electronic brochure - production · pdf filell fixtures areproduction intent – designed...
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PRODUCTIONF I X T U R E S
Production Fixtures
Automation
Complete Turnkey Solutions
A DIVISION OF HAMMILL MANUFACTURING COMPANY
Production Fixtures• Co-OpToolWorkholdingSystemsprovides
aTurnkey Workholding Packageincludingconceptdevelopment,design-includingtoollayout,manufacture,assemblyandprove-outatthecustomerplant.
• Allfixturesaretestedforaccuracyandfunctionalitywithactualpartpiecespriortoshipping.
• Ourcommitmentfocusesonqualityatthesource–themanufacturingprocess.Innovativedesign,combinedwithyearsofexperienceresultinconsistentqualityineverypart.
• FixtureActuationmaybe:
–Hydraulic
–Pneumatic
–Manual
–CapturedOil–accumulatorbuiltintofixtureforcellapplications
–SpringClampwithAirorHydraulicUnclamp
AllfixturesareProduction Intent–designedtomeetthechallengesthatface
productionmanufacturingapplications.Designsincorporateinternal(gun-drilled)
hydraulicandairpassages,chipandcoolantwindowstopreventchipbuilt-up,proven
andreputablehydrauliccomponents,and
rock-solidengineering,allbackedup
withon-siteservice
andsupport.
Applications:• Multi-sidedfixtures
(upto6sides)
• ProgressiveFixtures
• IndexingFixtures
• ColletCentralizingFixtures
• BroachingFixture
• TrunionFixtures
• Sequencing&PressureReducingDesigns
• RotaryTransferFixtures&Pallets
CUSTOM WORKHOLDING SOLUTIONS FOR MA
• AllfixturesaresuppliedwithaComplete Engineering Package,includingCADdrawings,alldetaildrawingsandcommercialitems.
• Whereestablishedfixturesexist,Co-OpToolcanprovide“Build-To-Print”manufacturingand“Rebuild/ReconditioningServices.”Inaddition,wecanreverseengineerexistingdesignsandprovideacompletesetofmanufacturingdrawings.
• Co-OpToolEngineerscanTroubleshoot Existing Fixture Problemsandprovidelong-term,production-intentsolutionstofixtheproblem.
• OurjobistokeepYououtoftrouble!
Turnkey Manufacturing Solutions:Over50yearsoftechnologicaladvancementsgives
Co-OpTooltheexperiencetodesignandbuildcustomtoolingforacustomer’sunique
requirements.Thisincludesconceptdevelopment,design,approval,manufacture,
assemblyandprove-outatthecustomer’splant.Wetakeresponsibilityfortheentire
project,providingasingle-sourcefor
youraccountabilityassurance.
Automation Solutions•CustomEnd-of-ArmTooling
–2-JawParallelGrippingSystems
–3-JawConcentricGrippingSystems
–Pullback(Angular)GrippingSystems
–RotatingGrippingSystems
–ColletGrippingSystems
– CustomGrippingSystems
•OrientationModules/Pre-StagingModules
•Compliance&AlignmentDevices
•AutomationFixtures
•TurnkeyAutomatedSystems–CompleteAutomatedSystems
•Perishable/BackupTooling
NUFACTURERS WHO DEMAND THE VERY BEST.
AutomationModules
Co-OpToolsuppliesturnkeyautomationmodulesfornewapplications,aswellasretrofittingexistingapplications.Wesupplyacompleteturnkeypackagefromtheinitialconceptdevelopment,throughmanufacturing,assembly,installationandrunoffonthecustomer’sfloor.
CustomControlsEngineering&Programming
Incaseswherethemachinecontrolcannothandletheautomationrequirements,Co-OpToolwillprovideturnkeycontrolsengineeringandprogramming.Inaddition,weprovideacompleteintegrationpackage,includingon-siteinstallationandsupport.
CompleteCADEngineeringPackage
Co-OpToolprovidesacompleteengineeringpackage.Inaddition,asrequired,FEAandFMEAanalysisisconductedtoanticipateandpreventproblemsinthefield.
