em-b synergy brochure · n em-b synergy doorsets are available in a wide range of styles and...
TRANSCRIPT
VENEERED DOORSETS LAMINATE DOORSETS
METAL FRAME DOORSETS DOOR BLANKS
BESPOKE DOORS GLAZED SCREENS
Em-BSYNERGY DOORSETS
PLEASE CONTACT: t: 0113 245 9559
e: [email protected] www.em-b.co.uk
INTRODUCING
Em-B Solutions – The award winning hardware specialist also provide a ‘one stop specialist solution’ for the specification and supply of doorsets, in both commercial and public sector markets.
For more information on the GuildMark please visit our website www.em-b.co.uk
AWARD WINNING SOLUTIONS GAI /RIBA ARCHITECTURAL IRONMONGERY SPECIFICATION AWARDS 2008/9 COMMENDED - PUBLIC BUILDING
GAI /RIBA ARCHITECTURAL IRONMONGERY SPECIFICATION AWARDS 2008/9 WINNER - RESIDENTIAL BUILDING
GAI /RIBA ARCHITECTURAL IRONMONGERY SPECIFICATION AWARDS 2004/5 WINNER - COMMERCIAL BUILDING
Please contact Em-B Solutions Ltd for more information 0113 245 9559
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INTRODUCING
Partnering with our leading UK Joinery manufacturer we are able to provide a quick and responsive service, including co-ordinated doorset packages, door blanks, bespoke doors and glazed screens - including fire rated & acoustic options
Please contact Em-B Solutions Ltd for more information 0113 245 9559
CONTENTS
Environmental Commitment 5
What we offer 6
Advantages of doorsets 7
Veneered timber doorsets 8
Laminate timber doorsets 9
Metal frame doorsets 10
Styles & Configurations 11
Seals 12
Finger Protection 13
Ironmongery / Reduced Ligature 14
Doorset Packages 15
Health & Safety 16
Support 17
MB Group 18-19
Please contact Em-B Solutions Ltd for more information 0113 245 9559
4:5
ENVIRONMENTAL COMMITMENT
Our production facility has a genuine commitment to provide sustainable solutions. Our standards exceed many of the legislative regulations and licenses currently required.
This ongoing commitment aims to contribute towards a sustainable future for all.
Examples of this are detailed below:- n Chain of Custody certification
n Softwoods, hardwoods, chipboards, MDF, plywood and door blanks purchased from suppliers covered by an approved accreditation scheme (e.g. FSC, PEFC, SFI, CSA, MTCC) many of whom hold Chain of Custody certification
n Invested over £100k on an in-house automated wood burning stove & wood chipper - allowing waste materials to be recycled, reducing the carbon footprint and landfill waste by 95%. The wood burning stove also heats the factory thereby reducing the need to use other fuels
n 90% of the finishing products are water based - investment in a water paint separator means wastewater from paint residue can be reused or disposed of safely
Please contact Em-B Solutions Ltd for more information 0113 245 9559
WHAT WE OFFER SERVICE n Full design and scheduling support with detailed breakdowns n Supply chain liaison with PFI / BSF projects n Proactive approach to problem solving n Competitive pricing n Guaranteed response times n Rapid technical support and sample service n Long term commitment n Experience with consortium groups n Total co-ordination of hardware and security access requirementsn CPD’s and Legislation advice - Building Regulations, BS EN Standards,
RRFSO and DDA specialists
PRODUCTS n Leading edge innovation and product development n Tailored solutions to meet all user and building needs n Unrestricted access to the widest range of doors and door hardwaren Products to meet all relevant standards for fire, safety, environmental
and accessibility needs n Up to 25 year warranty on door hardware packages n Major distributors of products designed for specific vertical markets
and End Users needs
LOGISTICS n Stability and continuity of supply n Comprehensive computerised door scheduling and estimating service n Door-by-door packing service option n Close co-operation with leading manufacturers n Post-delivery personalised site liaison n National support through our focused specification team COMMUNICATION n Open and honest communication n Regular contact to add value and achieve mutual business objectives n Dedicated showroom facility to aid specification discussions n Website offering inspiration and advice
Please contact Em-B Solutions Ltd for more information 0113 245 9559
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SAVES TIME n Increased speed of assembly on site - reducing labour costsn Delivery is programmable and co-ordinated - Minimising ‘down time’ n Storage and handling of individual components is minimised - Saving
space on site and also allowing for a more efficient and cost effective installation process
3 CONSISTENT QUALITY n Product is made in a controlled factory environment n Reduced client call back and ‘snagging’ issues n Extends the life cycle of the finished opening
Please contact Em-B Solutions Ltd for more information 0113 245 9559
REDUCED COST n Simplified installation reduces the need for high cost skilled labour n Increased speed of assembly on site n Reduced overall costs are also attained as a result of reduced waste,
loss, and damage
1 2
ADVANTAGES OF DOORSETS
VENEERED TIMBER DOORSETS
n Our doors are manufactured with a hardwood crown cut veneer, offering a superior finish.
