el - electrical system.pdf

7/30/2019 EL - ELECTRICAL SYSTEM.pdf

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ELECTRICAL SYSTEM

SECTION

ELMODIFICATION NOTICE: Wiring diagrams have been changed. Harness layouts have been changed. Fuel filler lid opener has been added. Multi-remote control system has been added.

CONTENTS

POWER SUPPLY ROUTING ...........................................3

Schematic ....................................................................3

Wiring Diagram - POWER - ........................................4

CHARGING SYSTEM ....................................................11

Wiring Diagram - CHARGE - (Gasoline engines).....11

Wiring Diagram - CHARGE -/Diesel Engine with

M/T.............................................................................12

Wiring Diagram - CHARGE -/Diesel Engine with

A/T .............................................................................13

HEADLAMP - Conventional Type - .............................14

Wiring Diagram - H/LAMP -/LHD Models..................14

Wiring Diagram - H/LAMP -/RHD Models .................16HEADLAMP - Headlamp Aiming Control - .................18

Wiring Diagram - H/AIM -..........................................18

PARKING, LICENSE AND TAIL LAMPS ......................19

Wiring Diagram - TAIL/L -..........................................19

STOP LAMP ..................................................................21

Wiring Diagram - STOP/L - .......................................21

BACK-UP LAMP............................................................22

Wiring Diagram - BACK/L -/M/T Models ...................22

Wiring Diagram - BACK/L -/A/T Models ....................23

FRONT FOG LAMP.......................................................24

Wiring Diagram - F/FOG - .........................................24

TURN SIGNAL AND HAZARD WARNING LAMPS .....25Wiring Diagram - TURN - ..........................................25

ILLUMINATION ..............................................................27

Wiring Diagram - ILL -/LHD Models ..........................27

Wiring Diagram - ILL -/RHD Models..........................29

INTERIOR ROOM LAMP...............................................30

Wiring Diagram - ROOM/L -......................................30

METER AND GAUGES .................................................31

Wiring Diagram - METER -/Gasoline Engine with

Tachometer ................................................................31

Wiring Diagram - METER -/LHD Diesel Engine

Models with Tachometer ............................................33

Wiring Diagram - METER -/RHD Diesel Engine

Models with Tachometer ............................................35

Wiring Diagram - METER -/Gasoline Engine

without Tachometer....................................................37

Wiring Diagram - METER -/Diesel Engine without

Tachometer ................................................................38

WARNING LAMPS ........................................................39

Schematic/With Tachometer ......................................39

Wiring Diagram - WARN -/Gasoline Engine with

Tachometer ................................................................40Wiring Diagram - WARN -/Diesel Engine with

Tachometer ................................................................44

Schematic/Without Tachometer .................................49

Wiring Diagram - WARN -/Gasoline Engine

without Tachometer....................................................50

Wiring Diagram - WARN -/Diesel Engine without

Tachometer ................................................................54

CLOCK...........................................................................59

Wiring Diagram - CLOCK -........................................59

AUDIO ............................................................................60

Wiring Diagram - AUDIO -/LHD Models ....................60

Wiring Diagram - AUDIO -/RHD Models ...................61AUDIO ANTENNA .........................................................62

Power Antenna/Wiring Diagram - P/ANT -................62

POWER DOOR MIRROR ..............................................63

Wiring Diagram - MIRROR -/LHD Models With

Sail Mounted Mirror ...................................................63

Wiring Diagram - MIRROR -/LHD Models With

Door Mounted Mirror .................................................64

Wiring Diagram - MIRROR -/RHD Models................65

POWER WINDOW .........................................................66

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EL-1

o to SUP9 Rev.2
http://fwd.pdf/http://fwd.pdf/http://fwd.pdf/


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Schematic/Without Interruption Detection

Function .....................................................................66

Wiring Diagram - WINDOW -/Without Interruption

Detection Function.....................................................67

Schematic/With Interruption Detection Function .......71

Wiring Diagram - WINDOW -/With Interruption

Detection Function.....................................................72POWER DOOR LOCK/EXCEPT FOR THE

MIDDLE EAST ...............................................................76

Wiring Diagram - D/LOCK -.......................................76

POWER DOOR LOCK/FOR THE MIDDLE EAST........78

Wiring Diagram - D/LOCK -.......................................78

FUEL FILLER LID OPENER .........................................80

Wiring Diagram - F/LID - ...........................................80

MULTI-REMOTE CONTROL SYSTEM .........................81

System Description....................................................81

Wiring Diagram - MULTI - .........................................82

Trouble Diagnoses.....................................................83

ID Code Entry Procedure ..........................................85

Remote Controller Battery Replacement...................86

HARNESS LAYOUT ......................................................88

Main Harness.............................................................88

Instrument Harness ...................................................95

Engine Room Harness ..............................................96Engine Harness .......................................................104

