electrical installation guidelines - modul-system.fr · thank you for purchasing the modul-connect...

Revision. 1.4 Revision date: 11 March 2020

Modul-Connect 2.0 Owner’s Manual

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For safe and optimum performance, the Modul-Connect 2.0 must be used properly. Carefully read and follow all instructions and guidelines in this manual and give special attention to the CAUTION and WARNING statements.

PLEASE KEEP THIS MANUAL FOR FUTURE REFERENCE Disclaimer While every precaution has been taken to ensure the accuracy of the contents of this guide, Modul-System assumes no responsibility for errors or omissions. Note as well that specifications and product functionality may change without notice. Important Please be sure to read and save the entire manual before using your Modul-Connect 2.0 box. Misuse may result in damage to the box or switch panels and/or cause harm or serious injury.

Product Numbers 24000-03 Modul-Connect main box 24030-03 Modul-Connect switch panel Document Part Number MSMC 2.0_rev1.4 Service Contact Information E-mail: [email protected] Phone: +46 31 746 87 00 Web: www.modul-system.com

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Contents 1. Introduction ............................................................................................................................. 3

2. Product description .................................................................................................................. 5

3. Preparing for installation .......................................................................................................... 6

4. Understanding the main box features ....................................................................................... 7

5. Installing the main box ............................................................................................................. 9

6. Main box output connections .................................................................................................. 10

6.1 Wago connections ....................................................................................................................... 10

6.1.1 Wago connector outputs ..................................................................................................... 11

6.2 Molex connector.......................................................................................................................... 13

7. Inverter connection ................................................................................................................. 16

8. Switch panel (load area) .......................................................................................................... 19

9. Configuring the product ........................................................................................................... 21

10. Troubleshooting .................................................................................................................... 22

11. Specifications ........................................................................................................................ 23

12. Warranty ............................................................................................................................... 25

13. Main box connection table ..................................................................................................... 26

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1. Introduction Thank you for purchasing the Modul-Connect system. With our state of the art, easy-to-use design, this product will offer you reliable service by simplifying the electrical installation in your service vehicle.

This manual will explain how to use this unit safely and effectively. Please read and follow these instructions and precautions carefully. IMPORTANT SAFETY INFORMATION This section contains important safety information for the Modul-Connect. Before using the system, READ ALL instructions and cautionary markings on or provided with the box, and all appropriate sections of this guide.

The main box contains user serviceable fuses. The switch panel contains a user serviceable battery. The display switch panel contains no user-serviceable parts. See Warranty section for how to handle product issues. DANGER: Fire and/or Chemical Burn Hazard. • Do not cover or obstruct any air vent openings and/or install in a zero-clearance compartment. DANGER: Failure to follow these instructions can result in death or serious injury. • When working with electrical equipment or lead acid batteries, have someone nearby in case of

an emergency. • Study and follow all the battery manufacturer’s specific precautions when installing, using and

servicing the battery connected to the box. • Wear eye protection and gloves when working with batteries. • Avoid touching your eyes when working with batteries. • Keep fresh water and soap on hand in the event battery acid comes in contact with eyes. If this

occurs, cleanse right away with soap and water for a minimum of 15 minutes and seek medical attention.

• Batteries produce explosive gases. DO NOT smoke or have an open spark or fire near the installation.

• Keep unit away from moist or damp areas. • Avoid dropping any metal tool or object on the battery. Doing so could create a spark or short

circuit which goes through the battery or another electrical tool that may create an explosion. DANGER: Shock Hazard. Keep away from children! • Avoid moisture. Never expose the Modul-Connect box to snow, water etc. DANGER: Explosion hazard! • DO NOT use the box in the vicinity of flammable fumes or gases (such as propane tanks or large

engines). • AVOID covering any ventilation opening. Always operate unit in an open area. • Prolonged contact to high heat or freezing temperatures will decrease the working life of the unit. • The box operates on DC power only. DO NOT connect any AC power source to the box like utility

power or generator. It will damage the box and may cause fire. Feeding AC into any connection of the box is not covered by warranty.

