electrochemical impedance spectroscopy (eis) analysis of...
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Electrochemical Impedance Spectroscopy (EIS) Analysis of BTA
Removal by TMAH during Post Cu CMP Cleaning Process
R. Prasanna Venkatesha, Byoung Jun Cho
a, S. Ramanathan
b, and Jin-Goo Park
a*
a Department of Materials Engineering and Bio-nano Technology, Hanyang University,
Ansan 426 691, Korea
b Department of Chemical Engineering, Indian Institute of Technology Madras, Chennai
600 036, India
*corresponding author:
Tel.: 82-31-400-5226, Fax: 82-31-400-417-3701, Email address: [email protected]
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Abstract
In the present study, the effectiveness of tetramethyl ammonium hydroxide (TMAH) in
removing benzotriazole (BTA) layer from Cu surface after chemical mechanical
polishing (CMP) is evaluated through electrochemical impedance spectroscopy studies.
Since the insitu electrochemical impedance spectroscopy (EIS) measurements could not
be applied to characterize the cleaning process, ex situ EIS measurement is used in the
present work. The impedance data is modeled by electrical equivalent circuit (EEC)
analysis and the polarization resistance values are calculated. The BTA removal for
various concentrations of TMAH is quantified from polarization resistance values.
Contact angle, scanning electron microscopy and x-ray photoelectron spectroscopy
measurements were also conducted to complement the studies. The results show TMAH
is effective in removing the BTA layer and that when part of the BTA is removed, the
residual BTA appear as nodules. Some of the native oxides and hydroxides on the Cu
surface are also removed by TMAH. When the slurry contains 0.1% (wt) BTA, a
minimum concentration of 0.5% (wt) TMAH and a minimum cleaning time of 60 s are
required for complete removal of BTA from the Cu surface.
Keywords: BTA, TMAH, Cu, Post CMP cleaning, EIS
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1. Introduction
The adsorption and removal of mono layer of organic molecules on metal films occur
routinely during semiconductor wet processing. For example, adsorption of benzotriazole
(BTA) on Cu surface occurs during chemical mechanical polishing (CMP) of Cu surface
using a slurry containing BTA [1, 2, 3]. This makes the Cu surface more hydrophobic and
leads to post CMP defects such as watermarks during drying and particles onto the
surface [4, 5]. Thus, the Cu surface needs to be treated with suitable chemistry to remove
the adsorbed BTA layer. Various cleaning formulations have been studied for post Cu
CMP cleaning process [6-8]. Based on the Cu-BTA Pourbaix diagram, Murarkami et al.
[6] studied the performance of a cleaning solution containing oxalic acid, anionic
surfactants and water for removing BTA from Cu surface and showed that a cleaning
solution with pH 2.4 showed better performance than the conventional acidic solution
with pH 4.2. Otake et al. [7] showed that BTA could be effectively removed by various
cleaning solutions, but their compositions were not disclosed. Ein-Eli and Starosvetsky
[8] evaluated two commercial post CMP cleaning solutions using potentiodynamic
polarization experiments and found that etching of Cu in these solutions were associated
with deposition of corrosion products on the Cu surface. Here also, the exact
compositions of the commercial products are not disclosed. Tetramethyl ammonium
hydroxide (TMAH) is one of the candidates investigated for the removal of organics and
particles from the Cu surface [9-12]. In our previous studies, we proposed a cleaning
solution containing TMAH as cleaning agent, arginine as complexing agent, uric acid as
corrosion inhibitor and water as diluent [13].
