emcoturn e25 & e65 - cnc turnign center from emco
DESCRIPTION
EMCOTURN E-Serie contains E25, E65 and E65 Big Bore - CNC truning center for bar stock work up to 95 mm and chucking work up to 360 mm. The EMCOTURN E65 - Big Bore is specially designed for manufacturing steel, aluminum, and plastic workpieces with adiameter of up to 95 mm. This bar capacity provides high levels of machining flexibility combin. All equipment is of the highest quality, guaranteeing accurate parts and a long machine life.TRANSCRIPT
CNC turning center for bar stock work up to Ø 95 mm and chucking work up to Ø 360 mm.
That’s E[M]CONOMy:[ ]
Design to Cost.EMCOTURN E-SERiE
Machine fitted with optional equipment
EMCOTURN E65
The EMCOTURN E65 gives you the finest European technology at the best possible price. You don’t have to go without
anything: the EMCOTURN E65 has driven tools with a mighty 5 kW of drive performance, C-axis, bar loader package, your
choice of Siemens or Fanuc control unit, and much, much more. All equipment is of the highest quality, guaranteeing accurate
parts and a long machine life.
[Tool turret]- 12 stations VDI 30 axial- 12 stations driven on request- Polygonal turning- Synchronized tapping
[Main spindle]- High drive performance- Thermostable design- Large speed range- A2-6 spindle connection- Bar capacity Ø 65 mm
[Control unit]- Cutting-edge digital
control technology - LCD color monitor- Sinuermik 828D or Fanuc
0i TD includes ShopTurn or ManualGuide i[Work area]
- Straight chip fall- Top ergonomics- Guideways fully covered
[Machine base]- Easy to transport - Large coolant reservoir- Easy to clean
[Bar loader package]- Short bar loader- Parts catcher- Interface- Warning light- Adaptor sleeves
End piece(Carbon steel)
Fan wheel(Brass)
Screw fitting for hydraulic unit
(Tempering steel)
Tool holder (Tool steel)
Hydraulic piston (Case-hardened steel)
EMCOTURN E65 - Big Bore
The EMCOTURN E65 - Big Bore is specially designed for manufacturing steel, aluminum, and plastic workpieces with a
diameter of up to 95 mm. This bar capacity provides high levels of machining flexibility combined with extreme accuracy.
The EMCO LM 1200 short bar loader permits the fully automated feeding and processing of bar stock measuring up
to 1200 mm in length.
Machine fitted with optional equipment
[Tool turret]- 12 stations VDI 30 axial- If required, all 12 stations
can be driven- Polygonal turning- Synchronized tapping
[Main spindle]- Extra large bar capacity of Ø 95 mm- Thermo-symmetrical design- A2-8 spindle nose- Speed range 0 – 3200 rpm- Increased torque 267 Nm- Spindle length 1200 mm
[Control unit]- Cutting-edge digital control technology - LCD color monitor- Siemens or Fanuc includes ShopTurn or
ManualGuide i
[Bar loader]- Fully automated loading of bar stock of up to 1200 mm- Adapted to the machine’s spindle length- Dry - no need to top up the oil- Simple to operate and program- Longitudinal displacement approx. 500 mm
[ Work area]- Straight chip fall- Top ergonomics- Completely covered
guide rails
[Machine stand ]- Easy to transport - Large coolant reservoir- Easy to clean
Winch(Brass)
Adjustment sleeve(Aluminium)
Drive hub (Gray cast iron)
[Engineering]
Performance and torque diagram for main spindleEMCOTURN E65
Power
The finished parts catcher automatically transports the parts cut from the bar stock out of the work area and into a container.
The “M” version of the EMCOTURN E65 ena-bles you to machine workpieces with drilling and milling tools. Polygonal turning and synchronized tapping are also possible.
The pull-down tool gauge is mounted in the work area and can be manually swung in to measure the tools.