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FCC and CE EMC INFORMATION This equipment has been tested and found to comply with the limits for CE EMC Standard. These limits are designed to provide reasonable protection against harmful interference in a residential installation. LIMITATIONS ON USE Do not use in connection with life support systems or other medical equipment or devices.

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2. Product description The Modul-Connect main box includes the items listed below.

• Modul-Connect main box The Modul-Connect Switch Panel includes the items listed below.

• Switch panel back (plastic part) • Switch panel front (plastic part) • PCB • Switch membrane • Switch icon sheet • Switch membrane cover • CR2032 lithium batteries

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3. Preparing for installation WARNING: All wiring should be done by a certified technician or electrician to ensure adherence to the applicable electrical safety wiring regulations and installation codes. Failure to follow these instructions can damage the box and could also result in personal injury or loss of life. CAUTION: Before beginning installation, please consider the following: • The box should be used or stored in an indoor area away from direct sunlight, heat, moisture or

conductive contaminants. • When placing the box, allow a minimum of 25 mm (one inch) of space around the box for optimal

ventilation.

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4. Understanding the main box features

12V Battery Bank: • The use of an AGM battery is highly recommended for any Modul-System power application. • For battery sizing, you need to identify what you wish to operate, and for how long. It is

recommended that you purchase as much battery capacity as possible. DC Fuse or Circuit Breaker: • DC-rated fuse or DC-rated circuit breaker connected along the DC positive line is required. The

size of the input fuse must be compatible and calculated with the load required from the box and to protect the DC cable input run.

M-S part number MEGA input fuse ampage description Colour C-MEGA40-5 Mega fuse 40A black, 5 pcs Black C-MEGA60-5 Mega fuse 60A black, 5 pcs Black C-MEGA100-5 Mega fuse 100A yellow, 5 pcs Yellow C-MEGA125-5 Mega fuse 125A green, 5 pcs Green C-MEGA150-5 Mega fuse 150A orange, 5 pcs Orange C-MEGA175-5 Mega fuse 175A white, 5 pcs White C-MEGA200-5 Mega fuse 200A blue, 5 pcs Blue C-MEGA225-5 Mega fuse 225A brown, 5 pcs Brown C-MEGA250-5 Mega fuse 250A pink, 5 pcs Pink C-MEGA300-5 Mega fuse 300A grey, 5 pcs Grey C-MEGA350-5 Mega fuse 350A dark green, 5 pcs Dark green C-MEGA400-5 Mega fuse 400A purple, 5 pcs Purple C-MEGA1A-50 Mega fuse holder

CAUTION: Always disconnect the DC power between the box and the battery bank during service, maintenance or troubleshooting.

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DC Input Cable Size: • All DC cables require insulated multi-strand low resistance cable. • The DC cables must be copper and must be rated to 105 as a minimum.

Grounding Cable Size: Important: The box is grounded through the ground stud to a vehicle OEM earth point or a point as near as possible to the supplying battery. The cable size must be the same as the selected positive cable size. Ensure the connection is properly secure and grounded to the vehicle chassis before use. Cable size and rating varies between manufacturer and cable run length. Nominal ratings for cable size are as below:

Conductor Cross Section (mm²) Nominal Current Rating (Amps)

0.75 10 1 14 2 24 5 38 6 48

10 68 25 168 40 298 60 415

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5. Installing the main box • Choose an appropriate mounting location. • The box can be mounted in any direction. Ensure that adequate access can be made for cable

entry and removing any cover for fuse replacement. • Where possible, mount directly to a metal surface for any heat dissipation. • The box can be mounted with 4x M5 bolts or similar (not supplied). • Use a mounting template to mark the positions of the mounting screws. • Drill the four mounting holes, place the box in position and fasten the box to the mounting

surface.

IMPORTANT: M8 DC terminals tightening torque 12-13 Nm.

CAUTION: Reversing the polarity of the DC Input terminals will not damage the box but may damage accessories connected to it (i.e. Inverter). Damage caused by reverse polarity connection is not covered by the warranty.

