elme spreader

55
2003 ELME SWEDEN C ELMHULTS KONSTRUKTIONS AB SWEDISH SPREADER SYSTEMS MODEL 817 SERVICE AND PARTS MANUAL MANUAL NO 1-981 Crane spreaders ELME International S.a.r.l 5, Rue Francois Morel 74200 Thonon-les-Bains FRANCE TEL: +33 450 26 7460 FAX: +33 450 26 8592 E-mail: [email protected] Manufacturer Elmhults Konstruktions AB Box 174 343 22 ÄLMHULT SWEDEN TEL: +46 476 55 800 FAX: +46 476 55 899 E-mail: [email protected] Truck spreaders ELME International BV PO Box 417 5700 AK HELMOND NETHERLANDS TEL: +31 492 47 2727 FAX: +31 492 47 2728 E-mail: [email protected] USA and Canada ELME North America Inc. 30W270 Butterfield Rd. Unit # 113 Warrenville, IL 60555 USA TEL: +1 630 836 9350 FAX: +1 630 836 9340 E-mail: [email protected] www.elme.com

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Page 1: Elme Spreader

2003 ELME SWEDENC

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

MODEL

817

SERVICE AND PARTS MANUAL

MANUAL NO

1-981

Crane spreadersELME International S.a.r.l5, Rue Francois Morel74200 Thonon-les-BainsFRANCETEL: +33 450 26 7460FAX: +33 450 26 8592E-mail: [email protected]

ManufacturerElmhults Konstruktions ABBox 174343 22 ÄLMHULTSWEDENTEL: +46 476 55 800FAX: +46 476 55 899E-mail: [email protected]

Truck spreadersELME International BVPO Box 4175700 AK HELMONDNETHERLANDSTEL: +31 492 47 2727FAX: +31 492 47 2728E-mail: [email protected]

USA and CanadaELME North America Inc.30W270 Butterfield Rd.Unit # 113Warrenville, IL 60555USATEL: +1 630 836 9350FAX: +1 630 836 9340E-mail: [email protected]

www.elme.com

Page 2: Elme Spreader

2003 ELME SWEDENC

SERVICE MANUAL

PARTS MANUAL

Section A User instruction

Section B Service manual

Section C Diagrams

Section D Mechanical parts

Section E Hydraulic parts

Section F Electrical parts

Section G Special parts

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

Page 3: Elme Spreader

MODEL: 817 BUILD INDEX NO. 1-981ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2003 ELME SWEDENC

12-03

SECTION A USER INSTRUCTION

A100-008 Driver instruction

SECTION B SERVICE MANUAL

B110-198 Lubrication chartB110-017 Maintenance instructionB110-068 Servicing pensular twistlockB110-081 Extension cylinder service inst.B110-251 Seated pin activation positionB9-134 Description rotation block

SECTION C DIAGRAMS

C120-001 Hydraulic symbols779 209 Hydraulic schematic777 463 Wiring diagram777 462 Electric schematic

Service manual build index

Page 4: Elme Spreader

MODEL: 817 BUILD INDEX NO. 1-981ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2003 ELME SWEDENC

12-03

SECTION D MECHANICAL PARTS

D10-689 Main frameD10-690 Rotator assy.D10-790 Wear padsD50-230 Pendular twistlock assy.

SECTION E HYDRAULIC PARTS

E60-340 Sideshift cylinder assy.E60-419 Extension cylinder assy.E60-453 Damping cylinder assy.E70-525 Swivel assy.E70-429 Valve assy. rotation/brakeE70-535 Valve assy. swivelE70-633 Valve assy. extension cylinderE70-582 Valve assy. sideshiftE70-700 Valve assy. dampingE70-610 Parker fittingsE70-611 Hydraulic hose system

SECTION F ELECTRICAL PARTS

F80-264 Electrical partsF80-266 Indicator lights assy.

SECTION G SPECIAL PARTS (OPTIONAL)

G90-138 Additional parts (hose clamp bracket)G90-144 Additional parts (pins, rotator)G90-148 Additional parts (bumper)G90-175 Additional parts (pins damping cyl.)G90-216 Additional parts (cover plate)

Parts manual build index

Page 5: Elme Spreader

2003 ELME SWEDENC

SECTION

AUSER INSTRUCTION

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

Page 6: Elme Spreader

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

05-02 2002 ELME SWEDENC

USER INSTRUCTIONS

ELME CONTAINER SPREADER

Model No. 817

DRIVER INSTRUCTIONS

The ELME Model 817 Container spreader is a technically advanced piece ofequipment which, if it is carefully used and maintained will serve its purpose for manyyears.

Initial check.Each work shift should be started by making a visual check of the unit ( this must bepart of the daily routine. ) Possible damage will in this way be discovered at an earlystage thus enabeling repairs to be carried out at much lower cost.NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION CORRECTLY!!!

CONTAINER HANDLING

1 Starting work with the spreader.First of all the length of the spreader must be adjusted to the size of container that isrequired to be lifted. This is done by retracting the stops ( if fitted ) and then activatingthe extention lever or button in order to extend or retract the spreader beams to thedesired length.

NOTE ! it is important to remember that loads should only be lifted at thespecified lengths for which the spreader is designed ie. 20ft. 30ft. 35ft.40ft and insome cases 45ft. Where stops are fitted the stops should be used to position thebeams accuratly at one of the above mentioned positions. If the spreader is notequipped with stops then the spreader may only be used for lifting 20 and 40ft.containers. Lifting outside the specified positions can result in serious damageto the spreader.

When the required length has been reached , lift the spreader high enough to givegood visibility under it. This serves two purposes, 1 it gives good visibility for travellingand 2 it positions the spreader ready for picking up the first container. The spreadershould now be side shifted to the center position and the reach function operated tothe fully retracted position. This will be termed ”THE BASIC POSITION” in the rest ofthe instruction.

2. Picking up a container.If necessary raise the spreader in order to have plenty of space between it and thecontainer. Always attempt to position the spreader centrally over the container.The final adjustments for lining up the twist locks with the corner castings of thecontainer can now be made.

PAGE NO

A100-008-1

Page 7: Elme Spreader

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

05-02 2002 ELME SWEDENC

By using the controls for shift and reach, position the spreader accurately over the cornercastings and then lower the spreader into them. If the twist locks or some of the twist locksdo not fit into the corner castings properly, CAREFULLY lift the spreader just free of thecontainer, readjust its position and the try again. NEVER PUSH OR SIDE SHIFT whileany of the twist locks are still engaged in the corner castings of the container. When all thetwist locks are correctly engaged in the corner castings the spreader should be lowereduntil it rests unsupported on the container, this is termed as the spreader being correctlySEATED, and this will be indicated by the SEATED LIGHT being switched on. As soon asthis happens the twist locks can be activated to the locked position and the LOCKEDLIGHT will be switched on.CHECK THAT THE ”LOCKED” LIGHT HAS BEEN SWITCHED ON and then lift thecontainer to the required height for loading and / or travelling. Before moving the container,return the spreader to the ”BASIC POSITION”. The container is now ready to betransported to a new location. When travelling always keep the load at the lowest possibleheight and drive carefully.