Chassis Harness and Tail Harness .........................105

Room Lamp Harness/LHD Models..........................106

Front Door Harness (LH side) .................................107

Front Door Harness (RH side) ................................108

Rear Door Harness..................................................109

SUPER MULTIPLE JUNCTION (SMJ)..................Foldout

Terminal Arrangement........................................Foldout

FUSE AND FUSIBLE LINK ...................................Foldout

Terminal Arrangement........................................Foldout

CONTENTS (Contd)

EL-2
http://foldout.pdf/http://foldout.pdf/http://foldout.pdf/http://foldout.pdf/http://foldout.pdf/


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Schematic

GEL103B

POWER SUPPLY ROUTING

EL-3

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Wiring Diagram POWER

BATTERY POWER SUPPLY IGNITION SWITCH IN ANY POSITION

GEL104B


EL-4


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GEL105B


Wiring Diagram POWER (Contd)

EL-5

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GEL106B



EL-6


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ACCESSORY POWER SUPPLY IGNITION SW. IN ACC OR ON

GEL107B



EL-7

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IGNITION POWER SUPPLY IGNITION SW. IN ON AND/OR START

GEL108B



EL-8


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GEL109B



EL-9

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GEL110B



EL-10


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Wiring Diagram CHARGE (Gasolineengines)

GEL111B

CHARGING SYSTEM

EL-11

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Wiring Diagram CHARGE /Diesel Enginewith M/T

GEL112B

CHARGING SYSTEM

EL-12


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Wiring Diagram CHARGE /Diesel Enginewith A/T

GEL113B

CHARGING SYSTEM

EL-13

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Wiring Diagram H/LAMP /LHD Models

GEL239A

HEADLAMP Conventional Type

EL-14


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GEL114B


Wiring Diagram H/LAMP /LHD Models(Contd)

EL-15

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Wiring Diagram H/LAMP /RHD Models

GEL369A


EL-16


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GEL115B


Wiring Diagram H/LAMP /RHD Models(Contd)

EL-17

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Wiring Diagram H/AIM

GEL116B

HEADLAMP Headlamp Aiming Control

EL-18


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Wiring Diagram TAIL/L

GEL117B

PARKING, LICENSE AND TAIL LAMPS

EL-19

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GEL118B

PARKING, LICENSE AND TAIL LAMPS

Wiring Diagram TAIL/L (Contd)

EL-20


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Wiring Diagram STOP/L

GEL119B

STOP LAMP

EL-21

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Wiring Diagram BACK/L /M/T Models

GEL120B

BACK-UP LAMP

EL-22


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Wiring Diagram F/FOG

GEL122B

FRONT FOG LAMP

EL-24


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Wiring Diagram TURN

GEL123B

TURN SIGNAL AND HAZARD WARNING LAMPS

EL-25

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GEL124B

TURN SIGNAL AND HAZARD WARNING LAMPS

Wiring Diagram TURN (Contd)

EL-26


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Wiring Diagram ILL /LHD Models

GEL125B

ILLUMINATION

EL-27

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GEL126B

ILLUMINATION

Wiring Diagram ILL /LHD Models (Contd)

EL-28


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Wiring Diagram ILL /RHD Models

GEL127B

ILLUMINATION

EL-29

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Wiring Diagram ROOM/L

GEL128B

INTERIOR ROOM LAMP

EL-30


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Wiring Diagram METER /Gasoline Enginewith Tachometer

GEL129B

METER AND GAUGES

EL-31

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GEL130B

METER AND GAUGES

Wiring Diagram METER /Gasoline Enginewith Tachometer (Contd)

EL-32


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Wiring Diagram METER /LHD DieselEngine Models with Tachometer

GEL131B

METER AND GAUGES

EL-33

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GEL132B

METER AND GAUGES

Wiring Diagram METER /LHD DieselEngine Models with Tachometer (Contd)

EL-34


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Wiring Diagram METER /RHD DieselEngine Models with Tachometer

GEL133B

METER AND GAUGES

EL-35

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GEL134B

METER AND GAUGES

Wiring Diagram METER /RHD DieselEngine Models with Tachometer (Contd)

