elephant prowall 2 - zmartbuild shopping · elephant truss head screw 10 mm. elephant u track...
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ELEPHANT
ProwallPartition Metal Profile
Prowall Partition Metalprofile, Elephant BrandThe metal profile for installation of plasterboards for interior partition, certified by
Thai Industrial Standard (TIS 863-2532). Material made from Hot-Dip Galvanized
Steel following TIS 50-2538 and JIS G3302 for superior corrosion resistance.
C and U consistently formed.
Both Prowall and PlusWall have the same Profile (C-Stud and U-Track)
W W
303436
0.52
82 (3.2")
96 (3.8")
106 (4.2")
124 (4.9")
76 (3")
90 (3.5")
100 (3.9")
118 (4.6")
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
Stud
*For economical Partition Metalprofile, size 50, 64, 74 mm, we suggest PlusWall Partition 0.40 mm thickness
Prowall Partition Metalprofile
Cross section of Partition Metalprofile
1.
2.
Prowall Partition 0.52 mm thickness
PlusWall Partition 0.40 mm thickness
C-Stud Cross Section U-Track Cross Section
Estimated PartitionThickness (mm.)12 mm. Gypsum Board
Length(m.)
ActualWidth(mm.)
Height(mm.)
Thickness(mm.)
Estimated PartitionThickness (mm.)15 mm. Gypsum Board
50
52
64
66
74
76
92
94
C 50
U 52
C 64
U 66
C 74
U 76
C 92
U 94
36, 34
30
36, 34
30
36, 34
30
36, 34
30
Prowall Partition Metalprofile
Features
Strong & safe : Manufactured from high quality, certified cold-rolled galvanized steel of 0.52 mm gauge by Thai Standard 863-2532. Specially designed profile increases system strength.
Durable : Hot-Dipped Galvanized Steel of JIS G3302 standard galvanized with 220 g/sqm of zinc is suitable for humid climates, decreasing rusting problems
.
Easy & FastInstallation
: Easier and faster installation than traditional systems, modern manufacturing technique ensures high manufacturing precision.
Lightweight : Lighter weight than wood frames. Metal profile does not twist.
Cost reduction : Reduce labor cost and installation duration.
Insect-free : Free from termites and other insects. Suitable for all temperature conditions. More durable than wood.
* Corrosion is one of the main factors affecting suspended ceiling safety since metal profiles are not seen
after completion of ceiling work. There is no warning of insecure ceiling. All Metal Profiles, Elephant Brand,
gain a corrosion-resistant with minimum (zinc coat) galvanizing of 220 g/sgm (Z22), which is thicker than
80% of similar profiles in the market (120-180 g/sqm, Z12 – Z18). The corrosion test can only be
made in the laboratory, but we can hold an easy comparison by putting 2 types of metal profile into
salt water and measure how long they become rusty.
Elephant Brand printing, easy to verify
Beside the unique design and qualified production certified
by TIS 863-2532, P r o w a l l Partition Metalprofile, Elephant
Brand is ensured its quality with its zinc galvanizing of 220
g/sqm, which is 80% higher than other metalprofile in the
market. This helps reduce the corrosion risk that can
cause unsafe condition to the building construction.
Prowal l Partition Metalprofile passed the Salt Spray Test*
following ASTM B117-97 at 300 continuous hours
comparing between P r o w a l l and partition stud no. 24 in
the market. The result shown in the pictures.
20 CM.
Uniqueness of Prowall Partition Metalprofile, Elephant Brand
Corrosion-resistance
Before After
Before After
Partition Stud no. 24 in the market
Prowall Partition Metalprofile
*Salt Spray Test is a corrosion acceleration of an exterior non-polluted coastal area at 100-120 times faster than normal condition
Prowall Partition Metalprofile
•
Arrow printed at every 20 cm. along the metal
profile length, easy to install
•
Curve line designed for enhance strength•
1.
2.
3.
4.
Apply for a box stud by putting 2 C-Studstogether in order to enhance more strength of partition.
• Applicable with other accessories e.g. 10 kg. and 30 kg. plug.
Elephant Truss Head Screw 10 mm.
Elephant U Track
Elephant Gyspum Board 12 mm. or 15 mm.
Putting 2 C-Studs together
200 mm.
200 mm.
1 m. - 6 m.
Elephant Gypsum Board 12 mm., 15 mm., or 18 mm.
Elephant C Stud
Plug
Prowall Partition Metalprofile
Variety of application
Component of ProwallPartition System
• Tailor-made partition is available for ordering e.g.tailor made length C-Stud or a thicker metal C-Stud
•
Elephant C-Stud
Elephant U-Track
Elephant Truss Head Screw 10 mm.
Elephant Gypsum Board 12 mm. or
15 mm.
Elephant C Stud
Elephant U Track
Prowall Partition Metalprofile
1 Mark the partition line on both floor and ceiling.
2 Fix Prowall U-Track to floor and ceiling using suitable fixings at every 60 cm. intervals.The fixing at the end edge at least 5 cm. from the end of U-Track.
5 Plaster the plasterboard joints with Elephant brand EasyPlas120 according to compound instructions.
3 Insert Prowall C-Stud into Prowall U-Track, then twist to lock at every 60 cm. intervals (In order to
allow adjustment when fixing plasterboard, C- Stud should not be screw fixed to U-Track). No need to install Cross Runner except in door frame or built-in furniture area.