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6. Main box output connections

6.1 Wago connectors The main box has two banks of Wago connectors for the 2x 30A and 4x 20A outputs. The Wago clap technology makes for faster installation and eliminates maintenance. These connectors all use clamps to terminate fine stranded and solid stranded conductors. Strip the insulation from the end of the cable to be inserted approximately 14mm.

To open the Wago connector, using a small flat blade screwdriver, push in the release button on the top of each connector.

Once the wire is inserted into the connector, remove pressure from the screw driver, then test pull the cable to ensure it is secure. The Wago clamp secures the conductor and encloses its insulation.

The release buttons are marked in red on this diagram. On the box they are the same color as the connector.

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Several cables can be put together into one output. Strip each cable approximately 14mm, open the strands of each cable and twist all of strands together before inserting them into the Wago connector. Ensure that the total size of the cables does not exceed 6mm² in each Wago connector terminal.

6.1.1 Wago Connector Outputs

DC Polarity Positive +Switching Output 6Maximum fused Loading 20 aDC Polarity Chassis Earth -Switching Output 6Maximum fused Loading 20 aDC Polarity Positive +Switching Output 5Maximum fused Loading 20 aDC Polarity Chassis Earth -Switching Output 5Maximum fused Loading 20 aDC Polarity Positive +Switching Output 4Maximum fused Loading 20 aDC Polarity Chassis Earth -Switching Output 4Maximum fused Loading 20 aDC Polarity Positive +Switching Output 3Maximum fused Loading 20 aDC Polarity Chassis Earth -Switching Output 3Maximum fused Loading 20 aDC Polarity Positive +Switching Output 2Maximum fused Loading 30 aDC Polarity Chassis Earth -Switching Output 2Maximum fused Loading 30 aDC Polarity Positive +Switching Output 1Maximum fused Loading 30 aDC Polarity Chassis Earth -Switching Output 1Maximum fused Loading 30 a

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Each of the main box output connections (through the Wago connectors) are protected by a mini blade fuse. The fuse size must be calculated as to be compatible with the load required from the box on the required circuit and to protect the DC cable run.

Good Fuse Bad Fuse

M-S Part number Description Colour C-MIF2-50 Mini Blade Fuse 2A – Pack of 50 Grey C-MIF2-1000 Mini Blade Fuse 2A – Pack of 1000 Grey C-MIF3-50 Mini Blade Fuse 3A – Pack of 50 Violet C-MIF3-1000 Mini Blade Fuse 3A – Pack of 1000 Violet C-MIF5-50 Mini Blade Fuse 5A – Pack of 50 Light Brown C-MIF5-1000 Mini Blade Fuse 5A – Pack of 1000 Light Brown C-MIF7.5-50 Mini Blade Fuse 7.5A – Pack of 50 Brown C-MIF7.5-1000 Mini Blade Fuse 7.5A – Pack of 1000 Brown C-MIF10-50 Mini Blade Fuse 10A – Pack of 50 Red C-MIF10-1000 Mini Blade Fuse 10A – Pack of 1000 Red C-MIF15-50 Mini Blade Fuse 15A – Pack of 50 Blue C-MIF15-1000 Mini Blade Fuse 15A – Pack of 1000 Blue C-MIF20-50 Mini Blade Fuse 20A – Pack of 50 Yellow C-MIF20-1000 Mini Blade Fuse 20A – Pack of 1000 Yellow C-MIF25-50 Mini Blade Fuse 25A – Pack of 50 Transparent C-MIF25-1000 Mini Blade Fuse 25A – Pack of 1000 Transparent C-MIF30-50 Mini Blade Fuse 30A – Pack of 50 Green C-MIF30-1000 Mini Blade Fuse 30A – Pack of 1000 Green

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6.2 Molex connector The main box has one 16 pin Molex connector. This Molex connector is designed for the 3 CAN connections and 9 in/out switching input and output connections.