3. Depositing a container.When approaching the new location for the container ( this could be a chassis or a stacketc. ) lower the container to the required height and adjust the position of the cornercastings so that they are accuratly situated above the corner locks of the chassis. Lowerthe container ensuring that its corner castings locate on the corner locks.

NEVER USE MORE TILT THAN NECESSARY AND NEVER PUSH !!!

WARNING !!! A heavy container and the weight of a spreader will do seriousdamage to a trailer or chassis if not handled with care.

The twist locks may now be activated to the ”UNLOCKED” position, the spreader lifted freeof the container and the truck backed away.

4. General advice- Always adjust the spreader back to the ”BASIC POSITION” after every handling cycle.

- When parking the truck and spreader or when they are not in use for longer periods of time, always make a habit of lowering the spreader to its lowest position.

- Read all instruction books carefully and be sure that you understand them.

- Should there be anything you do not understand, then contact your local dealer who will ensure that all your questions are answered.

USER INSTRUCTIONS PAGE NO

A100-008-2

Page 8: Elme Spreader

2003 ELME SWEDENC

SECTION

BSERVICE MANUAL

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

Page 9: Elme Spreader

11-03(12-02,05-02)

MAINTENANCE INSTRUCTIONSELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2002 ELME SWEDENC

LUBRICATION CHARTfor Model 817

PAGE NO B 110-198-1

A B

1

5 5 372 3

41 6 4

WHERE GREASE IS RECOMMENDED USEMULTI PURPOSE GREASE WITH 2-4 %MOLYBDENEM DISULFIDE ADDITIVE.

8

1 Slider pads extension 2 Twist locks 3 Extension cylinder 4 Stops 5 Slider pads side shift 6 Slewing ring bearing and gear 7 Side shift cylinders. 8 Slew gear box and brake(See individual description of eachlubrication point.)

8

2

POSITION 1

WEAR PADS FOR MAIN BEAMS AND EXTENDING BEAMS

NO. OF GREASE POINTS 24.

INTERVAL - EVERY 500 HOURS OR 3 MONTHS.

6 TRACKS ON EACH EXTENDING BEAM.

6 TRACKS ON THE INSIDE OF EACH MAIN BEAM.

( SEE ARROWS "A" AND "B" )

Page 10: Elme Spreader

11-03(12-02,05-02)

MAINTENANCE INSTRUCTIONSELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2002 ELME SWEDENC

POSITION 3

EXTENSION CYLINDER SUPPORT WEAR PADS

AND TRACKS.

INTERVAL - EVERY 1000 HOURS OR 6 MONTHS

NO. OF GREASE POINTS 4.

2 TRACKS IN EACH EXTENSION BEAM.

LUBRICANT - MULTI PURPOSE GREASE.

POSITION 4

STOP CYLINDERS.

NO. OF GREASE POINTS 2.

INTERVAL - EVERY 500 HOURS OR 3 MONTHS.

POINTS. 1 GREASE NIPPLE ON EACH STOP CYLINDER.

LUBRICANT - MULTI PURPOSE GREASE

POSITION 5

SIDE SHIFT SLIDER PADS

NO. OF GREASE POINTS 4

INTERVAL - EVERY 500 HOURS OR 3 MONTHS

POINTS. 2 TRACKS ON EACH SIDE OF THE SPREADER

LUBRICANT - MULTI PURPOSE GREASE.

2

1

PAGE NO B 110-198-2

POSITION 2

END BEAMS AND TWIST LOCKS.

NO. OF GREASE POINTS 8.

INTERVAL - EVERY 500 HOURS OR 3 MONTHS.

1 GREASE NIPPLE IN EACH END BOX.1 GREASE NIPPLE IN EACH SLEEVE

C

Page 11: Elme Spreader

11-03(12-02,05-02)

MAINTENANCE INSTRUCTIONSELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2002 ELME SWEDENC

PAGE NO B 110-198-3

B A

POSITION 6

SLEWING RING BEARING AND GEAR.

INTERVAL - EVERY 100 HOURS OR MONTHLY

NO. OF LUBRICATION POINTS 6.

4 GREASE NIPPLES POSITION "A" MOUNTED AT ONECENTRAL POINT ON THE UPPER ROTATOR FRAMEPLATE FOR GREASING THE BEARING.

2 HOLES AT POSITION "B" IN THE STOP BLOCKS FORSPRAYING LUBRICATION ONTO THE GEAR RING WITHA SPRAY CAN OF SPECIAL GREASE.

LUBRICANT. - "A" MULTI PURPOSE GREASE. "B" EXPOSED GEAR LUBRICANT WITH ADHESIV AND EP ADDITIVE

POSITION 7

SIDE SHIFT CYLINDER BEARINGS.

INTERVAL - EVERY 500 HOURS OR 3 MONTHS

NO. OF GREASE POINTS 4.

2 GREASE NIPPELS ON EACH CYLINDER TUBE BEARING.

LUBRICANT. - MULTI PURPOSE GREASE

POSITION 8

SLEWING GEARBOX (2 off)

NO. OF POINTS - 2.

INTERVAL - CHECK OIL LEVEL EVERY 100 HOURS OR MONTHLY. CHANGE OIL AFTER THE FIRST 50 HOURS OF OPERATION AND THEN EVERY 2000 HOURS OR YEARLY.

POINTS. - PLUG "A" IN ELBOW AT TOP OF GEARBOX = FILLER AND LEVEL PLUG. PLUG "B" IN THE BOTTOM OF THE BOX = DRAIN PLUG.

LUBRICANT. - SAE 90 GEAR OIL.

A

B

Page 12: Elme Spreader

05-03(11-92)

MAINTENANCE INSTRUCTIONSELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

GENERAL MAINTENANCE INSTRUCTIONS.

1. - The nylon wear pads should be inspected for wear at the same timeas their tracks are lubricated. The pads should be replaced when theirthickness is reduced to minimum 18 mm.Replacing the wear pads can be done with ordinary hand tools andwithout removing the beams.

2. - Twist locks are wearing parts and need inspecting on a regularbasis. Lubrication of the twist locks is recommended at monthlyintervals and it is also recommended that they are inspected forwear and damage at the same time.

The drawing above shows where the heads of the twist lockswear. When the worn part exceeds the area indicated by crosshatching the twist locks should be replaced.

Generally it is recommended that twist locks be replaced after amax. use of 5000 working hours.

PAGE NO B 110-017-1

Should be replaced if thisdim. is less than 25mm

Minimum thickness 18 mm

Page 13: Elme Spreader

05-03(11-92)

MAINTENANCE INSTRUCTIONSELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

3. - The extension cylinder support has wear pads under it. These should alsobe inspected on a regular basis and replaced when their thickness isreduced to minimum 18 mm. See item 1.