Ourcommitmentfocusesonqualityatthesource–themanufacturingprocess.Innovativedesign,combinedwith50yearsofmanufacturingexperience,resultsinconsistentqualityineverypartwemanufactureandinstallinoursystems.
419·476·9125 | www.co-op-tool.com
Fixture:2-sided,hydraulicfixture
Part:Frontaxleassembly
ClampingFunction:Hydraulicclampingwithspringactuatedload-assistmechanism
Fixture:2-sided,A/Bfixture
Part:Lowercontrolarm
ClampingFunction:A-load–hydraulictoggleclampingwithload-assist,B-load–springactuatedIDcolletchuckwithhydraulicassist,andhydraulictoggleclamps
419·476·9125 | www.co-op-tool.com
Fixture:A/Bfixture
Part:Transmissioncase
ClampingFunction:Hydraulicclampingwithspringactuatedload-assistmechanism
Fixture:1-sided”WindowFrame”fixture
Part:Pinioncarrier
ClampingFunction:IDpull-backcolletchuckwithhydraulicactuation,andspring-loadedradialorientationdevice
Fixture:2-sided,B/CfixturePart:Rearknuckle,rightandlefthandClampingFunction:IDcolletcenteringunit,withintegralfaceclamps,anddiamondpinorientationdevice,additionalswingclampsfordampeningandpartstability,hydraulicactuationandairsensing
Fixture:2-sided,A/DfixturePart:Rearknuckle,rightandlefthandClampingFunction:Springretainerload-assist,hydraulicclampingwithsequencingandairsensing
419·476·9125 | www.co-op-tool.com
Fixture:5-axistrunionfixturewithintegralservomotor
Part:Alternatorcover
ClampingFunction:Hydraulicclampingwithairsensing,5-axismotioniselectronicallycontrolled
Fixture:4-axistrunionfixture
Part:CVhousing
ClampingFunction:Hydraulicpartlocatorandhydraulicswingclamp,withsequencing
Fixture:RotaryTransferFixturePart:Brakecaliper
ClampingFunction:Hydraulicclampwithairsensingforpartpresence
419·476·9125 | www.co-op-tool.com
Fixture:24-part,A/B/C/DProgressiveFixture
Part:Steelhousing
ClampingFunction:2-jawcentralizingvicechucks,hydraulicclampwithairsequencing
Fixture:1-sided“WindowFrame”FixturewithreplaceablefixtureplatesPart:Cylinderhead
ClampingFunction:Hydraulicclampwithairsensing
The Divisions of Hammill Manufacturing Company
CO-OP TOOL Workholding Systems Custom Workholding
• Excelling in the design, development and manufacture of custom workholding, including chucks, collets, hydraulic arbors and tombstone fixtures
• 90,000 Sq. Ft. Facilities
360 Tomahawk Dr. | Maumee, Ohio 43537 419·476·9125 | Fax 419·476·7568 | www.co-op-tool.com
Hammill Medical Medical Impants and Instruments
• The highest machining technology serving the medical implant industry
• 90,000 Sq. Ft. Facilities
360 Tomahawk Drive | Maumee, Ohio 43537 419·476·0789 | Fax 419·476·7568 | www.hammill-mfg.com
Hammill Precision Tool (HPT) Precision Tool & Die Division
• Fabrication of carbide, stainless and high-speed steel tooling and dies
• 20,000 Sq. Ft. Facilities
1517 Coining Drive | Toledo, Ohio 43612 419·729·0723 | Fax 419·729·1151 | www.hammill-mfg.com
Impact Cutoff High Speed Shearing Sawing Division, 4 Machining
• Cost-effective impact shearing of ferrous and non-ferrous metals
• 57,000 Sq. Ft. Facilities
129 Dixie Highway | Rossford, Ohio 43460 419·661·0800 | Fax: 419·661·1776 | www.hammill-mfg.com