The pins on the Molex connector are referred to as Pin 1 top left, Pin 8 top right, Pin 9 bottom left and pin 16 bottom right. Molex connector as seen from outside Modul-Connect main box

Pin 1

External IN/OUT *500mA max

Pin 2


Pin 3


Pin 4


Pin 5

External IN/OUT *1A max

Pin 6

CAN 3 H

Pin 7

CAN 2 H

Pin 8

CAN 1 H

Pin 9


Pin 10


Pin 11


Pin 12


Pin 13

GND

Pin 14

CAN 3 L

Pin 15

CAN 2 L

Pin 16

CAN 1 L

Molex Pin # Pin Name Connection Value M-S Accessory

Default Connection Cable Color

1 External IN/OUT *500mA max Light bar - Dimming White 2 External IN/OUT *500mA max Light bar - Pattern Select Blue 3 External IN/OUT *500mA max Light bar - Left to Right Traffic Advisor Yellow 4 External IN/OUT *500mA max Light bar - Right to Left Traffic Advisor Orange

5 External IN/OUT high capacity 1a max Weighing System - Power Brown (in Yellow

Multicore)

6 CAN 3 High CAN 3 ONLY Weighing System White (in Yellow Multicore)

7 CAN 2 High CAN 2 ONLY 8 CAN 1 High CAN 1 ONLY 9 External IN/OUT *500mA max Ignition input +12v Brown

10 External IN/OUT *500mA max Interior light feed input Red / Red/White 11 External IN/OUT *500mA max Inverter On/Off Red 12 External IN/OUT *500mA max Inverter Status Black

13 Chassis Ground Chassis Ground output Weighing System Blue (in Yellow

Multicore)

14 CAN 3 Low CAN 3 ONLY Weighing System Black (in Yellow Multicore)

15 CAN 2 Low CAN 2 ONLY 16 CAN 1 Low CAN 1 ONLY

* The external IN/OUT have a maximum total loading when using more than one external IN/OUT connection, please refer to section 11 ‘Specification table’ on page 22.

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To connect to the Molex, a plug housing is required (available separately).

M-S Part No Description Image

24200-03 Molex terminal housing

Termination pins are required to be crimped to the end of the required cable. The pin input and maximum output will require a cable size of 0.75-1 mm².


24210-03 Molex terminal 0.75-1 mm2, 20 pcs

24215-03 Molex terminal 0.75-1 mm2, 3000 pcs

Additional part numbers for connecting to the Molex are as below:


24290-03 Molex crimping tool 0.75-1 mm²

24295-03 Molex terminal extraction tool

Molex crimping information can be found at: https://www.molex.com/pdm_docs/ats/ATS-6382754HM.pdf Molex terminal extraction tool information can be found on page 3 at: https://www.molex.com/pdm_docs/ats/ATS-011030016-001.pdf

https://www.molex.com/pdm_docs/ats/ATS-6382754HM.pdf

https://www.molex.com/pdm_docs/ats/ATS-011030016-001.pdf

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If the terminal extraction tool is used the locking tangs needs to be restored to its original position or the pin terminal needs to be replaced. Visually inspect the terminal locking tangs before pushing them into the Molex terminal housing. You can use the terminal extraction tool to carefully push out the tangs to their original position. If they are damaged in any way, replace the pin terminal. When inserting the Molex pin connectors into the Molex terminal housing, push the pin and cable squarely into the connector in the correct position until a “click” is felt and heard. Then gently test pull the cable to ensure that it is located and securely fitted/locked in the terminal housing. The tang faces to the center of the Molex terminal housing.

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7. Inverter connection Any Modul-System Inverter can be powered and controlled by the Modul-Connect main box. The 400w, 600w, 1000w and 2000w inverters can be controlled directly through their remote ports. These inverters will accept the RJ11 interface cable of Modul-Connect. The 3000w inverter will require the Ignition Start Box (included with the inverter) to be installed for the control connection to work.

Front view of the Ignition Start Box

• Remove the Display Panel from the 3000w inverter by removing the two screws that fixes it to

the inverter. • Unplug the short RJ12 cable connected to the back of the Display Panel. • Reconnect the RJ12 short cable to the RJ12 port, located at the back side of the Ignition

Start Box. • Attach the Ignition Start Box to the Inverter display compartment and use the two original

screws to secure the Ignition Start Box. • Use the provided long RJ12 cable and connect it between the RJ12 Display Port, located at the

front panel of the Ignition Start Box, and the rear panel of the Inverter Display Panel. • The Inverter Display Panel should be mounted remotely. • The RJ11 interface cable of Modul-Connect can then be plugged into the Remote Port.

