electrical heaters
TRANSCRIPT
Electrical Heaters
Product range overview
Screw-in heating elements (with tube elements)1.1 Without control C/INC/3/G 1 1/ 2 Water1.2 With thermostat C/Th/INC/3/G 1 1/ 2 Water1.3 With thermostat C/Th/a/INC/3/G 1 1/ 2 Water1.4 With run-dry protection C/INC/TRO/3/G 1 1/ 2 Water1.7 Without control C/i/INC/3/G 1 1/ 2 Domestic hot water1.7 With thermostat C/Th/i/INC/3/G 1 1/ 2 Domestic hot water1.7 With double thermostat C/Th/STB/i/INC/3/G 1 1/ 2 Domestic hot water1.9 Without control C/RE/3/G 1 1/ 2 Oil1.10 With thermostat C/Th/RE/3/G 1 1/ 2 Oil1.11 With thermostat C/Th/a/RE/3/G 1 1/ 2 Oil1.12 With thermostat C/RE/ThO/2/G 2 Oil1.13 Without control C/RR/3/G 1 1/ 2 Different fluids1.13 With thermostat C/Th/RR/3/G 1 1/ 2 Different fluids1.13 With thermostat C/Th/a/RR/3/G 1 1/ 2 Different fluids1.14 With double thermostat C/Th/a/STB/RR/3/G 1 1/ 2 Different fluids
Screw-in heating elements (with exchangeable ceramic element)3.1 With thermostat O/Th G 2 Oil3.4 Without control G 1 Water, Oil, Air3.5 Without control O/42(G 1 1/2) Water, Oil, Air3.6 Without control O/52(G 2) Water, Oil, Air3.7 Flanged heating element FHK65/Th/52 Water, Oil, Air
Tank heaters4.1.1 Tank heater TÜV type approval EL heating oil4.1.3 Tank heater Hydraulic oil Hydraulic oil4.1.4 Tank heater Caustic soda solution Caustic soda, water4.1.5 Tank heater AdBlue AdBlue, water
Flanged heating elements4.2 Flanged heating element DN 65 - DN 500 Water, Oil, Air
Continuous-flow heater according to request, please see page 14.1
Immersion heating elements5.1 Bath immersion heater VDE approval Acids, bases5.2 Bath immersion heater with thermostat Acids, bases5.3 Z-shaped heating element Different fluids5.4 Large immersion boiler element 1000 - 5000 W Different fluids5.5 Large immersion boiler element 2000 - 15000 W Different fluids5.8 PTFE bath heater Space-saving Acids, bases5.9 PTFE bath heater with thermostat Space-saving Acids, bases
P.O. Box 1160 · D-58803 Neuenrade · Phone 02392 6908-0 · Fax 02392 6908-88 · www.helios-heizelemente.de · [email protected]
Product range overview
Heating elements for room heating6.1 Finned tube heating element Air6.3 Finned tube heating element with limiter Air6.3 Finned tube heating element with room temperature Air
controller6.5 Switchgear cabinet heater Air6.6 Switchgear cabinet heater Air6.9 Room temperature controller Air
Ceramic heating elements (without jacket tube)7.2 Longitudinal grooves Ø 26, Ø 19 Water, Oil, Air7.3 Longitudinal grooves Ø 37, Ø 31 Water, Oil, Air7.4 Longitudinal grooves Ø 47, Ø 57 Water, Oil, Air7.5 Helical grooves Ø 37 Water, Oil, Air7.6 Helical grooves Ø 47 Water, Oil, Air
Different heating elements8.1 Heating plate8.3 High-power cartridge heater Ø 6.5 - Ø 20 Tools8.4 Flat heating element Plane surfaces8.5 Ring heating element Cylindrical bodies
High-power tubular heating elements Ø 8.4 mm9.1 Application | Technical advantages9.2 Design9.3 Calculations basis9.6 Chart9.8 Mounting | Accessories | Material of the tube9.9 Shaping | Accessories9.11 Finned-tube heating element Ø 28 Air
Gas heater according to request, please see page 13.1
P.O. Box 1160 · D-58803 Neuenrade · Phone 02392 6908-0 · Fax 02392 6908-88 · www.helios-heizelemente.de · [email protected]
Product range overview
Explosion-protected heating elements10.1 - Screw-in heating element Different fluids10.1 - Flanged heating element Different fluids10.3 - Room heating element Air10.4 - Temperature controller Air10.5 - Finned tube heating element Air10.6 - Finned tube heating element (stainless steel) Air
Controllers12.1 Temperature controller To screw-in Different fluids
Gas heaters13.1 Gas heater for temperatures up to 700 °C Gases
Continuous-flow heaters14.1 Flow tube with flanged heating elements DN 65 – DN 500 Water, Oil, Air
P.O. Box 1160 · D-58803 Neuenrade · Phone 02392 6908-0 · Fax 02392 6908-88 · www.helios-heizelemente.de · [email protected]
Product range
1.1G11/2 screw-in heating element
Model C/INC/3/G11/2
ApplicationDirect water heating.Design3 tube elements mat.-no 2.4858 (alloy 825),35 mm unheated,G11/2 brass nipple,bright-galvanized steel hood, IP 30 protectionsystem.
Imm.length
mm approx.
175230330405520620770
200030004500600075009000
12000
0101 40110101 40210101 40310101 40410101 40510101 40610101 4071
PowerWatt
approx.
Order No.
Surcharge for hood IP 65
Surcharge for brass screw cap IP 65
Surcharge for hood IP 65
Surcharge for hood IP 65
0105... and 0106...Surcharge for brass screw cap IP 65
* See last page
1.2G11/2 screw-in heating elementwith thermostat, internally regulatedModel C/Th/INC/3/G11/2
ApplicationDirect water heating.Design3 tube elements mat.-no 2.4858 (alloy 825),35 mm unheated,G11/2 brass nipple,thermostat 0 to 120°C, differential gap 3 K,switching power 16 A to 400 Volt, 1 pin,bright-galvanized steel hood, IP 30 protectionsystem.
Imm.length
mm approx.
175230330405520620770
200030004500600075009000
12000
0102 40110102 40210102 40310102 40410102 40510102 40610102 4071
PowerWatt
approx.
Order No.
Imm.length
mm approx.
190245345420535635785
200030004500600075009000
12000
0104 40110104 40210104 40310104 40410104 40510104 40610104 4071
PowerWatt
approx.
Order No.
Imm.length
mm approx.
480450600600700700800
2000300045006000600075009000
0106 00110106 00210106 00310106 00410106 00510106 00610106 0071
0105 00110105 00210105 00310105 00410105 00510105 00610105 0071
PowerWatt
approx.
0107 00110107 00210107 00310107 00410107 00510107 00610107 0071
DoubleThermostatOrder No.
