electro-pneumatic control valve for steam · 2019. 6. 26. · seat plug sealing/leak rate class...

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C Copyright SDS A0408-28 ELECTRO-PNEUMATIC CONTROL VALVE FOR STEAM MODEL CV-COS Benefits Specifications Steam control valve with I/P positioner integrated into a compact pneumatic actuator. Built-in cyclone separator and steam trap to provide high-quality steam for process applications. CAUTION Actuator Area (in 2 ) Fail-Safe Position Bench Range (psi) Electrical Input Signal (mA) Load Resistance (Ohm) Air Supply Pressure for Positioner (psig) Transit Time for Rated Travel (seconds) Hysteresis (%) Protection Class Ambient Temperature Range (°F) Motive Medium 18.6 Valve CLOSED (air to open) 30 to 48 4 to 20 Approx. 300 54* Approx. 3 < 1 IP 54 14 to 140 Oil-free air, filtered to 5μm* Description Material JIS ASTM/AISI* Actuator Body Valve Bonnet Stuffing Box V-ring Plug and Stem Valve Bonnet Gasket Flange Valve Bonnet Guide Valve Bonnet Guide Gasket Main Body Valve Seat Separator Screen Separator Trap Body Float Trap Valve Seat Trap Cover No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Aluminum Carbon Steel Fluorine Resin w/ Carbon Stainless Steel Cast Stainless Steel Cast Stainless Steel Fluorine Resin Stainless Steel Stainless Steel Cast Stainless Steel Stainless Steel A105 PTFE AISI304 A351 Gr.CF8 A351 Gr.CF8 PTFE AISI304 AISI430/304 A351 Gr.CF8 AISI316L GD-Al Si 12 PTFE SUS304 PTFE SUS304 SUS430/304 SUS316L Connections and sizes in bold are standard POSITIONER/ACTUATOR CONTROL VALVE WITH SEPARATOR AND STEAM TRAP 1. Built-in cyclone separator and self-modulating free float steam trap provide dry, high-quality steam supply improving productivity and product quality for process applications. 2. Removal of condensate while valve is closed reduces scale adhesion and water hammer. 3. One combination I/P position/actuator (I/P positioned actuator) saves space and simplifies system layout, piping, and maintenance. 4. Top mounting of the I/P positioned actuator eliminates passerby damage and misadjustment associated with side-mount components. 5. Combined large-surface-area screen for trap and separator reduces cost and piping space. 6. Zero/span adjustment can be performed by simple dial rotation. 7. Self-adjusting chevron packing minimizes seal leaks, stem wear, and stiction/hysteresis problems. VALVE ACTUATOR Body Material Connection Size (in) Maximum Operating Pressure (psig) Maximum Operating Temperature (°F) Maximum Allowable Pressure (psig) Maximum Allowable Temperature (°F) Seat Plug Sealing/Leak Rate Class (ANSI/FCI 70-2 and IEC534-4) Characteristic Rangeability Cast Iron JIS FC250 (option) A126 Cl.B equivalent Cast Stainless Steel A351 Gr.CF8 Flanged Flanged 428 250 428 Metal to Metal / Class IV Equal percentage 50 : 1 PMO TMO PMA TMA Model CV-COS 2 , 2 1 / 1 1 , , 2 1 / 4 3 / 2 , 2 1 / 1 1 To avoid abnormal operation, accidents or serious injury, DO NOT use this product outside of the specification range. Local regulations may restrict the use of this product to below the conditions quoted. * Optional air regulator/filter available, contact TLV for details * Equivalent See Valve Specification Table for available materials Same material as Valve Body Same material as Valve Body 3 1 2 4 5 14 15 12 11 8 6 7 10 9 13 16 230 150 230 150 Fluorine Resin PTFE PTFE

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Page 1: ELECTRO-PNEUMATIC CONTROL VALVE FOR STEAM · 2019. 6. 26. · Seat Plug Sealing/Leak Rate Class (ANSI/FCI 70-2 and IEC534-4) Characteristic Rangeability Cast Iron JIS FC250 (option)

CCopyright

SDS A0408-28

ELECTRO-PNEUMATIC CONTROL VALVE FOR STEAMMODEL CV-COS

Benefits

Specifications

Steam control valve with I/P positioner integrated into a compact pneumatic actuator. Built-in cyclone separator and steam trap to provide high-quality steam for process applications.

CAUTIONActuator Area (in2)Fail-Safe PositionBench Range (psi)Electrical Input Signal (mA)Load Resistance (Ohm)Air Supply Pressure for Positioner (psig)Transit Time for Rated Travel (seconds)Hysteresis (%)Protection ClassAmbient Temperature Range (°F)Motive Medium

18.6Valve CLOSED (air to open)

30 to 484 to 20

Approx. 30054*

Approx. 3< 1

IP 5414 to 140

Oil-free air, filtered to 5µm*

Description Material JISASTM/AISI*Actuator BodyValve BonnetStuffing Box V-ringPlug and StemValve Bonnet GasketFlangeValve Bonnet GuideValve Bonnet Guide GasketMain BodyValve SeatSeparator ScreenSeparatorTrap BodyFloatTrap Valve SeatTrap Cover

No.◯ ◯ ◯ ◯ ◯ ◯ ◯ ◯ ◯ ◯ ◯ ◯ ◯ ◯ ◯ ◯

12345678910111213141516

AluminumCarbon SteelFluorine Resin w/ CarbonStainless Steel

Cast Stainless SteelCast Stainless SteelFluorine Resin

Stainless SteelStainless SteelCast Stainless Steel

Stainless Steel —

—A105PTFEAISI304

A351 Gr.CF8A351 Gr.CF8PTFE

AISI304AISI430/304A351 Gr.CF8

AISI316L —

GD-Al Si 12 —PTFESUS304

— —PTFE

SUS304SUS430/304 —

SUS316L —

Connections and sizes in bold are standard

POSITIONER/ACTUATOR CONTROL VALVE WITH SEPARATOR AND STEAM TRAP

1. Built-in cyclone separator and self-modulating free float steam trap provide dry, high-quality steam supply improving productivity and product quality for process applications.

