electrical - navistar
TRANSCRIPT
08_0010
FWD
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-471
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ELECTRICALALL MODELS (except 4X4)Battery Box LocationRight Side Mounted, Under Cab, With Rectangular Style Fuel Tanks
CREWCAB
REG.CAB
EXT.CAB
(REF)17.91 (REF)25.98
32.76
27.247.44
4.69
32.15
4.62
(455) (660)
(817)
(692)
(832(119)
(189)
(117)
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08_0011
D
DuraStar® SERIES – 219 –
ALL MODELS (except 4x4)Battery Box LocationRight Side Mounted, Under Cab, With Rectangular Style Fuel Tanks
A = 13.47 (342) with “D” Style 50 Gallon Fuel Tanks16.17 (411) with “D” Style 70 Gallon Fuel Tanks
B = 11.72 (298) with “D” Style 50 Gallon Fuel Tanks14.42 (366) with “D” Style 70 Gallon Fuel Tanks
REG.CAB
CREWCAB
EXT.CAB
(REF)17.91 (REF)25.98
32.76
27.24
4.69
7.44
AB
33.62
FW
(455) (660)
(854)
(189)
(119)
(692)
(832)
0012
(REF)
Octo
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2010
Dura
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iona
l Bod
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Diag
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-471
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ALL MODELS
Battery Box LocationLeft Side Mounted, Under Cab, With Rectangular Style Fuel Tanks
08_
(REF)25.98 17.91
REG.CAB
CREWCAB
EXT.CAB
32.76
27.24
4.69
7.44
32.15
4.62
FWD
(660) (455)
(817)
(692)
(832)
(189)
(119)
(117)
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08_0013
(REF)
DuraStar® SERIES – 221 –
ALL MODELS
Battery Box LocationLeft Side Mounted, Under Cab, With “D” Style Fuel Tanks
A = 13.47 (342) with “D” Style 50 Gallon Fuel Tanks16.17 (411) with “D” Style 70 Gallon Fuel Tanks
B = 11.72 (298) with “D” Style 50 Gallon Fuel Tanks14.42 (366) with “D” Style 70 Gallon Fuel Tank
CREWCAB
REG.CAB
EXT.CAB
(REF)25.98 17.91
BA
33.62
32.76
27.24
4.69
7.44
FWD
(660) (455)
(189)
(119)
(854)
(692)
(832)
08_0014
Octo
ber,
2010
Dura
Star
® Se
ries —
Med
ium
Con
vent
iona
l Bod
y Bui
lder
Diag
ram
s (CT
-471
) DuraStar® SERIES – 222 –
ALL MODELS
Battery Box LocationLeft Side Mounted, Back of Standard or Extended Cab, With Dual Fuel Tanks
27.248.15
3.81
23.88
EXT.CAB
REG.CAB
(REF)25.98
FWD
(660)
(207) (692)
(607)
(97)
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015
DuraStar® SERIES – 223 –
ALL MODELS
Battery Box LocationLeft Side Mounted, Under Crew Cab, With Rectangular Style Fuel Tanks
08_0
CREWCAB
32.76
27.24
5.75
8.50
4.62
32.15
FWD
(216)
(146)
(692)
(832)
(817)
(117)
08_0016
Octo
ber,
2010
Dura
Star
® Se
ries —
Med
ium
Con
vent
iona
l Bod
y Bui
lder
Diag
ram
s (CT
-471
) DuraStar® SERIES – 224 –
ALL MODELSBattery Box LocationLeft Side Mounted, Under Crew Cab, With “D” Style Fuel Tanks
A = 13.47 (342) with “D” Style 50 Gallon Fuel Tanks16.17 (411) with “D” Style 70 Gallon Fuel Tanks
B = 11.72 (298) with “D” Style 50 Gallon Fuel Tanks14.42 (366) with “D” Style 70 Gallon Fuel Tanks
32.76
27.24
5.75
8.50
33.62
CREW CAB
BA
FWD(854)
(692)
(832)
(216)
(146)
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on the front dash panel, driver's side. the transmission wiring, and for
Body BuilderWires
g End) Mating ConnectorConnector352874C1
Connector Lock352873C1
Terminals1667742C1 Wire Gauge
16, 18, 20Cavity Seals1661872C1
Connector352872C1
Connector Lock352873C1
Terminals1661875C1 Wire Gauge
16, 18, 20Cavity Seals1661872C1
018
019
ating connectors attached filled with cavity plugs. and use the following:
08_0017
DuraStar® SERIES – 225 –
ALL MODELS
Electrical System - Allison Automatic Transmission3000/4000 SeriesBody builder I/O (input/output) connections for Allison 3000/4000 Series transmissions are located The table below gives the circuit and connector cavity information. For a complete circuit diagram ofconnector and terminal part numbers, see vehicle circuit diagram book.