Thermostat
* See last page
1.3G11/2 screw-in heating elementwith thermostat, externally regulatedModel C/Th/a/INC/3/G11/2
1.4G11/2 screw-in heating elementwith run-dry protectionModel C/INC/TRO/3/G11/2
1.7G11/2 screw-in heating elementModel C/i/INC/3/G11/2 without thermostat
C/Th/i/INC/3/G11/2with thermostat, internally regulatedC/Th/STB/i/INC/3/G11/2with double thermostat, internally regulated
Photograph shows hood for IP 65 protection system
ApplicationDirect water heating.Design3 tube elements mat.-no 2.4858 (alloy 825),35 mm unheated,G11/2 brass nipple,thermostat 30 to 110°C, differential gap 5 K,switching power 16 A to 400 Volt,steel hood, IP 30 protection system.
Imm.length
mm approx.
175230330405520620770
PowerWatt
approx.
200030004500600075009000
12000
Order No.
0103 40110103 40210103 40310103 40410103 40510103 40610103 4071
* See last page
ApplicationDirect water heating.Design3 tube elements mat.-no 2.4858 (alloy 825),45 mm unheated,G11/2 brass nipple,bright-galvanized steel hood, IP 30 protection system,run-dry protection, operating temperature 165°C(-30 K).
* See last page
ApplicationDirect heating of domestic hot water in steel enamelledpressure-type storage water heaters with active anode, andother storage heaters except stainless steel.Design1 or 3 tube elements of special material,80 mm unheated, G11/2 brass nipple,bright-galvanized steel hood, IP 30 protection system,Order No. 0105... without thermostatOrder No. 0106... thermostat 0 to 120 °COrder No. 0107... double thermostat with 5-85 °C controller
and 110 °C limiter
* See last page
withoutOrder No.
withOrder No.
1.9G11/2 screw-in heating element
Model C/RE/3/G11/2
ApplicationFor heating: surface loadFluids that do not attack steel.Hydraulic fluids or similar, 1.5 W/cm2
heat transfer oil, quenching oil, 2.3 W/cm2
fluids of similar viscosity to 4.5 andwater. 6.5 W/cm2
Design3 steel-jacket tube elements, 35 mm unheated,G11/2 brass nipple, bright-galvanized steel hood,IP 30 protection system.* See last page
Imm.length
mm approx.
455680880
1100
PowerWatt approx.
1000150020002500
0109 00110109 00210109 00310109 0041
PowerWatt approx.
0109 01210109 01310109 0141
Order No.
Surface load
Order No.
150022503000
455680880
1100
3000450060007500
0109 02210109 02310109 02410109 0251
0109 03210109 03310109 0351
4.5 W/cm2
450060009000
6.5 W/cm2
1.5 W/cm2 2.3 W/cm2
P.O. Box 1160 · D-58803 Neuenrade · Phone 02392 6908-0 · Fax 02392 6908-88 · www.helios-heizelemente.de · [email protected]
ApplicationControlled heating of: surface loadFluids that do not attack steel.Hydraulic fluids or similar, 1.5 W/cm2
heat transfer oil, quenching oil, 2.3 W/cm2
fluids of similar viscosity to 4.5 andwater. 6.5 W/cm2
Designsteel-jacket tube elements, 35 mm unheated,G11/2 brass nipple, thermostat 0 to +120°C,bright-galvanized steel hood, IP 30 protection system.
ApplicationControlled heating of: surface loadFluids that do not attack steel.Hydraulic fluids or similar, 1.5 W/cm2
heat transfer oil, quenching oil, 2.3 W/cm2
fluids of similar viscosity to 4.5 andwater. 6.5 W/cm2
Designsteel-jacket tube elements, 35 mm unheated,G11/2 brass nipple,thermostat 30 to 110°C, steel hood,IP 30 protection system.
ApplicationControlled heating of: surface loadFluids that do not attack steel.Hydraulic fluids or lube oil, 1.0 W/cm2
flowing heat carriers and 4.0 W/cm2
M and S heating oil.Design2 steel-jacket tube elements, 40 mm unheated,G2 steel nipple, thermostat 0 to +120°C,differential gap 3 K, bright-galvanized steel hood,IP 65 protection system.
1.10G11/2 screw-in heating elementwith thermostatModel C/Th/RE/3/G11/2
* See last page
1.11G11/2 screw-in heating elementwith thermostat, externally regulatedModel C/Th/a/RE/3/G11/2
1.12G2 screw-in heating elementwith thermostatModel C/RE/ThO/2/G2
1.13G11/2 screw-in heating element
Model C/RR/3/G11/2 unregulatedC/Th/RR/3/G11/2with thermostat, internally regulatedC/Th/a/RR/3/G11/2with thermostat, externally regulated
1.14G11/2 screw-in heating element
with thermostat and limiterModel C/Th/a/STB/RR/3/G11/2
with thermostat and run-dry protectionModel C/Th/a/TRO/RR/3/G11/2
* See last page
* See last page
ApplicationHeating thin oils, aqueous solutions and fluids that do notattack stainless steel mat.-no. 1.4541. Heating air up to120°C. For air temperatures over 120°C, please ask forinformation.DesignOrder no. 01130... 3 stainless steel tube elementsmat.-no. 1.4541, 35 mm unheated, G11/2 brass nipple,bright-galvanized steel hood, IP 30 protection system;differences in Order No. 01131...for hood type, see 1.10, thermostat 0 to +120°C, 1 pin;differences in Order No. 01132... for hood type, see 1.11,thermostat 30 to 110°C, 3 pin.
ApplicationHeating chlorine-free water, weak acids and causticsolutions, surface load 2 W/cm2
Design3 stainless steel tube elements mat.-no. 1.4571,welded in, 35 mm unheated, G11/2 stainless steelnipple, mat.-no. 1.4571, plastic case, off-white,IP 65 protection system; Order No. 01140...thermostat +30 to 110°C and 115°C limiter;Order No. 01141... thermostat +30 to +110°C,run-dry protection 165°C.
* See last page
* See last page
Imm.length
mm approx.
455680880
1100
PowerWatt
approx.
1000150020002500
0110 00110110 00210110 00310110 0041
PowerWatt
approx.
0110 01210110 01310110 0141
Order No.
Surface load
Order No.
150022503000
Imm.length
mm approx.
290390460530
PowerWatt
approx.
700100012501500
0112 00110112 00210112 00310112 0041
PowerWatt
approx.
0112 01110112 01210112 01310112 0141
Order No.
2800400050006000
455680880
1100
3000450060007500
0110 02210110 02310110 02410110 0251
0110 03210110 03310110 0351
4.5 W/cm2
450060009000
Imm.length
mm approx.
455680880
1100
PowerWatt
approx.
1350200027003500
0113 00110113 00210113 00310113 0041
Order No.
C/Th/RR/3/G11/2
0113 20110113 20210113 20310113 2041
Order No.
C/RR/3/G11/2
Order No.
C/Th/a/RR/3/G11/2
0113 10110113 10210113 10310113 1041
455680880
1100
400060008000
10500
0113 01110113 01210113 01310113 0141
0113 21110113 21210113 21310113 2141
0113 11110113 11210113 11310113 1141
Electrical connection to 230/400 V three-phase current
Electrical connection to 3 x 400 V three-phase current
Imm.length
mm approx.
PowerWatt
approx.
Order No.
C/Th/a/STB/RR/3/G11/2
0114 10110114 10210114 10310114 1041
Order No.