EL-36


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Wiring Diagram METER /Gasoline Enginewithout Tachometer

GEL135B

METER AND GAUGES

EL-37

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Wiring Diagram METER /Diesel Enginewithout Tachometer

GEL136B

METER AND GAUGES

EL-38


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Schematic/With Tachometer

GEL137B

WARNING LAMPS

EL-39

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Wiring Diagram WARN /Gasoline Enginewith Tachometer

GEL138B

WARNING LAMPS

EL-40


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GEL139B

WARNING LAMPS

Wiring Diagram WARN /Gasoline Enginewith Tachometer (Contd)

EL-41

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GEL140B

WARNING LAMPS


EL-42


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GEL141B

WARNING LAMPS


EL-43

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Wiring Diagram WARN /Diesel Engine withTachometer

GEL142B

WARNING LAMPS

EL-44


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GEL143B

WARNING LAMPS

Wiring Diagram WARN /Diesel Engine withTachometer (Contd)

EL-45

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GEL144B

WARNING LAMPS


EL-46


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GEL145B

WARNING LAMPS


EL-47

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GEL146B

WARNING LAMPS


EL-48


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Schematic/Without Tachometer

GEL147B

WARNING LAMPS

EL-49

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Wiring Diagram WARN /Gasoline Enginewithout Tachometer

GEL148B

WARNING LAMPS

EL-50


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GEL149B

WARNING LAMPS

Wiring Diagram WARN /Gasoline Enginewithout Tachometer (Contd)

EL-51

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GEL151B

WARNING LAMPS

Wiring Diagram WARN /Gasoline Enginewithout Tachometer (Contd)

EL-53

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Wiring Diagram WARN /Diesel Enginewithout Tachometer

GEL152B

WARNING LAMPS

EL-54


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GEL153B

WARNING LAMPS

Wiring Diagram WARN /Diesel Enginewithout Tachometer (Contd)

EL-55

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GEL154B

WARNING LAMPS


EL-56


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GEL155B

WARNING LAMPS


EL-57

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GEL156B

WARNING LAMPS


EL-58


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Wiring Diagram CLOCK

GEL157B

CLOCK

EL-59

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Wiring Diagram AUDIO /LHD Models

WITH 2 OR 4 SPEAKERS

GEL159B

AUDIO

EL-60


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Wiring Diagram AUDIO /RHD Models

GEL160B

AUDIO

EL-61

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Power Antenna/Wiring Diagram P/ANT

GEL161B

AUDIO ANTENNA

EL-62


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Wiring Diagram MIRROR /LHD ModelsWith Sail Mounted Mirror

GEL162B

POWER DOOR MIRROR

EL-63

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Wiring Diagram MIRROR /LHD ModelsWith Door Mounted Mirror

GEL163B

POWER DOOR MIRROR

EL-64


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Wiring Diagram MIRROR /RHD Models

GEL164B

POWER DOOR MIRROR

EL-65

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Schematic/Without Interruption DetectionFunction

GEL165B

POWER WINDOW

EL-66


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Wiring Diagram WINDOW /WithoutInterruption Detection Function

GEL282A

POWER WINDOW

EL-67

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GEL166B

POWER WINDOW

Wiring Diagram WINDOW /WithoutInterruption Detection Function (Contd)

EL-68


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GEL167B

POWER WINDOW


EL-69

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GEL168B

POWER WINDOW


EL-70


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Schematic/With Interruption Detection Function

GEL169B

POWER WINDOW

EL-71

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Wiring Diagram WINDOW /WithInterruption Detection Function

GEL170B

POWER WINDOW

EL-72


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GEL171B

POWER WINDOW

Wiring Diagram WINDOW /WithInterruption Detection Function (Contd)

EL-73

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GEL172B

POWER WINDOW


EL-74


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GEL173B

POWER WINDOW


EL-75

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Wiring Diagram D/LOCK

GEL175B

POWER DOOR LOCK/EXCEPT FOR THE MIDDLE EAST

EL-76


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GEL176B

POWER DOOR LOCK/EXCEPT FOR THE MIDDLE EAST

Wiring Diagram D/LOCK (Contd)

EL-77

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Wiring Diagram D/LOCK

GEL177B

POWER DOOR LOCK/FOR THE MIDDLE EAST

EL-78


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GEL178B

POWER DOOR LOCK/FOR THE MIDDLE EAST

Wiring Diagram D/LOCK (Contd)

EL-79

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Wiring Diagram F/LID

GEL174B

FUEL FILLER LID OPENER

EL-80


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System Description

FUNCTION

Multi-remote control system has the following function. Door lock Door unlock Hazard reminder

LOCK OPERATIONWhen the LOCK signal is input to multi-remote control unit (the antenna of the system is combined with multi-remote control unit), ground is supplied through multi-remote control unit terminal k5 to smart entrance control unit terminal k4 .Then smart entrance control unit supplies power and ground to each door lock actuator.