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Techniques such as X-ray photoelectron spectroscopy (XPS) [14] and Time –off –flight
secondary ion mass spectrometer [15] have been employed to evaluate the organic layer
removal by cleaning agents. Electrochemical impedance spectroscopy (EIS)
measurements could be another choice to evaluate the organic removal from metallic
surfaces. Lin et al [1] evaluated the kinetics of cleaning performance of citric acid
solution in removing organic residues such as BTA, 5-Aminitetroazole and 1-
phenyltetrazolethiol by measuring in situ open circuit potential value in a microfluidic
device. Electrochemical impedance spectroscopy is a powerful technique to investigate
the processes occurring at the solid-liquid interface [16]. However, in EIS technique,
the conventional experimental procedure do not allow us to evaluate the cleaning
performance of the system in situ. The reason is, the typical post Cu CMP cleaning
processing time is just one minute whereas the EIS measurement in suitable frequency
range takes relatively longer time and during that time, the interaction between the
surface and the solution cannot be prevented. This means, the solid/liquid interface could
not be same at the beginning and end of the measurement. EIS data is valid only if the
system returns to the original state at the end of measurement and thus, the in situ EIS
measurement methodology is not suitable for characterizing the effectiveness of post
CMP cleaning solution. Recently post etch residue (PER) removal from Cu surface by
choline chloride – malonic acid mixture was characterized and it was reported that the in
situ EIS measurements were not very sensitive since the film is very thin and the removal
occurs within minutes [17]. Hence, in this present work, ex situ EIS is applied to evaluate
the cleaning performance of the system. The electrical equivalent circuit (EEC) model is
employed to estimate the polarization resistance and these polarization resistance values
in turn are used to quantify the removal of BTA by TMAH. To our knowledge, this is the
first report on using EIS to quantify the effectiveness of post-CMP cleaning of Cu. We
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found that the suggested methodology is sensitive in evaluating removal efficiency of the
cleaning agent, especially when the cleaning rate is very high i.e. cleaning time is less
than typical EIS measurement time. Besides post Cu cleaning process, the same
methodology could be adapted to quantify organic removal from the metallic surface in
other immersion cleaning process also such as PER removal from the metallic surface..
2. Experimental
All the electrochemical experiments were carried out using a potentiosatat (VersaSTAT,
Princeton applied research, USA) in a conventional three electrode system. The working
electrode is Cu and is treated with various solutions. The reference and counter electrode
are Ag/AgCl (Satd. KCl) and platinum mesh, respectively. All the electrolyte solutions
were prepared from analytical grade chemicals and deionized water. The ex situ EIS
measurements applied in this study were conducted as follows: the Cu surface is dipped
in 0.1 wt% BTA solutions for the typical Cu CMP processing time of 1 minute, and
rinsed in the DI water twice in separate beakers (the first rinse for 20 s and the second
rinse for 30 s). This BTA treated Cu is again dipped in the cleaning solution for 1 minute,
then again rinsed with water as mentioned above and finally dried in N2 stream. Then EIS
measurements were carried out at open circuit potential, with this treated Cu surface as
the working electrode, in a solution containing only the supporting electrolyte of 0.1 M
NaClO4 unlike in conventional EIS measurement where the cleaning agent is typically
the electrolyte solution. The spectrum was acquired in the frequency range of 10 kHz –
0.1 Hz at an AC potential of 10 mV rms. Potentiodynamic polarization plots were
acquired by scanning the working electrode in the potential range -0.5 to 0.5 V vs. OCP
at a scan rate of 2 mV s-1
. It must be noted that potentiodynamic polarization studies can
also been used to estimate the corrosion current and potential [18], from which the
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efficiency of the cleaning process can be calculated. However, if the surface passivated in
the electrolyte under anodic conditions, then the potentiodynamic polarization studies
would not yield accurate estimates of the corrosion current. To complement the
electrochemical studies, the surface of the copper is characterized using contact angle
measurements, Field emission scanning electron microscopy (FE-SEM) and X-ray
photoelectron spectroscopy (XPS) measurements. The above measurements are carried
out when the surface is in dry state. The contact angle of Cu surface was measured using
a static contact angle analyzer (Phoenix 300, SEO, Korea). The surface of bare Cu and
Cu treated with cleaning solutions at various conditions were characterized by FE-SEM
(Mira3, TESCAN, USA) and XPS (Sigma probe, Thermo VG, UK).