NOTE 1: See Allison technical manual for suggested circuit design.NOTE 2: See special features table on next page for package content.NOTE 3: MUST COMPLY WITH FMVSS STANDARD #102.
Cavity Circuit Number I/O Maximum
Current Description
Connector Number 7205A 92B103 – – Signal Ground
B Plug – – –
C Plug – – –
D 92#124 Output 500 mAmp Retarder Indicator
E Plug – – –
F 92#105 Output – Output Speed Indicator
G 92#164 Output 500 mAmp Sump/Retarder Temp. Overheat Indicator
H 92#162 Input – Service Brake Status
Connector Number 7206A 92#101 Input – Auxiliary Function Range Inhibit
B 92#117 Input – Auto Neutral for PTO
C 92C103 - – Signal Ground
D 92#143 Input – PTO Enable
E 92#142 Input – Auxiliary Hold
F 92#145 Output 500 mAmp Range Indicator
G 92#130 Output 500 mAmp PTO Enable 2
H Plug – – –
Harness Connectors (Viewed from Matin
G
H
E
FD
C
B
A
7205
08_0
A
B
C
D
H
G
F
E
7206
08_0
Connectors Located on Front of Dash Panel, Driver’s Side for the
Connectors 7205 and 7206 have their mTo use connectors, remove cavity plugs
13WUE 13WUGGroup 107 Group 110
Package 120 Package 113
ergency Vehicle Series VS); Fire/Pumper Tank,
Aerial/Ladder
Truck Recreational Vehicle (TRV)
gnal Return Signal Return
tarder Indicator Retarder Indicator
tput Speed Output Speed
mp Temp. Sump Temp.
rvice Brake Service Brake
Aux. Function Range Inhibit
Auto Neutral
nal Return Signal Return
PTO Request
O Request Aux. Hold
nge Range
O Enable PTO Enable
Octo
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2010
Dura
Star
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Med
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Con
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Diag
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s (CT
-471
) DuraStar® SERIES – 226 –
ALL MODELS
* 500 mAmp Maximum Current
Electrical System - Allison Automatic Transmission3000/4000 Series (Continued)
Cavity Circuit # I/O
13WUB 13WUC 13WUDGroup 98 Group 99 Group 108
Package 200 Package 113 Package 174
Highway Series (HS); General Purpose Trucks
Rugged Duty Series (RDS); General Purpose
Trucks, Construction
Emergency Vehicle Series(EVS); Rescue Ambulance
Em(E
Connector Number 7205A L92B103 Signal Return Signal Return Signal Return Si
B Plug
C Plug
D L92#124 * Output Retarder Indicator Retarder Indicator Retarder Indicator Re
E Plug
F L92#105 Output Output Speed Output Speed Output Speed Ou
G L92#164 * Output Sump Temp. Sump Temp. Sump Temp. Su
H L92#162 Input Service Brake Service Brake Service Brake Se
Connector Number 7206
A L92#101 Input Aux. Function Range Inhibit
Aux. Function Range Inhibit
Shift Selection Transition
B L92#117 Input Auto Neutral Auto Neutral Auto Neutral
C L92C103 Signal Return Signal Return Signal Return Sig
D L92#143 Input PTO Request PTO Request
E L192#142 Input Aux. Hold Aux. Hold Auto Neutral PT
F L92#145 * Output Range Range Neutral Indicator for PTO Ra
G L92#130 * Output PTO Enable PTO Enable PT
H Plug
Dura
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13WUL 13WURGroup 103 Group 100
Package 167 Package 146
Rugged Duty Series DS); Street Sweeper
Rugged Duty Series (RDS); Dump/
Construction w/2-Speed Axle or Aux. Transmission
nal Return Signal Return
arder Indicator Retarder Indicator
put Speed
p Temp. Sump Temp.