UNLOCK OPERATION

When the UNLOCK signal is input to multi-remote control unit (the antenna of the system is combined withmulti-remote control unit), ground is supplied through multi-remote control unit terminal k6 to smart entrance control unit terminal k5 .Then smart entrance control unit supplies power and ground to each door lock actuator.

HAZARD REMINDER

When the doors are locked or unlocked (signal from drivers door unlock sensor) by multi-remote controller,power is supplied through multi-remote control unit terminals k3 and k8 to the hazard warning lampsThen hazard warning lamp flash as follows. Lock operation: Flash once Unlock operation: Flash twice

MULTI-REMOTE CONTROLLER ID CODE ENTRY

A maximum of four remote controllers can be entered. Any attempt to enter a remote controller will erase all

ID codes previously entered. Therefore, be sure to receive all remote controllers from the vehicle owner whenany ID code entry is performed.To enter ID code entry, the following signals must be input to the multi-remote control unit. Ignition switch ON signal Battery power supply Signal from remote controllerFor detailed procedure, refer to ID Code Entry Procedure in EL-85.

MULTI-REMOTE CONTROL SYSTEM

EL-81

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Wiring Diagram MULTI

GEL179B


EL-82


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Trouble Diagnoses

SYMPTOM CHART

Symptom Possible cause Diagnoses/service order

No doors can be locked or un-

locked by remote control opera-

tion. (See NOTE.)

1. Power door lock system

2. Remote controller battery

3. Door lock/unlock circuit

4. Ignition power supply circuit for

multi-remote control unit

5. Power supply circuit for multi-re-

mote control unit

6. Ground circuit for multi-remote

control unit

7. Remote controller

1. Check power door lock operation.

2. Check remote controller battery. Refer to EL-86.

3. Check harness for open or short between multi-remote

control unit and smart entrance control unit.

4. Make sure battery voltage is present at terminalk4 of

multi-remote control unit while ignition switch is in IGN

position.

5. Make sure battery voltage is present at terminal

k2 of multi-remote control unit.

6. Check continuity between terminalk1 of multi-remote

control unit and ground.

7. Replace remote controller. Refer to EL-85.

Hazard reminder does not operate

properly.

1. Hazard reminder output to haz-

ard warning lamps

2. Hazard reminder circuit

3. Drivers door unlock sensor

1. Check hazard reminder output to hazard warning

lamps at terminals k3 and k8 of multi-remote control

unit.

2. Check the harness for open or short between hazard

warning lamps and multi-remote control unit.

3. Check drivers door unlock sensor signal at terminal


The new ID of remote controller

cannot be entered.

1. Remote controller battery

2. Ignition power supply circuit

for multi-remote control unit

3. Drivers door unlock sensor

4. Remote controller

1. Check remote controller battery. Refer to EL-86.

2. Make sure battery voltage is present at terminal k4 of

multi-remote control unit while ignition switch is in IGN

position.

3. Check drivers door unlock sensor signal at terminal


4. Replace remote controller. Refer to EL-85.

Refer to MULTI-REMOTE CONTROL UNIT INSPECTION TABLE on next page to check the control unit sig-nals.

NOTE: The lock operation of multi-remote control system does not activate with the ignition key ON position.


EL-83

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MULTI-REMOTE CONTROL UNIT INSPECTION TABLE

Terminal

No.Connections Condition

Voltage (V)

(approximate

values)

1 Ground

2 Power source (BAT) 12

3 Hazard warning lamp RH

Remote controller LOCK/UNLOCK button is pushed

(All doors are closed and key is not in ignition key cylinder.) 12

Other than above condition 0

4 Ignition power supply Ignition switchOFF 0

ON or START 12

5 Lock signal

Remote controller LOCK button is pushed

(All doors are closed and key is not in ignition key cylinder.)0


6 Unlock signal

Remote controller UNLOCK button is pushed

(Key is not in ignition key cylinder.)0


7 Driver side door unlock sensor Driver side doorLocked 5

Unlocked 0

8 Hazard warning lamp LH

Remote controller LOCK/UNLOCK button is pushed

(All doors are closed and key is not in ignition key cylinder.)12


SEL147X


Trouble Diagnoses (Contd)

EL-84


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ID Code Entry Procedure

Activation of the registration mode:

The vehicle must have been unlocked by either the multi-remote controller or a transponder OK signal (TPOK)

from the vehicles immobilizer.