3. Results and Discussion
3.1 EIS Measurements of Cu-BTA-TMAH System
Figure 1 shows the impedance spectra of Cu treated with BTA and TMAH. All
the spectra show the same pattern, i.e. a depressed semi circle. A comparison of the
spectrum of bare Cu (Fig. 1f) and Cu treated with BTA (Fig. 1a) shows that the
magnitude of the impedance at low frequencies is significantly higher for the BTA
treated Cu surface. This indicates that the BTA adsorbed on the Cu surface is effectively
increasing the polarization resistance. The impedance spectra of Cu surface treated with
BTA and subsequently with TMAH of different concentrations for 60 s are presented
from Fig. 1b to Fig. 1e. The low frequency impedance of the Cu-BTA surfaces treated
with TMAH decrease with increasing concentrations of TMAH. However, treatment with
0.1% (wt) and 0.25% (wt) TMAH does not remove the BTA completely from the Cu
surface as the low frequency impedance magnitude for these surfaces are still higher than
that of bare Cu. However, for the Cu surface treated with 0.5% (wt) and 1% (wt) TMAH
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show that the low frequency impedance magnitude is actually less than that of bare Cu
surface. Thus at least 0.5% (wt) of TMAH is necessary to completely remove BTA from
the Cu surface.
The impedance spectrum of an electrochemical system which is causal, linear
and stable during EIS measurement will obey Kramers Kronig transform (KKT) (19). All
the impedance spectra presented here were validated with KKT. Electrical equivalent
circuit in Figure 2 accounts for the presence of film [20, 21] and is used to model the
impedance data. In the above circuit model, Rs represents the solution resistance. Q1 and
R1 are the capacitance and resistance associated with the passive film. Q2 and R2
represent the capacitance and resistance associated with electrical double layer and
charge transfer resistance at metal/electrolyte solution interface [21]. The polarization
resistance is calculated by adding R1 and R2 since the presence of BTA film affects both
the parameters [21, 22]. The simulated value of impedance data is shown in the Figure 3
along with the experimental values and the best fit parameters are shown in the Table I.
From the polarization resistance values, the surface coverage of the corrosion inhibitor
can be calculated [22-24]. Hence, the cleaning performance of the system could be
estimated using the following relation
P, Max P, x
P, Max P, 0
- BTA Removal (%) = 100
-
R R
R R
×
where
P, xR : Polarization resistance of BTA adsorbed Cu treated with cleaning solution
P,0R : Polarization resistance of untreated Cu
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P, MaxR : Polarization resistance of Cu treated with BTA solution
The estimated BTA removal is 2%, 66%, 101% and 101% for TMAH
concentration of 0.1% (wt), 0.25% (wt), 0.5% (wt) and 1% (wt), respectively. This
clearly says that a minimum concentration of 0.5% (wt) TMAH is required for the
complete removal of BTA. The results are consistent with the contact angle and
potentiodynamic polarization measurements which are reported previously [13]. For
results corresponding to 0.5% (wt) and 1% (wt) TMAH, the BTA removal is slightly
higher than 100%. While this may be considered as falling within experimental error, a
more likely explanation is that some of oxides or hydroxides present on the bare Cu
surface may be etched by TMAH solution leading to lesser value of polarization
resistance. This point is elaborated in the XPS results discussion.
3.2 EIS Data for 0.5% TMAH as a Function of Time
To find the rate of removal of BTA at 0.5% (wt) TMAH, the EIS studies were
conducted as a function of dipping time (15, 30, 45 and 60 s) in TMAH solution and the
corresponding spectra are shown in Figure 4. It is clearly seen that the total impedance
decreases with dipping time. The same circuit shown in Figure 2 is also used to model the
experimental data and the EEC parameters obtained are given in the Table II. The BTA
removal (%) is estimated from the polarization resistance values as a function of dipping
time. The values obtained are 17%, 66% 78% and 101% for 15, 30, 45 and 60 s,
respectively. The removal rate is roughly linear with treatment time.
