electric linear drives brochure (3226 kb) - ferret

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Electric linear drives

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Layout 1unique system which comprises
components, modules and soft-
pneumatic, servopneumatic and
ment you use, Mechatronic
Motion Solutions provides the
are equipped with compatible
interfaces for mechanical, data
and energy transmission, thus
ensuring that different technolo-
system. And it enables complex
handling and positioning sys-
safely.
Motion
and vacuum grippers.
case of electric linear drives:
• Wide range of performance
rience Festo has in the field of
handling technology, across all
industries and continents, as
opment of components and
culated components to subsys-
tems and complete systems.
drive, gear unit, motor, controller
and software; a single-axis solu-
tion tailored to the requirements
of the application and in line
with your specifications.
Electric linear drives
a crucial role in automating lin-
ear motion in handling technolo-
gy. They combine a linear guide
for the slide unit with a toothed
belt or spindle drive, with the
slide moving between the
movement inside the working
durable, for moving in and out of
the working space.
More information on
pages 10 – 12
working space.
More information on
pages 16 – 18
for your task.
More information on
the ideal drive package in no
time, including simple and reli-
able startup.
and slides move in and out of
the working space.
Mechatronic Motion Solutions: an overview of the electric drive spectrum
Coordinating level
Control level
Field level
e le
ct ri
Front unit Grippers Vacuum
6
tronic modular system consists of
an extensive series with a multi-
tude of options, e.g. for high
dynamic response and speed,
redefined rigidity, high force
individual, stand-alone solutions
tions.
maximum rigidity and load
capacity. Their speed, accelera-
new standard, especially with
Gantry axes
a slide unit, gantry axes permit
movement between the
words, directly inside the work-
ing space.
factor when choosing a drive. For
good acceleration and high
speed together with long
forces and exact positioning, a
spindle drive. The recirculating
to slides and guides, even dur-
ing movement.
ance, a smaller size can often be
used, particularly in the case of
spindle axes. Or you can use a
single axis instead of dual axes,
giving your system a crucial
boost in cost-effectiveness.
axis EGC-HD
axis EGC
long strokes.
smooth running together with
Guide axis EGC-FA
axis applications.
4 sides, freely selectable
Technical specifications EGC-TB/BS-KF EGC-TB/BS-HD
toothed belt drive toothed belt drive
Max. stroke [mm] 5000/8500 (10,000) 2400/5000
Max. speed [m/s] 2/5 1.5/5
Repetition accuracy [mm] ±0.1..0.02 ±0.08 ... 0.02
Max. force Fx [N] 2500/3000 1000/1500
Max. torque load Mx [Nm] 529 900
Max. torque load My/Mz [Nm] 1820 1450
Options Connecting module for Connecting module for
central lubrication central lubrication
Reliable thanks to optional
2 sensors in the profile slot
• Maximum of 4 sensors
movable) slide
torques
• More mounting options
slide
ments
and move synchronously in oppo-
site directions towards each
toothed belt, while the second
slide moves freely and provides
an extended guide.
be moved to different position
at a later date
2 additional slides
improved guidance; in oppo-
Electric toothed belt axis ELGR
A toothed belt axis in a cost-
optimised design. Great for appli-
cations or automation tasks which
are relatively undemanding in
range of possible uses make it
ideal for simpler applications
switch and switch lug, can be
built onto the axis afterwards
at any time.
Guide type KF GF KF GF KF GF
Max. stroke [mm] 500 1000 1500
Max. feed force Fmax [N] 50 100 1500
Max. speed [m/s] 3 1 3 1 3 1
Mx [Nm] 2.5 1 5 2.5 10 5
Mx [Nm] 6 3 12 6 24 12
Mz [Nm] 6 3 12 6 24 12
Precision [mm] ±0.1
close double doors
• Simple end-position sensing,
easy to operate
standards
• High life expectancy of
10,000 km – no servicing
function as guides
sizes
Benefits
• Minimal noise
ing required!
• Self-retarding spindle with
options
axes EGSK/EGSP.
segment: EGSK. For high-end
ball guide.
series variant with internal roller
bearing guide is available in
three sizes.
Electric positioning
axis DMES
Technical specifications
Max. acceleration [m/s2] 15
Continuous thrust [N] 100 200
Repetition accuracy [mm] ±0.01
10
permits movement in and out of
the working space.
Different drives for different
applications: spindle drive for
precision and effective load,
with an effective load of up to
6 kg vertically or 10 kg horizon-
tally
• Flexible motor mounting – axial
any time
integrated guide or as an elec-
tric cylinder.
house standards
cycles
time: cantilever axis EGSA with
roller bearing guide and spindle
drive. Perfect for pick & place
applications in handling systems
pusher applications
is moved with the load.
Benefits
vertically with maximum stroke
gear unit
Improved oscillation
“omega-like” along a fixed, finite
toothed belt. The particularly flat
design of the drive head consider-
ably improves the oscillation char-
acteristics.
