electric wiring kit for towbars / 13-pin / 12 volt / iso ... · vw passat saloon 03/05 passat...

13
VW Passat Saloon 03/05 Passat Saloon 03/05 Passat Estate 08/05 Passat Estate 08/05 Jetta 08/05 Passat CC 06/08 No. 29270506RC Right Connections (UK) Limited 7 Churchill Buildings, Queen Street, Wellington, Telford, Shropshire TF1 1HT Hotline: +44 0871 226 2030 Fax - UK only: 0870 759 8366 Web: www.rightconnections.co.uk email: [email protected] 87270881 / 07.05.2008 © ConWys AG 1/13 Installation of the towing electrics kit must be undertaken by a specialist workshop or an appropriately qualified person. Before starting work, you must read the installation instructions through completely. After installing the towing electrics kit, the installation instructions should be kept with the vehicle service documentation. All claims under the guarantee will lapse in case of improper use or modification of the towing electrics kit or any of its component parts. When driving without a trailer or load carrier, any adapter installed must be removed from the electrical socket. We reserve the right to alter the design, content or colour. We accept no liability for any errors in these instructions. All details and illustrations are non- binding. Fitting instructions In case of missing a rear fog lamp on the trailer, it should be retrofitted. We accept no responsibility and give no guarantee for technical and electrical modifications made after the initial operation of the towing electrics kit by the vehicle manufacturer and which may lead, for example to malfunction of the trailer socket or its peripheries. The trailer module is not diagnostics-capable. If the manufacturer’s diagnostics processes or software-supported test mechanisms generate error reports directly or indirectly linked with trailer operation, the trailer module must be disconnected from the leads to the trailer socket and a new diagnostic process initiated. Electric wiring kit for towbars / 13-pin / 12 Volt / ISO 11446 IMPORTANT!

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Page 1: Electric wiring kit for towbars / 13-pin / 12 Volt / ISO ... · VW Passat Saloon 03/05 Passat Saloon 03/05 Passat Estate 08/05 Passat Estate 08/05 Passat CC 06/08 Jetta 08/05 No

VW

Passat Saloon 03/05Passat Saloon 03/05

Passat Estate 08/05Passat Estate 08/05

Jetta 08/05Passat CC 06/08

No. 29270506RC

Right Connections (UK) Limited7 Churchill Buildings, Queen Street,Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.ukemail: [email protected]

87270881 / 07.05.2008

© ConWys AG1/13

Installation of the towing electrics kit must be undertakenby a specialist workshop or an appropriately qualifiedperson. Before starting work, you must read the installationinstructions through completely. After installing the towingelectrics kit, the installation instructions should be keptwith the vehicle service documentation.

All claims under the guarantee will lapse in case of improper use ormodification of the towing electrics kit or any of its component parts.When driving without a trailer or load carrier, any adapter installedmust be removed from the electrical socket. We reserve the right toalter the design, content or colour. We accept no liability for anyerrors in these instructions. All details and illustrations are non-binding.

Fitting instructions

In case of missing a rear fog lamp on the trailer, it should be retrofitted.

We accept no responsibility and give no guarantee for technical andelectrical modifications made after the initial operation of the towingelectrics kit by the vehicle manufacturer and which may lead, forexample to malfunction of the trailer socket or its peripheries.

The trailer module is not diagnostics-capable. If the manufacturer’sdiagnostics processes or software-supported test mechanismsgenerate error reports directly or indirectly linked with trailer operation,the trailer module must be disconnected from the leads to the trailersocket and a new diagnostic process initiated.

Electric wiring kit for towbars / 13-pin / 12 Volt / ISO 11446

IMP

OR

TAN

T!

