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Elevate Superior vertical storage capacity

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Page 1: Elevate - CellroThe benefits of Elevate Elevate is the automation solution that maximises product storage capacity whilst using the smallest possible floor space. A large variety of

ElevateSuperior vertical storage capacity

Page 2: Elevate - CellroThe benefits of Elevate Elevate is the automation solution that maximises product storage capacity whilst using the smallest possible floor space. A large variety of

The benefits of Elevate

Elevate is the automation solution that maximises product storage capacity whilst using the smallest possible floor space. A large variety of products can be flexibly handled by storing the products on trays. Elevate can operate one or more lathes, milling machines or other types of machines.

Due to the ergonomic loading position, the products can simply be placed on a tray using a drawer while production. The tray is then stored in the Elevate and is ready for the robot on demand.

The place of the active tray from which the robot retrieves and delivers products has a separate position, so the lift and the robot can work parallel to each other. For example; you request a tray with manufactured products, the lift can pick it up without interrupting the robot’s work. If Elevate is loading several machines, a second operation position is possible.

Since the robot is separate from the lift, a wide assortment of robots with different payloads is available. Long-term autonomy of your machine(s) is guaranteed due to the large storage capacity.

www.cellro.com

Gripper Storage

Fixture and Collet Storage*

Robot Work in Progress Tray

Smart Storage

Loading and unloading

Centering Unit

Tray Transport

Industrial Robot

*optional

Working with Elevate

Two separate workflows at the same time:

Workflow1: Fast tray loading and unloading at any time.

Workflow2: Robot runs its own workflow with the machine(s)

Page 3: Elevate - CellroThe benefits of Elevate Elevate is the automation solution that maximises product storage capacity whilst using the smallest possible floor space. A large variety of

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Page 4: Elevate - CellroThe benefits of Elevate Elevate is the automation solution that maximises product storage capacity whilst using the smallest possible floor space. A large variety of

Robot Selection

Storage Selection

Standard Robot Selection E20 E35 E50 E70

Robot type* Fanuc M20iA with collision detection and automatic gripper exchange head.

Fanuc M-20iA/35M with collision detection and automatic gripper exchange head.

Fanuc M-710iC/50 with collision detection and automatic gripper exchange head.

Fanuc M-710iC/70 with collision detection and automatic gripper exchange head.

Handling weight of robot (excl. Gripper)

20kg 35kg 50kg 70kg

Maximum Reach 1811mm 1813mm 2050mm 2050mm

Standard Storage Selection 1600x3000 1600x4000 2000x3000 2000x4000

System dimensions 1600x3000mm (WxH) 1600x4000mm (WxH) 2000x3000mm (WxH) 2000x4000mm (WxH)

Tray dimensions 1200x550mm (0.66m2) 1200x550mm (0.66m2) 1600x550mm (0.88m2) 1600x550mm (0.88m2)

Tray handling weight 300kg 300kg 300kg 300kg

Max. Speed of Tray Transport

0.5m/sec. 0.5m/sec. 0.5m/sec. 0.5m/sec.

Tray position pitch 30mm 30mm 30mm 30mm

Min. Pitch of Trays with Products

90mm 90mm 90mm 90mm

Max. product height 300mm 300mm 300mm 300mm

Max. amount of Trays with a Pitch of 90mm

17 28 17 28

Footprint without Robot 1750x1600mm=2.8m2 1750x1600mm=2.8m2 1750x2000mm=3.5m2 1750x2000mm=3.5m2

Footprint with Robot 20/35

2350x1600mm=3.8m2 2350x1600mm=3.8m2 2350x2000mm=4.7m2 2350x2000mm=4.7m2

Footprint with Robot 50/70

2500x1600mm=4m2 2500x1600mm=4m2 2500x2000mm=5m2 2500x2000mm=5m2

Loading height 1070mm 1070mm 1070mm 1070mm

Effective Height for Tray Storage

1530mm 2530mm 1530mm 2530mm

Rev.