Max. nominal stroke [mm] 1 ... 800 1 ... 900 1 ... 1000
Max. effective load horizontal [kg] 5 10 20
Max. effective load vertical [kg] 7 18 27
Max. feed force [N] 230 400 1000
Max. speed [m/s] 3 3 3
Repetition accuracy [mm] ±0.05 ±0.05 ±0.05
Permissible forces and torques
All-inclusive: handling axis
Cantilever axis with toothed
drive. It is superb in handling
systems and wherever high
excellent dynamic response is
drive head are permanently
HME is available as a complete,
ready-to-install system with
motor controller SFC-LAC.
requirements: slow and powerful
– can be changed at any time
• Absolutely no stick-slip for opti-
mum motion sequence
programmed and parameterised
gent servo motor MTR-DCI
ing. This enhances safety and
reliability when positions need
format adjustment or position-
Freely programmable travel pro-
files, including gentle acceleration.
Motor mounting either External rod guide unit Bellows to protect the
parallel or axial FENG (optional) piston rod (optional)
• Freely programmable positions
self-retarding lead screw for
slow and powerful movement,
e.g. for format adjustments.
and pull applications.
advantage, especially in vertical
cal loads.
ent motor mounting options:
rotated 4 x 90° and is thus
optimally adaptable to installa-
tion conditions. Another advan-
for in-house standards.
Electromechanical mini slide
tric mini slide SLTE with precise
and rigid guide for gentle accel-
eration and braking using a
lead screw, for effective loads
Benefits
to ±0.02 mm
parts in the guide area due to
fully enclosed spindle
the right and left
• Matching software tools for
software package from Festo
outstanding performance when
capacity and dynamic response,
makes it a favourite for economi-
cal positioning, for strokes up to
300 mm.
ing via motor controller SFC-DC
with IP 54 protection.
Maximum dynamic response and
precision, maximum service life
Festo’s linear motor axes and lin-
ear motor cylinders. They are
the right choice for applications
requiring top speed and acceler-
ation combined with highly pre-
cise positioning.
Size 30 64 120
Slide size [mm] 210 (S) 210 (S) 310 (M) 210 (S) 310 (M) 410 (L)
Max. stroke (1 slide) [mm] 740 1750 1650 1750 1650 1550
Max. feed force [N] 44 119 164 240 310 450
Continuous feed force [N] 44 110 160 217 282 330
Repetition accuracy [μm] ±10
• Dirt prevention: the constant
stops non-adhesive fluids,
penetrating into the axis.
axis – the magnetic, preloaded
air bearing functions even
on vertical applications at
maximum flexibility with
another; movement in opposite
tion is possible
own motor controller
ELGL-LAS
allows the slide to float over the
axis without contact and there-
fore without friction, ensuring
operation without wear, with
minimum maintenance and with
a long service life.
Note:
iron parts or chips will not be
attracted to them.
system, guide and reference
needed for piston rod move-
ment, however, it must be
supplied externally.
packaging systems, small parts
assembly, or separating tasks.
are combined to form a ready-to-
use guide axis.
tion of the long side, are com-
patible with the pneumatic
effect
pneumatic cylinder series.
accessories.
Type DNCE-LAS DFME-LAS
Size [mm] 32 40 32 40
Max. stroke [mm] 100, 200, 320 100, 200, 320, 400 100, 200, 320 100, 200, 320, 400
Max. speed [m/s] 3 3 3 3
Min. speed [m/s] 0.02 0.02 0.03 0.05
Max. feed force [N] 141 202 141 202
Continuous feed force [N] 36 55 36 55
Repetition accuracy [μm] ±20 ±15
Technical specifications
ton rod DNCE-LAS
high dynamic response: the
electric linear motor cylinder
in pusher applications, or situa-
tions where small loads need to
be positioned in the shortest
possible time, e.g. 40 ms for
15 mm stroke.
technology that makes work
electric linear motor cylinder
piston rod guide is integrated in
the cylinder. That enables it to
• Long service life and virtually
maintenance-free operation:
missioned using the Festo
done!
single source – mechanisms,
uration and commissioning.
tion about compatible motor
controllers on page 18.
folio from Festo covers a wide
range of servo and stepper
motor functions and is optimally
matched to all electric drives.
Servo motor controllers
The highly functional controller
cam disk controllers and
in standard applications and
nection. The double controller
guiding two servo motors inde-
pendently of each other. The
merging of internal components,
the intermediate circuit, results
cost-effectiveness.
convenient commissioning,
parameterisation via software
standstill with restart blocking
troller types. As a permanently
energised, brushless servo
dynamic positioning tasks.
maximum operational reliability
controller CMMS-ST apart from
service life and full positioning
functionality at an attractive
degree of protection and with
a plug system suitable for
industrial use, optionally with
brake and integrated encoder.
genuine plug & work solution
package: the single-axis position
up to 20 kg.