C/Th/a/TRO/RR/3/G11/2
0114 00110114 00210114 00310114 0041
0114 11110114 11210114 11310114 1141
0114 01110114 01210114 01310114 0141
455680880
1100
1350200027003500
455680880
1100
400060008000
10500
Product range
Photograph shows hood for IP 65 protection system
Photograph shows hood for IP 65 protection system
Photograph shows hood for IP 65 protection system
6.5 W/cm2
1.5 W/cm2 2.3 W/cm2
4.5 W/cm2 6.5 W/cm2
1.5 W/cm2 2.3 W/cm2
Imm.length
mm approx.
455680880
1100
PowerWatt
approx.
1000150020002500
0111 00110111 00210111 00310111 0041
PowerWatt
approx.
0111 01210111 01310111 0141
Order No.
Surface load
1 W/cm2
Surface load 2 W/cm2
Surface load 6 W/cm2
Electrical connection to 230/400 V three-phase current
Electrical connection to 3 x 400 V three-phase current
Surface load 2 W/cm2
Surface load 6 W/cm2
4 W/cm2
Order No.
Surface load
Order No.
150022503000
455680880
1100
3000450060007500
0111 02210111 02310111 02410111 0251
0111 03210111 03310111 0351
450060009000
3.1G2 screw-in heating elementwith thermostat, internally regulatedModel O/Th/G2
ApplicationHeating fluids that do not attack steel,hydraulic fluids or similar, surface load 1.6 W/cm2.DesignSteel jacket with exchangeable ceramicelement, G2 brass nipple, thermostat 0 to +120°C,light alloy hood, IP 30 protection system,horizontal installation.
Imm.length
mm approx.
300400500600700800900
1000
PowerWatt
approx.
450600750900
1050120013501500
Order No.for
230 V
0301 10110301 10210301 10310301 10410301 10510301 10610301 10710301 1081
Order No.for
400 V
0301 20110301 20210301 20310301 20410301 20510301 20610301 20710301 2081
* See last page
P.O. Box 1160 · D-58803 Neuenrade · Phone 02392 6908-0 · Fax 02392 6908-88 · www.helios-heizelemente.de · [email protected]
Surcharge for hood IP 65
3.5G11/2 (G11/4) screw-in heating element
Model O/42
3.6G2 screw-in heating element
Model O/52
Imm.lengthmm
approx.
200400600800
1000120016002000
Power(1.5 W/cm2)
Wattapprox.
400800
120016002000240032004000
Order No.
0305 00110305 00310305 00510305 00710305 00910305 01110305 01310305 0151
Power(2.5 W/cm2)
Wattapprox.
6501300200026503300400053006600
Order No.
0305 10110305 10310305 10510305 10710305 10910305 11110305 11310305 1151
Imm.lengthmm
approx.200400600800
1000120016002000
Power(1.5 W/cm2)
Wattapprox.
5001000145019502450295039004900
Order No.
0306 00110306 00310306 00510306 00710306 00910306 01110306 01310306 0151
Power(2.5 W/cm2)
Wattapprox.
8001650245032504100490065508150
Order No.
0306 10110306 10310306 10510306 10710306 10910306 11110306 11310306 1151
3.4G1 screw-in heating element
Imm.lengthmm
approx.
150250350500700900
11001300
Power(1.5 W/cm2)
Wattapprox.
200350450650900
120014501700
Order No.
0304 00110304 00310304 00510304 00710304 00910304 01110304 01310304 0151
Power(2.5 W/cm2)
Wattapprox.
350550750
11001550200024002850
Order No.
0304 10110304 10310304 10510304 10710304 10910304 11110304 11310304 1151
ApplicationFor heating: surface loadlow-viscosity oil, hydraulic fluid, 1.5 W/cm2
fluids of similar viscosity to water. 2.5 W/cm2
Design:Exchangeable ceramic element, G1 brass nipple,Ø 28 mm brass jacket tube, brass screw cap,IP 65 protection system, horizontal installation.
* See last page
ApplicationFor heating: surface loadlow-viscosity oil, hydraulic fluid, 1.5 W/cm2
fluids of similar viscosity to water. 2.5 W/cm2
DesignExchangeable ceramic element withgrounding circuit, G11/2 steel nipple, Ø 42 mm steeljacket tube, bright-galvanized steel hood, IP 30protection system, horizontal installation.
ApplicationFor heating: surface loadlow-viscosity oil, hydraulic fluid, 1.5 W/cm2
fluids of similar viscosity to water. 2.5 W/cm2
DesignExchangeable ceramic element withgrounding circuit, G2 steel nipple, Ø 52 mm steeljacket tube, bright-galvanized steel hood, IP 30protection system, horizontal installation.
* See last page Surcharge for brass screw cap IP 65
Surcharge for brass screw cap IP 65* See last page
4.1.1Tank heaterflexible installation
ApplicationMaintaining EL heating oil at correct temperature, toavoid faults due to wax separation. For tanks up to100.000 litres.Testing: TÜV (Technical Inspection Association)DesignDN 150 steel flange, vertical oil-resistant cable, immersiondepth 400 to 2.950 mm (adjustable), 3 steel tubeelements, surface load 4 W/cm2, temperaturecontroller, safety temperature limiter and terminal box,IP 65 protection system.
* See last page
Imm. depthadjustable
mm approx.
550 - 2950550 - 2950550 - 2950550 - 2950550 - 2950550 - 2950
Min.imm. depthmm approx.
210230250275300400
PowerWatt
approx.
30004500600075009000
10500
Order No.
0401 10110401 10210401 10310401 10610401 10410401 1051
130 x 94 x 58 mm display unit, IP 54 protectionsystem, with terminals and indicator lights.
Photograph shows hood for IP 65 protection system
Photograph shows hood for IP 65 protection system
3.7Flanged heating element
Model FHK65/Th/52
Imm.lengthmm
approx.
200400600800
1000120016002000
Power(1.5 W/cm2)
Wattapprox.
5001000145019502450295039004900
Order No.
0307 00110307 00310307 00510307 00710307 00910307 01110307 01310307 0151
Power(2.5 W/cm2)
Wattapprox.
8001650245032504100490065508150
Order No.
0307 10110307 10310307 10510307 10710307 10910307 11110307 11310307 1151
ApplicationFor heating: surface loadlow-viscosity oil, hydraulic fluid, 1.5 W/cm2
fluids of similar viscosity to water. 2.5 W/cm2
DesignExchangeable ceramic element with grounding circuit,steel flange DN 65DIN 2527, PN 16, Thermostat 0 to 120 °C,Ø 52 mm steel jacket tube,lacquered steel hood, IP 30 or IP 65,horizontal installation.* See last page
Product range
ApplicationMaintaining hydraulic fluid temperature at +15°C to+50°C in installations, machine tools, presses, lifts,etc. The tank heater is laid or placed in the fluid. Noscrews or flange attachments.
DesignHelical tube heating element 230 V, 250 W to 2000 W.Surface load 0.6 W/cm2 or 1.2 W/cm2.Temperature controller, 3-wire plastic cable.On request, magnets for placing and removing themetal pick-up in the oil.
4.1.3Tank heaterfor hydraulic fluid
Imm. depthadjustable
mm approx.
250290390600
PowerWatt
approx.