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“ All displayed images and dimensions are indicational and are not suitable for implementation purposes.”3 4 5

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F DRAWING NAME:

DRAWING NUMBER:

PROJECTION

CatalogCode: AS

12

to be 0.5x45° and burrs to be removed.are according to DIN. All chamfers are

Ra in µm OVERALL TOL.:

A11:20 CHECKED:

DRAWN:SCALE

COPYRIGHT CELLRO B.V. , THE NETHERLANDS

Surface RoughnessTHIRD PARTIES AND MUST BE RETURNED AFTER USE.

sheet 2 of 2

ROBOT FOOT 20KG

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Unless otherwise stated: all dimensionsin mm. All specifications and symbols

THIS DRAWING IS CONFIDENTIAL. IT MUST NOT BE COPIED OR SHOWN TO

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“ All displayed images and dimensions are indicational and are not suitable for implementation purposes.”3 4 5

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F DRAWING NAME:

DRAWING NUMBER:

PROJECTION

CatalogCode: AS

12

to be 0.5x45° and burrs to be removed.are according to DIN. All chamfers are

Ra in µm OVERALL TOL.:

A11:20 CHECKED:

DRAWN:SCALE

COPYRIGHT CELLRO B.V. , THE NETHERLANDS

Surface RoughnessTHIRD PARTIES AND MUST BE RETURNED AFTER USE.

sheet 2 of 2

ROBOT FOOT 20KG

081713

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13 Mar 2018

-Dennis

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654321

7 8 9 10 11 12

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Unless otherwise stated: all dimensionsin mm. All specifications and symbols

THIS DRAWING IS CONFIDENTIAL. IT MUST NOT BE COPIED OR SHOWN TO

-

Rev.

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“ All displayed images and dimensions are indicational and are not suitable for implementation purposes.”3 4 5

A

B

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F DRAWING NAME:

DRAWING NUMBER:

CatalogCode: AS

1211

PROJECTION

COPYRIGHT CELLRO B.V. , THE NETHERLANDS

are according to DIN. All chamfers are

Ra in µm OVERALL TOL.:

A11:10 CHECKED:

DRAWN:SCALE

to be 0.5x45° and burrs to be removed.

Surface RoughnessTHIRD PARTIES AND MUST BE RETURNED AFTER USE.

sheet 1 of 1

ROBOT FOOT 70KG

081818

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04-05-2011Dennis

F

E

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654321

7 8 9 10 11 12

7 8 9 10

Unless otherwise stated: all dimensionsin mm. All specifications and symbols

THIS DRAWING IS CONFIDENTIAL. IT MUST NOT BE COPIED OR SHOWN TO

-Rev.

1

“ All displayed images and dimensions are indicational and are not suitable for implementation purposes.”3 4 5

A

B

C

D

E

F DRAWING NAME:

DRAWING NUMBER:

CatalogCode: AS

1211

PROJECTION

COPYRIGHT CELLRO B.V. , THE NETHERLANDS

are according to DIN. All chamfers are

Ra in µm OVERALL TOL.:

A11:10 CHECKED:

DRAWN:SCALE

to be 0.5x45° and burrs to be removed.

Surface RoughnessTHIRD PARTIES AND MUST BE RETURNED AFTER USE.

sheet 1 of 1

ROBOT FOOT 70KG

081818

-

04-05-2011Dennis

F

E

D

C

B

A

654321

7 8 9 10 11 12

7 8 9 10

Unless otherwise stated: all dimensionsin mm. All specifications and symbols

THIS DRAWING IS CONFIDENTIAL. IT MUST NOT BE COPIED OR SHOWN TO

-

Rev.

1

“ All displayed images and dimensions are indicational and are not suitable for implementation purposes.”3 4 5

A

B

C

D

E

F DRAWING NAME:

DRAWING NUMBER:

PROJECTION

CatalogCode: AS

12

to be 0.5x45° and burrs to be removed.are according to DIN. All chamfers are

Ra in µm OVERALL TOL.:

A11:20 CHECKED:

DRAWN:SCALE

COPYRIGHT CELLRO B.V. , THE NETHERLANDS

Surface RoughnessTHIRD PARTIES AND MUST BE RETURNED AFTER USE.

sheet 3 of 3

E-20 TOTAL-H4000 - W1600

081716

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654321

7 8 019 11 12

7 8 9 10 11

Unless otherwise stated: all dimensionsin mm. All specifications and symbols

THIS DRAWING IS CONFIDENTIAL. IT MUST NOT BE COPIED OR SHOWN TO

-

Rev.