the combination of CMMS-ST
Compatible motor kits and
motors in conjunction with
N m
for motor type Servo motor Servo motor Stepper motor
Torque at standstill [Nm] ~25 ~4.7 ~8.5
Peak torque [Nm] ~48 ~9.2 ~8.5
Speed [rpm] ~10000 ~10000 ~3000
Positioning records 255 63 63
System of measurement Incremental/absolute Incremental/absolute Incremental
Extended I/O interface Flexible configuration 4 working modes 4 working modes
Notification of remaining distance Separate for all positions 1 for n 1 for n
Torque reduction Separate for all positions No No
Record linking With branching Linear Linear
Safe standstill To EN 954-1 Cat3 To EN 954-1 Cat3 –
Primary voltage 100 ... 230 V AC 100 ... 230 V AC 24 ... 75 V DC
Motor current Single-phase: 2,5 and 5 A CMMS-AS: 4 A (single-phase) 8 A (peak 12 A)
Three-phase: 5 and 10 A CMMD-AS: 2x 4 A (can be
adjusted as desired up to 2 A/6 A)
Integrated positioning records 256 64 64
Functions of the CMMx-AS
firmware
firmware
4000 steps/revolution
are protected against short
circuit, overload and reverse
its wide torque range is ideally
suited for positioning tasks. It
combines all necessary compo-
motor controller and power
forms a ready-to-install solution.
SFC-DC, SFC-LAC and SFC-LACI
These single-field controllers offer
simple configuration and commis-
parameterisation and commis-
• Diagnostic function
SFC can be mounted close to
the drive
due to smooth surfaces
• Constant acceleration and
trol panel
due to the integration of the con-
troller; only one voltage source
and only one fieldbus connec-
tion or multi-pin plug are
required. The entire commission-
or from a PC using a simple
teach-in function, thanks to an
optional LCD screen and clearly
structured menus. It is also
supported by the FCT (Festo
Configuration Tool) software.
Position controller SFC-LACI
ready-to-install solution.
energy waste by helping you to
choose the right components.
Designing drive mechanics, gear
and wasted energy.
plain-bearing guides – the
from presents the user with a
major challenge: calculating the
have been entered, the
motors, gear units, controllers
and software. By specifying
characteristic load values for
reliably.
party motors, once the technical
parameters have been entered.
to be entered. You also have the
option of specifying the required
process time and preselecting
sorted by motor and axis tech-
nology, component utilisation,
characteristic curve, dynamic
coefficients, system data,
These results are saved as a file
and can be used for ordering
and machine documentation.
Software tools – faster project planning and design, commissioning and operation
More intelligent automation
FCT software – Festo
Configuration Tool for
be managed and saved in a
common project
FHPP – Festo Handling and
Handling and Positioning Profile
(FHPP)”, specifically tailored to
handling and positioning appli-
Festo configuration tool. It
ensures uniform operation and
ideal interface management of
graphically-supported
online at the machine
controlled, with fieldbus inter-
face, via standardised control
Getting there quicker
system with the overall system is
essential for maximum system
productivity. The selection and
another. What at first only
appears to be a small step can,
in reality, repeatedly prove to be
a real marathon. In order for
everything to run as it should,
we recommend the Festo com-
missioning service for axis
uration and parameterisation
• For maximum performance:
• For secure knowledge: data
position values
of course for our experts and
completion of your system on
schedule is guaranteed.
they have to watch out for when
commissioning, thus ensuring
reliably at all times.
time, thanks to optimum
commissioning, regardless
22
Linear gantry with cantilever axis (Z) Heavy-duty linear gantry with toothed-belt
axis (Y) and spindle axis (Z)
Three-dimensional gantry with toothed
assemble your system and put it
into operation, on request.
we take care of the rest. That not
only saves time and money, but
brings maximum reliability with
settings.
• Construction drawing as
instructions for assembly,
including parts list
• Technical advice
it’s up to you. But complete sys-
tems can save you as much as
50%.
ally all the complex processes
involved in the development and
construction of such systems. Tell
us what your requirements are
and we will design, order, commis-
sion, test and deliver. We can also
• Management of all engineering
Examples of CAD models from the standard multi-axis modular system
23
Pick and place:
• Horizontal cantilever axis
cantilever axis for Z-movement
strokes in 2D
axes for Z-movement
unit with short Z stroke,
preferably slide unit
strokes in 3D
1 horizontal gantry axis at right
angles, plus any drive for
Z-movement, preferably can-
form for high rigidity
moving masses (without
motors or axes)
1 3
5 0
0 7
e n
2 0
1 0
/0 4
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Romania Festo S.R.L. St. Constantin 17 010217 Bucuresti Tel. ++40 (0)21/310 29 83, Fax 310 24 09 E-mail: [email protected]
Russia OOO Festo-RF Michurinskiy prosp., 49 119607 Moskow Tel. +7 495/737 34 00, Fax 737 34 01 E-mail: [email protected]
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Slovakia Festo spol. s r.o. Gavlovicová ul. 1 83103 Bratislava 3 Tel. ++421 (0)2/49 10 49 10, Fax 49 10 49 11 E-mail: [email protected]
Slovenia Festo d.o.o. Ljubljana
IC Trzin, Blatnica 8
E-mail: [email protected]
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Isando 1600
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Tel. 901243660, Fax 902243660
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Pathumthani 12120
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34956 Tuzla - Istanbul/TR
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Northampton NN4 7PY
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Festo worldwide