4. - Maintenance of the stop cylinders if fitted, consists of checking allmounting bolts for tightness and inspection for leakage from the cylinder.

5 - The side shift wear pads should be inspected for wear at the same timeas lubrication is carried out. The wear pads should be replaced when theirthickness is reduced to minimum 18 mm. See item 1.

6. - Other recommended spreader maintenance is:

a - Inspect the main spreader components for damage, cracks anddistortion.

b - Check the signal and safety systems for correct operation.

c - Check the hydraulic pressures periodically.

d - Check all hydraulic cylinders for leakage and reseal if necessary.

e - Inspect all hydraulic hoses for damage and leakage. Replace iffaulty.

PAGE NO B 110-017-2

Page 14: Elme Spreader

05-02

MAINTENANCE INSTRUCTIONSELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2002 ELME SWEDENC

SERVICING THE PENDULAR TWISTLOCK

The tie-rod is a fixed unit and is not adjustable.

To remove the tie-rod proceed as follows:

1 Remove the Locked / Not locked sensor bracket (item 1).

2 Loosen one of the adjuster bolts at the twistlock cylinder, enough to give someplay.

3 Loosen and remove the M8 x 80 bolts (item 2) in the top of both twistlocksin the same end beam.

4 Use two of the M8 x 80 bolts (item 2) as pullers by inserting them in thetwo threaded holes (item 3) in each of the cranks (item 4) and tighten themalternatly until they lift the cranks (item 4) off the top of the twistlock shaft (item 5).

5 The tie-rod (item 6) including both cranks (item 4) can now be removed from theend beam.

To remove the twistlock and sleeve proceed as follows:

6 The key (item 7) that locates the crank (item 4) to the twistlock (item 5) is held inplace on the twistlock by a roll pin so that it will remain in place on the twistlockafter the crank is removed.By lightly knocking the key away from the twistlock it can be removed.

PAGE NOB110-068-1

1

2

3

4

5

6

7

8

9

10

11

12

13

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05-02

MAINTENANCE INSTRUCTIONSELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2002 ELME SWEDENC

PAGE NOB110-068-2

7 Support the twistlock (item 5) from below so that it does not drop out.Using a screwdriver prise the collets (item 8) out of the recess in the twistlock (item 5). It isnow possible to lower the twistlock out of the end beam. The sleeve (item 9) and lowerbearing set (item 10) will in most cases accompany the twist lock as it is removed, this isquite normal.

INSPECTION PRIOR TO REASSEMBLY

8 After removal of all twistlock parts remove all grease and dirt from the parts and also fromthe corner of the end beam. Steam clean or clean with some form of solvent.

9 Check the twistlock (item 5) for wear at the head and also for wear at the bushingsurfaces. Inspect the lower (item 10) and upper (item 11) bearing sets for wear anddamage, if badly worn or damaged they should be replaced. The collets (item 8) and thecrank (item 4) should be inspected for possible wear or damage and replaced if necessary.It should be noted that the state of the collets (item 8) and the recess in the twistlock (item 5) is very important as these parts are carrying the load when a containeris lifted.

REPLACING / FITTING TWISTLOCKS

10 Replacing the twistlock is the revers order of removal, however the best way to startassembly is to assemble the sleeve (item 9) including bushes, onto the twistlock (item5) and then grease the the lower bearing set (item 10) and place in position on top of thesleeve. Fit the four centering springs in the sides of the sleeve.

11 Grease the upper bearing set (item 11) and place in position on the top surface of thecorner plate (in the end beam) with the convex half uppermost (threaded holes up)

12 Lift the twistlock assy. as assembled in point 10 and position up through the corner plate inthe end beam, ensuring that the upper bearing set (item 11) is positioned correctly aroundthe twistlock. Support the assembly with a jack or other means and then go to the nextpoint.

13 Fit the collets (item 8) with the pointed part upwards.

14 Fit the key (item 7) incl. roll pin to the keyway of the twistlock (item 5)

15 In order to fit the tie-rod (item 6) it is necessary to mount both cranks (item 4) to the tie-rodbefore placing it in the end beam. Fit the ball joints, O rings, and plastic washers to the tie-rod ends and then fit the fork of the crank (item 4) over the tie-rod end. Ensure that thecountersunk ends of the securing holes in the crank are uppermost. Secure the crank tothe tie-rod end by fitting the pin (item 12) and then the ring pin and allen screw.

16 In order to simplify assembly of the crank to the twistlock it is advisable to fit two alignmentpins to the assy. The pins can be made from two M8 x 75 bolts or allen screws with theheads removed and slightly chamfered.These pins should be screwed into the top plate of the upper bearing (item 11) diagonallyso that each pin guides one half of the collets (item 8).

Page 16: Elme Spreader

05-02

MAINTENANCE INSTRUCTIONSELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2002 ELME SWEDENC

PAGE NO

B110-068-3

17 Insert the tie-rod (item 6) into the end beam and the fit the cranks (item 4) onto thealignment pins and ensure that the key and keyway line up. Fit two of the allen securing(item 2) in the remaining two holes and screw in and tighten lightly. Remove the alignmentpins and fit the other two securing screws. The securing screws can now be tightened toapprox. 25 Nm.

18 Activate the twistlocks to the NOT LOCKED position and then adjust the twistlock cylinderadjuster bolts so that the twistlocks are positioned accuratly in the NOT LOCKED position. Ensure that there is Zero play between the adjuster bolts and the twistlock cylinderrod ends.

19 Grease the complete assembly with a high pressure grease gun.

In order to test the operation it is necessary to land the spreader on a container so that theseated pins are activated.

Page 17: Elme Spreader

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS MAINTENANCE INSTRUCTIONS

05-02 2002 ELME SWEDENC

Removal and fitting instructionsfor the spreader extension cylinders.

Fig 1

1 - Retract the spreader to the 20ft position

2 - Before removing the securing pin pos.1 of the extension cylinder it must besupported by a small hydraulic jack or likewise so that the cylinder pos. Bdoes not fall down.Remove the pin from the rear of the cylinder fig1 pos 1 (opposite end to thepiston rod) and at the same time also remove the hose and electricalconnections at the rear of the extension cylinder pos. B. The securing bracketthat secures the cable chain to the track in the bottom of the extension beamshould also be disconnected.

3 - By using a crane or fork lift truck pull the end beam pos. A out approx. 50cm sothat it is just possible to get into the inspection hole pos.C in the top of thebeam.

4 - Remove the pin from the piston rod end of the extension cylinder.

5 - The extension cylinder pos. B can now be lifted out of the spreader by sliding ithorisontally with the help of suitable lifting equipment, (by "suitable liftingequipment" is meant that the crane or truck must be capable of lifting 150kg .)until the slider pads slide out of the rail by which the foot of the cylinder isguided.

6 - Replacing the cylinder is the revers procedure of the removal.