n All of the crown cut veneers in this range can be book-matched to provide an attractive and carefully balanced pattern across the full door. This finish is achieved by taking successive leaves of veneer and creating a mirrored effect by reversing each alternative leaf and aligning corresponding edges.
n To complete your door we fit a fully factory finished exposed lipping (10mm lipping – lipped 4 edges) and matching glazing bead to suit. (where applicable) Over veneered doors can also be supplied.
n Vision panel and BWF CERTIFIRE fire door options available, please see page 11 for configurations.
n Select a frame of either MDF, Softwood or Hardwood, all of which can be factory primed for completion on site. Alternatively, you may wish to opt for a factory painted or factory finished hardwood.
n Our architraves are available in MDF, Softwood or Hardwood and can all be Biscuit Jointed Pre-mitred, painted or primed for ease of installation.
EXAMPLE RANGE BELOW - OTHER WOOD VENEERED FINISHES ARE AVAILABLE ON REQUEST
Em-B ASH 4925
Em-B MAPLE 4078
Em-B OAK 4810
Em-B WALNUT 4394
Em-B STEAMED BEECH 4155
Crown Cut - To achieve a quality veneer finish all slices are taken along the length of the log. Resulting in a veneer with a central area of strong figurative grain.
Finishes depicted are representative only
Please contact Em-B Solutions Ltd for more information 0113 245 9559
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EXAMPLE RANGE BELOW - OTHER WOOD LAMINATE FINISHES ARE AVAILABLE ON REQUEST
Em-B ASH 5925 Em-B OAK 5810 Em-B STEAMED BEECH 5155
EXAMPLE RANGE BELOW - OTHER COLOURED LAMINATE FINISHES ARE AVAILABLE ON REQUEST
Em-B ROYAL BLUE 8183
Em-B ROSSO 6472
Finishes depicted are representative only
Em-B SEA JADE 3019
n This laminate range of timber doorsets offers a selection of hard-wearing and easily cleaned heavy-duty options, complete with a choice of MDF, Softwood or Hardwood frames.
n Laminate timber doors are factory finished with exposed lippings to all four edges.
n Vision panel and BWF CERTIFIRE fire door options available, please see page 11 for configurations.
n Select a frame of either MDF, Softwood or Hardwood, all of which can be factory primed for completion on site. Alternatively, you may wish to opt for a factory painted or factory finished hardwood.
n Our architraves are available in MDF, Softwood or Hardwood and can all be Biscuit Jointed Pre-mitred, painted or primed for ease of installation.
Please contact Em-B Solutions Ltd for more information 0113 245 9559
LAMINATE TIMBER DOORSETS
METAL FRAME DOORSETS
n The durable metal frame doorset is available in a wide range of paint or veneered finishes. For a more heavy-duty alternative you may opt to use this with, a hardwearing and easy clean laminate door.
n Metal frames within this range offer a robust and aesthetically pleasing option for many locations including schools, apartments, hospitals, medical environments and commercial buildings.
n Metal frames within this range are suitable for heavy duty applications.
n Standard factory finish frame consists of a primed only or polyester powder coating which is available in a full range of colour options.
DOOR OPTIONS n Doors can be factory primed for finishing on-site.
Alternatively, our painted doors are fully factory painted to any RAL number requiring no further on-site finishing coat.
n Crown cut veneer, with matching lippings (10mm lipping – lipped 4 edges) and dry glazed glazing bead, all professionally factory finished.
n When combined with a metal frame, laminate doors provide a hardwearing, easy clean, impact resistant surface.
EXAMPLE RANGE BELOW - OTHER FINISHES ARE AVAILABLE ON REQUEST
Em-B ASH 6925 Em-B OAK 6810 Em-B STEAMED BEECH 6155
EXAMPLE RANGE BELOW - OTHER COLOURED LAMINATE FINISHES ARE AVAILABLE ON REQUEST
Em-B SUNNY YELLOW 6471
Em-B PEWTER GREY 3041
Finishes depicted are representative only
Em-B POWDER BLUE 0392
Please contact Em-B Solutions Ltd for more information 0113 245 9559
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DOOR TYPES
Single
Door & Overpanel
Un-equal Pair
Equal Pair & Overpanel
Equal Pair
Door & Fanlight
STYLES & CONFIGURATIONS
Oversized
Equal Pair with Sidelights & Fanlight
VISION PANELS
Notes - BS8300 & DDA
1. Minimum zone of visibility between 500mm and 1500mm above floor level, with maximum interruption of 350mm vertically within the zone.