1

“ All displayed images and dimensions are indicational and are not suitable for implementation purposes.”3 4 5

A

B

C

D

E

F DRAWING NAME:

DRAWING NUMBER:

PROJECTION

CatalogCode: AS

12

to be 0.5x45° and burrs to be removed.are according to DIN. All chamfers are

Ra in µm OVERALL TOL.:

A11:20 CHECKED:

DRAWN:SCALE

COPYRIGHT CELLRO B.V. , THE NETHERLANDS

Surface RoughnessTHIRD PARTIES AND MUST BE RETURNED AFTER USE.

sheet 1 of 3

E-20 TOTAL-H3000 - W1600

081704

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13 Mar 2018

-Dennis

F

E

D

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654321

7 8 019 11 12

7 8 9 10 11

Unless otherwise stated: all dimensionsin mm. All specifications and symbols

THIS DRAWING IS CONFIDENTIAL. IT MUST NOT BE COPIED OR SHOWN TO

-

Rev.

1

“ All displayed images and dimensions are indicational and are not suitable for implementation purposes.”3 4 5

A

B

C

D

E

F DRAWING NAME:

DRAWING NUMBER:

PROJECTION

CatalogCode: AS

12

to be 0.5x45° and burrs to be removed.are according to DIN. All chamfers are

Ra in µm OVERALL TOL.:

A11:20 CHECKED:

DRAWN:SCALE

COPYRIGHT CELLRO B.V. , THE NETHERLANDS

Surface RoughnessTHIRD PARTIES AND MUST BE RETURNED AFTER USE.

sheet 3 of 3

E-20 TOTAL-H4000 - W1600

081716

-

-

13 Mar 2018

-Dennis

F

E

D

C

B

A

654321

7 8 019 11 12

7 8 9 10 11

Unless otherwise stated: all dimensionsin mm. All specifications and symbols

THIS DRAWING IS CONFIDENTIAL. IT MUST NOT BE COPIED OR SHOWN TO

-

Rev.

1

“ All displayed images and dimensions are indicational and are not suitable for implementation purposes.”3 4 5

A

B

C

D

E

F DRAWING NAME:

DRAWING NUMBER:

PROJECTION

CatalogCode: AS

12

to be 0.5x45° and burrs to be removed.are according to DIN. All chamfers are

Ra in µm OVERALL TOL.:

A11:20 CHECKED:

DRAWN:SCALE

COPYRIGHT CELLRO B.V. , THE NETHERLANDS

Surface RoughnessTHIRD PARTIES AND MUST BE RETURNED AFTER USE.

sheet 1 of 3

E-20 TOTAL-H3000 - W1600

081704

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13 Mar 2018

-Dennis

F

E

D

C

B

A

654321

7 8 9 10 11 12

7 8 9 10 11

Unless otherwise stated: all dimensionsin mm. All specifications and symbols

THIS DRAWING IS CONFIDENTIAL. IT MUST NOT BE COPIED OR SHOWN TO

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* Other robot selections with different reach or more handling weight are possible on request.

Smart Storage

Elevate Software

Technical Data

Every product fits perfectly. Flexible storage of different products with minimum waste of storage space.

Effective usage of the Smart storage is done by fitting each product within a 30mm pattern. Thereby no more than 30mm height on top of the product is wasted to store the next product above it. This enables an utmost effective usage of storage space that we call Smart storage. In the top of the Elevate the unused trays are stored effectively on top of each other.

The smart storage will optimize all production towards the lowest point in the storage. Thereby

Smart Storage for maximum filling rate of different products

Product height measurement to assure the correct product enters the system

Creation of empty storage space for maximum storage capacity

Unused tray storage at the top

Cello System Control [CSC]:

• Job Management for easy configuration of new jobs and queuing of actual jobs. Automatic handling of the predefined production sequence (prioritisation) for autonomous production. • Motion Controlled Vertical Axis for optimal speed and maintaining part-position accuracy. • Smart Storage Control to obtain most optimal storage mapping by usage of the product height.

