electrical characterization of hot- spot-free and … · © fraunhofer-center für...

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© Fraunhofer-Center für Silizium-Photovoltaik CSP Report on module concept from AE Solar ELECTRICAL CHARACTERIZATION OF HOT- SPOT-FREE AND STANDARD MODULE Hamed Hanifi, Frank Wenger, Jens Schneider Report no V 389/2018 Email. [email protected] [email protected] Tel. +49 345 5589 5500

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Page 1: ELECTRICAL CHARACTERIZATION OF HOT- SPOT-FREE AND … · © Fraunhofer-Center für Silizium-Photovoltaik CSP Summary and conclusion An experimental setup is designed to evaluate the

© Fraunhofer-Center für Silizium-Photovoltaik CSP

Report on module concept from AE Solar

ELECTRICAL CHARACTERIZATION OF HOT-SPOT-FREE AND STANDARD MODULE

Hamed Hanifi, Frank Wenger, Jens Schneider Report no V 389/2018 Email. [email protected] [email protected] Tel. +49 345 5589 5500

Page 2: ELECTRICAL CHARACTERIZATION OF HOT- SPOT-FREE AND … · © Fraunhofer-Center für Silizium-Photovoltaik CSP Summary and conclusion An experimental setup is designed to evaluate the

© Fraunhofer-Center für Silizium-Photovoltaik CSP

Content

Motivation

Experimental setup

Results

Summary and conclusion

Outlook

Page 3: ELECTRICAL CHARACTERIZATION OF HOT- SPOT-FREE AND … · © Fraunhofer-Center für Silizium-Photovoltaik CSP Summary and conclusion An experimental setup is designed to evaluate the

© Fraunhofer-Center für Silizium-Photovoltaik CSP

Motivation

Partial shading in PV module can cause considerable amount of power loss depending on shading direction [1]

In extreme cases, partial shading can lead to hot spots in PV modules

[1] Hanifi et al. EUPVSEC 2015, Hamburg

Page 4: ELECTRICAL CHARACTERIZATION OF HOT- SPOT-FREE AND … · © Fraunhofer-Center für Silizium-Photovoltaik CSP Summary and conclusion An experimental setup is designed to evaluate the

© Fraunhofer-Center für Silizium-Photovoltaik CSP

Motivation

AE Solar has developed a novel module concept by integrating a bypass diode for every single solar cell

Fraunhofer CSP evaluates the hot-spot-free module by measurement of a standard and hot-spot-free module under static partial shading conditions

Page 5: ELECTRICAL CHARACTERIZATION OF HOT- SPOT-FREE AND … · © Fraunhofer-Center für Silizium-Photovoltaik CSP Summary and conclusion An experimental setup is designed to evaluate the

© Fraunhofer-Center für Silizium-Photovoltaik CSP

Experimental setup

Standard module and Hot-spot-free module of AE Solar are measured by Xenon based sun simulator The modules are shaded under three different patterns

Shading of a single cell

Shading of a row

Shading of several rows

Each row is defined as solar cells alliegned in one row but not in the same string

Page 6: ELECTRICAL CHARACTERIZATION OF HOT- SPOT-FREE AND … · © Fraunhofer-Center für Silizium-Photovoltaik CSP Summary and conclusion An experimental setup is designed to evaluate the

© Fraunhofer-Center für Silizium-Photovoltaik CSP

Experimental setup

The shade is moved in different stages for all three mentioned shading patterns

Page 7: ELECTRICAL CHARACTERIZATION OF HOT- SPOT-FREE AND … · © Fraunhofer-Center für Silizium-Photovoltaik CSP Summary and conclusion An experimental setup is designed to evaluate the

© Fraunhofer-Center für Silizium-Photovoltaik CSP

On solar cell is shaded from 0-100% in both modules

Shad

ing

dir

ect

ion

Results Shading of single cell

0 20 40 60 80 10060

65

70

75

80

85

90

95

100

105

Changes in p

ow

er

(%)

Shading (%)

Standard module

Hot spot free module

*The connecting lines are for eye-guide

Page 8: ELECTRICAL CHARACTERIZATION OF HOT- SPOT-FREE AND … · © Fraunhofer-Center für Silizium-Photovoltaik CSP Summary and conclusion An experimental setup is designed to evaluate the

© Fraunhofer-Center für Silizium-Photovoltaik CSP

0 5 10 15 20 25 30 35 400

2

4

6

8

10

Cu

rre

nt

(A)

voltage (V)

No shade

One cell - 20%

One cell - 40%

One cell - 60%

One cell - 80%

One cell - 100%

Results Shading of single cell

0 5 10 15 20 25 30 35 400

2

4

6

8

10

Cu

rre

nt

(A)

voltage (V)