PAGE NO

B 110-081

A Extension beamsB Extension cylinderC Inspection holeD Hose / Cable chain

1

A

A

BC

B

D D

C

1

Page 18: Elme Spreader

09-03(05-03)

SEATED PIN INDICATION ADJUSTMENTELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS PAGE NO B 110-251

8-10 mmDistance from landing surfaceto underside of seated pin

Mounting surface

Landing surface of end beam

Seated pin

Proximity switch / Sensor

Proximity switch / Sensorbracket

7 to 8mm

SEATED / LANDED signal adjustment

1. Check that the SEATED PIN can move up and down freely. The force needed to lift thepin is approx. 10 kg (20 lbs).

2. The SEATED signal should switch on with the pin protruding approx. 9mm below thelanding surface of the end beam.

3. If adjustment of the proximity switch / sensor is necessary, remove the seated sensormounting bracket incl. sensor from the top of the seated tower, and adjust the proximityswitch / sensor so that the end surface is 7-8 mm above the lower mounting surface of thebracket. This adjustment will result in the seated pin indication being switched on when theunderside of the seated pin is approx. 8 to10mm lower than the end beams landing surface.This adjustment also ensures that the mechanical and electrical lockout is released so thatthe twistlocks can be turned.

Page 19: Elme Spreader

04--98

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

ITEM LIST1 Solenoid valve Rotation direction2 High speed Flow control valve3 Low speed Flow control valve4 Solenoid valve Rotation speed5 Solenoid valve Brake release6 Drain port7 Brake port 18 Brake port 29 Relief valve Setting (80 bar)10 Relief valve Setting (80 bar)11 Motor port 112 Motor port 213 Pressure line14 Relief valve Setting (40 bar)15 Tank port

Adjustment of the initial low speed rotationTo alter the initial speed of rotation, turn theadjuster on cartridge no 3, clockwise to decreasespeed and anti-clockwise to increase speed.

Adjustment of high speed rotationTo alter the high speed of rotation, turn the adjusteron cartridge no 2, clockwise to decrease speedand anti-clockwise to increase speed.

Adjustment of rotation motor pressureTo alter the rotation motor pressure, turn theadjusters on cartridge nos 9 and 10 clockwise toincrease the pressure and anti-clockwise todecrease the pressure.

PAGE NO 9-134DESCRIPTION OF DUAL SPEED ROTATION BLOCK

1

2

3

4

5

678

9

10

1112

13

14

15

D13156

4

14

PT

B A

2 35

10

9121178

Page 20: Elme Spreader

2003 ELME SWEDENC

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

SECTION

CDIAGRAMS

Page 21: Elme Spreader

05-03

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

HYDRAULIC SYMBOLS

ACCORDING TO ISO STANDARDS

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

RPEC-FAN

RSDC-LAN

Pump(variable displacement)

PBDB-LANPRH 102 S 50

CBCA-LHN

CXDA-XCN9C600SCVH 103 P

CKCB-XCN

CPOM2

NFCC-LCNNV 101 S

NCCB-LCN9F600SFM2DDKN

FDCB-LAN

Motor(fixed displacement)

Pressure relief valve(normaly closed)

Sequence valve(normaly closed)

Pressure reducing valve(normaly open)

Load control valve(counterbalance)

Check valve

Check valve(pilot operated)

Check valve(pilot operated)

Flow control valve(fully adjustable)

Flow control valve(fully adjustable withreverse free flow check)

Flow control valve(fully adjustable, pressure-compensatedwith reverse free flow check)

Directional valve(single solenoid, 2 positions)

Directional valve(single solenoid, 2 positions)

Directional valve(single solenoid, 2 positions)

Directional valve(double solenoid, 2 positions,whitout spring)

Directional valve(double solenoid, 3 positions,spring centered)

Directional valve(double solenoid, 3 positions,spring centered)

Directional valve(double solenoid, 3 positions,spring centered)

Directional valve(double solenoid, 3 positions,spring centered)

Main line

Pilot line

Closed connection

Connection point

Crossing point without connection

Filter

Double acting cylinder

Pressure

Tank

Components range

PAGE NO C 120-001

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2003 ELME SWEDENC

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

SECTION

DMECHANICAL PARTS

Page 27: Elme Spreader

02-03(05-02)

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2002 ELME SWEDENC

PAGE NO D 10-689MAIN FRAME

123

4

56

7

91011

13

12

Note Item Part no Qty Part name

1 761 764 12 Bolt M6S M6x16760 585 12 Washer M6 Nordlock

2 741 179 4 Strip3 741 178 4 Cover

D) 4 2 Wear pads5 740 726 4 Pin6 761 122 4 Cotter pin7 760 564 4 Washer8 740 677 2 Bracket9 760 917 12 Nut M12 Locking

10 761 950 12 Washer11 760 309 12 Bolt M6S M12x55

E) 12 2 Extension cylinder assy.D) 13 2 Pendular twistlock assy.

D) See section DE) See section E

8

QTYS FOR A COMPLETE SPREADER

Page 28: Elme Spreader

11-03(03-03,05-02)

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS ROTATOR ASSY.

2002 ELME SWEDENC

PAGE NO

D 10-690-1

1

2

3

2

4

5

6

78

9

1011

12

101113 14

15

16

17 18 19202122

23 24 25 26 27 28 21 22

29

303132

35

36

22 21 37 38 39 40 41 42

45

4647

4344

48

4 49

50

2

Page 29: Elme Spreader

11-03(03-03,05-02)

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS ROTATOR ASSY.

2002 ELME SWEDENC

Note Item Part no Qty Part name

1 761 626 4 Bolt M6S M10x902 760 391 12 Washer3 771 877 1 Bracket4 760 927 6 Nut M10 Locking

E) 5 1 Valve assy. (swivel)6 760 250 2 O-ring

E) 7 1 Sviwel assy.x) 8 761 111 1 Hydraulic motor

9 761 463 1 Key10 760 983 8 Screw allen MC6S M12x3011 760 557 8 Washer M12 Nordlock

E) 12 1 Valve assy. (rotation/brake)13 763 092 1 Cover

y) 14 763 084 2 Transmission15 771 970 1 Bracket

F) 16 1 Splitter box760 218 2 Screw allen MC6S M5x55762 008 2 Washer761 599 2 Nut M5 Locking

17 761 815 20 Bolt M6S M16x6018 760 586 20 Washer M16 Nordlock19 759 722 2 Key20 770 794 2 Nut ring21 760 556 36 Washer M10 Nordlock22 762 772 36 Bolt M6S M10x25

