E/H HYBRID 24 VOLT SYSTEM

4-2020

WARRANTY

Expedite any potential warranty claim by providing the following information.

In the event of a product failure, the end user should contact the entity where the hydraulic power system was originally installed. Provide a copy of the original sales ticket and the following information:

FOR YOUR INFORMATION

Date of Purchase_____________________________________________________

Dealer’s Name_______________________________________________________

Dealer’s Phone_______________________________________________________

Pump Serial Number___________________________________________________

Kit Serial Number_____________________________________________________

Harper Industries, Inc. (HII) warrants to each purchaser of a new DewEze hydraulic power system from an authorized dealer or representative, that such system is free from manufacturing defects which appear while in normal service for a period of ONE YEAR, unless otherwise specified, commencing with the delivery to the original user. The warranty policy on DewEze hydraulic power systems covers the replacement of defective parts and outbound freight (UPS Ground). LABOR REQUIRED TO REPLACE DEFECTIVE PARTS AND TOW BILLS ARE NOT COVERED UNDER WARRANTY. Wear parts, such as belts and hoses, are not covered under warranty. The end user is responsible for returning parts for evaluation, if requested by HII. HII limits all warranties, express or implied, including warranties of merchantability and fitness for a particular purpose, to repair or replacement. The decision to repair or replace shall be at HII’s option. HII does not warrant, and is not responsible for, any damage to the engine or any component thereof, on which the hydraulic power system is mounted. HII makes no other express warranty, nor is anyone authorized to make any on its behalf.

If this system is not being used to power a DewEze product the installer, through its own analysis and testing, is solely responsible for making the final selection of the system and assuring its compatibility with other components of the vehicle’s hydraulic system. This is due to the wide variety of operating conditions and applications where hydraulic power systems are used. The installer must also make sure that all engine load, perfor-mance, safety and warning requirements of the application are met.

1. Attach adapters to valve and install inside cavity on headache rack.

2. Attach valve harness per diagram on decal.

3. Attach return hose to valve and filter housing. Attach pressure hose from pump.

4. Attach 1/2” hoses from squeeze cylinder to valve ports #3 & #4.

5. Attach 3/8” hoses from lift cylinder to valve ports #1 & #2.

6. Use cover plate to locate cutout in right side toolbox.

7. Use access cover or edge molding to protect hoses.

8. Drill holes for 3/8” bolts as indicated and bolt pump to inside of toolbox.

Back of Box

Front of Box

3.625

3.750

6.375

2.250

.391

9. Attach purple switch wire from valve harness.

10. Attach 30-amp fuse holder to positive terminal on battery, run wire through switchon dash and then to the red wire on the harness.

11. Attach suction hose and pressure hose to pump with adapters provided. 12. Attach suction hose to bottom of reservoir.

13. Run battery cables through hole in toolbox and attach to E/H motor as indicated.

14. Run battery cables along frame rail and attach black cable to negative terminal on battery.

15. Attach 200-amp fuse holder to positive battery terminal.

16. Insert 200-amp fuse.

17. Attach red cable from E/H ontop of “ice cube” fuse. Install rubber cap.

If installing the 735021 Switch Unit — Read the E/H Hybrid specific instructions first.

Top of Box

Frontof Box

Back Wallof Box

Floor ofToolbox

E/H Hybrid Specific Instructions

1. Identify the two sets of 48" paired battery cables as indicated. With the Green and Yellow heat shrink. This will aid in making connections and any diagnostics later.

n.344

Existing Step Hole

n.344

4.455.0

2.5

10.3

2.75 7.5

2. Drill holes in back wall and floor of toolbox as indicated for mounting switch unit and battery tray.

3. Mount Switch Unit on back wall of toolbox.4. Install battery tray and battery in floor of toolbox.5. Attach 200-amp fuse holder to positive battery terminal.6. Attach battery cables as indicated on wiring diagram.

Double check all cable routing.Leave the positive cable connection

at the fuse until last.

11/9/2016

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This Plug to BCoil on Valve

Plug With Purple WireFrom Valve Harness HereMake Sure thePurple & Black Wires Match

Red Wire fromValve Harness Here

Fused and SwitchedPower Supply Here

To the Switch Poston the E/H Solenoid

11/9/2016

Harness# 232115