2. Maximum obstruction no more than 350mm.
Vision panel designs 4, 5, 6, 11, 12 would be recommended for the above criteria
Type 1
Type 8
Type 2
Type 9
Type 3
Type 10
Type 4
Type 11
Type 5
Type 12
Type 6
Type 13
Type 7
Type 14
n Em-B Synergy doorsets are available in a wide range of styles and configurations to suit all openings, with a further variety of vision panel options.
n All are designed to ensure safety, practicality and regulatory compliance whilst maintaining aesthetic appearance.
n Our dry glaze vision panel range is designed for almost every situation and can be applied to doorsets with or without a fire rating requirement.
n We offer you a full choice of glass types including Georgian Wired Polished, Clear Laminate, Pyroguard to suit the fire rating required for the doorset, and Toughened Glass.
n All the vision panel doors we produce with a fire rating come with a dry glazed cassette and the required intumscent strip. You have the added option of also including a smoke seal.
n We have tried to give as wide a selection of options in the range shown, but we appreciate that you may have a very specific requirement.
n If you would like to make an enquiry about any bespoke requirements you have within this range then please call 0113 245 9559.
Our Joinery Manufacturers fire doors are included within the BWF CERTIFIRE Scheme. All products within the scheme are manufactured under a quality system certified to ISO9001 : 2000. Fire testing is conducted in accordance with the relevant requirements of BS476 : Part 22 at a UK accredited laboratory.
Product is certificated under BWF CERTIFIRE Scheme Certificate Number CF352 - Halspan FD30 Certificate Number CF354 - Halspan FD60 Certificate Number CF375 - Flamebreak FD30 Certificate Number CF374 - Flamebreak FD60
Please contact Em-B Solutions Ltd for more information 0113 245 9559
SEALS Door assemblies are an integral part of buildings, and while there must be gaps around the perimeter of the door for it to operate efficiently, these gaps allow sound to pass through. Sealing gaps around the door is crucial, to reduce the amount of sound entering or leaving the room.
We offer seals that are rigorously tested and proven to achieve acoustic ratings up to 41dB Rw, to meet the requirements of Approved Document E.
Requirement E1 covers ‘dwelling-houses, flats and rooms for residential purposes’ a minimum acoustic performance of 29dB Rw is required.
Building Bulletin 93 highlights the need for good acoustic conditions in schools, and this affects doors as well. Specific acoustic performance ratings for door assemblies are stated – please note these are minimum requirements:– n All spaces except music rooms: 30dB Rwn Music rooms: 35dB Rw
With a multitude of building requirements, it is vital to ensure that the sealing system chosen will meet them all.
We can supply a doorset package which incorporates a unique collection of seals, providing the highest standard of protection against sound (Approved Document E); smoke at all temperatures and fire (Approved Document B); while offering low frictional resistance for ease of door operation (Approved Document M).