3.3 Complementary techniques
Potentiodynamic polarization plots were also obtained for 0.5% (wt) TMAH as a
function of dipping time and the results obtained are shown in Figure 5. The corrosion
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potential (Ecorr) and the corrosion current density (Icorr) values, estimated from these plots
by Tafel extrapolation method, are given in the Table III. Since, in certain cases, the
kinks were observed in the anodic and cathodic region of the polarization curves, the
estimated Icorr values reported in Table III would not be very accurate. However, the
overall trend of Icorr vs time is along the expected lines. Both the decrease in Ecorr value
and the increase in Icorr value with the treatment time clearly correspond to the removal of
BTA from the Cu surface. Similar to impedance measurements, Rp values can be
estimated from the cathodic and anodic slopes of potentiodynamic polarization curves
using Stern - Geary equation[18] and the values obtained are reported in Table III. While
the trends of Rp vs cleaning time match qualitatively for EIS and potentiodynamic
polarization estimates, they do not match quantitatively. It is mainly due to the presence
of kinks in both anodic and cathodic region of the polarization curves at overpotentials
whick make the estimation of Rp from these data more difficult. Contact angle values
were measured for the Cu samples treated with 0.5% (wt) TMAH as a function of
treatment time and the results are shown in Figure 6. The contact angle of fresh copper
surface is 20º and of the BTA treated Cu surface is 62º. When the BTA treated Cu surface
is dipped in the cleaning solution for 15 s, there is no significant change in the contact
angle. The contact angle is decreased to 47º when the treatment time increased to 30 s
which shows that BTA is partially removed. The contact angle decreases to < 10º for 1
min treatment, suggesting that the surface is hydrophilic. EIS data shows a clear change
even for 15 s treatment whereas the contact angle data shows a significant change only at
30 s or longer duration. Thus the contact angle measurements are not as sensitive as EIS
measurements at least when the removal is partial.
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Figure 7a and 7b show the SEM images of bare Cu and BTA treated Cu. There is
no significant difference between these two images. Figure 7c to 7f show the images of
Cu samples which are treated with BTA first and then with various concentrations of
TMAH solutions. When the concentration of TMAH is less than 0.5% (wt) (Figure 7c
and 7d), nodule-like features are observed on Cu. It is known that BTA present on copper
can appear as needle like structure in SEM image [2]. Hence, they are likely to be islands
of BTA, and indicate that the BTA is not completely removed from the Cu surface. At
0.5% (wt) and 1% (wt) TMAH (Figure 7e and 7f ), the surface is very similar to that of
bare Cu surface which confirms that BTA film is completely removed from the Cu
surface. With further increase in TMAH concentration, the surface roughness also
increases. Figures 8(a-d) show the SEM images of BTA treated Cu which is treated in
0.5% (wt) TMAH for various durations. When the treatment time is less than 60 s,
nodule-like features are seen here also and at the end of 60 s, the surface is free of such
features. This also confirms that at least 60 s dipping time should be provided for the
complete removal of BTA. Thus the major conclusions of the EIS results viz. a minimum
of 0.5% (wt) TMAH and a minimum of 60 s treatment duration is necessary to remove
BTA from Cu surface, are supported by the SEM results.
XPS analysis of bare copper and copper treated with three different solutions (1. only
BTA, 2. only TMAH, 3. BTA followed by 0.5% TMAH) were carried out to determine
the status of the surface and also to identify the organic residues, if present. The spectrum
of Cu, O and N are shown in Figures 9 (a-c). The Cu 2p spectrum exhibits two main
peaks, Cu 2p3/2 and Cu 2p1/2 at the binding energies of 931.8 eV and 951.5 eV in addition
to the two satellite peaks at 943.6 and 962 eV. These characteristics reveal that CuO is
present on the copper surface. The peak at 531.1 eV in oxygen spectrum also confirms
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the same. However for the bare and BTA treated Cu samples, when they are treated with
TMAH solution, the satellite peaks in the Cu 2p spectrum disappear. Besides, the
intensity of the CuO peak in the O 1s spectrum decreases significantly and instead, the
peak at 529.9 eV, corresponding to Cu2O, appears. In addition, the shoulder peak at 934.8
eV, which is attributed to copper hydroxides, disappears for the TMAH treated Cu
surface. These results suggests that when the Cu surface (whether it is bare Cu surface or
Cu treated with BTA) is cleaned in TMAH solution, a native oxide of Cu (+1) grows on
the surface during exposure to ambient. If some of the copper oxides and hydroxides on
the Cu surface are removed during TMAH treatment, the impedance of the treated
surface would be less than that of bare Cu and thus the XPS results corroborate EIS
results. The BTA treated Cu surface exhibits a nitrogen peak at 399.6 eV, but when the
surface is treated with TMAH, the nitrogen peak at 399.6 eV disappears. The small
intensity peak appears at 402.4 eV corresponding to nitrogen with alkyl group appears
when the Cu is treated with TMAH solutions. Thus, residues of TMAH may be present
on the surface, although they do not result in a hydrophobic surface and hence are not
expected to cause damage during further processing.