vice Brake Service Brake
Speed Axle Aux. Function Range Inhibit
o Neutral
al Return Signal Return
erse Enable PTO Request
ondary Shift Two Speed Axle
Speed Axle Two Speed Axle
Enable PTO Enable
DuraStar® SERIES – 227 –
ALL MODELS
Electrical System - Allison Automatic Transmission3000/4000 Series (Continued)
Cavity Circuit # I/O
13WUH 13WUJ 13WUKGroup 102 Group 105 Group 106
Package 150 Package 142 Package 170
Rugged Duty Series (RDS); Airport Refueler,
Sewer Evac
Rugged Duty Series (RDS); Front Loaders,
Rear Loaders, Recycling/Packer
Rugged Duty Series (RDS); Side Loaders (R
Connector Number 7205A L92B103 Signal Return Signal Return Signal Return Sig
B Plug
C Plug
D L92#124 * Output Retarder Indicator Retarder Indicator Retarder Indicator Ret
E Plug
F L92#105 Output Output Speed Output Speed Output Speed Out
G L92#164 * Output Sump Temp. Sump Temp. Sump Temp. Sum
H L92#162 Input Service Brake Service Brake Service Brake Ser
Connector Number 7206
A L92#101 Input Aux. Function Range Inhibit Shift Selector Shift Selector Two
B L92#117 Input Direction Change Auto Neutral Auto Neutral Aut
C L92C103 Signal Return Signal Return Signal Return Sign
D L92#143 Input RELS PTO Request PTO Request Rev
E L192#142 Input Auto Neutral Auto Neutral Sec
F L92#145 * Output Range Neutral Indicator for PTO Neutral Indicator for PTO Two
G L92#130 * Output Engine Overspeed PTO Enable PTO Enable PTO
H Plug
13WVA 13WVB
e /al/
Emergency Vehicle Series (EVS); Fire/
Pumper, Tank, Aerial/Ladder
Emergency Vehicle Series (EVS); Rescue,
Ambulance
Octo
ber,
2010
Dura
Star
® Se
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Med
ium
Con
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l Bod
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lder
Diag
ram
s (CT
-471
) DuraStar® SERIES – 228 –
ALL MODELS
* 500 mAmp Maximum Current
Electrical System - Allison Automatic Transmission3000/4000 Series (Continued)
Cavity Circuit # I/O
13WUS 13WUT 13WUV 13WUZGroup 99 Group 107 Group 98 Group 127
Package 113 mod. Package 119 Package 200 Package 198
Rugged Duty Series (RDS); General Purpose Trucks
Modified for Single Input Auto Neutral
Emergency Vehicle Series (EVS); Fire (not
for Split Shaft PTO)
Highway series (HS); General Purpose
Trucks Modified for Single Input Auto
Neutral
Emergency VehiclSeries (EVS); Fire
Pumper, Tank, AeriLadder
Connector Number 7205A L92B103 Signal Return Signal Return Signal Return
B Plug
C Plug
D L92#124 * Output Retarder Indicator Retarder Indicator Retarder Indicator
E Plug
F L92#105 Output Output Speed Output Speed Output Speed
G L92#164 * Output Sump Temp. Sump Temp. Sump Temp.
H L92#162 Input Service Brake Service Brake Service Brake
Connector Number 7206
A L92#101 Input Aux. Function Range Inhibit
Aux. Function Range Inhibit
Aux. Function Range Inhibit
B L92#117 Input Auto Neutral Auto Neutral
C L92C103 Signal Return Signal Return Signal Return
D L92#143 Input PTO Request PTO Request
E L192#142 Input Aux. Hold Aux. Function Range Inhibit Aux. Hold
F L92#145 * Output Range Neutral Indicator for PTO Range
G L92#130 * Output PTO Enable PTO Enable
H Plug
Dura
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h panel, in the engine compartment, on ircuit diagram of the transmission wiring
Body BuilderWires
Rear Cab
Crossmember
08_0020
08_0022
DuraStar® SERIES – 229 –
ALL MODELS
Electrical System - Allison Automatic Transmission1000/2000 SeriesBody builder Input/Output connection for Allison 1000/2000 transmissions is located on the front dasthe drivers' side. The table below gives the circuit and connector cavity information. For a complete cand for connector & terminal part numbers, see vehicle circuit diagram book.
Connector 7151
NOTE 1: See Allison technical manual for suggested circuit design.NOTE 2: See special features table on next page for package content.NOTE 3: MUST COMPLY WITH FMVSS STANDARD #102.
Cavity Circuit Number I/O Maximum
Current Description
Connector Number 7205A 92C103 – – Signal Ground
B 92#143 Input – PTO Enable
C 92#150 Output 500 mAmp PTO Enable 2
D 47C125 Output – Non-Zero Crossing Speedo (16 Pulses/Rev)
E 92#101 Input – Auxiliary Function Range Inhibit
F 92#123 Input – Auto Neutral for PTO
G 92#145 Output 500 mAmp Range Indicator
H 92#105 Output Output Speed Indicator
Connector 7205 has its mating connector attached and filled with cavity plugs.To use connector, remove cavity plugs and use the following:
Harness Connectors (Viewed from Mating End) Mating ConnectorConnector352874C1
Connector Lock352873C1
Terminals1667742C1 Wire Gauge
16, 18, 20Cavity Seals1661872C1
G
H
E
FD
C
B
A
7205
08_0021
08_0024
TO SUPPORT THE COOLINGAIR FLOW DESIGN, MOUNTCOMPONENTS OUTBOARD OF THE RADIATOR CORE AREA ONLY
Octo
ber,
2010
Dura
Star
® Se
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Med
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Con
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Diag
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s (CT
-471
) DuraStar® SERIES – 230 –
ALL MODELS
Cooling Obstruction Guidelines
AUXILIARY COMPONENTS CANNOT BE MOUNTED INBUMPER CENTER OPENING. ONLY THE FOG LIGHTOPTION (08WPM) CAN OCCUPY THIS SPACE.