Page 2: Electric wiring kit for towbars / 13-pin / 12 Volt / ISO ... · VW Passat Saloon 03/05 Passat Saloon 03/05 Passat Estate 08/05 Passat Estate 08/05 Passat CC 06/08 Jetta 08/05 No

20-33

4-5,14-18

9-13

MANUAL

3x 10x 5x3x

2x

2x

15A

2x20A

90270328

Right Connections (UK) Limited7 Churchill Buildings, Queen Street,Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.ukemail: [email protected]

87270881 / 07.05.2008

© ConWys AG2/13

Page 3: Electric wiring kit for towbars / 13-pin / 12 Volt / ISO ... · VW Passat Saloon 03/05 Passat Saloon 03/05 Passat Estate 08/05 Passat Estate 08/05 Passat CC 06/08 Jetta 08/05 No

1

SYMBOL EXPLANATION

+ -

15+

+-

30+

Reverse

B+/30

20A

left (58-L) respectivelyright (58-R) tail light

stop light (54) /high mounted, third stop light (54)

turn signal indicator left

turn signal indicator right

rear fog light(s)

reversing light(s)

Permanent power supply /13pin socket, chamber 9

charging wire for trailer fridge /13pin socket, chamber 10

trailer / trailer recognition

Permanent current power supply

Ground or Earth (31)

ground connection battery terminal lug

positive connection battery terminal lug

fuse / fuse capacity 20 Ampère

12V

P

cigarette lighter /accessory socket

loudspeaker / buzzer

Park Distance Control

switch / source of function

Connect together

Disconnect

Look at / See further information

Look carefully at selected area

Present / Occupied / OK

Not present / Not occupied / Not OK

left

right

acoustic indication

attention / important advice

90500760

everse

Right Connections (UK) Limited7 Churchill Buildings, Queen Street,Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.ukemail: [email protected]

87270881 / 07.05.2008

© ConWys AG3/13

MANUAL

IMPORTANT!

90010216

In order to avoid mal-functions and damage to the vehicle’s electrical systemthe earth terminal must be disconnected from the vehicle’s battery beforestarting work!

Both the CFC trailer module and the vehicle’s control unit for the electricalsystem can be damaged during work on the CAN data bus connections if thebattery is not disconnected!

Please pay attention to the manufacturer’s instructions when disconnectingand reconnecting the vehicle’s battery!

Page 4: Electric wiring kit for towbars / 13-pin / 12 Volt / ISO ... · VW Passat Saloon 03/05 Passat Saloon 03/05 Passat Estate 08/05 Passat Estate 08/05 Passat CC 06/08 Jetta 08/05 No

90270332

90270331

Right Connections (UK) Limited7 Churchill Buildings, Queen Street,Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.ukemail: [email protected]

87270881 / 07.05.2008

© ConWys AG4/13

90270203

PassatSaloonCC

Jetta

90270329

Passat Estate

90270205

PassatSaloon

Jetta

90270330

Passat Estate / CC

90270331

PassatSaloon

Jetta

Passat Estate

PassatCC

2 3

4 5

6 7

8 9

Page 5: Electric wiring kit for towbars / 13-pin / 12 Volt / ISO ... · VW Passat Saloon 03/05 Passat Saloon 03/05 Passat Estate 08/05 Passat Estate 08/05 Passat CC 06/08 Jetta 08/05 No