0
25
50
75
100
125
150
175
200
225
250
300
325
275267
250 500 1000 1500 2000 2500 3000
320087
4
0
2
4
6
8
10
12
14
16
18
20
22
2424,4
26
M [Nm] S6-40%P [kW]
M P
n [rpm]
Performance and torque diagram for main spindleEMCOTURN E65 - Big Bore (Siemens)
1000 2000 3000 4000 50000
896
0123456789
1011121314151617181920
0
20
40
60
80
100
120
140
160
180
200
n [rpm]
18 kW192 Nm
M [Nm] P [kW]
EMCOTURN E65EMCOTURN E65 Big Bore
� Extremely solid machine base, optimum thermostability
� Extreme machining precision
� Cutting-edge control technology with Sinumerik 828D or Fanuc 0i TD
with ShopTurn or ManualGuide i
� Made in the Heart of Europey
Highlights
[Validated quality]
Roundness and surface quality
Material: Brass (Cu Zn 40 Pb 2 )Cutting tool: Carbide insert CCGX 09 T3 04-ALTurning diameter: ø 55 mmCutting speed: 300 m/minFeed rate: 0.025 mm/revCutting depth: 0.03 mm
Repeat accuracyMaterial: Steel - 16 Mn Cr 5Turning diameter: ø 50 h6 Tolerance: 16 µmSpindle speed: 2000 min-1Feed rate: 0.08 mm/revCutting depth: 0.2 mm Long term machining accuracy: 4 µm
As measured:Roundness 0.45 µmSurface finish: Ra = 0.15 µm
As measured:Range: 4 µmCm value: 2.70
[Tool changer]- 12 positions VDI 16 axial- With 6 driven positions on request- Polygonal turning- Synchronised tapping
[Main spindle]- High power- Thermostable construction- Large range of speeds- Bar capacity Ø 25 mm (1")
[Work area]- Free chip fall- Best ergonomics- Total protection from flying chips - Large safety-glass door
[Machine stand]- Small footprint- Easy transport- Large coolant reservoir- Easy to clean
[Control unit]- Cutting-edge digital control technology - Colour LCD monitor- Sinumerik 828D or
Fanuc 0i TD includes ShopTurn or ManualGuide i
Uncompromising quality right down to the last detail at a very reasonable price. With an extremely solid machine base, a
thermosymmetric spindle headstock, high-precision spindle bearings, preloaded roller guideways in all axes, a fast tool turret
and your choice of Sinumerik 828D or Fanuc 0i TD – with dialogue programming.
EMCOTURN E25
Machine with optional equipment
Fitting(Stainless steel)
Tensile test (Brass)
Valve cap (Stainless steel)
Plug (Stainless steel)
Ring (Gold)
[Bar loader package]- Short bar loader- Parts catcher- Interface- Warning light- Adaptor sleeves
[Engineering]
� Extremely solid machine base, highest thermostability
� Best machining precision
� Most compact machine construction
� Cutting-edge control technology with Sinumerik 828D or
Fanuc 0i TD with ShopTurn or ManualGuide i
� Made in the Heart of Europe
Highlights
0
5
10
15
20
25
30
35
40
500 1000 2000 3000 4000 5000 6000
6300
1500
0
1
2
3
4
5
6
7
8M [Nm] P [kW]
n [rpm]
M (S6-40%ED)
P (S6-40%ED)
Performance and torque diagram main spindleEMCOTURN E25
With 12 stationary and up to 6 driven tools, the EMCOTURN E25 offers an astonishing cutting performance – with top precision.
Long workpieces can be precisely turned with the support of a tailstock.
With a bar capacity of 25 mm (1") the EMCOTURN E25 is the ideal turning center for machining small parts.
[Validated Quality]
Repeat accuracyMaterial: Steel – 16 Mn Cr 5Turning diameter: ø 35 g6 Tolerance: 16 µmSpindle speed: 2000 rpmFeedrate: 0,08 mm/revCutting depth: 0,2 mm Long term machining accuracy: 4 µm
As measured:Variation: 4 µmCm-value: 2,62
Roundness and surface quality
Material: Brass (Cu Zn 40 Pb 2 )Cutting tool: Carbide insert CCGX 09 T3 04-ALTurning diameter: ø 35 mmCutting speed: 300 m/minFeedrate: 0,025 mm/revCutting depth: 0,03 mm
As measured:Roundness: 0,5 µmSurface finish: Ra = 0,177 µm
Turret clearance EMCOTURN E65 / E65 - Big Bore
EMCOTURN E65 - Big BoreEMCOTURN E65
Specifications in millimeters
Work area EMCOTURN E65 / E65 - Big Bore
Specifications in millimeters
installation plan EMCOTURN E65
installation plan EMCOTURN E65 Big Bore EMCOTURN E65 - Big Bore
1 ......Option
235 170844
818
7213
4612
7210
96
210
1200
55
1827
515
1583 3157577
1705500
552
1708
640
(500) 6355
34622516
1
1
11
Specifications in millimeters
Specifications in millimeters
Work area EMCOTURN E25
Turret clearance EMCOTURN E25
44
24
24
24
26
75
46
9018
85
2
211,5
256
12
85
12
66
25,5
200 120
4129,5LA7
max
. M8 max.105
8300
100
100
256
260
212
156
176
max.61
max
. 16
5120
22,5
61,5
max
.29,
57 M6
58
68,542
max
. M6
max.36,5LA7
58 70
25,5
¯95
30
43
93,5
329
29
36
176
30
87,5
44
24
225,5
270
85
12
25,5
66
120200
29,5LA7
max
. M8 max.105
41
max
. ¯16 max.61
25,5
95
30
270300
100
100
212
176
260
93,5
343
29
36
176
30
87,5
43
Arbeitsraum E25 TC
Arbeitsraum E25 TCM
44
24
24
24
26
7546
9018
85
2
211,5
256
12
85
12
66
25,5
200 120
4129,5LA7
max
. M8 max.105
8300
100
100
256
260
212
156
176
max.61
max
. 16
5120
22,5
61,5
max
.29,
57 M6
58
68,542
max
. M6
max.36,5LA7
58 70
25,5
¯95
30
43
93,5
329
29
36
176
30
87,5
44
24
225,5
270
85
12
25,5
66
120200
29,5LA7
max
. M8 max.105
41
max
. ¯16 max.61
25,5
95
30
270300
100
100
212
176
260
93,5
343
29
36
176
30
87,5
43
Arbeitsraum E25 TC
Arbeitsraum E25 TCM
Specifications in millimeters
Specifications in millimeters
installation plan EMCOTURN E25
1200
1583
163 1420
1103
16842950
1522
1025
45,3
715
1266
250
1812
1123
1130
1812
1323
Specifications in millimeters
[Technical data]
EMCO MAIER Ges.m.b.H.