4. Conclusions
In this present study, ex situ EIS measurement is employed to study the removal of BTA
from Cu surface using TMAH. EIS data were modeled by EEC and the polarization
resistance of the Cu surfaces treated with various solutions is calculated from the model
fit. The efficiency of BTA removal is estimated from these polarization resistance values
and the studies show that a minimum concentration of 0.5% (wt) TMAH and a minimum
duration of 60 s are required for the removal of 0.1% (wt) BTA. The results indicate that
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ex situ EIS technique is sensitive to the presence of BTA and also to the presence of
oxides and hydroxides on the Cu surface. The results obtained from contact angle
measurements are less sensitive when the BTA layer is only partially removed, but the
overall trend corroborates with other results. SEM images show that when BTA is
partially removed by TMAH, the residues remain as nodule-like structures on the Cu
surface. XPS measurements confirm that TMAH removes BTA as well as some of the
native oxide and hydroxide on the Cu surface. In summary, ex situ EIS experimental
procedure can be used as a sensitive method to characterize Cu post CMP cleaning
process.
Acknowledgements
We would like to thank Prof. D.D. Macdonald ([email protected]) for the
Kramers Kronig transform software. This research was supported under the framework of
International Cooperation Programme (# 2011-0027711) and Basic Science Research
Program (# R11-2008-044-02000-0) through the National Research Foundation of Korea
(NRF) funded by the Ministry of Education, Science and Technology.
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TABLE CAPTIONS
Table I. EEC Parameters obtained for Cu treated with various solutions which is
presented in the Figure 2
Table II. EEC Parameters retrieved from the impedance data shown in the Figure 4
Table III. The values of Ecorr, Icorr, and Rp values estimated from polarization curves
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FIGURE CAPTIONS
Figure 1. The impedance spectrum of Cu in a solution containing only supporting
electrolyte of 0.1 M NaClO4. Prior to the electrochemical experiments the Cu was treated
first with BTA and second with various concentrations of TMAH solution. The
concentration of TMAH in the second treatment step was A) 0% (wt), B) 0.1% (wt), C)
0.25% (wt), D) 0.5% (wt), E) 1% (wt) and F) untreated reference Cu. The inset figure
shows the expanded view at lower impedance for clarity.
Figure 2. Electrical equivalent circuit model used to fit the impedance data acquired for
Cu surfaces treated with various solutions
Figure 3. Simulated impedance data superimposed with experimental raw data. The
experimental conditions are presented in the Figure 1. The inset figure shows the
expanded view at lower impedance for clarity. The line represents the model fit and
points represent the experimental data.
Figure 4. (a) The impedance spectrum of Cu in a solution containing only supporting
electrolyte of 0.1 M NaClO4. Prior to the electrochemical experiments the Cu was first
treated with BTA and then with 0.5% (wt) TMAH solution for various times. The inset
figure shows the expanded view at lower impedance for clarity. The line represents the
model fit and points represent the experimental data.
Figure 5. (a) Potentiodynamic polarization curves of Cu in a solution containing only
supporting electrolyte of 0.1 M NaClO4. Prior to the electrochemical experiments the Cu
was first treated with BTA and then with 0.5% (wt) TMAH solution for various times; (a)
0 s, (b) 15 s, (c) 30 s, (d) 45 s and (e) 60 s
Figure 6. Contact angle measurements of Cu dipped in 0.1% (wt) BTA followed by
dipping in 0.5% (wt) TMAH as a function of time.