(Please refer to the 3000w Inverter instructions for connection of the ignition Start Port, this is not required for Modul-Connect connection).

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+12v power is taken from the top terminal of the main box to the + positive terminal of the inverter. -12v power can either be connected to the vehicle OEM earth point or a point as near as possible to the supplying battery (fig 1) or to the main box (fig 2). Ensure that the cable size is correct for the load (size of inverter). (fig 1)

(fig 2)

The inverter fuse must be added to compliment the size of inverter as in the table below. The main input fuse and cable size must be calculated to the full loading of the system.

The Modul-System Inverters are controlled from the Modul-Connect main box. The inverter requires an interface cable to communicate with the main box. Two lengths of cable are available. The interface cable is fitted with an RJ11 plug on one end, which plugs into the inverter, and two Molex pins on the other end which plugs into the Molex 24200-03 terminal housing.

M-S Part Number MEGA Input Fuse Ampage Description

Modul-System Inverter

Modul-System Inverter Part Number

C-MEGA40-5 40A 400W 21040-03 C-MEGA60-5 60A 600W 21060-03 C-MEGA100-5 100A 1000W 21100-03 C-MEGA200-5 200A 2000W 21200-03 C-MEGA300-5 350A 3000W 21300-03

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One interface cable is required: • 24100-03 RJ11 interface cable 1.5 m • 24110-03 RJ11 interface cable 3.0 m

One Molex 24200-03 terminal housing is required:

The inverter interface connection is a twin core cable, one cable is red and the other cable is black. The two cables connect into the 24200-03 Molex terminal housing in positions 11 and 12. Pin 11 Red Pin 12 Black

PIN 11 Inverter ON/OFF +12v Pulse RJ11 Red Cable PIN 12 Inverter Status Input Inverter Status Input RJ11 Black Cable

A Molex plug in the main box showing Inverter Interface cable connection points:

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8. Switch panel (load area) Building up the switch panel

• Remove the required switch icon from the sheet and place it squarely in the required position on the required switch.

• Repeat this process for the remaining five switches (or the required number).

• Remove the protection tape from the switch overlay, place the membrane cover over the icons and secure firmly.

First time configuration of the switch panel

• Insert the batteries to the battery slots to make the switch panel detectable.

• The switch panel will then enter its ‘discoverable’ configuration mode (the LED will flash the LED indicator red and green in an alternating fashion) and the switch panel can now be set up for its function via the phone APP.

• Search for the switch panel in the APP, alternatively scan the data matrix code supplied with the switch.

• Follow the APP instructions. • Continue until all the switch panels are programmed. The switches can then be clipped back

onto their backing plates.

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Re-programming the switch panel • Remove the batteries. • Hold down the two top switches (nearest the LED

indicator) of the switch panel and at the same time and insert both batteries.

• The switch panel will then enter its ‘discoverable’ configuration mode (the LED will flash the LED indicator red and green in an alternating fashion)

• The switch panel can now be set up for its function via the phone APP.

• Search for the switch panel in the APP, alternatively scan the data matrix code supplied with the switch.

• Follow the APP instructions. • Continue until all the switch panels are re-programmed. The switches can then be clipped

back onto their backing plates.

Operation When the Bluetooth connection is made, and the switch is programmed and connected to the main box, the LED to the top of the switch panel will show green for a short time when a function is turned on and red when a function is turned off. The Modul-Connect switch panel can be fixed to any surface using double sided tape.

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9. Configuring the product Download the application from AppStore/Google Play. Click on the settings icon and log in to access the configuration mode. Send an e-mail to [email protected] to apply for a log in.