250500
10002000
Order No.without
magnets
0401 30110401 30210401 30310401 3301
Order No.with
magnets
0401 30410401 30510401 30610401 3311
Surface load 1.2 W/cm2 for HLP
290390600
250500
1000
0401 31110401 31210401 3321
0401 31410401 31510401 3331
Surface load 0.6 W/cm2 for HFC und HFD-R
290390600
250500
1000
0401 32110401 32210401 3341
0401 32410401 32510401 3351
Surface load 0.6 W/cm2 for HFA
P.O. Box 1160 · D-58803 Neuenrade · Phone 02392 6908-0 · Fax 02392 6908-88 · www.helios-heizelemente.de · [email protected]
ApplicationMaintaining caustic acid solutions at a temperature of20°C, to avoid faults due to crystallization in the system.Low overall height allows heating of fluid solutions from alevel of 210 mm.
ApplicationMaintaining caustic AdBlue at a temperature toavoid faults due to crystallization in the system.Low overall height allows heating of fluid solutionsfrom a level of 130 mm.
Immersion depth according to customer`s specification.
4.1.4Tank heaterfor caustic acid solution04014...
4.1.5Tank heaterfor AdBlue(Urea solution)04015...
4.2Flanged heating element
ApplicationHeating fluids in hydraulic, lubrication, and heattransfer installations, water in storage tanks andsystems, chemical fluids.
DesignDIN 2527 steel flange, PN 16 to PN 100,U-shaped tube elements, installation length up to3.500 mm, in steel, titanium, and variousstainless steels.Also with exchangeable elements.Nominal widths up to DN 500 mm.
Thermostat 0 to 120 °C, differential gap 3 K,switching power 16 A to 400 V, 1 pin,lacquered steel hood, IP 30 or IP 65 protection system
TÜV inspection possible.
Complete continuous-flow heatersare also available.
Flange
DN
65100
65100125125150150200250200250
Imm.lengthmm
approx.
450450870670670870670870670670870870
2000300040004500600080009000
1200018000270002400036000
0402 00110402 00210402 00510402 00610402 00810402 01010402 01110402 01310402 01410402 01710402 01510402 0181
30004500600067009000
12000135001800027000405003600054000
0402 10110402 10210402 10510402 10610402 10810402 11010402 11110402 11310402 11410402 11710402 11510402 1181
Artikel-Nr.
PowerWatt
approx.
Artikel-Nr.
PowerWatt
approx.
Oil heating - Surface load
Lengthmm
approx.to 2000to 2000to 2000
Min.imm. depthmm approx.
210230250
PowerWatt
approx.150022503000
Order No.
0401 40110401 40210401 4031
to 2000to 2000
130130
10002000
0401 50110401 5021
Additional charge for greater immersion depths.Additional charge for run-dry protection.
65100
65100125125150150200200
400400770610610770610770610770
60009000
1200013500180002400027000360005400072000
0402 60110402 60210402 60510402 60610402 60810402 61010402 61110402 61310402 61410402 6151
1200018000240002700036000480005400072000
108000144000
0402 70110402 70210402 70510402 70610402 70810402 71010402 71110402 71310402 71410402 7151
Water heating - Surface load6.0 W/cm2 10 W/cm2
1.5 W/cm2 2.3 W/cm2
Product range
5.1
Bath immersion heater
Tested and certified to VDE standard
ApplicationHelios bath heaters are particularly suitable forthe direct heating of:water, caustic solutions, acids, disinfectants, oilsand other fluids, which can support a surfaceload of 2.5 W/cm2.
DesignHelios bath heaters consist of an exchangeable230 V element, exchangeable protective tube andIP 65 hood with power cable.The jacket tube material depends on the type offluid to be heated.
Technical advantages:If glass or porcelain tubes break, the heatingelement can still be used.The power cable can be arranged axially orradially by rotating the cap.
* See last page
5.2Bath immersion heaterwith thermostat
ApplicationHelios bath heaters are particularly suitable for thecontrolled heating of: water, caustic solutions,acids, disinfectants, oils and other fluids, whichcan support a surface load of 2.5 W/cm2.DesignHelios bath heaters with thermostat consist of a 230 Vheating element, the appropriate protective tube,thermostat 0 to +120°C with polypropylene protectivetube and the terminal box with power cable.All parts are exchangeable.
Tubelengthmm
300450600800
1000
Min.Imm. depthmm approx.
250350450600800
PowerWatt
approx.
5001000150025003000
withoutOrder No.
0501 00110501 00310501 00510501 00710501 0081
withOrder No.
0502 00110502 00310502 00510502 00710502 0081
* See last page
Thermostat
Special hard porcelain, Ø 46.5 mm
300450600800
1000
250350450600800
5001000150025003000
0501 10110501 10310501 10510501 10710501 1081
0502 10110502 10310502 10510502 10710502 1081
Engineering glass, Ø 46 mm
300450600800
1000
250350450600800
500750
100014001900
0501 30110501 30210501 30310501 30410501 3051
0502 30110502 30210502 30310502 30410502 3051
Teflon (PTFE), Ø 46 mm
300450600800
1000
250350450600800
5001000150025003000
0501 40110501 40310501 40510501 40710501 4081
0502 40110502 40310502 40510502 40710502 4081
Titanium, Ø 40 mm
300450600800
1000
250350450600800
5001000150025003000
0501 50110501 50310501 50510501 50710501 5081
0502 50110502 50310502 50510502 50710502 5081
Steel, Ø 42 mm
300450600800
1000
250350450600800
5001000150025003000
0501 60110501 60310501 60510501 60710501 6081
0502 60110502 60310502 60510502 60710502 6081
Stainless steel mat.-no. 1.4571, Ø 42.4 x 1.6 mm
Stainless steel mat.-no. 1.4539, Ø 42.4 x 1.5 mm
Quartz, Ø 46.5 mm please ask for information
P.O. Box 1160 · D-58803 Neuenrade · Phone 02392 6908-0 · Fax 02392 6908-88 · www.helios-heizelemente.de · [email protected]
5.3Z-shaped heating element
5.4Large immersion boiler element
5.5Large immersion boiler element
PowerWatt
approx.1000130017002100250030003500400050006000
Shank Amm
approx.400500600750850950
1050120015001800
Shank Bmm
approx.300400400500500600600800800
1000
Order No.Steel
0503 00110503 00210503 00310503 00410503 00510503 00610503 00710503 00810503 00910503 0101
Order No.Stainless
steel0503 10110503 10210503 10310503 10410503 10510503 10610503 10710503 10810503 10910503 1101
ApplicationHung heating element. For heating fluids in largetanks and flat tubs.
Designhorizontal heated shank A,vertical unheated shank B,horizontal unheated shank, 200 mm long.Brass screw cap, IP 65 protection system,protective jacket tube of steel, stainless steel andtitanium. The jacket tube material depends on thetype of fluid to be heated.* See last page
ApplicationHeating water and other non-aggressive fluids,which can support a surface load of 8 W/cm2.DesignTube elements, Ø 8.4 mm, stainless steel, plasticscrew cap as handle, IP 65 protection system,power cable 3 x 1.5 W/cm2, with protection contactplug (not included from 4000 W), and adjustableretaining clamp (not included in 1000 W).only order no. 050520.. thermostat 30 to +110°C,differential gap 5 K, switching power 16 A to 400Volt, 1 pin.