F) 23 X Sensor24 761 897 2 Bracket25 762 849 2 Top plate26 760 585 4 Washer M6 Nordlock27 762 246 4 Screw allen MC6S M6x5528 759 718 2 Cover plate29 763 274 59 Bolt M6S M24x19030 760 380 52 Bolt M6S M24x16031 761 813 222 Washer32 760 910 111 Nut M2435 761 469 1 Slewing ring36 743 874 8 Nylon pad37 744 793 8 Plate38 760 511 16 Roll pin39 761 933 24 Bolt M6S M20x10040 724 794 4 Housing41 745 101 4 Key42 760 901 12 Screw allen MC6S M8x1643 761 656 24 Washer44 761 932 24 Nut M2045 754 900 2 Pin46 771 438 2 Ring47 760 922 2 Nut M36

E) 48 2 Side shift cylinder assy.49 771 059 2 Pin50 760 991 2 Bolt M6S M10x80

E) See section EF) See section Fx) Use seal kit: 790 969 for Charr Lynn type of motor

Use seal kit: 791 077 for Ross Parker type of motory) Use seal kit: 791 093

PAGE NO

D 10-690-1

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03-03(10-02,08-02)

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS PAGE NO D10-790WEAR PADS

Note Item Part no Qty Part name

1 760 309 6 Bolt M6S M12x552 760 557 6 Washer M12 Nordlock3 744 928 1 Shim4 743 983 10 Wear pad5 762 772 30 Bolt M6S M10x25 10.96 762 005 30 Washer M107 771 507 6 Retainer8 743 510 2 Wear pad9 776 369 1 Retainer

10 776 368 1 Retainer11 776 367 1 Retainer

SUPPORT RING OFMAIN FRAME

REAR SUPPORT OFEXTENSION BEAM

1

2

34

5 6

7

5 6 8 9

11

10 5 6

4

Multiply Qtys by 2 for a complete spreader

7

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09-03(02-03,12-02,10-02,09-02,06-02,05-02)

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2002 ELME SWEDENC

PENDULAR TWISTLOCK ASSY. PAGE NO.D 50-230-1

1

2

34

11

12

1413

15 16 17 18 5

1920

21

22232425

26

27

28

29

30

31

32

333435363738

39

40

41

4243

44

4342

45

46 47

48

49

50

51 52

53

54

5563

56

5758

6061

59

62

51

64

31

58

7

1817

10

5

16

6

98

8

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ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2002 ELME SWEDENC

x) 35 760 555 2 Washer M8 Nordlockx) 36 760 487 2 Ring pinx) w) 37 761 607 8 Bolt M6S M8x80x) w) 38 760 555 8 Washer M8 Nordlockx) w) 39 752 647 2 Crankx) w) 40 752 646 2 Colletx) t) 41 791 022 2 Upper bearing

42 762 172 4 O-ring washer43 762 171 4 O-ring44 762 170 2 Ball joint45 740 866 2 Adjuster46 760 586 2 Washer M16 Nordlock47 760 944 2 Nut M16

x) u) 48 791 023 2 Lower bearingx) v) 49 762 169 2 Bushingx) v) 50 752 627 2 Sleeve

51 760 417 4 Grease nipplex) 52 760 371 8 Springx) w) 53 752 649 2 Keyx) w) 54 752 625 2 Twistlocky) 55 763 371 1 Clampy) 56 760 403 1 Snap ringy) 57 763 372 1 Washery) 58 763 373 2 Bushingy) 59 776 406 1 Housingy) 60 760 970 2 Bolt M6S M8x45y) 61 761 154 4 Washery) 62 776 403 1 Army) 63 775 850 1 Indicatory) 64 760 919 2 Nut M8 Locking

Note Item Part no Qty Part name

1 752 652 1 Tie rodz) 2 779 280 1 Bracketz) 3 779 281 1 Sensor bracketz) 4 761 908 2 Bolt M6S M10x45F) 5 4 Proximity switchz) 6 760 489 4 Washerz) 7 760 926 2 Bolt M6S M10x40z) 8 760 927 4 Nut M10 Lockingz) 761 903 4 Washerz) 9 760 950 4 Nut M6 Lockingz) 10 760 908 4 Bolt M6S M6x60s) 11 752 651 1 Twistlock cylinder assy.

12 760 379 2 Roll pin13 760 969 4 Bolt M6S M10x2514 760 556 4 Washer M10 Nordlock15 760 907 4 Bolt M6S M6x35

z) 16 760 585 8 Washer M6 Nordlockz) 17 762 849 4 Washerz) 18 761 897 4 Bracket

19 762 864 4 Bolt M6S M10x6520 760 556 4 Washer M10 Nordlock21 758 134 2 Bracket22 762 777 4 Screw allen MC6S 12x15023 760 927 2 Nut M10 Locking24 758 133 2 Indicator25 762 776 2 Spring26 758 132 2 Bracket27 762 175 2 Spring28 760 291 4 Screw allen MC6S M12x9029 758 131 2 Rod30 770 368 2 Seated tower

x) w) 31 760 511 6 Roll pin32 752 626 2 Seated pin33 754 760 2 Pin

x) 34 760 901 2 Screw allen MC6LS 8x16

PENDULAR TWISTLOCK ASSY. PAGE NO.D 50-230-2

Note Item Part no Qty Part name

F) See section Fs) Twistlock cyl. Seal kit no. 791 021t) Upper bearing Use kit no. 791 022u) Lower bearing Use kit no. 791 023v) Sleeve Use kit no. 791 024w) Twistlock Use kit no. 791 025x) Twistlock assy. Use kit no. 791 026y) Truck spreaders onlyz) Sensor bracket kit. Use kit no. 791 173

Multiply Qtys by 2 for a complete spreader.

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2003 ELME SWEDENC

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

SECTION

EHYDRAULIC PARTS

Page 34: Elme Spreader

03-01

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS PAGE NO E60-340SIDESHIFT CYLINDER ASSY.

1

23

2

24 5 6

7

89

8

9

10

SIDESHIFT CYLINDER

Note Item Part no Qty Part name

771 152 1 Sideshift cylinder assy.1 771 155 1 Piston rod

x) 2 790 956 1 Seal kit3 746 612 1 Gland4 740 300 1 Piston5 740 302 1 Nut6 760 929 1 Set screw7 771 153 1 Shell8 760 584 2 Snap ring9 760 583 2 Ball joint

10 760 417 4 Grease nipple

x) Seal kit 790 956

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09-02

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2002 ELME SWEDENC

EXTENSION CYLINDER ASSY. PAGE NO.E 60-419-1

1

2

34

15

67

18

91

1011

12

13

14 15

15 1416

17 18 1920

21

22

2324 25 26

27 28

29

30 31 32 33

1

Page 36: Elme Spreader

09-02

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2002 ELME SWEDENC

EXTENSION CYLINDER ASSY.

Note Item Part no Qty Part name

x)y) 1 790 959 1 Seal kity) 2 760 929 1 Set screwy) 3 740 956 1 Nuty) 4 740 955 1 Pistony) 5 744 153 1 Spacery) 6 761 483 1 Bushingy) 7 744 192 1 Glandy) 8 760 266 1 Guide ringy) 9 744 193 1 Washery) 10 741 670 1 Ringy) 11 760 557 4 Washer M12 Nordlocky) 12 760 311 4 Bolt M6S 12x85y) 13 745 621 1 Piston rody) 14 760 401 2 Ball jointy) 15 760 402 2 Snap ringE) 16 1 Valve assy.

