new module for the existing kiln cooler to be 6 modules instead 5. Erection new storage silo with capacity 750 M3


29-Suez Cement Company - Egypt 2016—2017

Suez Cement Co; an Egyptian company the “Owner”, is conversion two EP filters to bag filter with new heat exchanger to its existing production line 2, Suez - Egypt. Schnell Egypt has accepted to render their services for the execution of the scope of work in ac-cordance with the following:

Supply fabrication steel structure and sheet metal works , 20 Tons Erection of steel structure and sheet metal works , 250 Tons 30-Suez Cement Company —Egypt 2017

Supply fabrication of steel structure and silo with total weight 120 Tons 31-Cemex Cement Company - Egypt 2017 Replacement of two kiln section with length 3 M and 6 M Replacement the girth gear and pinions Cutting process by automatic cutting machine Welding process by automatic welding machine 32-Lafarge Cement Company - Egypt 2017 Replacement of kiln section with length 24 M Cutting process by automatic cutting machine Welding process by automatic welding machine 33-Arabian Cement Company - Coal mill project — Egypt 2017—2018 Arabian Cement Co; an Egyptian company the “Owner”, is installing a new Coal Mill Project to its existing production line 2, Suez - Egypt. Schnell Egypt has accepted to render their services for the execution of the scope of work in ac-cordance with the following: Supply fabrication steel structure and sheet metal works BSD, 900 Tons Erection of steel structure and BSD, 900 Tons Mechanical Equipment erection, 250 Tons Supply and erection of all utilities & coal pipe, 35 Ton Commissioning & start up 34-Arabian Cement Company—bypass project — Egypt 2018 Supply fabrication steel structure and sheet metal works BSD, 130 Tons Erection of steel structure and BSD, 130 Tons Mechanical Equipment erection, 30 Tons Supply and erection of all utilities & coal pipe, 10 Ton Commissioning & start up


SCHNELL staff is the real company assets. We believe that our Employee and Customer satisfaction is a key driver of growth & profitability. Our commitment is to continuously empower our employees through various training pro-grams, incentives and there by improve the satisfaction of our customers The welfare of our employees and the trust of our clients are the two foundations on which SCHNELL are built. We believe that by ensuring this, our growth will naturally happen The company key qualified staff is presented in the below table:

SCHNELL Staff

Experience Number Employment NO.

35 years practical experi-

ence in cement works man-agement

1 Managing Director

Eng. Wahid Yousef 1


ence in fabrication works

and workshops management

1 Fabrication Manager 2

Experience in Heavy indus-trial plant erection and spe-

cialized maintenance

3 Project Manager

3


ence in erection works and

maintenance

3 Site Manager 4

8 years practical experience

in cement plants 4 Tech. Office 5

Experience 10 years 2 Surveying Engineer 6

Experience over 7 years 3 Safety 7

Highly qualified engineers

with minimum 5 — 10 years experience for each

12 Engineers 8

20—25 years experience in

cement plants related works 20 Supervisors 9

Highly qualified foremen erection

60 Technicians 10

113


OUR CLIENTS

Egyptian German Company

Head office : 15 May City – Cairo – Egypt Factory : 15 May City – Cairo – Egypt Mobile : +2 0100 130 0918 Mobile : +2 0106 223 8192

E-mail : [email protected] Website : www.schnellegypt.com

2019

egyptian german ompany · 2018. 11. 6. · supplier : beumer year : 2016 description yamama cement...

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