Preparation: - Make sure all doors unlock.

- Make sure all multi-remote controllers to be registered are available.

- Make sure the batteries of all multi-remote controllers are in a good condition.

- Make sure all transmitting sources are out of the neighbourhood of the vehicle.

- Make sure the battery of the vehicle is in a good condition.

Switch ignition-switch exactly six times from the LOCK to the ON position within 10 seconds and return the

ignition switch to the LOCK position (leaving the key in the ignition switch).

After 2 seconds the registration mode is activated. The turn signal lamps will flash twice.

OK

NG

Proceed with the registration mode.

NOTE

The registration mode is operated when: The ignition-switch is turned to the ON position.

4 multi remote controllers have been learned.

No multi-remote controller or ignition switch input is received within 120 sec-

onds.

Registration mode

Press and hold the UNLOCK button of the multi-remote controller.

Press the LOCK button 3 times.

Release the UNLOCK button.

If the multi-remote controller

code is registered correctly,

the turn signal lamp will flash

once.

NG

Do you want to register another multi-remote controller? (max. 4)

No Yes

OK

After registration of the requested No. of multi-remote controller(s),

confirm the ID-code(s) by switching the ignition switch to the ON

position.

If the multi-remote controller

registration is performed

correctly, the turn signal lamp

will flash twice.

Take the ignition key out of the ignition switch and confirm the function-

ing of all multi-remote controllers by locking and unlocking the vehicle

with each of the multi-remote controllers.

OK NG

End


EL-85

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86/109

Remote Controller Battery Replacement

SEL241X


EL-86


87/109

NOTE:


EL-87

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88/109

Main Harness

INSTRUMENT PANEL LHD MODELS

HEL173C

HARNESS LAYOUT

EL-88


89/109

HEL174C

HARNESS LAYOUT

Main Harness (Contd)

EL-89

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90/109

INSTRUMENT PANEL RHD MODELS

HEL175C

HARNESS LAYOUT


EL-90


91/109

HEL176C

HARNESS LAYOUT


EL-91

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92/109

BODY SIDE LHD MODELS

HEL177C

HARNESS LAYOUT


EL-92


93/109

BODY SIDE RHD MODELS

HEL178C

HARNESS LAYOUT


EL-93

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94/109

ENGINE COMPARTMENT YD ENGINE (LHD models)

HEL179C

HARNESS LAYOUT


EL-94


95/109

Instrument HarnessLHD MODELS

RHD MODELS

HEL180C

HEL181C

HARNESS LAYOUT

EL-95

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96/109

Engine Room Harness

LHD MODELS GASOLINE ENGINE

HEL182C

HARNESS LAYOUT

EL-96


97/109

HEL183C

HARNESS LAYOUT

Engine Room Harness (Contd)

EL-97

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98/109

LHD MODELS DIESEL ENGINE

HEL184C

HARNESS LAYOUT


EL-98


99/109

HEL185C

HARNESS LAYOUT


EL-99

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100/109

RHD MODELS GASOLINE ENGINE

HEL186C

HARNESS LAYOUT


EL-100


101/109

HEL187C

HARNESS LAYOUT


EL-101

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102/109

RHD MODELS DIESEL ENGINE

HEL188C

HARNESS LAYOUT


EL-102


103/109

HEL189C

HARNESS LAYOUT


EL-103

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104/109

Engine Harness

YD ENGINE

HEL190C

HARNESS LAYOUT

EL-104


105/109

Chassis Harness and Tail Harness

HEL191C

HARNESS LAYOUT

EL-105

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106/109

Room Lamp Harness/LHD Models

DOUBLE CAB

HEL192C

HARNESS LAYOUT

EL-106


107/109

Front Door Harness (LH side)LHD MODELS

RHD MODELS

HEL193C

HEL194C

HARNESS LAYOUT

EL-107

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108/109

Front Door Harness (RH side)LHD MODELS

RHD MODELS

HEL195C

HEL196C

HARNESS LAYOUT

EL-108


109/109

Rear Door HarnessLH SIDE

RH SIDE

HEL197C

HARNESS LAYOUT

G

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el - electrical system.pdf

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