17 771 026 1 Bracket18 760 555 2 Washer M8 Nordlock19 760 949 2 Bolt M6S M8x35

y) 20 756 543 1 Shell21 762 044 1 Flex-track-chain22 756 911 1 Flex chain bracket23 761 253 8 Screw24 760 912 4 Bolt M6S 8x2025 754 758 2 Bracket26 760 919 4 Nut M6M 8 Locking27 760 911 4 Bolt M6S M12x2528 760 557 4 Washer M12 Nordlock29 760 983 4 Screw allen MC6S 12x3030 755 603 1 Support31 760 917 4 Nut M6M 12 Locking32 743 177 2 Nylon pad33 760 984 4 Screw allen MC6LS 12x45

E) See section Ex) Repair kit Use kit no: 790 959y) Hydraulic cylinder assy: 757 500

PAGE NO.E 60-419-2

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07-03

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS PAGE NO E 60-453DAMPING CYLINDER ASSY.

1

23

2

24

5 6

7

8

9

10

DAMPING CYLINDER

Note Item Part no Qty Part name

778 311 1 Damping cylinder assy.1 778 312 1 Piston rod

x) 2 790 994 1 Seal kit3 746 612 1 Gland4 745 032 1 Piston5 740 302 1 Nut6 760 929 1 Set screw7 778 313 1 Shell8 760 584 1 Snap ring9 760 583 1 Ball joint

10 760 417 2 Grease nipple

x) Seal kit 790 994

Page 38: Elme Spreader

05-02

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

1

11

2

3

9

876

5

4

PAGE NO E70-525SWIVEL ASSY.

Note Item Part no Qty Part name

771 725 1 Swivel assy.1 761 947 4 Screw allen MC6S M8x552 774 321 1 Base plate3 760 217 4 Screw allen MC6S M6x304 760 585 4 Washer M6 Nordlock5 771 723 1 Housing6 771 722 1 Mounting flange7 761 820 4 Screw allen MC6S M10x308 760 556 4 Washer9 763 123 1 Bushing

x) 10 763 122 2 Seal ring11 763 121 1 Bearing

x) 12 761 710 1 O-ring13 774 320 1 Washer

x) Seal kit: 791 101

12

10

13

2002 ELME SWEDENC

Page 39: Elme Spreader

05-02

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2002 ELME SWEDENC

Note Item Part no Qty Part name

756 700 1 Valve assy.1 761 773 4 Screw allen MC6S M5x30

x) 2 761 109 1 Electro valve 24V3 760 120 3 Relief valve4 760 159 2 Flow regulator5 762 292 2 Solenoid6 762 441 2 Cartridge dir valve

y) 7 762 550 3 Fitting8 756 180 1 Manifold

z) 9 762 482 2 Fitting10 761 928 4 Screw allen MC6S M8x80

x) Solenoid: 761 775 (2x); Nut: 763 096 (2x) y) O-ring: 763 105 (3x) z) O-ring: 763 107 (2x)

VALVE ASSY. ROTATION/BRAKE

FOR ROTATOR WITH DUAL SPEEDPAGE NO

E 70-429

1

2

5

6

3

4

9

10

3

3

87

5

6

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04-01

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS PAGE NO E70-535

VALVE ASSY.FOR ELME SPREADER

Note Item Part no Qty Part name

771 609 1 Valve assy.1 763 099 1 Relief valve2 762 482 2 Fitting3 762 592 1 Fitting4 760 738 1 Plug5 761 647 2 Plug6 763 098 1 Check valve7 772 019 1 Mani fold

1

2

3

5 46

7

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09-02

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS VALVE ASSY. FOR EXTENSION CYLINDER

2002 ELME SWEDENC

PAGE NO E70-633

Note Item Part no Qty Part name

1 756 348 1 Mani fold2 762 482 2 Fitting3 762 506 2 Fitting4 762 507 2 Fitting5 760 120 1 Relief valve6 760 737 2 Plug

x) 7 761 112 1 Electro valve 24Vx) 8 762 693 1 Electro valve 24V

9 761 773 12 Screw allen MC6S 5x3010 751 176 1 Cover plate11 761 631 1 O-ring kit

x) Solenoid: 761 775 (4X) Nut: 763096 (4X)

101 2 11

7 8

EXTENSION CYLINDER

SEE SECTION E

9

6 3 4 5

Page 42: Elme Spreader

05-02

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2002 ELME SWEDENC

PAGE NO

E 70-582VALVE ASSY. (SIDESHIFT)

Note Item Part no Qty Part name

774 234 1 Valve assy.1 774 863 1 Valve body

x) 2 762 505 2 Fitting3 761 112 2 Electrovalve 24V

761 775 4 Solenoid763 096 4 Nut

4 761 773 8 Screw allen MC6S M5x305 763 099 1 Reliefvalve

y) 6 762 482 8 Fitting7 760 127 2 Gauge adapter

x) O-ring: 763 109 (2x)y) O-ring: 763 107 (8x)

7

5 3, 4

6

21

Page 43: Elme Spreader

06-03

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS VALVE ASSY. (DAMPING)

2003 ELME SWEDENC

PAGE NO E 70-700

Note Item Part no Qty Part name

777 391 1 Valve assy.1 760 127 2 Gauge adapter2 779 192 1 Valve body3 762 482 5 Fitting4 762 653 5 Plug O-lok5 763 094 1 Pressure reducer6 761 647 2 Plug7 760 737 1 Plug8 762 505 2 Fitting9 762 651 2 Plug O-lok

10 763 099 1 Relief valve11 763 098 2 Check valve

1

2

3, 4

5

6

7

3, 48, 9

10

3, 4

11

Page 44: Elme Spreader

05-02(04-99,12-98)

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2002 ELME SWEDENC

762 639 4-4V4 OMLOS 1/4 13,157 9/16-18762 509 8V4 OMLOS 3/8 16,662 13/16-16762 638 10-12V4 OMLOS 3/4 26,441 1-14762 637 12V4 OMLOS 3/4 26,441 1.3/16-12

763 090 8F5 OMLOS 3/4-16 13/16-16762 623 8-6F5 oMLOS 9/16-18 13/16-16762 618 8-12F5 OMLOS 1.1/16-12 13/16-16763 119 10-12F5 OMLOS 1,1/16-12 1-14762 617 12F5 OMLOS 1.1/16-12 1.3/16-12