ApplicationHeating water and other non-aggressive fluids,which can support a surface load of 8 W/cm².
Design3 tube elements, Ø 8.4 mm, stainless steel, bright-galvanized steel hood, IP 30 protection system,with handhold.only order no. 050500.. thermostat 30 to +110°C,differential gap 5 K, switching power 16 A to 400Volt, 3 pin.
* See last page
* See last page
Titanium, Ø 40 mm, with plastic screw cap – please ask forinformation.
Imm.depthmm
approx.
210300650650650650
Min.imm. depth
mmapprox.
608080
130130180
PowerWatt
approx.
100020002000300040005000
Thermostat
0505 20110505 20210505 20310505 2041
withoutOrder No.
withOrder No.
0504 00110504 00210504 00310504 00410504 00510504 0061
Electrical connection 230 V AC for powers up to 3000 W,electrical connection 400 V AC for powers from 4000 W.
Imm.depthmm
approx.
650650650650
Min.imm. depth
mmapprox.
80130130180
PowerWatt
approx.
60009000
1200015000
Thermostat
0505 00110505 00210505 00310505 0041
withoutOrder No.
withOrder No.
0505 10110505 10210505 10310505 1041
Electrical connection 3 x 400 V three phase current.
Product range
5.8PTFE space-saving bath heater
A
B
ApplicationHeating aggressive fluids, caustic solutions, acids,disinfectants, electrolytes, etc.
DesignProven high-power 230 V tube elements, with PTFEcoating, temperature-resistant up to about 260°C,PTFE spacer, Makrolon connection box, IP 65protection system, cable guide with strain-relief clamp,PVC power cable, 2 m length, moulded plug withprotection contact (3-pin CEE plug available onrequest), plastic-coated retaining bracket.
ApplicationHeating aggressive fluids, caustic solutions, acids,disinfectants, electrolytes, etc.
DesignProven high-power 230 V tube elements, with PTFEcoating, temperature-resistant up to about 260°C,PTFE spacer, Makrolon connection box, IP 65protection system, cable guide with strain-relief clamp,PVC power cable, 2 m length, moulded plug withprotection contact (3-pin CEE plug available onrequest), plastic-coated retaining bracket.Thermostat controlled range 0 to +100°C.
ApplicationHeating and anti-frost protection for:assembly pits, crane driver cabs, payment booths,toilets, greenhouses, workshops, workplaces,cellars, transformer stations, building constructiontrucks, water supply installations, switchgears.
DesignStainless steel finned tube, with 2 supports, 1 or 3stainless steel Ø 8.4 mm elements, bright-galvanizedsteel hood, IP 65 protection system, screw-incable connection with strain-relief clamp.
5.9PTFE space-saving bath heaterwith thermostat, externallyregulated
B
6.1Finned-tube heating element
Illus-tration
AAAAABBBBB
560830
101012401430
560830
101012401430
320460430870870320460430870870
270450450200200270450450200200
1000200020002000200010002000200020002000
0508 00110508 00210508 00310508 00410508 00510508 01110508 01210508 01310508 01410508 0151
Min.imm. depth
mmapprox.
Imm.depthmm
approx.
Power
Wattapprox.
Width
mmapprox.
Order No.
Illus-tration
Min.imm. depth
mmapprox.
Imm.depthmm
approx.
Power
Wattapprox.
Width
mmapprox.
Order No.
AAAAABBBBB
560830
101012401430
560830
101012401430
320460430870870320460430870870
270450450200200270450450200200
1000200020002000200010002000200020002000
0509 00110509 00210509 00310509 00410509 00510509 01110509 01210509 01310509 01410509 0151
Tube lengthmm approx.
500500750750
1000100015001500200020003000
5001000 •750
1500 •10002000 •15003000 •20004000 •6000 •
0601 20110601 20210601 20410601 20510601 20710601 20810601 21110601 21210601 21510601 21810601 2211
PowerWatt approx.
Stainless steelOrder No.
• Hood is separated (50 mm gap)
P.O. Box 1160 · D-58803 Neuenrade · Phone 02392 6908-0 · Fax 02392 6908-88 · www.helios-heizelemente.de · [email protected]
Application:Heating and anti-frost protection for:assembly pits, crane driver cabs, payment booths, toilets,greenhouses, workshops, workplaces, cellars,transformer stations, building construction trucks, etc.Design:Stainless steel finned tube, with 2 supports, stainlesssteel Ø 8.4 mm heating element, 230 V, bright-galvanizedsteel hood, IP 65 protection system,screw-in cable connection with strain-relief clamp,with limiter.without protective cage: max. case temperature 170°Cwith protective cage: max. case temperature 100°C
6.3Finned-tube heating elementwith limiter
Tubelength
mm ap-prox.
for garagesmax. case temperature 110°C.
Hood is separated (70 mm gap)
500750
10001500
500750
10001500
0603 05110603 05210603 05310603 0541
0603 06110603 06210603 06310603 0641
1500 1000 0603 0311 0603 0321
PowerWatt
approx.without
Order No.
protective cagewith
Order No.
Tubelength
mm ap-prox.
PowerWatt
approx.without
Order No.
protective cagewith
Order No.
ApplicationHeating and anti-frost protection for:assembly pits, crane driver cabs, payment booths,toilets, greenhouses, workshops, workplaces,cellars, transformer stations, building constructiontrucks, etc.DesignStainless steel finned tube, with 2 supports, stainlesssteel Ø 8.4 mm heating element, 230 V, polycarbonatehousing, IP 65 protection system,screw-in cable connection with strain-relief clamp,room temperature controller- 5 °C up to 35 °C, indicator light.
6.3Finned-tube heating elementwith room temperature controller
400500750
10001500
6001000150020003000
Product range
0603 14110603 14210603 14310603 14410603 1451
0603 15110603 15210603 15310603 15410603 1551
6.5 6.6Switchgear cabinet heaters
B
A
6.9Room temperatrue controller
ApplicationMaintaining switchgear cabinets at the correcttemperature to prevent condensation.
DesignIllustration A Light alloy profile, exchangeable
cartridge and flexible leadconnections.
Illustration B G5/8 screw-in heating element,Ø 18 mm brass jacket tube, IP 65.
ApplicationMaintaining air temperature by Heliosroom heating elements.For wall-fastening.
DesignSingle-pole double-throw switch in aplastic housing.
Illus-tration
AA
BBBB
52 x 52 x 7552 x 52 x 75
200200500500
60100
306085
200
0605 02110605 02210606 03110606 03210606 03310606 0341
Dimensionsmm approx.
PowerWatt approx.
Order No.
Protectionsystem IP 30Protectionsystem IP 65Protectionsystem IP 65
-20 bis +30 °C
+5 bis +35 °C
-15 bis +15 °C
0609 0111
0609 0121
0609 0141
Control range Order No.