SOUND + SMOKE
Sound
Smoke
Accessibility
810 DROP SEAL
Acoustic
SOUND + SMOKE + FIRE
Sound
Smoke
Accessibility
815 DROP SEAL
Fire
Acoustic + Intumescent
850 PERIMETER SHOE
37dB Single Leaf Halspan Core 54mm door leaf
710 JAMB SEAL
41dB STC STC Rw Rw
Single Leaf Moralt Core 59mm door leaf
610 THRESHOLD - 25 x 4.9mm 615 THRESHOLD - 40 x 4.9mm 620 THRESHOLD - 60 x 4.9mm 625 THRESHOLD - 75 x 4.9mm
ACOUSTIC TEST EVIDENCE 44mm dB Rw
32
32
32
34
35
dB Rw
34
34
34
35
37
dB Rw
41
Core Type
Flamebreak 430
Flamebreak 430
Halspan Prima 44
Halspan Optima 44
Halspan Optima 44
Core Type
Halspan Optima 54
Flamebreak 660
Flamebreak 660
Halspan Optima 54
Halspan Optima 54
Core Type
Moralt
Glazed / Flush
6mm Pyroshield
15mm Pyrostop
Flush
10mm Pyrodur
16.8mm Optilamphon
Glazed / Flush
Flush
Flush
12mm Pyrobelite
6mm Pyroshield
16.8mm Optilamphon
Glazed / Flush
Flush
Specification
NOR710 + NOR810
NOR710 + NOR810
NOR710 + NOR810 + NOR625
NOR710 + NOR810
NOR710 + NOR810 + NOR650
Specification
NOR710 + NOR810
54mm
NOR710 + NOR850 + NOR650
NOR710 + NOR810
NOR710 + NOR810
NOR710 + NOR810
Specification
59mm
NOR710 + NOR710 + NOR650
Please contact Em-B Solutions Ltd for more information 0113 245 9559
12:13
INTEGRATED FINGER PROTECTION FOR DOORS
✗
✓
The Em-B Safehinge ALU range eliminates any opportunity for finger trapping to occur though use of a specialist pivot set and curved aluminium profile, which removes the gap at the hinge side of the door throughout the opening and closing cycle. This clever design means there is no opportunity for wandering fingers to be trapped, which is without doubt the best way to protect against accidents: total prevention
COST SAVINGS When a tradional hinge guards break (at an estimated frequency of 6 - 24 months), they need to be replaced and this incurs a cost. Over the 25 year life of a building this cost can be substantial; the more doors the greater the cost. The Em-B Safehinge range is a durable solution to this issue and over the life of a building will save significant life costs.
Manchester City Council invested an extra £3,000 to use SafeHinge on doors in one primary school and estimated their whole life cost saving at approximately £17,000 over the 25 year life of the building.
FINGER PROTECTION The Em-B Safehinge ALU range can be included within your doorset package. This product offers total prevention, the best method of protection. n Install oncen Never replace n Save 75% on life costs
KEY MARKETS n Education n Healthcaren Retail & Leisure
BACKGROUND The Royal Society for the Prevention of Accidents (RoSPA) estimates that 30,000 children trap and seriously injure their fingers in doors every year and more than 1,500 of these will require surgery. These injuries cost the NHS over £200 million.
The main danger with conventional doors comes from the gap which is created at the hinge side when the door is opening and closing. This gap is an easy place for unknowing fingers to wander and it presents a particular danger to children, people with sensory impairments or additional support needs and elderly people.
The sharp corners of the door and the frame act as cutting edges. This combined with the door, which acts as a lever, can create enough pressure at the hinge to cut steel.
The cost of litigation for these injuries can be substantial. The responsibility for reducing these injuries falls to those who have vulnerable users in their buildings. Em-B Safehinge offers an elegant solution to this problem by eliminating the dangerous gap created by conventional hinges.
Please contact Em-B Solutions Ltd for more information 0113 245 9559
SYNERGY DOORSETS – IRONMONGERY DOORSET PACKAGES n Em-B Synergy doors commitment to
provide a fully tailored and quality package have brought together a range of architectural ironmongery to complement each timber doorset.
n The range is available in an attractive selection of finishes and colours which includes satin anodised aluminium, satin & polished stainless steel and nylon colour coated.
n Our nylon products can also offer you the option of Microban anti-bacterial protection, making it ideal for hospitals, surgeries etc.
WHITE
DARK GREY
YELLOW
DARK RED
BLUE
GREEN
MANHATTON
IVORY
RED
SLATE BLUE
DARK BLUE
BLACK
EXAMPLE IRONMONGERY RANGE FROM OUR LARGE PORTFOLIO OF PRODUCTS
HINGES
LEVER FURNITURE
LEVER FURNITURE
PULL HANDLES
KICK PLATES
DOOR CLOSERS
LEVER FURNITURE
CYLINDER OPTIONS
PUSH PLATE
DOOR STOPS
LOCK CASES
LEVER FURNITURE
ESCUTCHEONS
FLUSH BOLT
SIGNAGE
Em-B Solutions was the first Ironmonger to achieve the RIBA endorsed GuildMark accreditation
PRODUCTS (RLP) REDUCED LIGATURE
ESCUTCHEONS & TURNS
PULL HANDLES
HINGES
LIGATURE KNOB
LEVER HANDLES
CYLINDERS
Reduced Ligature Products (RLP) have been designed to meet the needs of both patients and staff. The products above show a selection of specialist products from our Reduced Ligature range. Our Reduced Ligature range can be incorporated into the Em-B Synergy doorset package.
Please contact Em-B Solutions Ltd for more information 0113 245 9559
FULLY FINISHED DOORSET Package Includes:- n Door Blank n Frame n Hinges (swung door)
All door hardware fitted except door closer. Ready for easy installation on site.