Cellro System Interface [CSI]:

• User friendly setup of jobs by configuration-by- graphics. • Step-by-step walkthrough of new jobs for easy configuration. • Database with existing products and jobs for quick re-usage of existing parameters.

the travel time is shortened and free usable storage space is created in the above section to store your products. Also travel time and waste of available storage space is reduced to a minimum. A product height check is performed to assure the correct product enters the Elevate before placing it in the storage.

R181

1

Rev.

1

“ All displayed images and dimensions are indicational and are not suitable for implementation purposes.”3 4 5

A

B

C

D

E

F DRAWING NAME:

DRAWING NUMBER:

CatalogCode: AS

1211

PROJECTION

COPYRIGHT CELLRO B.V. , THE NETHERLANDS

are according to DIN. All chamfers are

Ra in µm OVERALL TOL.:

A11:15 CHECKED:

DRAWN:SCALE

to be 0.5x45° and burrs to be removed.

Surface RoughnessTHIRD PARTIES AND MUST BE RETURNED AFTER USE.

sheet 1 of 1

E-20 TOTAL-H4000 - W1600

081716

-

-

15 Mar 2018

-Dennis

F

E

D

C

B

A

654321

7 8 019 11 12

7 8 9 10

Unless otherwise stated: all dimensionsin mm. All specifications and symbols

THIS DRAWING IS CONFIDENTIAL. IT MUST NOT BE COPIED OR SHOWN TO

-

R205

0

Rev.

1

“ All displayed images and dimensions are indicational and are not suitable for implementation purposes.”3 4 5

A

B

C

D

E

F DRAWING NAME:

DRAWING NUMBER:

CatalogCode: AS

1211

PROJECTION

COPYRIGHT CELLRO B.V. , THE NETHERLANDS

are according to DIN. All chamfers are

Ra in µm OVERALL TOL.:

A11:15 CHECKED:

DRAWN:SCALE

to be 0.5x45° and burrs to be removed.

Surface RoughnessTHIRD PARTIES AND MUST BE RETURNED AFTER USE.

sheet 1 of 1

E-70 TOTAL-H4000 - W2000

081791

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16 Mar 2018

-Dennis

F

E

D

C

B

A

654321

7 8 019 11 12

7 8 9 10

Unless otherwise stated: all dimensionsin mm. All specifications and symbols

THIS DRAWING IS CONFIDENTIAL. IT MUST NOT BE COPIED OR SHOWN TO

-

Options Examples

Fixture ExchangeTM

Collet ExchangeTM

Second CNC machine

Job Manager

Elevate E20 | 1600x3000 Elevate E70 | 2000x4000Optional 2nd Machine Optional 2nd Machine

Page 5: Elevate - CellroThe benefits of Elevate Elevate is the automation solution that maximises product storage capacity whilst using the smallest possible floor space. A large variety of

Your Machines, More Profitable.

Cellro is the first class developer of robotic automation for the machining industry. Our company is built on the idea that your automation needs to be future proof. Because you never know what drastic production changes are ahead of you, automation’s long-term value fully depends on its flexibility. This means a Cellro system, such as Elevate, is easily adjustable in order to increase your profits for years to come.

Elevate is your key to long-term profitable automation. There is no need to let rigid automation

tighten your flexibility. Cellro’s modular technology and smart controls allow you to switch functions and options at any time. As a result, you benefit from full flexibility for current and future use.

English | V1.0

Cellro B.V.Koningsschot 413905 PR VeenendaalThe Netherlands

[email protected]

When purchasing a Cellro system, you can rely upon our strong international network. You benefit from nearby points of purchase and service, as well as adjustment to local needs and overall synergy in automation knowledge and expertise.

Throughout the world, local distributors sell our standardized solutions, such as Elevate.

Furthermore, Cellro is the automation of choice for numerous renowned machine tool builders, which seek to meet the demand for all-in-one machine-automation combinations.

The Cellro Network

About Cellro