Dimensions
7.2Ceramic heating element Ø 26
ApplicationFor heating: surface loadhigh-viscosity oil, hydraulic fluid, 1.6 W/cm2
fluids of similar viscosity to water. 2.7 W/cm2
DesignCeramic element support Ø 26 mm,serrated, M4 terminal studs, IP 00 protection system,horizontal installation.
* See last page
7.3Ceramic heating element Ø 37
ApplicationFor heating: surface loadhigh-viscosity oil, hydraulic fluid, 1.7 W/cm2
fluids of similar viscosity to water. 2.8 W/cm2
DesignCeramic element support Ø 37,serrated, M5 terminal studs, IP 00 protection system,horizontal installation.
Also available in Ø 31 mm.
* See last page
Imm.lengthmm
approx.
15025035050070090011001300
PowerWatt
approx.(1.6 W/cm2)
200350450650900
120014501700
Order No.
0702 00110702 00310702 00510702 00710702 00910702 01110702 01310702 0151
PowerWatt
approx.(2.7 W/cm2)
350550750
11001550200024002850
Order No.
0702 10110702 10310702 10510702 10710702 10910702 11110702 11310702 1151
Imm.lengthmm
approx.
200400600800
1000120016002000
PowerWatt
approx.(1.7 W/cm2)
400800
120016002000240032004000
Order No.
0703 00110703 00310703 00510703 00710703 00910703 01110703 01310703 0151
PowerWatt
approx.(2.8 W/cm2)
6501300200026503300400053006600
Order No.
0703 10110703 10310703 10510703 10710703 10910703 11110703 11310703 1151
Photograph shows IP 65 protection system
P.O. Box 1160 · D-58803 Neuenrade · Phone 02392 6908-0 · Fax 02392 6908-88 · www.helios-heizelemente.de · [email protected]
7.4Ceramic heating element Ø 47
ApplicationFor heating: surface loadhigh-viscosity oil, hydraulic fluid, 1.7 W/cm2
fluids of similar viscosity to water. 2.8 W/cm2
DesignCeramic element support Ø 47, serrated, M5 terminalstuds, IP 00 protection system,horizontal installation.
Also available in Ø 40, 45, 57 and 70 mm.
Imm.lengthmm
approx.
200400600800
1000120016002000
5001000145019502450295039004900
PowerWatt
approx.(2.8 W/cm2)
PowerWatt
approx.(1.7 W/cm2)
Order No.
0704 00110704 00310704 00510704 00710704 00910704 01110704 01310704 0151
8001650245032504100490065508150
Order No.
Imm.lengthmm
approx.
PowerWatt
approx.(2.8 W/cm2)
PowerWatt
approx.(1.7 W/cm2)
Order No. Order No.
Imm.lengthmm
approx.
PowerWatt
approx.(2.8 W/cm2)
PowerWatt
approx.(1.7 W/cm2)
Order No. Order No.
0704 10110704 10310704 10510704 10710704 10910704 11110704 11310704 1151
* See last page
8.3High-power cartridge heater
ApplicationFor heating tools, shapes and machine parts.
DesignHeating element, embedded in highly-compressedinsulation, nickel wire, insulated, 250 mm length,stainless steel jacket tube. Available diameters 6.5, 8,10, 12.5, 16 and 20 mm; please ask for information.
ApplicationHeating containers and tools to 200°C max.
DesignHeating element insulated with micanite plates, set inmetal sheet, with 200 mm insulated nickel wires.For other sizes, please ask for information.
8.4Flat heating element
Lengthmm
approx.
100500
PowerWatt
approx.
70500
0804 00110804 0151
PowerWatt
approx.
0804 10110804 1151
OrderNo.
OrderNo.
Width 20 mm approx. Width 30 mm approx.100600
100500
140800
0804 20110804 2151
0804 30110804 3151
Width 40 mm approx. Width 50 mm approx.170
1000
100500
2001250
0804 40110804 4151
0804 50110804 5151
Width 60 mm approx. Width 70 mm approx.250
1500
Ømm
12.512.512.512.512.512.512.512.5
40506080
100130160200
160160200250250400500630
0803 06110803 06210803 06310803 06410803 06510803 06610803 06710803 0681
315315400500500630800900
0803 07110803 07210803 07310803 07410803 07510803 07610803 07710803 0781
PowerWatt
approx.
Lengthmm
approx.
PowerWatt
approx.
OrderNo.
OrderNo.
7.5Ceramic heating element Ø 37
7.6Ceramic heating element Ø 47
8.1Heating plate
200400600800
1000120016002000
400800
120016002000240032004000
0705 00110705 00310705 00510705 00710705 00910705 01110705 01310705 0151
6501300200026503300400053006600
0705 10110705 10310705 10510705 10710705 10910705 11110705 11310705 1151
200400600800
1000120016002000
5001000145019502450295039004900
0706 00110706 00310706 00510706 00710706 00910706 01110706 01310706 0151
8001650245032504100490065508150
0706 10110706 10310706 10510706 10710706 10910706 11110706 11310706 1151
ApplicationFor heating: surface loadhigh-viscosity oil, hydraulic fluid, 1.7 W/cm2
fluids of similar viscosity to water. 2.8 W/cm2
DesignCeramic element support Ø 37 mm, with helicalgroove, M5 terminal studs, IP 00 protection system,vertical and horizontal installation.
* See last page
ApplicationFor heating: surface loadhigh-viscosity oil, hydraulic fluid, 1.7 W/cm2
fluids of similar viscosity to water. 2.8 W/cm2
DesignCeramic element support Ø 47, with helicalgroove, M5 terminal studs, IP 00 protection system,vertical and horizontal installation.
ApplicationFor heating containers with fluids, tools, etc.
Design5 mm steel plate with tube elements, 230 V,varnished sheet steel casing and thermostat50 to 300°C.For other sizes, please ask for information.Also available with electronic temperature controland digital temperature display.
* See last page
Plate lengthmm
250400500600
Plate widthmm
250250300360
PowerWatt approx.
600100015002400
Order No.
0801 00110801 00210801 00310801 0041
Product range
P.O. Box 1160 · D-58803 Neuenrade · Phone 02392 6908-0 · Fax 02392 6908-88 · www.helios-heizelemente.de · [email protected]
Application
Heating cylindrical shapes and tools to 200°C max.
Design
Heating element insulated with micanite plates, set inmetal sheet, with tensioning angle and 200 mminsulated nickel wires.
For other sizes, please ask for information.
8.5Ring heating element
60x3060x5060x8080x3080x5080x80
100x30100x50100x80
220380500300420550360550850
0805 01610805 01810805 02010805 02110805 02310805 02510805 02610805 02810805 0301
PowerWatt
approx.
iØ x widthmm
approx.
OrderNo.
30x3030x5030x8040x3040x5040x8050x3050x5050x80
100180280150250350180300420
0805 00110805 00310805 00510805 00610805 00810805 01010805 01110805 01310805 0151
PowerWatt
approx.
iØ x widthmm
approx.
OrderNo.
Product range
9.11Finned-tube heating element Ø 28
ApplicationHeating the air or gases in air heaters, shrink-filmovens, convection ovens, convection anddefrosting heaters.DesignHigh-power tube element, jacket tube withØ 28 mm fins, steel or stainless steel,M 14 x 1.5 x 15 mm steel or stainless steel nipple.For other dimensions, please ask for information.Finned-tube heating elements are available up toa straight length of 3000 mm.