D FGB IE

RD

BK

GN

OR

VT

PK

BL

YL

WT

BR

GY

Black Schwarz Negro Noir Nero

Red Rot Rojo Rouge Rosso

Green Grün Verde Vert Verde

Orange Orange Naranja Orange Arancione

Violet Violett Violeta Violet Viola

Pink Pink Pink Rose Rosa

Blue Blau Azul Bleu Blu

Yellow Gelb Amarillo Jaune Giallo

White Weiss Blanco Blanc Bianco

Brown Braun Marrón Brun Marrone

Grey Grau Gris Gris Grigio

NL NP SDK

Preto Zwart Sort Svart

Vermelho Rood Rød Rød Röd

Verde Groen Grøn Grønt Grön

Laranja Oranje Orange Orange Orange

Violeta Violet Violet Fiolett Violett

Cor-de-Rosa Paars Pink Pink Rosa

Azul Blauw Blå Blått Blå

Amarelo Geel Gul Gult Gul

Branco Wit Hvid Hvitt Vit

Marrom Bruin Brun Brunt Brun

Cinzento Grijs Grå Grått Grå

CZFIN H

Musta Cerná Fekete

Punainen Cervená Piros

Vihreä Zelená Zöld

Oranssi Narancs

Violetti Fialová Ibolya

Pinkki Ruzová Rózsaszín

Sininen Modrá Kék

Keltainen •lutá Sárga

Valkoinen Bílá Fehér

Ruskea Hnedá Barna

Harmaa •edá Szürke

PL

Czarny

Czerwony

Zielony

Pomaranczowy

Fioletowy

Rózowy

Niebeski

Zólty

Bialy

Brazowy

Szary

Svart

Oran•ová

90500580

90500214

Choose direction

90500683

L / R

5/58-R

6/54STOP

1/L

4/R

2

ISO 11446

3/311-8

YL

BL

GN

WT

BR

RD

7/58-L

Reverse8

12

1110

139

9+

-20 amp.

30+

10+ -15 amp.

15+

BK

PK

OR

WT/RD

GY

WT/BK

21W

42W

21W

52W

63W

52W

42W

240W

180W

Belegung der Steckdose / Maximale AusgangsleistungSocket configuration / Maximum power outputCorrespondance des contacts de la prise / Puissance de sortie maximaleAbbinamento della presa / Uscita di alimentazione massimaIndeling van de stekkerdoos / maximaal uitgangsvermogen

90020157

Right Connections (UK) Limited7 Churchill Buildings, Queen Street,Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.ukemail: [email protected]

87270881 / 07.05.2008

© ConWys AG5/13

90270302

PassatSaloon / CC

11

12

13

14

10

Page 6: Electric wiring kit for towbars / 13-pin / 12 Volt / ISO ... · VW Passat Saloon 03/05 Passat Saloon 03/05 Passat Estate 08/05 Passat Estate 08/05 Passat CC 06/08 Jetta 08/05 No

Right Connections (UK) Limited7 Churchill Buildings, Queen Street,Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.ukemail: [email protected]

87270881 / 07.05.2008

© ConWys AG6/13

90270302

Passat Estate

90270302

Jetta

15

16

17

18

90270333

Important!Please noteinformationsin picture 1!

PassatSaloonCCJetta

90270334

Important!Please noteinformationsin picture 1!

PassatEstate

Page 7: Electric wiring kit for towbars / 13-pin / 12 Volt / ISO ... · VW Passat Saloon 03/05 Passat Saloon 03/05 Passat Estate 08/05 Passat Estate 08/05 Passat CC 06/08 Jetta 08/05 No

90220090 90220102

Open secondary lock!

Right Connections (UK) Limited7 Churchill Buildings, Queen Street,Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.ukemail: [email protected]

87270881 / 07.05.2008

© ConWys AG7/13

90270335

RD/YL

YL BK

RD/BL

RD/BK

OR

19

20

23 24

21 22

45

RD/YLOR

44

RD/BL

43

90270337

RD

45RD/YL

RD/BL

90270338

4443

PassatSaloonEstateJetta

PassatSaloonEstateJetta

90270336

Page 8: Electric wiring kit for towbars / 13-pin / 12 Volt / ISO ... · VW Passat Saloon 03/05 Passat Saloon 03/05 Passat Estate 08/05 Passat Estate 08/05 Passat CC 06/08 Jetta 08/05 No

2523

RD

RD/YL

RD/BL

90270338

+-

20 amp.

30+

+-

20 amp.

30+

Right Connections (UK) Limited7 Churchill Buildings, Queen Street,Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.ukemail: [email protected]

87270881 / 07.05.2008

© ConWys AG8/13

25

26

27

28

B+/30

90220104

15AFuse chamber 45

45 44

43

20AFuse chamber 44

15A

Fuse chamber 43

90270339

PassatSaloonEstateJetta

PassatSaloonEstateJetta

PassatCC

RD/YL

OR

25

RD/BL

23

90270337

PassatCC

Connect the wire RD intothe free fuse chamber (see picture 27)!

Only for permanent power supply!In case of not-use please insolate carefully!