Salzburger Str. 80 . 5400 Hallein-Taxach . Austria
Phone +43 6245 891-0 . Fax +43 6245 869 65 . [email protected]
www.emco-world.com
EN
4303
. 07
/14
. Sub
ject
to c
hang
e. W
e ca
n ac
cept
no
liabi
lity
for p
rintin
g er
rors
.
EMCOTURN E25 / E65 / E65 - Big BoreWork area E25 E65 E65 - Big BoreSwing over bed Ø 250 mm Ø 540 mm Ø 600 mm Swing over cross slide Ø 85 mm Ø 360 mm Ø 360 mm Maximum distance between centers 405 mm 680 mm 669 mm Maximum turning diameter Ø 85 mm Ø 310 mm Ø 310 mm Maximum turning length 255 mm 520 mm 520 mm Maximum bar-stock diameter Ø 25.5 mm Ø 65 mm Ø 95 mm TravelTravel in X 100 mm 210 mm 210 mm Travel in Z 300 mm 610 mm 610 mm Main spindle Speed range 60 – 6300 rpm 60 – 4200 rpm 60 – 3200 rpmDrive performance (Siemens / Fanuc) 5,5 kW (7.4 hp) 18 kW (24.1 hp) 24.4 / 22 kW (32.7 / 29.5 hp)Spindle torque (Siemens / Fanuc) 35 Nm (25.8 ft·lbs) 192 Nm (141.5 ft·lbs) 267 / 242 Nm (197 / 178.5 ft·lbs)Spindle nose DIN 55026 Ø 70 h5 A2-6 A2-8Spindle bearing (inner diameter at front) 50 mm Ø 100 mm 160 mm Spindle bore 30 mm Ø 73 mm Ø 106 mm C axisResolution 0.001° 0.001° 0.001°Rapid motion speed 1000 rpm 1000 / 100 rpm 1000 / 100 rpmSpindle indexing 3° 0.01° 0.01°Tool turret Number of tool positions 12 12 12Tool holding shaft in accordance with VDI (DIN 69880) 16 30 mm 30 mm Tool cross-section for square tools 12 x 12 mm 20 x 20 mm 20 x 20 mm Shank diameter for boring bars Ø 16 mm Ø 32 mm Ø 32 mm Driven tools DIN 5480 Number of stations 6 12 12Drive performance 1.2 kW (1.6 hp) 5 kW (6.7 hp) 5 kW (6.7 hp)Maximum torque 4 Nm (2.95 ft·lbs) 20 Nm (14.7 ft·lbs) 20 Nm (14.7 ft·lbs)Speed range 0 – 6000 rpm 0 – 5000 rpm 0 – 5000 rpmFeed drives Rapid traverse X / Z 15 / 24 m/min (590.55 / 944.9 ipm) 24 / 24 m/min (944.9 / 944.9 ipm) 24 / 24 m/min (944.9 / 944.9 ipm)Feed force in the X / Z axis 3000 / 3500 N (674.4 / 786.8 lbs) 5000 / 7000 N (1124 / 1573.6 lbs) 5000 / 7000 N (1124 / 1573.6 lbs)Position variation Ps in accordance with VDI 3441 in X / Z 0.003 / 0.004 mm 0,003 / 0,0035 mm 0,003 / 0,0035 mm Tailstock Tailstock travel – 500 mm 500 mm Quill stroke 120 mm – –Max. Quill thrust 2500 N (562 lbs) 8000 N (1798.4 lbs) 8000 N (1798.4 lbs)Quill bore taper integrated Tailstock MT 4 MT 4Coolant systemTank volume 140 liters (37.03 gal) 230 liters (60.7 gal) 230 liters (60.7 gal)Pump performance 0.57 kW (0.76 hp) 0.57 (2.2) kW (0.76 (3) hp) 0.57 (2.2) kW (0.76 (3) hp) Dimensions and weight Height of spindle center 1131 mm 1100 mm 1100 mm Machine height 1820 mm 1880 mm 1880 mm Required space for machine L x D 1700 x 1270 mm 2852 x 1722 mm 3160 x 1725 mm Total weight 1100 kg (2425.06 lb) 4300 kg (9460 lb) 4500 kg (9921 lb)
ZERTIFIZIERT
TÜV AUSTRIA CERT GMBH
EN ISO 9001
ZERTIFIKAT NR. 20 100 20419