PowerWatt
approx.
1000150020003000
InstalledLength
mm approx.
335460685885
0912 10410912 11010912 11610912 1221
InstalledLength
mm approx.
0912 21010912 21610912 2221
OrderNo.
OrderNo.
Steel jacket (max. 400°C)
450675875
1000150020003000
335460685885
0912 30410912 31010912 31610912 3221
0912 41010912 41610912 4221
Stainless steel jacket (max. 550°C)
450675875
Bend with fins Bend without fins
Application
Heating up water in kettles, boilers,heat exchangers, rinsing and degreasing baths,in double jackets for indirect heating, etc.
Heating up oil forhardening-, hydraulic- or lubrication plants,in gear boxes, oil tanks, etc.
Other fluids like tar, praffin, tetrachloroethylene,diphyl, glycerin, phosphat ester,melting of tin or lead, etc.
Solid media like heating plates, machine parts,rollers, tanks, etc. (build in or pressing on),aluminium parts (cast in)
Air in air heaters or circulating air ovens,in heating cabinets and drying fumacesas radiant heating elementsFurther applications please see chart on the right.
Technical advantages
High degree of operational reliability, dielectricstrength,protection against contact and humidity,resistant against external influences and hightemperatures, good heat transmission and heatconductivity, low heat storage, easy malleable,stable, vibration resistant and long life expectancy
Design
Heating element consists of a coiled heating wirewith welded-on connection bolts,centrically embedded in highly compressed insulatingmaterial, protected by a bendable metal tube.Tube ends are sealed by ceramical lock bushings.
9.1 - 9.10High-power tubular heating element Ø 8.4Tube length up to 7.000 mm
Calculation basis for maximum specific surface load and heatingelement material of high-power tubular for different applications.
Medium / Maximum Maximum Heating element materialapplication medium specific
temperature surfacein ° C load
in W/cm2
WaterTap water (soft) 60 5 - 8 xTap water (hard) 60 3 - 5 xWater (circulation) 100 10 x xWater (deionized) 100 10 x xWater (for vaporization) 100 5 x xAqueous fluidsIron III chloride 20% 50 5 xBases (aqueous) 100 4 x x xMilk 50 1 xCausic soda 100 2 x xAcids (aqueous) 100 2 x xSeawater 100 5 x xSuds (moved) 100 8 x xOilThermal oil 300 5 xLight fuel oil 20 4 xHydraulic oil 40 1,5 xLubricating oil (gear box) 40 1 xHeavy fuel oil 100 1,5 xOther fluidsLead bath 500 4 x xDiphyl 350 1,5 x xFrying oil 200 4 xGlycerin 110 3 xCarbon dioxide (fuid) 20 3 xPhosphate ester 40 1 xMolten salt 400 2 xLubricating grease 40 0,5 xTar 150 1 x xWater glycol mixture 130 3 xWax 60 1 xSolid mediaAluminium (cast-in) 300 8 x xCharcoal (to ignite) 600 3,5 xMetal (pressed on) 300 2 - 4 x x xMetal (heating elementpressed in groove) 300 6 x xSawdust (to ignite) 600 3,5 x xSand 200 1,5 x xRoller 300 2,5 x xAirDefrost heating element 1 xGrill heating element 4 xAir (standing) 750 3 x xAir (moved) 750 4-6 x xRadiant heating element 3 - 5 x
steel
1.4541
1.4571
1.4439
1.4828
2.4858
Titanium
1.4876
Mounting and integration with screw-nipples.Thread
M 14 x 1.5M 14 x 1.5M 14 x 1.5M 14 x 1.5
Length mm
10152540
Collar mm
SW19SW19SW19SW19
Material
1.4305Br, St37, 1.4571Br, St37, 1.4571Br, St37, 1.4571
For 1 tube end
M 26 x 1,5M 26 x 2G 3/4G 1
11232518
Ø 32Ø 32SW32Ø 40
Brass1.4571BrassBrass
For 2 tube ends
G 1 18 Ø 40 BrassFor 4 tube ends
* See last page
Thread
M 14 x 1.5M 26 x 1.5M 26 x 1.5G 3/4G 3/4G 1G 1
Lengthmm73505050506060
Ømm20292929293636
Material of heating element according to applicationMaterial Material- Maximum
number temperatureSteel 1.0108 400° CChrome nickel steel 1.4541 750° CChrome nickel steel 1.4571 corrosion-resistantChrome nickel steel 1.4439 corrosion-resistantChrome nickel steel 1.4828 850° CNickel chrom steel 1.4876 corrosion- and(alloy 800) temperature-resistantNickel chrom steel 2.4858 high corrosion(alloy 825) resistanceTitan 3.7035 high corrosion
resistance
Material
BrassBrassPlasticBrassPlasticBrassPlastic
AccessoriesScrew cap, IP 65 protection system, with IT-gasket
P.O. Box 1160 · D-58803 Neuenrade · Phone 02392 6908-0 · Fax 02392 6908-88 · www.helios-heizelemente.de · [email protected]
10.1- Screw-in heating element- Flanged heating element
with temperature controller andtemperature limiter
Application
For heating non-flammable fluids, or heatingfluids with a flash point ≥ 55°C in opencontainers, where the fluids are not to be heatedabove flash point, in rooms where there is a riskof explosion.
Explosion protection type“Flameproof Enclosure” and “Increased Safety”
Design
Cast iron housing, IP 54 protection system, G1 ½and G2 steel nipple or DIN 2527 steel flange,PN 16, C shape, Ø 8.4 mm tube element withstainless steel jacket, temperature controller andtemperature limiter, for temperature classificationsT1 to T6.
Screw-in elements with G2 thread are alsoavailable with G 1 ½ thread.
EC Type of Examination CertificateIBExU 15 ATEX 1019 X
* See last page
Flange
DN
Imm.length
mm approx.
PowerWatt
approx.
Voltage
Volt
Order No.
405050808080
1250880
12501250880
1250
230230230230230230
100010001500200020003000
1001 90111001 90211001 90311001 90411001 90511001 9061
Oil heating 0.8 W/cm2
4050808080
100
700700700700700700
230230230230
3 x 4003 x 400
100015002000300030006000
1001 90711001 90811001 90911001 91011001 91111001 9121
Oil heating 1.5 W/cm2
4050808080
100
500500500500500500
230230230230
3 x 4003 x 400
100015002000300030006000
1001 91311001 91411001 91511001 91611001 91711001 9181
Oil heating 2.3 W/cm2
Temperaturecontroller
Adjustmentrange °C
- 20 ... + 500 ... + 700 ... + 1000 ... + 1500 ... + 190
+ 40 ... + 290
2.52.52.53.85.07.5
1004 00111004 00211004 00311004 00411004 00511004 0061
Diff.gap K
Order No.
10.3-Room heating element
10.4-Temperature controller
10.5-Finned-tube heating element
ApplicationHeating the air in workshops where there is a riskof explosion.Explosion protection type“Flameproof Enclosure” and “Increased Safety”DesignBundle of either 3 or 6 tube elements, castiron housing, IP 65 protection system, withvarnished protective cage, temperaturecontroller and safety temperature limiter.