Figure 7. SEM images of (a) bare Cu, (b) BTA treated Cu, (c) – (f) Cu treated with BTA
first and then with 0.1% (wt), 0.25% (wt), 0.5% (wt) and 1% (wt) TMAH, respectively
17
Figure 8. SEM images of Cu treated with BTA first and then with 0.5% (wt) TMAH for
various dipping times; (a) 15 s, (b) 30 s, (c) 45 s and (d) 60 s
Figure 9. The XPS spectra of (a) Cu 2p (b) O 1s and (c) N 1s for the samples; (1) bare
Cu, (2) BTA treated Cu, (3) TMAH treated Cu and (4) Cu treated with BTA first and
then with 0.5% (wt) TMAH.
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TABLE I.
Parameters Untreated
Cu
BTA
treated
Cu
Cu treated with BTA and subsequently with
various concentration (wt%) of TMAH
0.1 0.25 0.5 1
Rs, ohm cm2 105 108 108 105 107 106
Y01,S 1ns cm-2
3.4 10-6
2.4 10-6
3.0 10-6
4.1 10-6
1.6 10-6
7.8 10-6
n1 0.8 0.95 0.98 0.96 0.84 0.91
R1, ohm cm2 5000 7151 8022 9165 295 947
Y02,S 2ns cm-2
2.8 10-5
1.5 10-6
2.9 10-6
8.5 10-6
1.1 10-4
7.5 10-5
n2 0.8 0.57 0.59 0.5 0.62 0.54
R2, ohm cm2 2.7 10
4 3.5 10
5 3.5 10
5 1.4 10
5 2.7 10
4 2.5 10
4
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TABLE II. EEC Parameters retrieved from the impedance data shown in the Figure 4
Parameters Untreated
Cu
BTA
treated
Cu
Cu treated with BTA and subsequently with
0.5 wt% TMAH for various times (s)
15 30 45 60
Rs, ohm cm2 105 108 107 105 110 107
Y01,S 1ns cm-2
3.4 10-6
2.4 10-6
3.6 10-6
4.0 10-6
5.6 10-6
1.6 10-5
n1 0.8 0.95 0.97 0.96 0.93 0.84
R1, ohm cm2 5000 7151 1.8 10
4 1.1 10
4 2802 294.5
Y02, S 2ns cm-2
2.81 10-5
1.5 10-6
3.8 10-6
7.9 10-6
3.3 10-5
1.1 10-4
n2 0.8 0.57 0.53 0.53 0.51 0.62
R2, ohm cm2 2.7 10
4 3.5 10
5 2.9 10
5 1.3 10
5 1.03 10
5 2.69 10
4
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Table III. The values of Ecorr and Icorr
Dipping time of BTA deposited
Cu in 0.5% (wt) TMAH
Ecorr (mV) Icorr (µA) Rp(ohm-
cm2)
0 378 0.2 2.15 105
15 341 0.6 8.68 104
30 329 0.9 4.63 104
45 313 2 1.71 104
60 281 3.2 1.17 104
21
Figure 1
22
Rsol
R1
Q1
R2
Q2
Figure 2
23
Figure 3
24
Figure 4
25
-0.4
-0.2
0
0.2
0.4
0.6
0.8
1
1.00E-09 1.00E-07 1.00E-05 1.00E-03 1.00E-01
E/
V v
s. A
g/A
gC
l (s
atd
.)
log I (I, A cm-2)
A
BC
D
E
10-9 10-7 10-5 10-3 10-1
Figure 5
26
0
10
20
30
40
50
60
70
0 15 30 45 60
Co
nta
ct a
ng
le/
de
gre
e
Time / s
Figure 6
27
2 μm
2 μm
(a) (b)
2 μm
2 μm
(c) (d)
2 μm
2 μm
(e) (f)
Figure 7
28
2 μm
2 μm
(a) (b)
2 μm
(c) (d)
Figure 8
29
910930950970
Inte
nsi
ty (
a.u
.)
Binding energy/ eV
(1)
(2)
(3)
(4)
Figure 9 (a)
30
520525530535540545
Inte
nsi
ty (
a.u
.)
Binding energy/ eV
(1)
(2)
(3)
(4)
Figure 9 (b)
31
385395405415
Inte
nsi
ty (
a.u
.)
Binding energy/ eV
(1)
(2)
(3)
(4)
Figure 9 (c)