2. Removal of condensate while valve is closed reduces scale adhesion and water hammer.

3. One combination I/P position/actuator (I/P positioned actuator) saves space and simplifies system layout, piping, and maintenance.

4. Top mounting of the I/P positioned actuator eliminates passerby damage and misadjustment associated with side-mount components.

5. Combined large-surface-area screen for trap and separator reduces cost and piping space.

6. Zero/span adjustment can be performed by simple dial rotation.7. Self-adjusting chevron packing minimizes seal leaks, stem wear, and

stiction/hysteresis problems.

VALVE

ACTUATOR

Body Material

ConnectionSize (in)Maximum Operating Pressure (psig) Maximum Operating Temperature (°F) Maximum Allowable Pressure (psig)Maximum Allowable Temperature (°F)Seat Plug Sealing/Leak Rate Class (ANSI/FCI 70-2 and IEC534-4)CharacteristicRangeability

Cast Iron JIS FC250 (option)A126 Cl.B equivalentCast Stainless Steel A351 Gr.CF8

FlangedFlanged

428250428

Metal to Metal / Class IVEqual percentage

50 : 1

PMOTMOPMATMA

Model CV-COS

2, 21/1 1, ,21/ 43/ 2, 21/1 1

To avoid abnormal operation, accidents or serious injury, DO NOT

use this product outside of the specification range. Local regulations may restrict the use of this product to below the conditions quoted.

* Optional air regulator/filter available, contact TLV for details

* Equivalent

See Valve Specification Table for available materials

Same material as Valve Body

Same material as Valve Body

3

1

2

4

5

14

15

12

11

8

6

7

10

9

13

16

230 150 230 150

Fluorine Resin PTFE PTFE

Page 2: ELECTRO-PNEUMATIC CONTROL VALVE FOR STEAM · 2019. 6. 26. · Seat Plug Sealing/Leak Rate Class (ANSI/FCI 70-2 and IEC534-4) Characteristic Rangeability Cast Iron JIS FC250 (option)

Consulting & Engineering Service

CCopyright

Manufacturer

Kakogawa, Japanis approved by LRQA Ltd. to ISO 9001/14001

ISO 9001/ ISO 1400113901 South Lakes Drive, Charlotte, NC 28273-6790Phone: 704-597-9070 Fax: 704-583-1610E-mail: [email protected] Technical Service 1-800 TLV TRAP" "

Dimensions

Cv Values Characteristic Graph

•CV-COS Flanged CV-COS Flanged (in)

L

125FF 150RF 250RF 300RF

H W φD

40

42

53

66

101

53

66

103

H1Size

Trap Discharge Capacity

W

D

L

H1

H

41/41/

Supply air BSPP(G)(with adaptor for NPT )

Cable entry PG11

21/NPT

Weight* (lb)

BodyMaterial

StainlessSteel

CastIron

21/

43/

1

2

21/1

1

2

21/1

28

/

7 1613/

6 1615/

/

5 169/4 81/14 165/22 85/

23 43/

25 21/

28

23 43/

25 21/

14 41/

14 87/

15 83/

14 41/

14 87/

15 83/

5 87/6 41/

8 81/

8 41/

10

10

6

10 41/

5 43/5 21/

6 21/

7 85/

7 83/

8 43/

10 41/

5 87/

6 21/

7 85/

Other standards available, but length and weight may vary* Weight is for Class 300 RF for Stainless Steel, Class 250RF for Cast Iron

Flange classes in bold are standard

Cv (US)

Cv (UK)

Kvs (DIN)

Seat Diameter (in)

3.5

2.9

3.0

6.0

5.0

5.1

9.0

7.5

7.7

27

23

23

40

33

34

Size (in) 21/ 43/ 1 2

3212/ 1615/ 87/1

Val

ve A

per

ture

%

Cv Value %

(Equal Percentage)

1. The discharge capacity is the maximum continuous condensate discharge 11°F below saturated steam temperature.2. The differential pressure is the difference between the CV-COS inlet and its trap outlet pressure.

CAUTIONDO NOT use this product

under conditions that exceed maximum differential pressure, as condensate backup will occur!

Dis

char

ge

Cap

acit

y (lb

/h)

Differential Pressure (psi)

21/1

21/1

100

80

60

40

20

02 10 20 50 1005

5

10

50

100

500

900

20

30

200300

0.1230150

0.5 101 5 50 100 2000.3 3 30

2

1 , 11 2

1 2 , 3 4

” ”

” ”

/

/ /

DO NOT DISASSEMBLE OR REMOVE THIS PRODUCT WHILE IT IS UNDER PRESSURE. Allow internal pressure of this product to equal atmospheric pressure and its surface to cool to room temperature before disassembling or removing. Failure to do so could cause burns or other injury. READ INSTRUCTION MANUAL CAREFULLY.

CAUTION

Products for intended use only.Specifications subject to change without notice.

6 5 8

6 58

(T)

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Typewritten Text
SDS A0408-28 Rev. 6/2019
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Typewritten Text
Connects to ASME Class