OPTIONAL

Connect the wire RD into a free fuse chamber!

Only for permanent power supply!In case of not-use please cut off the terminaland insolate carefully!

OPTIONAL

Page 9: Electric wiring kit for towbars / 13-pin / 12 Volt / ISO ... · VW Passat Saloon 03/05 Passat Saloon 03/05 Passat Estate 08/05 Passat Estate 08/05 Passat CC 06/08 Jetta 08/05 No

B+/30

90220104

15AFuse chamber 25

25 23

20A

Free fuse chamberPlease note pictures27 + 28!

15A

Fuse chamber 23

90270339 90220102

Close secondary lock!

Right Connections (UK) Limited7 Churchill Buildings, Queen Street,Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.ukemail: [email protected]

87270881 / 07.05.2008

© ConWys AG9/13

29

30 31

32

PassatCC

PassatCC

Please note pictures 27 + 28!

OPTIONAL

OPTIONAL

OR/BR

OR/GN

CAN-Data Wire

90270340

Important!Please noteinformationsin picture 1!

BK

YL

OR/BR

OR/GN

OR/BR YL

OR/GN BK

Network control unit position "G" 12 pin connector (BK) chambers 7+8

H G

D C B A

EF

Page 10: Electric wiring kit for towbars / 13-pin / 12 Volt / ISO ... · VW Passat Saloon 03/05 Passat Saloon 03/05 Passat Estate 08/05 Passat Estate 08/05 Passat CC 06/08 Jetta 08/05 No

WT

OPTIONAL for voltage control relay

Part-no.22400511RC

+_

15 amp.+ -

15+

90500761

GY

+_

Right Connections (UK) Limited7 Churchill Buildings, Queen Street,Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.ukemail: [email protected]

87270881 / 07.05.2008

© ConWys AG10/13

90270342

Passat Estate

90270203

PassatSaloonCCJetta

MANUAL

Passat EstatePassatSaloonCCJetta

90270309

33

34 35

36 37

BK/RD

90270341

RD/BK

BK/RD

BK/RD RD/BK

Network control unit position "E" 16 pin connector (BK) chamber 2

H G

D C B A

EF

Page 11: Electric wiring kit for towbars / 13-pin / 12 Volt / ISO ... · VW Passat Saloon 03/05 Passat Saloon 03/05 Passat Estate 08/05 Passat Estate 08/05 Passat CC 06/08 Jetta 08/05 No

MANUAL

90500004

9050054490500368

Optional: Adapter socket 62400003

13-pin 7-pin

Right Connections (UK) Limited7 Churchill Buildings, Queen Street,Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.ukemail: [email protected]

87270881 / 07.05.2008

© ConWys AG11/13

90270343

38

39 40

41

42 43

MANUALSERVICE SERVICE

90270310

MANUAL

90500507

everse

Page 12: Electric wiring kit for towbars / 13-pin / 12 Volt / ISO ... · VW Passat Saloon 03/05 Passat Saloon 03/05 Passat Estate 08/05 Passat Estate 08/05 Passat CC 06/08 Jetta 08/05 No

Right Connections (UK) Limited7 Churchill Buildings, Queen Street,Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.ukemail: [email protected]

87270881 / 07.05.2008

© ConWys AG12/13

Set up trailer operation

Passat Saloon + Passat Estate

Please effect coding as follows:

• Vehicle self-diagnosis• Gateway assembly list• 19 – diagnosis interface for data bus• 007-Coding (service $1A) \ Read / writelong coding• 69 – trailer function ( switch to coded!)

Vehicles with park assist systems

The automatic deactivation of the rear parkassist system in trailer operation will beeffected by means of the subsequentcoding of the park assist control unit:

(x = accept the default values in the inputfield for this purpose activate input mode(BIN) !)• confirm with OK !

Stabilisation of the vehicle / trailercombination - Only vehicles until modelyear 07 (MY07)

To activate the stabilisation of thevehicle/trailer combination, the ESP controlunit must be recoded! For this purposeplease read the current coding number ofthe ESP control unit via the service tester(VAS 5051 / 5052) and enter it in the tablebelow. By adding the figure 16384, you

The coding of the stabilisation is notneeded anymore on vehicles from modelyear 2008 on!