762 625 4F42 EDMLOS 1/8 9,728 9/16-18762 550 4-4F42 EDMLOS 1/4 13,157 9/16-18762 592 4-6F42 EDMLOS 3/8 16,662 9/16-18763 005 4-8F42 EDMLOS 1/2 20,955 9/16-18762 585 8-4F42 EDMLOS 1/4 13,157 13/16-16762 482 8F42 EDMLOS 3/8 16,662 13/16-16762 621 8-8F42 EDMLOS 1/2 20,955 13/16-16762 722 8-12F42 EDMLOS 3/4 26,441 13/16-16762 838 10F42 EDMLOS 1/2 20,955 1-14762 619 10-12F42 EDMLOS 3/4 26,441 1-14762 505 12F42 EDMLOS 3/4 26,441 1.3/16-12762 483 12-8F42 EDMLOS 1/2 20,955 1.3/16-12

PAGE NO

E 70-610-1Parker fittings O-lok for ELME spreader

ELME NR PARKER NAMETHREAD DIM (INCHES)

THREAD DIM (MM)

T5,T6 T5,T6

ORFSSTRAIGHT THREAD

TMale connector BSPP

Male connector UNF

762 566 6M14F82 EDMLOS M 14X1.5 11/16-16

Swivel male connector BSPP

762 622 8F642 EDMLS 3/8 16,662 13/16-16763 036 8-4F642 EDMLS 1/4 13,157 13/16-16762 620 10F642 EDMLS 1/2 20,955 1-14

Male elbow BSPP 45o

Male elbow BSPP 90o

762 632 4C4 oMLOS 1/8 9,728 9/16-18762 506 4-4C4 OMLOS 1/4 13,157 9/16-18762 507 8C4 OMLOS 3/8 16,662 13/16-16762 673 8-4C4 OMLOS 1/4 13,157 13/16-16763 016 8-8C4 OMLOS 1/2 20,955 13/16-16762 629 10-12C4 OMLOS 34 26,441 1-14762 627 12C4 OMLOS 3/4 26,441 1.3/16-12

762 626 12C5 OMLOS 1.1/16-12 1.3/16-12

Male elbow UNF 90o

Male connector Metric

Swivel nut elbow 90o

762 631 4C6 LOS 9/16-18 9/16-18762 630 8C6 MLOS 13/16-16 13/16-16762 628 12C6 MLOS 1.3/16-12 1.3/16-12

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05-02(04-99,12-98)

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2002 ELME SWEDENC

763 105 -4 9/16-18 7,65 x 1,78

763 107 -8 13/16-16 12,42 x 1,78

763 108 -10 1-14 15,6 x 1,78

763 109 -12 1,3/16-12 18,77 x 1,78

Parker fittings O-lok for ELME spreader

Male run tee BSPP

762 633 8R4 OMLOS 3/8 16,662 13/16-16762 724 12R4 OMLOS 3/4 26,441 1,3/16-12

Swivel nut run tee

762 635 8R6 MLOS 13/16-16 13/16-16762 773 12R6 LOS 1,3/16-12 1,3/16-12

Swivel nut branch tee

762 636 8S6 MLOS 13/16-16 13/16-16

Pressure gauge fitting

762 640 4-4G4 MLOMOS 1/4 13,157 9/16-18

ELME NR PARKER NAMETHREAD DIM (INCHES)

THREAD DIM (MM)

T1,T5,T6 T1,T5,T6

ORFSSTRAIGHT THREAD

T

O-ring for Parker fittings ORFS male

ELME NR DIMENSION (MM)

Bulkhead union (without bulkhead locknut)

762 643 4W LOS 9/16-18762 641 8W MLOS 13/16-16763 116 10W MLOS 1-14763 003 12W MLOS 1,3/16-12

Bulkhead union 90o elbow (without bulkhead locknut)

762 644 4WE LOS 9/16-18762 642 8WE MLOS 13/16-16

Bulkhead locknut

762 646 4W LNLS 9/16-18762 645 8W LNLS 13/16-16763 117 10W LNLS 1-14763 004 12W LNLS 1,3/16-12

Male branch tee BSPP

762 634 8S4 OMLOS 3/8 16,662 13/16-16

T

SIZE ORFSSTRAIGHT THREAD

PAGE NO

E 70-610-2

Page 46: Elme Spreader

09-03(10-02,05-02,02-02,03-99,12-98)

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

TRIPLE-LOK JIC 37

Pressure fittings - straight16846-4-4 762 017 straight - 1/4" hose16846-5-4 762 021 straight - 1/4'' hose16846-8-6 762 018 straight - 3/8" hose16846-8-8 762 019 straight - 1/2" hose16846-10-10 762 020 straight - 5/8" hose10646-12-12 762 022 straight - 3/4" hose

Pressure fittings - 45 degr.13V46-4-4 762 023 45degr - 1/4" hose13V46-8-6 762 024 45degr - 3/8" hose13V46-8-8 762 025 45degr - 1/2" hose13V46-10-10 762 026 45degr - 5/8" hose13746-12-12 762 027 45degr - 3/4" hose

Pressure fittings - 90 degr.13W46-4-4 762 028 90degr - 1/4" hose13W46-5-4 762 029 90degr - 1/4" hose13W46-8-6 762 030 90degr - 3/8" hose13W46-8-8 762 031 90degr - 1/2" hose13W46-10-10 762 032 90degr - 5/8" hose13946-12-12 762 033 90degr - 3/4" hose

Pressure fittings - ext.10346-5-4 762 070 ext. straight - 1/4"10346-8-8 762 335 ext. straight - 1/2"

O-LOK ORFSParker no. ELME no. Description

Pressure fittings-straight1JC46-4-4 762 608 straight - 1/4'' hose1JC46-8-6 762 603 straight - 3/8'' hose1JC46-8-8 762 604 straight - 1/2'' hose1JC46-12-8 762 725 straight - 1/2'' hose1JC46-10-10 762 600 straight - 5/8'' hose1JC46-12-12 762 599 straight - 3/4' hose

Pressure fittings - 45 degr.1J746-4-4 762 610 45 degr. - 1/4'' hose1J746-8-6 762 607 45 degr. - 3/8'' hose1J746-8-8 763 100 45 degr. - 1/2'' hose

Pressure fittings - 90 degr. short1J946-4-4 762 609 90 degr. - 1/4'' hose1J946-6-6 762 612 90 degr. - 3/8'' hose1J946-8-6 762 606 90 degr. - 3/8'' hose1J946-8-8 762 602 90 degr. - 1/2'' hose1J946-10-10 762 601 90 degr. - 5/8'' hose1J946-12-12 762 598 90 degr. - 3/4'' hose

Pressure fittings - 90 degr. long1J146-8-6 762 611 90 degr. - 3/8'' hose1J146-8-8 762 605 90 degr. - 1/2'' hose

Third digit spec. TRIPLE-LOK JIC 37 1 straight-straight 2 straight-90 degr. 3 straight-45 degr. 7 90 degr.-90 degr. 8 special

Second digit spec.