Configuring the main box To start configuration, search for the main box (available under settings) or scan the data matrix code which is found under the main box lid. Click ‘Manage vehicle’ to configure the box. Connect the selected accessory, and make the required settings, for each output. Configuring the switch panel Insert the battery to make the switch panel detectable. Search for it (available under settings) or scan the data matrix code supplied with the product. Program the outputs in the way you want them.

mailto:[email protected]

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10. Troubleshooting Problem Possible

cause/condition Main Box Function

Solution

A connected accessory is not switching on

No power Check flashing power LED

Check all connections and the supplying battery voltage / Re-boot main box

Broken fuse Fuse blow LED is illuminated red

Check the load on that circuit and replace the fuse

Live/earth in wrong order

- Check the polarity of the fitted accessory

Re-Boot the main box

No green flashing power LED

Remove main power cable for 10 seconds and then reconnect

Switch panel not working

No power - Replace switch panel battery

Battery OK - Re-program the switch panel

Phone APP not working/switching

Lost BLE connection

- 1. Shut down APP and restart

2. Shut down APP on phone. Find Bluetooth settings, find the main box connection. Select ‘forget’ the Main box in the list. Restart APP.

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11. Specifications Note: The specifications are subject to change without notices.

24000-03 Modul-Connect 2.0 Main Box Operation Switching and control of auxiliary electrical equipment for light commercial

vehicle applications Homologation ECE 10R04 | CE (pending) System voltage range 9-16 Vdc Sleep current 3 mA Standby current 40mA DC Input Fuse protection External Dc input fuse required 40amps to 400amps DC output 2x 30A, 4x 20A, 1x 350A Max limited by 400A max input fuse Wago connectors 2x 30A, 4x 20A, per port Molex Connector (Digital I/O, pin 1-5, 9-12)

Molex connector outputs are designed to be used as low current signal outputs but could be used to supply low current loads in specific cases, when all regular load outputs are occupied. Care must be taken in multi battery installations, see below.

Installations with only one battery (vehicle and Modul-Connect supplied from the same battery).

Maximum load on a single output: 500 mA Max total load on Molex outputs: 1.5 A

Installations without any discrete 12V input signals supplied from another battery source into Molex connector. (E.g. ignition)


Installations with discrete 12V input signals (e.g. ignition) supplied from another battery source but interfaced through a relay to the Modul-Connect battery source.


Installations with discrete 12V input signals (e.g. ignition) supplied from another battery source but with all input signals connected in series with a 10 kΩ, 0.25W resistor.


For installations with discrete 12V input signals from a different battery than Modul-Connect supply connected directly to the Molex connector (without series resistor). E.g. Ignition signal driven from vehicle starter battery, when Modul-Connect is supplied with auxiliary battery.

Maximum load on a single output: 500 mA Max total load on Molex outputs: 600 mA

Inverter + 12v stud Fused at 350A max

Communication

Bluetooth High security BLE5 CAN 3x separate CAN accessible through Molex Connector Max operating communication distance BLE5

100m (clear line of sight)

Max internal vehicle operating communication distance

8m

Vehicle DC power connection M8 +12v Stud

Battery guard activate All outputs configurable via APP and stabilization delay of 2 minutes Battery guard de-activate Stabilization delay of 15 seconds Operating Temperature -35°C to 70°C at full load Operating Altitude Up to 3000 meters above sea level Weight 1.2 kg Dimensions 260 x 47 x 166 mm

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24030-03 Modul-Connect Switch Panel Operation Switch panel Homologation ECE 10R04 | CE (pending) Battery CR2032

Communication

Bluetooth High security BLE5 Max operating communication distance BLE5

100m (clear line of sight) The range of the BLE 5 differs between the phone and switch packs. Switch packs send/receive coded files not yet supported by most current phones. The Switch pack and Main Box Max operating communication distance is 100m (clear line of sight) the phone BLE range can be shorter depending on the phone make and model.

