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  • 7/30/2019 EMC Directive

    1/3

    www.Danoss.com/Drives

    The VLT Newsletter

    inMotionNo 16, Dec. 2006

    Page 1/3New EU standard places more EMC responsibility with users and operators

    The revised EMC product standard or

    electric drives EN 61800-3: 2005-07 (as o

    July 2007) denes new categories C1 to

    C4. Depending on the users needs, the

    new categories allow extended use o

    the existing emission limits in dierent

    surroundings. But does this really mean

    benets or machine builders, machine

    plant operators or end-users o power

    drive systems?

    The widely used and still applicable EMC

    emission standard EN 55011 (conditions:

    08/2003) describes the requirements or

    each environment by the limit values

    ater class B (residential area), or Class

    A1 (industrial area). In addition an EMC

    standard (EN 61800-3) has been intro-

    duced in 1996, which is mandatory or

    manuacturers and importers o electri-

    cal drives or the CE marking in the EU.

    In the rst version o the EN 61800-3 the

    limit values or electromagnetic emis-

    sion were harmonized with the classes B

    and A1 as described in the standard EN

    55011.

    In addition, relatively high limit values

    were allowed in the EN 61800-3 standard

    ater class A2 but only or industrial areas

    with their own power supply (transorm-

    er). This was already violating the har-

    monization, since the A2 limits in the EN

    55011 were intended only or special ap-

    plications with high requencies (no elec-

    tric drives). In practice this could result

    in sporadic operation ailures, making it

    necessary to improve the EMC character-

    istics o the equipment later on.

    In the meantime a revised version o the

    EN 61800-3 took eect and becomes

    obligatory in July 2007. In this version,

    new EMC categories C1 to C4 are dened

    (see table 1), which also reer to the limit

    values o the past classes. However this

    revised version o the product standard

    permits a dierent use in the dierent

    environments.

    While the category C1 is consistent with

    the strict limit values ater EN 55011,

    Class B, and thereore is allowed with-

    out restrictions or public nets and resi-

    New EMC categories forelectric drives are describedin the revised productstandard EN 61800-3.

    Dependent on theirinterpretation this mayin the future move theresponsibilities on the sideof the plant and machinebuilders.

    New EU standard places more EMC responsibility

    with users and operators

    By:

    Christian Mieslinger, Danfoss Germany

    Limits of EN55011 cl. B, A1 and A2

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    www.Danoss.com/Drives

    The VLT Newsletter

    inMotion

    dential areas (1. Environment), the prod-

    uct standard now leaves the decision to

    the drives user whether it is appropriate

    to engage drives with EMC emissions o

    category C2 within this surrounding. The

    C2 limit values, however, correspond to

    those o the EN 55011, Class A1, which

    were, so ar only permissible or industrial

    surroundings.

    A similar situation is applicable in the

    case or installations in industrial environ-

    ments.

    Here the limit values clearly applies ater

    class A1 according to EN 55011 (excep-

    tion: voltages > 1000V, rated currents

    above 400A or IT network supply).

    The operator can now, according to the

    new product standard, also decide to

    permit drives that only ull the require-

    ments o category C3 (corresponding to

    EN 55011/class A2).

    In both described cases it is mandatory to

    place a clear warning in the documenta-

    tion to inorm about the increased dan-

    ger o EMC disturbance.

    At rst sight reduced EMC limit values ap-

    pear positive, leading to clearly reduced

    screening and ltering measures and by

    this reduced installation costs. Also drives

    manuacturers in particular could benet

    since they possibly could provide prod-

    ucts in higher environment classes but

    with cheaper EMC lter design.

    But by this the decision over, and thus

    the responsibility or, employment rests

    explicitly on the operator o the machine

    and plant. This means, that in case o EMC

    problems he has to remove arising unc-

    tional problems at his own expense.

    Or dierently expressed: the manuactur-

    er o the drive system is only responsible

    or the adherence to limit values in accor-

    dance with the indicated C-category. For

    consequences cling only users and opera-

    tors.

    Since the operator will have dened de-

    ault EMC values or individual compo-

    nents, the machine builder is however

    responsible or the overall unctioning o

    his plant. The situation becomes particu-

    larly difcult i components come rom

    several suppliers.

    In such controversies or EMC exami-

    nations the limit values are consulted

    anyway according to the environment

    standard EN55011. Even i the product

    standard is kept, other components might

    suer rom EMC emissions.

    It can be expected that this may become

    even worse in uture as more and more

    PLC and eldbus unctionalities in mod-

    ern controls and drive controllers will also

    lead to an increasing number o micropro-

    cessors with rising clock requencies. This

    inevitably leads to more high requency

    intererence sources in the plants.

    Category C1 C2 C3 C4

    Distribution General

    availability

    Limited availability Limited

    availability

    Limited

    availability

    Environment 1st

    environment

    1st or 2nd environment

    (choice o the user)

    2nd

    environment

    2nd

    environment

    Supplyvoltage/cur-

    rent

    < 1000 V > 1000 V,Ir > 400 A or

    IT supply

    network

    EMC

    knowledge

    No

    requirements

    Installation and commissioning

    by EMC expert only

    EMC plan

    required

    Limitsaccording to

    EN 55011

    Class B Class A1(+ warning notice)

    Class A2(+ warning

    notice)

    Exceedsvalues

    Class A2

    EN 55011: 2003

    Still validEN 61800-3: 1996

    First editionEN 61800-3: 2005-07

    Revision valid from 2007

    Emissionlimits

    Class B

    (residential area)

    Group 1+2

    Environment 1

    (residential area)

    Class B(1)

    Environment 1

    (residential area)

    Category C1

    Class A

    (Industrial area)

    Group 1

    (HF internal)

    Environment 2

    (Industrial area)

    Class A1

    Environment 1 or 2

    (depending on the decision

    of the user)

    Category C2

    Class A

    Group 2

    (HF External, not

    applicable to drives )

    Environment 2

    (Industrial area with own supply)

    Class A2

    Environment 2

    (Industrial area)

    Category C3

    Category C4(Exceeds the Class A2 limits)

    Table 1:

    C-Categories in the revised EN61800-3

    Table 2:

    Comparison o the

    EMC classes/categories

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    www.Danoss.com/Drives

    The VLT Newsletter

    inMotion

    Machine suppliers are thereore doing

    well to pay good attention in using com-

    ponents with good EMC perormance also

    in the uture. Within the industrial area

    this means limit values ater EN 55011,

    Class A1 (corresponding to EN 61800-

    3, Category C2) or within the residential

    area the limit values ater EN 55011, Class

    B (corresponding to EN 61800-3, Cat-

    egory C1). Only this way you can be sure

    to avoid unctional impairment o other

    components and unintended machine

    standstill.

    Recommended limit values:

    Residential area / Environment 1:

    EN 61800-3, Category C1

    (Limits equivalent to EN 55011 Class B1)

    Industrial area / Environment 2:

    EN 61800-3, Category C2

    (Limits equivalent to EN 55011 Class A1)

    Modern electronic drives can, i origi-

    nally constructed according to the rules

    o electromagnetic noise suppression,

    even keep the strict limit values or resi-

    dential (private house) areas and or use

    o the public net even without additional

    external lter components. Such em-

    bedded EMC perormance also creates

    increased reliability in harsh industrial en-

    vironments reducing plant standstill and

    related costs.

    Page 3/3New EU standard places more EMC responsibility with users and operators