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PARTIALLY SWUNG DOORSET Package Includes:- n Door Blank n Frame n Hinges (swung door) Notes - Door morticed for lockcase (not fitted)
Frame cut out for strike Door is pre-morticed for lockcase Crossed drilled for easy installation of door furniture Frame is cut for lock strike
PREPPED DOORSET Package Includes:-n Door Blank n Frame (prepped for hinges) Notes - Door morticed for lockcase (not fitted)
Door & frame supplied SEPARATELY Frame NOT cut out for strike
Hinge cutouts made in the frame Frame is pre-drilled for easy installation on site
Please contact Em-B Solutions Ltd for more information 0113 245 9559
Door is pre-morticed for lockcase Crossed drilled for easy installation of door furniture
HEALTH & SAFETY
Our manufacturing facility has an exemplary H&S record and maintains the following:-
n In house NEBOSH approved auditor n In house Occupational Safety & Health technician n In house Associate member of the Institute
of Risk and Safety Management n All senior management are 100% SMSTS 5 Day
H&S Accredited n Site operatives are all 100% CSCS Cardholders
n Approximately 25% of employees are 1st Aid qualified
n ‘The don’t walk by’ policy to encourage that everyone is responsible for H&S
Please contact Em-B Solutions Ltd for more information 0113 245 9559
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York Arc Light - RIBA / GAI Architectural Ironmongery Award Winner
For more information on the GuildMark please visit our website www.em-b.co.uk
Em-B Solutions is part of the MB Group CREDENTIALS n MB Group member – 40 years of independent trading n The first UK Ironmongery supplier to achieve GuildMark accreditation n GAI (Guild of Architectural Ironmongers) qualified staffn Our engineers are members of the ADSA (Automatic Door
Suppliers Association) n Our engineers are members of CSCS (Constructions Skills
Certification Scheme) n Holds PII (Professional Indemnity Insurance) n Our joinery manufacturer holds a chain of custody and an
exemplary H&S record SUPPORT SERVICES n Total scheduling support & standard door sets n Access control installation, service & maintenance n Post contract support n Door set packing – Optional n Structural glass design, calculations and installation n 24 Hour master keying & key replacement MAINTENANCE n Em-B Solutions provide a maintenance manual for Doors,
Hardware and Access Products detailing:- – Storage of products on site – Fixing instructions – Installation – Care of finishes – Routine maintenance requirements
Please contact Em-B Solutions Ltd for more information 0113 245 9559
SUPPORT WITH MB GROUP
Our door showroom situated on Burley Road, close to the centre of Leeds, provides a relaxed and stylish atmosphere in which to discuss your design needs and browse our comprehensive collection of designer doors, handles and accessories.
www.doorhaus.co.uk
Other companies within MB Group include:-
Em-B Access offer a wide range of access control products, from stand alone push button locks to fully installed and commissioned access control systems.
Our expertise enables use to co-ordinate the requirements of a building and its users, with both aesthetics and cost considerations.
www.em-b.co.uk
SPACE SAVING POCKET DOORS What is a pocket door? – A pocket door is made up of an easy-to-assemble galvanized steel frame kit with no welding, formed into strong, low-flex profiles that make it the strongest of its type on the market. The kit is integrated into a stud wall construction (timber or metal). The pocket door kit creates an envelope the same width as the finished wall for the door to slide into, thus hiding the door within the wall cavity.
www.pocketdoors.co.uk
Please contact Em-B Solutions Ltd for more information 0113 245 9559
Ezy Jamb is a range of concealed frame doorsets, designed to create and enhance contemporary interiors. Ezy Jamb is available in three system types:Arriva – Outward opening flush door systemInnova – Inward opening flush door systemArriva Riser – Outward opening flush riser door system
www.em-b.co.uk
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Please contact Em-B Solutions Ltd for more information 0113 245 9559
DOOR SOLUTIONS ARCHITECTURAL HARDWARE ACCESS SOLUTIONS WASHROOM SOLUTIONS
AWARD WINNINGSOLUTIONS www.em-b.co.uk
Leeds Office Forge House
42-44 Burley RoadLeeds
LS3 1JX T: 0113 245 9559 F: 0113 245 9779
Ashford Office Ground Floor, Unit 4
Highpoint Business VillageAshford
TN24 8DH T: 01233 647 788 F: 01233 665 244
London Office Hamilton HouseMabledon PlaceOff Euston Road
London, WC1H 9BBT: 0207 099 8299F: 0207 099 9351
Sheffield OfficeSuite 168
49 Eldon StreetSheffield S1 4NR
T: 0114 345 0235F: 0114 345 0236