No shade

One cell - 20%

One cell - 40%

One cell - 60%

One cell - 80%

One cell - 100%

Standard module Hot-Spot-Free module

Page 9: ELECTRICAL CHARACTERIZATION OF HOT- SPOT-FREE AND … · © Fraunhofer-Center für Silizium-Photovoltaik CSP Summary and conclusion An experimental setup is designed to evaluate the

© Fraunhofer-Center für Silizium-Photovoltaik CSP

Results Shading of a row

On row (three strings) is shaded

Each step the cells in one string are shaded

Shading direction

no shade Two cells four cells six cells

0

20

40

60

80

100

Changes in p

ow

er

(%)

Shading (%)

Standard module

Hot spot free module

*The connecting lines are for eye-guide

Page 10: ELECTRICAL CHARACTERIZATION OF HOT- SPOT-FREE AND … · © Fraunhofer-Center für Silizium-Photovoltaik CSP Summary and conclusion An experimental setup is designed to evaluate the

© Fraunhofer-Center für Silizium-Photovoltaik CSP

Results Shading of a row

0 5 10 15 20 25 30 35 400

2

4

6

8

10

Cu

rre

nt

(A)

voltage (V)

No shade

String1 - Two cells

String1,2 - Four cells

String 1,2,3 - Six cells

0 5 10 15 20 25 30 35 400

2

4

6

8

10

Curr

ent (A

)

voltage (V)

No shade

String1 - Two cells

String1,2 - Four cells

String 1,2,3 - Six cells

Standard module Hot-Spot-Free module

Page 11: ELECTRICAL CHARACTERIZATION OF HOT- SPOT-FREE AND … · © Fraunhofer-Center für Silizium-Photovoltaik CSP Summary and conclusion An experimental setup is designed to evaluate the

© Fraunhofer-Center für Silizium-Photovoltaik CSP

Results Shading of several rows

Several rows are shaded

In each step, one row is added to the shaded area

Shad

ing

dir

ect

ion

0 10 20 30 40 50

0

20

40

60

80

100

Changes in p

ow

er

(%)

shading (%)

Standard module

Hot spot free module

*The connecting lines are for eye-guide

Page 12: ELECTRICAL CHARACTERIZATION OF HOT- SPOT-FREE AND … · © Fraunhofer-Center für Silizium-Photovoltaik CSP Summary and conclusion An experimental setup is designed to evaluate the

© Fraunhofer-Center für Silizium-Photovoltaik CSP

Results Shading of several rows

0 5 10 15 20 25 30 35 400

2

4

6

8

10

Curr

ent (A

)

voltage (V)

No shade

10% of the module

20% of the module

30% of the module

40% of the module

50% of the module

0 5 10 15 20 25 30 35 400

2

4

6

8

10

Cu

rre

nt

(A)

voltage (V)

No shade

10% of module

Standard module Hot-Spot-Free module

Page 13: ELECTRICAL CHARACTERIZATION OF HOT- SPOT-FREE AND … · © Fraunhofer-Center für Silizium-Photovoltaik CSP Summary and conclusion An experimental setup is designed to evaluate the

© Fraunhofer-Center für Silizium-Photovoltaik CSP

Summary and conclusion

An experimental setup is designed to evaluate the performance of Hot-spot-free module in compared to the standard module design under partial shading conditions

Different shading patterns are tested on both modules

Shading of one solar cell

After full shading of one solar cell hot-spot-free module loses only 3% of power while standard module loses 35% of its power

Shading of one row

The comparison shows in the worst case of full shading of one row, standard module loses all of ist power while hot-spot-free loses only 20% of the nominal power

Page 14: ELECTRICAL CHARACTERIZATION OF HOT- SPOT-FREE AND … · © Fraunhofer-Center für Silizium-Photovoltaik CSP Summary and conclusion An experimental setup is designed to evaluate the

© Fraunhofer-Center für Silizium-Photovoltaik CSP

Summary and conclusion

Shading of several rows

Hot-spot-free module power decreases linearly with increasing the shading percentage while the standard module loses all of its power after 10% shading of module area

After shading of 50% of the area, the hot-spot-free module loses all of its power due to the power dissipations in the diodes.

This results is only valid when the shading pattern is from bottom to top. In case of left to right shading pattern, the power dissipation is expected to be considerably higher

Page 15: ELECTRICAL CHARACTERIZATION OF HOT- SPOT-FREE AND … · © Fraunhofer-Center für Silizium-Photovoltaik CSP Summary and conclusion An experimental setup is designed to evaluate the

© Fraunhofer-Center für Silizium-Photovoltaik CSP

Outlook

The following tasks according to the offer are in planning:

Bypass diode failure detection (WP1)

Mechanical evaluation of the module under different loading conditions (WP2)

Simulation of the modules and determination of losses in bypass diodes under partial shading condition (WP3)