1 hose 1/4"3 hose 3/8"4 hose 1/2"5 hose 5/8"6 hose 3/4"

O-LOK ORFS4 straight-straight5 straight-90 degr.6 straight-45 degr.8 special9 90 degr.-90 degr.

the first digit specifies a hydr. steel braid hose with Parker fittingsthe second digit specifies hose dimension (hose 3/8'')the third digit specifies fittings (Triple-lok JIC 37)the fourth digit specifies the hose´s cut length in 100 cmthe fifth digit specifies the hose´s cut length in 10 cmthe sixth digit specifies the hose´s cut length in cm

= Hydraulic hose, 3/8", fitting straight/90, 550cm

First digit is always 6

PAGE NO. E70-611HOW TO KNOW WHICH

HYDRAULIC HOSE INCL. FITTINGS YOU WILL ORDER

632550

See table and following example part no 632 550

Fourth to sixth digit spec. cut length in cm

Parker no. ELMEno. Description

HYDRAULIC HOSE / METERParker no. ELMEno. Description 491-04 762 116 hose 1/4" 441-06 762 128 hose 3/8" 461-08 762 115 hose 1/2" 461-10 762 114 hose 5/8" 461-12 762 120 hose 3/4"

FITTINGS ONLY

Page 47: Elme Spreader

2003 ELME SWEDENC

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

SECTION

FELECTRICAL PARTS

Page 48: Elme Spreader

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS ELECTRICAL PARTS FOR ELME TRUCK SPREADERS

02-03(05-02)

SENSORS

SENSOR 762 446 12 MM

SENSOR 762 680 18 MM

SENSOR 762 527 30 MM

SENSOR 763 223 18 MM ULTRA SONIC PROXIMIT SWITCH

PHOTOELECTRIC SENSOR 763 191

SWITCH 761 523ARM 761 524

ELECTRIC BOXES FOR TRUCK SPREADERS

SPREADER BOX (EMPTY) 777 354ROTATOR BOX (EMPTY) 777 355

BRACKET 774 034SHOCK ABSORBER 760 587 M8NUT 760 919 M8 LOCKING

WASHER 760 555 M8 NORDLOCK

Bolt 761 389 M6x40Nut 760 950 M6 Locking

COVER 3-POLE 761 518 (YELLOW)COVER 10-POLE 761 478 (BLACK)

2002 ELME SWEDENC

COVERS

CABLE ASSY., INTERFACE BOXES, PRINTED CIRCUIT BOARD,CHASSI HOUSING,ETC - SEE WIRING DIAGRAM SECTION C

PAGE NO

F 80-264

Page 49: Elme Spreader

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS LIGHTS FOR ELME TRUCK SPREADERS

05-02

WHITE

YELLOW

RED

YELLOW

INDICATOR LIGHT ASSY. FOR 3 LIGHTS. COLOURS FROM LEFT TO RIGHT

COLOURS ASSEMBLY NO. (INKL. CABLE)GREEN, YELLOW, RED 772 180GREEN, YELLOW, RED 776 207 (WITH 5 POL MALE CONNECTOR)GREEN, WHITE, RED 775 433GREEN, YELLOW, WHITE 775 521GREEN, RED, WHITE 772 429WHITE, YELLOW, RED 772 666RED, YELLOW, WHITE 772 432RED, YELLOW, GREEN 772 417YELLOW, WHITE, YELLOW 772 383

WORKING LIGHT

WORKING LIGHT 771 956 (ASSEMBLY NO.)

INDICATION LIGHT COLOURS.

RED 761 657 GREEN 763 118YELLOW 761 659 WHITE 761 658

PANEL 743 928

PANEL 746 269PANEL 772 255 (FOR 572 SPREADERS)

INDICATOR LIGHT ASSY. FOR 1 LIGHT.

COLOURS ASSEMBLY NO. (INKL. CABLE)YELLOW 772 602 RIGHT

YELLOW 772 808 LEFT

INDICATOR LIGHT ASSY. FOR 6 LIGHTS.

COLOURS ASSEMBLY NO. (INKL. CABLE)RED,RED,YELLOW

GREEN,RED,GREEN 772 430YELLOW, GREEN, RED

YELLOW, GREEN, RED 775 128

INDICATOR LIGHT ASSY. FOR 4 LIGHTS.COLOURS FROM LEFT TO RIGHT

COLOURS ASSEMBLYNO. (INKL. CABLE)YELLOW,GREEN,RED,YELLOW 772 414YELLOW,GREEN,RED,YELLOW 776 177 (FOR 812,813 SPREADERS)

INDICATOR LIGHT ASSY. FOR 11 PANELS

COLOURS ASSEMBLY NO. (INKL. CABLE)WHITE,YELLOW,RED

YELLOW (8X) 772 784

BULB 761 707

PANEL 744 988

PANEL 757 161

PANEL 737 088

RUBBER FRAME 763 379

BULB 761 984

2002 ELME SWEDENC

PAGE NO

F 80-266

Page 50: Elme Spreader

2003 ELME SWEDENC

ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

SECTION

GSPECIAL PARTS

Page 51: Elme Spreader

02-03

ADDITIONAL PARTSELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS PAGE NO G 90-138

BRACKET

HOSE CLAMP BRACKET (ON SPREADER) 771 968 (1X)BOLT 760 967 (4X)WASHER 760 368 (4X)

HOSE CLAMPS

HOSE CLAMP 1/4" KIT NO. 791 140HOSE CLAMP 3/8" KIT NO. 791 141HOSE CLAMP 1/2" KIT NO. 791 142HOSE CLAMP 5/8" KIT NO. 791 143HOSE CLAMP 3/4" KIT NO. 791 144

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ADDITIONAL PARTSELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS PAGE NO G 90-144

Note Item Part no Qty Part name

1 741 083 2 Spacer2 772 941 2 Pin3 760 922 2 Nut M36 Locking4 760 492 2 Washer5 772 942 2 Key6 761 121 4 Bolt M6S M20x557 761 656 4 Washer8 760 417 2 Grease nipple9 772 940 2 Pin

1

2

3, 4

5

6, 7

8

9

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ADDITIONAL PARTS (BUMPER)ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2002 ELME SWEDENC

PAGE NO G 90-148

BUMPER PART NO. 754 378- BOLTKIT PART NO. 791 051

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ADDITIONAL PARTSELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2003 ELME SWEDENC

PAGE NO G 90-175

PINS (FOR SIDESHIFT, SLEW/REACH AND DAMPING CYLINDERS)

- PIN PART NO. 754 900- SPACER PART NO. 745 982- WASHER PART NO. 760 492- NUT M36 LOCKING PART NO. 760 922

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ADDITIONAL PARTS (COVER PLATE)ELMHULTS KONSTRUKTIONS AB

SWEDISHSPREADERSYSTEMS

2003 ELME SWEDENC

PAGE NO G 90-216

COVER PLATE PART NO. 744 133- SCREW ALLEN M6S M12X25 PART NO. 760 915 (4X)- WASHER M12 NORDLOCK PART NO. 760 557 (4X)

WHEN STOPS ARE NOT FITTED, THIS COVER PLATE IS MOUNTED ON MAIN FRAME