ApplicationAutomatic temperature control for room heaterswhere there is a risk of explosion.Explosion protection type“Powder Filling” and “Increased Safety”DesignSand encapsulation, IP 54 protection system case,temperature controller, 16 A switching power at400 V max.
ApplicationHeating the air in workshops where there is a riskof explosion.Explosion protection type“Flameproof Enclosure” and “Increased Safety”DesignCeramic element, 230 V, in finned tube, castiron housing, IP 65 protection system, withvarnished protective cage.
TemperatureClass
T2T2T3T3T3T3T3T3T4T4T4
PowerWatt approx.
15003000
500800
1000150020003000
500800
1000
Overall Lengthmm approx.
14501450900
12251450122514502025145012251450
OrderNo.
1003 20111003 20211003 00111003 00211003 00311003 00411003 00511003 00611003 10111003 10211003 1031
TemperatureClass
T2T2T2T3T3T3T4T4T4
PowerWatt approx.
61012802000
360780
1145200360575
Overall Lengthmm approx.
74012351840740
12351840740
12351840
OrderNo.
TemperatureClass
PowerWatt approx.
Overall Lengthmm approx.
OrderNo.
1005 00211005 00411005 00611005 00911005 01111005 01211005 01311005 01411005 0151
10.6- Finned-tube heating elementof stainless steel
ApplicationHeating the air in workshops where there is a riskof explosion.Explosion protection type“Flameproof Enclosure” and “Increased Safety”DesignCeramic element, 230 V, in stainless steelfinnedtube, stainless steel housing,IP 65 protection system.
T2T2T2T3T3T3T3
61012802000
360780
11451525
73512301835735
123018352330
1006 00511006 00611006 00711006 00811006 00911006 01011006 0111
Product range
P.O. Box 1160 · D-58803 Neuenrade · Phone 02392 6908-0 · Fax 02392 6908-88 · www.helios-heizelemente.de · [email protected]
Product range
Application: Helios gas heaters are used for heating non-explosive gases, for example air, watervapour, nitrogen etc., up to 700°C max., at up to 0.3 bar pressure.Heater fans (see paragraph 6.7.)
Types: a) Flange plate for installing in a rectangular building duct or convection ovenb) Air duct for flange-mounting onto a building fan or air ductc) Special shapes at customer request
Additional types: d) Air funnel for flange-mounting onto pipese) Insulating plug above or below the flange, for heat insulation at temperatures up to
200°Cf) Cooling zone between the insulating plug and connection case, at temperatures over
200°Cg) Connection case in IP 65 (IP 30 Standard)
Design: Flange or air duct of galvanized steel or stainless steel. 8.4 mm diameter tube elementof steel or stainless steel, mat.-no. 1.4541 or mat.-no. 1.4828, in versions with or withoutfins. Voltage, power, and switching sections at customer request.Regulation by temperature controller, limiter, PT 100 or thermocouples.To prepare the system, we need the following information:type of gas heated : control type :gas volume : duct height :inlet temperature : duct width :outlet temperature : duct length (max.) :pressure : material :power : protection system :voltage : quantity :switching sections : special requests :
Application: Helios continuous-flow heaters are used for heating:a) demineralised water and ultrapure water for pharmaceutics, not too aggressive acids,
caustic solutions and other fluids that do not attack the stainless steels used by Helios GmbHb) Lubricating, heating, quenching, and hydraulic fluids, vegetable oils, water/glycol mixtures,
emulsions, and other fluids that do not attack steelc) Air, nitrogen, and other non-explosive gases up to 150°C max.For special air and gas heaters, see paragraph 13.1
Design: Helios continuous-flow heaters consist of 2 components:a) Flow pipe with counter flange, feed and discharge connections, draining, vent and support
stand(2 support stands for horizontal installation position).At customer request, the flow pipe can be fitted with a mineral matter retainer.
b) Flanged heating element as described in paragraph 4.2.
HELIOS continuous-flow heaters are made according to the "AD 2000" information leaflets,without TÜV inspection.
To prepare the system, we need the following information:type of fluid heated : Connections : Flange DNvolume flow rate (m3/h) : or connections : Thread Ginlet temperature : installation position : horizontal / verticaloutlet temperature : insulation required : yes / nopressure : material :power : quantity :voltage :control type :
13.1Gas heater
14.1Continous-flow heater
Further product range
Integrated temperature controllerIntegrated temperature limiterAir heater, with explosion protectionTank heaters for chemical fluidsGate seal heaters, with flooding protectionRoller heatings
ConsultationWe provide:
Heat requirement calculationHeat loss calculationHeating element selectionHeating element layoutMaterial selectionSuggestions for installationSuggestions for control systemsCircuit diagramsOperating and maintenance instructionsFactory test reports
Special adaptations
* These heating elements are available in otherlengths, power ratings, voltages, and materials.
If in doubt, please ask your supplier for themaximum permissible surface load of the fluidconcerned.
gf
ea
dbc
12.1Temperature controllerScrew-in
Can also be suspended.
Application
Maintaining fluids at constant temperature;flexible installation.
Design
Integrated thermostat, switching power 16 A, 400 V,1 pin, G11/2 sensor with jacket of brass, stainlesssteel or polypropylene, hood, IP 65 protectionsystem.
from°C
0000
to°C
120120120120
200300500
1000
OrderNo.
1201 10611201 10711201 10811201 1091
Imm.lengthmm
OrderNo.
1201 00611201 00711201 00811201 0091
Brass
0000
120120120120
200300500
1000
1201 20611201 20711201 20811201 2091
Polypropylene
StainlessSteel
Temp.
P.O. Box 1160 · D-58803 Neuenrade · Phone 02392 6908-0 · Fax 02392 6908-88 · www.helios-heizelemente.de · [email protected]
Notes
P.O. Box 1160 · D-58803 Neuenrade · Phone 02392 6908-0 · Fax 02392 6908-88 · www.helios-heizelemente.de · [email protected]
Design and engineering
Heating wire winding machine
Tubular heating element assembly
Washing machine
Filling station
Quality control
HELIOS, your recognised reliable partner
HELIOS GmbHD-58803 Neuenrade · P.O. Box 1160Phone 02392 6908-0 · Fax 02392 [email protected]
Our Company
Established in 1914, the HELIOScompany has grown into a reco-gnised manufacturer of electricheating elements. HELIOS is anow well-known name in electricheating appliances.
Continuous innovation, outstandingtechnical know-how, the highestquality standards, reliable servicesupported by a technically well-informed sales organisation, togetherwith the flexibility to satisfy theindividual needs of our customers:these are the reasons for our success.
Total customer orientation is ourcompany philosophy.We employ qualified personnel withyears of experience, specialised inproviding tailor-made solutions toheating problems.
Specially fabricated and customisedproducts form a substantial part ofthe services we provide.
With more than 4000 sq. metres offactory floor, we have all the technicalresources needed to ensure a rationa-lised and flexible production.
The continuous quality controls thataccompany our production processguarantee that our heating elementsmeet the most demanding standards.