e/h 24 volt system - deweze · 16 1 223067 flatbed valve, hd e/h, 24v, dbl poppet deutsch 17 1...
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E/H 24 VOLT SYSTEM
2-2015
1. Attach adapters to E/H valve and install inside cavity on headache rack.
2. Attach valve harness per diagram on decal.
3. Attach return hose to valve and filter housing. Attach pressure hose from pump.
4. Attach 1/2” hoses from squeeze cylinder to valve parts #3 & #4.
5. Attach 3/8” hoses from lift cylinder to valve parts #1 & #2.
6. Use cover plate to locate cutout in right side toolbox.
7. Use access cover or edge molding to protect hoses.
8. Drill holes for 3/8” bolts as indicated and bolt pump to inside of toolbox.
.
9. Attach power harness as indicated.
10. Attach 30-amp fuse holder to positive terminal on batter, run wire through switchon dash and then to the red wire on the harness.
11. Attach suction hose and pressure hose to pump with adapters provided. 12. Attach suction hose to bottom of reservoi
13. Run batter cables through hole in toolbox and attach to E/H motor as indicated.
14. Run battery cables along frame rail and attach black cable to negative terminal on battery.
15. Attach 200-amp fuse holder to positive battery terminal.
16. Insert 200-amp fuse.
17. Attach red cable from E/H ontop of “ice cube” fuse. Install rubber cap.
24V E/H W/Remote Part# 205094DESCRIPTIONPART #QTYITEM
NUT, 10-24 LOCK11011931
NUT, M8 X 1.25 WIZFLANGE11014112
BOLT, 10-24 X .5 STAINLESS, PHILLIPS11026433
BOLT, 5/16-18 X 3.011053824
NUT, 5/16-18 WIZ FLANGE11060625
PLUG, 1/2" BUTTON PLASTIC11075326
ADAPTER, 8MJ-6MB9012013337
ADAPTER, 6MJ-6MB9012022228
ADAPTER, 10MJ-8MB12049319
FUSE HOLDER, ATC, 14 GA., MINI132001110
FUSE, MINI 30 AMP132002111
SWITCH BOOT132035212
Switch, Spst, Rocker Led132044113
FUSE COVER, BUSS CFCOVER-1R132092114
FUSE HOLDER, BUSS CFBAR1-M8XSP132093115
FUSE 200 AMP, BUSS MRBF-200132094216
DECAL, SWITCH IDENTIFICATION202003117
Decal, Double Poppet Valve202052118
Decal, Wiring Diagram, HD E/H, Wireless202061119
Flatbed Valve, HD E/H, 24V, Dbl Poppet Deutsch223067120
BATTERY CABLE, 2GA TWIN LEAD, 186"230155121
SWITCH, DPDT, M, 6 PIN, PUSH ON232086222
Harness, HD E/H, Wireless232100123
Harness, HD E/H, Power232104124
Transmitter & Receiver, Kar-Tech233003125
Decal, 24V System702154126
15
2 16
19
21
12 17
22
25
20
5
9
7 4
8
7
1
36
E/H KitW/ Remote
For 24V System
5/8/2015
1826
13
1011
14
223067 Flatbed Valve, HD E/H, 24V Dbl Pop DeutschDESCRIPTIONPART #QTYITEM
O-Ring Plug, #4 7/16-2012006211
Valve, #8 Dbl Poppet, N.C.22205142
Valve, #8 Spool, 4-Way 2-Position22205213
Valve, #8 Relief, 3000 psi22205414
Coil, #8 Hydraforce, 24V, Deutsch DT04-2P22205555
Decal, 24V System70215416
E/H Motor & Pump, 24VDESCRIPTIONPART #QTYITEM
Solenoid, 4 Post, 24VDC Contactor13212111
Strap, Motor-Solenoid Connecting23210212
Decal, 24V System70215413
-10 Suction Port
-8 Pressure Port
Ground Cable
Positive Cable
Purple Switch WireFrom Valve Harness(B)
Black Ground WireFrom Valve Harness
SQUEEZE CYLINDER -BASE-
SQUEEZE CYLINDER -ROD-
LIFT CYLINDER -BASE-
LIFT CYLINDER-ROD-
CHECK VALVE222039
TO THIS PORT
E/H, ValveMotor & Pump
For 24V System
5/8/2015
53 5 2
4
1
6
1
2
3
Parts List
DESCRIPTIONPART #QTYITEM
EDGE TRIM10036521 in1
BOLT, 3/8-16 X 1, WIZ FLANGE11044042
WASHER, 3/8" LOCK11067243
WASHER, 3/8" FLAT STANDARD11067644
NUT, 3/8-16 GR 511082645
ADAPTER, 12BH-10MB9012018416
ADAPTER, 8MJ-8MB9012028817
ADAPTER, 20MB-12FOR12054418
ADAPTER, 12BH-12MB 45°12054519
ACCESS COVER FRAME211849110
HOSE, SUCTION, .75 X 54220603111
Hose, Pressure HD E/H220738112
Shield, HD, E/H260400113
Access Cover, HD E/H260401114
CLAMP, HOSE #12 .75"520099215
SCREW, 1/4 X 1 TEK SELF-TAP710586416
E/h Motor Pump/unit, 24V735014117
Solenoid, 4 Post, 24VDC Contactor1321211
Strap, Motor-Solenoid Connecting2321021
Back of Box
Front of Box
E/HFor 24V System
8
9
15
12
11 1
14 1016
15
6
7
2 4 3 5
13
17
5/8/2015
3.625
3.750
6.375
2.250
n.391
24V E/H Kit W/Hand Control Part# 205095DESCRIPTIONPART #QTYITEM
NUT, M8 X 1.25 WIZFLANGE11014111
BOLT, 5/16-18 X 3.011053822
NUT, 5/16-18 WIZ FLANGE11060623
ADAPTER, 8MJ-6MB9012013334
ADAPTER, 6MJ-6MB9012022225
ADAPTER, 10MJ-8MB12049316
FUSE HOLDER, ATC, 14 GA., MINI13200117
FUSE, MINI 30 AMP13200218
Switch, Spst, Rocker Led13204419
FUSE COVER, BUSS CFCOVER-1R132092110
FUSE HOLDER, BUSS CFBAR1-M8XSP132093111
FUSE 200 AMP, BUSS MRBF-200132094212
Hand Control & Cable Assy, 2 Bank150044113
Decal, Double Poppet Valve202052114
Decal, Wiring Diagram, HD E/H, Hand Control202062115
Flatbed Valve, HD E/H, 24V, Dbl Poppet Deutsch223067116
BATTERY CABLE, 2GA TWIN LEAD, 186"230155117
Harness, HD E/H, Hand Control232101118
Harness, HD E/H, Power232104119
Decal, 24V System702154120
11
1
12
10
15
17
3
6
4 2
5
4
13
E/H KitW/ Hand ControlFor 24V System
5/8/2015
14
16
20
9
78
GREEN
TRANSMIT
RED
BATTERY/DIAGNOSTIC
POWER
LOADUNLOAD
SQUEEZE
UNSQUEEZE
WORK LIGHTS
Decal Part# 202061
Harness Part# 232100
Decal Part# 202062
Harness Part# 232101
E/H
W/ Hand Control
E/H
W/ Remote
FLOAT
6 BLK
1 RED
2 GRN
3 BRN
5 YEL
4 BLU
1 RED
2 GRN
4 BLU
5 YEL
6 PUR
5/8/2015
Decal Part# 702154
3 GRN/
YEL