AutoHold - Only vehicles until modelyear 07:

Switch off ignition, remove ignition key,wait 1 minute, switch on ignition.Check/amend the the code of the parkingbrake control unit

· Vehicle self-diagnosis· Gateway assembly list· 53 parking brake· vehicles without Autohold function:

code 11

Only vehicles until model year 07 (MY07)

· Vehicle self-diagnosis· Gateway assembly list· 76 – park assist system· 07 – code control unit· Add the figure 10000 to the current coding & reprogramme

Vehicles from model year 2008 on:

• Vehicle self-diagnosis• Gateway assembly list• 10 - park assist system II /parallel park assist• 008 Coding (service $22)• Byte 0 - bit pattern xxxxxxx1

will receive the new coding number. Pleasealso enter the new value in the table below.Also note this intervention in the vehiclemanual in chapter“1.1 Service schedule“ -“Other entriesto be made by the garage personnel“ !!

Please effect coding of the ESP controlunit as follows:

· Vehicle self-diagnosis· Gateway assembly list· 03 – Electronic braking system· 07 – Code control unit· Add the figure 16384 to the current coding & reprogramme

· vehicles with Autohold function:code 12

· 07 code control unit· enter the code according to the vehiclefittings (with/without Autohold)

44

Jetta on page 13!

Coding number ESP control unitOld

New

Page 13: Electric wiring kit for towbars / 13-pin / 12 Volt / ISO ... · VW Passat Saloon 03/05 Passat Saloon 03/05 Passat Estate 08/05 Passat Estate 08/05 Passat CC 06/08 Jetta 08/05 No

Right Connections (UK) Limited7 Churchill Buildings, Queen Street,Wellington, Telford, Shropshire TF1 1HT

Hotline: +44 0871 226 2030Fax - UK only: 0870 759 8366

Web: www.rightconnections.co.ukemail: [email protected]

87270881 / 07.05.2008

© ConWys AG13/13

Set up trailer operation

Jetta

General

General

After the installation of the electric kit, theobligatory trailer lighting as well as the trailerindicator control which is statutory in aseveral countries are guaranteed withouthaving to make any connections on thevehicle!

The message “Control unit incorrectlycoded“ will, however, appear in the faultmemory ( 19 – Diagnosis interface for databus)! Yet this entry has no effect on theother functions and can be ignored untilyour next regular service appointment. Werecommend the connection via the factory-mounted service tester (VAS 5051 / 5052)within the framework of the annual serviceintervals!

Please effect coding as follows:

• Vehicle self-diagnosis• Gateway assembly list• 19 – diagnosis interface for data bus• Coding (service 1A) \ Read / write long coding• 69 – trailer function ( switch to coded!)

Vehicles with park assist system

After the effected connection, the rear parkassist system will also automatically bedeactivated in trailer operation!

Release the towing vehicle and trailerstabilisation!

For vehicles from production date 06.06.2005which are factory fitted with a control unit thatsupports trailer stabilisation, this function mustbe activated!

With guided troubleshooting Skip: Function/ component selection

• Chassis• Brake system• 01 – Self-diagnosing systems• ABS• Functions• Adaptation – J104 with towing vehicle and trailer stabilisation• Next• Adaptation – J104 with towing vehicle and trailer stabilisation• Start test program, follow instructions and answer questions! Warning: If you answer a test program question with NO the towing vehicle and trailer stabilisation cannot be activated!

NOTE:

If the vehicle's rear fog lamp does not switch offautomatically in trailer mode the following codemust be entered in addition to the aforementionedconfiguration of the central electrical system:

Vehicle self-diagnosis

• 09 Electronic central electrical system• 007 Coding (service 1A)• Vehicle's electrical system controller coding long• Byte 8 - bit pattern x1xxxxxx (x = accept the default values in the input field for this purpose activate input mode (BIN) !)• confirm with OK !

45