4 Fix plasterboard to partition with Drywall Screwsat every 30 cm. intervals at the middle of board and at 20 cm. intervals at the edge of board
Installation Method
Prowall Partition Metalprofile
Wall & Partition Metal Profile - Elephant BrandUse Elephant Gypsum Board 12 mm., 15 mm., or 18 mm., size 1200x2400 mm.• Standard Board for interior general using, certified by
TIS 219-2524, ASTM C 36, BS 1230• FireBloc for fire-resistance property, certified by ASTM
E 119, BS 476 Part 22 Use P r o w a l l Partition Metalprofile Elephant Brand certified by TIS 863-2532. Material made form Hot Dip Zinc-Coated Steel (SGCC) complying with TIS 50-2538 and JIS G 3302. C-Line 0.52 mm. thickness (TCT: Total Coated Thickness), with Zinc Coating amount 220 g/SqM (Z22), variable size of C Stud and U Track: P rowal l C50 & U52, P rowal l C64 & U66, P r o w a l l C74 & U76 and P r o w a l l C92 & U94. Fixing with Elephant Truss Head Screw 10 mm. and accessories following standard of The Siam Gypsum Industry (Saraburi) Co., Ltd.
Specification
Partition - Ceiling
Expansion Bolt 6 mm.,Elephant BrandL Bead OB00L, TrimTex,Elephant Brand
Gypsum Board 12 mm. or 15 mm.Elephant Brand
Elephant C-Stud
Sealant
Partition - Concrete Ceiling
Partition - Partition
Magic BeadMP001, TrimTex, Elephant Brand
Sealant
Magic Bead MP001, TrimTex,Elephant Brand
Square Standard BeadSB001, TrimTex,Elephant Brand
Square Bead MP001, Trimtex,Elephant Brand
Elephant C-Stud
Magic Bead MP001,TrimTex, Elephant Brand
L Bead OB00L, TrimTex,Elephant Brand
Expansion Bolt 6 mm.,Elephant Brand
L Bead OB00L, TrimTex,Elephant Brand
Gypsum Board 12mm. or 15 mm.Elephant Brand
Elephant C-Stud
Sealant
Partition - Floor
Partition - Door Frame
Elephant U-Track
L Bead OB00L, TrimTex,Elephant Brand
Gypsum Board 12 mm. or 15 mm.Elephant Brand
Elephant C-Stud
Elephant C-Stud
Door Frame
Plan of Door Frame Section of Door Frame
Gypsum Board 12 mm. or 15 mm.Elephant Brand
Elephant C-Stud
Pro Wall Angle,Elephant BrandPro C-Line (no.24),Elephant BrandGypsum Board 9 mm.,Elephant Brand
Shadow BeadOB00S, TrimTex, Elephant Brand
10
General Installation
Pakin Building, 5th floor, 9 Ratchadapisek Road,Dindang, Bangkok 10400 Tel. : (+66) 2-555-0000
The Siam Gypsum Industry (Saraburi) Co., Ltd.
www.usgboral.com/en_ex
Prowall Partition Metalprofile
Q & A
Installation Suggestions
Right screwing direction
Wrong screwing direction Bended flange
Right screwing direction
Wrong screwing direction
Screwing at the middle of the board
Correct step of screwing
3 4
152
Right direction
- Economic metal profile of
galvanized steel 0.40 mm.
gauge (no.26)
- Strong and durable
- Corrosion-resistant
Drywall Ceiling Metal Profile rangeElephant Brand
Drywall Partition Metal Profileranges Elephant Brand
PluswallProline Max
1. Why C and U stud have a range of width? How to choose?
2. How many methods to fix the gypsum board to the stud partition? Which method is the mostefficient?
3. Is it possible to use screw for fixing the gypsum board to the stud for fixing the studs together?
Siam Gypsum Policy
We commit to develop an offer adapted to key market segments answering customer's expectations.
We commit to constantly produce and deliver in full the products, solutions and services expected by our customers.
We commit to communicate regularly our customers our quality performance.
When screwing at the edge of the board, start screwing from the outer of the C-Stud then the inner in order to avoid bending the stud.
• When screwing at the middle of the board, screwing the closest to the C-Stud body
•
When installing the first board, screw at the edge (position1 and 2) then install the board on the opposite side by screwing at its edge (position 3) and at the middle (position4) then screwing at the middle of the first board (position 5)
•
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Galvanized steel of 0.52 mm.gauge (no.24)5-time minimum safety factorCorrosion-resistant Easy to install and verifycorrect installation
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Galvanized steel of 0.40 mm.gauge (no.26)3-time minimum safety factorCorrosion-resistantEasy to install and verify correct installation
Loading capacity maximum at100 kg/point of 120x120 cm. grid or maximum span at 3 Meters for installing with large service system
PluslineProline
Variety width of C & U Stud offered so that you can choose the one that fits to the size of door frame and window (which have many sizes). Moreover, the stud that wider and thicker can support a higher partition.
•
No. It is not recommended using screw for fixing gypsum board to the stud for fixing the studs together because it is designed to have leaned base in order to catch the gypsum board firmly. But it could loosen if fixing between studs.We suggest using screw for studs only to fix the studs together.
•
Now there are 3 methods, which are Riveting. The most popular method since it uses the same equipment of fixing aluminum stud. But riveting makes too many steps which consumes time. Moreover, it is less strong than screwing and crimper. Screwing. Faster and stronger but could be a little more expensive than other method. Crimper. Easiest and fastest, still economy since it does not require any other accessories. But this method could be difficult if work on a thick metal stud.
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