Max internal vehicle operating communication distance

8m

Operating Temperature -35°C to 70°C at full load Weight 0.05 kg Dimensions 57 x 23 x 75 mm

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12. Warranty THREE YEAR LIMITED WARRANTY The limited warranty program is the only one that applies to this unit, and it sets forth all the responsibilities of Modul-System. There is no other warranty, other than those described herein. Any implied warranty of merchantability of fitness for a particular purpose on this unit is limited in duration to the duration of this warranty. This unit is warranted, to the original purchaser only, to be free of defects in materials and workmanship for three years from the date of purchase without additional charge. The warranty does not extend to subsequent purchasers or users. Manufacturer will not be responsible for any amount of damage in excess of the retail purchase price of the unit under any circumstances. Incidental and consequential damages are specifically excluded from coverage under this warranty. This warranty does not apply to damage to units from misuse or incorrect installation/connection. Misuse includes wiring or connecting to improper polarity power sources. RETURN/REPAIR POLICY: If you are experiencing any problems with your unit, please contact our customer service department at [email protected] or phone +46 31 746 87 00 before returning product. After speaking to a customer service representative, if products are deemed non-working or malfunctioning, the product may be returned to Modul-System within 30 days of original purchase. Any defective unit that is returned to manufacturer within 30 days of the date of purchase will be replaced free of charge. If such a unit is returned more than 30 days but less than three years from the purchase date, manufacturer will repair the unit or, at its option, replace it, free of charge. If the unit is repaired, new or reconditioned replacement parts may be used, at manufacturer’s option. A unit may be replaced with a new or reconditioned unit of the same or comparable design. The repaired or replaced unit will then be warranted under these terms for the remainder of the warranty period. The customer is responsible for the shipping charges on all returned items. LIMITATIONS: This warranty does not cover accessories, such as adapters and batteries, damage or defects result from normal wear and tear (including chips, scratches, abrasions, discoloration or fading due to usage or exposure to sunlight), accidents, damage during shipping to our service facility, alterations, unauthorized use or repair, neglect, misuse, abuse, failure to follow instructions for care and maintenance, fire and flood. If your problem is not covered by his warranty, contact our Customer Service Department [email protected] or +46 31 746 87 00 for general information if applicable.

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13. Main box connection table

Installation date Vehicle make Vehicle model Wheelbase Roof height Driveline Roof configuration Seat configuration Year Registration number Vin number Customer Country Workshop Fitter Installation status QC Wago connections

Pin Name Connection Fitted fuse value

Accessory connection Y/N Cable color

1 1 Negative chassis Earth 30A max 1 1 Positive switched Output 30A max 2 2 Negative chassis Earth 30A max 2 2 Positive switched Output 30A max

3 3 Negative chassis Earth 20A max 3 3 Positive switched Output 20A max 4 4 Negative chassis Earth 20A max 4 4 Positive switched Output 20A max 5 5 Negative chassis Earth 20A max 5 6 Positive switched Output 20A max 6 6 Negative chassis Earth 20A max 6 7 Positive switched Output 20A max

Molex Pin # Pin Name Connection Value M-S Accessory Default Connection

Y/N Cable color

1 External IN/OUT 100Ma max Light bar - dimming White 2 External IN/OUT 100Ma max Light bar - pattern select Blue 3 External IN/OUT 100Ma max Light bar - left to right

traffic advisor Yellow

4 External IN/OUT 100Ma max Light bar - right to left traffic advisor

Orange

5 External IN/OUT high capacity

1A max Weighing System - power Brown (in Yellow Multicore)

6 CAN 3 High CAN 3 ONLY Weighing system White (in Yellow Multicore)

7 CAN 2 High CAN 2 ONLY 8 CAN 1 High CAN 1 ONLY 9 External IN/OUT 100Ma max Ignition input +12V Brown

10 External IN/OUT 100Ma max Interior light feed input Red / Red/white 11 External IN/OUT 100Ma max Inverter On/Off Red 12 External IN/OUT 100Ma max Inverter status Black 13 Chassis Ground Chassis Ground output Weighing system Blue (in Yellow

Multicore) 14 CAN 3 Low CAN 3 ONLY Weighing system Black (in Yellow

Multicore) 15 CAN 2 Low CAN 2 ONLY 16 CAN 1 Low CAN 1 ONLY

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