emerging nonthermal technologies (chapter 3 and 4)

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    EMERGING NON-THERMALTECHNOLOGY

    Course onCourse onFood Processing Machineries and EquipmentFood Processing Machineries and Equipment

    ALTERNATIVE TECHNOLOGIES IN FOOD PROCESSING

    DEPARTMENT OF AGRO-IND!TRIA" ENGINEERING AND MANAGEMENTDEPARTMENT OF AGRO-IND!TRIA" ENGINEERING AND MANAGEMENTFAC"T# OF AGRO-IND!TRIA" TEC$NO"OG#FAC"T# OF AGRO-IND!TRIA" TEC$NO"OG#

    PAD%AD%ARAN NI&ER!IT#PAD%AD%ARAN NI&ER!IT#

    '()*'()*

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    Processes

    + Thermal processi!, use arge amount o.energ/ that is random in e..ect , ma/ causeman/ other reactions in a .ood0 1hie some are

    desira2e0 some are un1anted3 e3g34 Micro1a5e0Ohmic heating0 Dieectric0 In.rared0 Radio.requenc/3

    + No-"hermal Processi! # .oods areprocessing at reduced temps 6ma/ use acom2ination o. sight/ ee5ated temps pus thisadditiona treatment7

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    !trateg/

    + $urde concept - se a com2ination o.ess intensi5e treatments 6compared toheating7 to produce a sa.e0 sta2e higher

    quait/ product3

    + This mandates the com2ination o.

    treatments, E3g3 process pus re.rigeration0 p$ reduction0

    controed atmosphere storage0 1ater acti5it/0or preser5ati5es

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    Non-therma techniques

    )7 $igh h/drostatic pressures 6studied as ear/ as )899 , .ound pressuresca3 :08(( atmospheres stopped grape .ermentation7

    '7 Osciating magnetic .ieds 6studies on the gro1th o. /easts and 2acteriain )9*8

    *7 Intense ight puses 6reati5e/ ne1 concept7

    ;7 $igh intensit/ pused eectric .ieds 6mi< pasteuri=ed 1ith eectricit/ in)9*>7

    >7 Irradiation 62een around man/ /ears , timing3 Pro2em FDA considersirradiation a ?.ood additi5e? 1hich means it must 2e a2eed as 2eingirradiated7

    :7 Chemicas 6sugar0 sat0 5inegar , odest techniques

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    CHAPTER 3

    PULSED ELECTRIC FIELDS,

    Co$rse o

    Foo% Processi! Machieries a% E&$ipme"

    DEPARTMENT OF AGRO-IND!TRIA" ENGINEERING AND MANAGEMENTDEPARTMENT OF AGRO-IND!TRIA" ENGINEERING AND MANAGEMENT

    FAC"T# OF AGRO-IND!TRIA" TEC$NO"OG#FAC"T# OF AGRO-IND!TRIA" TEC$NO"OG#

    PAD%AD%ARAN NI&ER!IT#PAD%AD%ARAN NI&ER!IT#

    '()''()'

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    P'LSED ELECTRIC FIELDS

    + Ear/ use 1as ust to produce heating ,

    ohmic heating

    + Recent - static or osciating eectric .ieds

    6>-*(

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    Micro-organisms

    + is 5egetati5e ces , not spores

    +$o1, Formation o. pores in ce mem2ranes , ces

    s1e and rupture

    , Eectro/sis products are toBic

    , OBidationreduction processes disrupt cestructure

    , $eat .rom process

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    i

    &er/ dependent upon .ood and process

    Ma/ or ma/ not ha5e an e..ect on

    en=/mes

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    ene.its

    + Energ/ e..icient

    + "itte e..ect on coor0 .a5or0 nutrients

    + No e5idence o. negati5e heath e..ects+ &er/ rapid treatment

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    ea

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    Micro2ia i

    + is micro-organisms 2/ com2ination o.

    photochemica and phototherma e..ects

    , & a2sor2ed in protein and nuceic acids ,

    disrupts ceuar meta2oism at high e5es

    6aso 1oud a..ect .oods as 1e , oBidation7

    , "ight is energ/ , heat generated in .ood 5er/rapid/

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    Appications

    + !terii=ation o. pac

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    OT$ER EMERGING

    TEC$NO"OGIE!

    + Thermosoi+ica"io, treatment o. .ood

    1ith utrasound 6'(

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    CHAPTER 4FOOD IRRADIATION

    Co$rse o

    Foo% Processi! Machieries a% E&$ipme"

    DEPARTMENT OF AGRO-IND!TRIA" ENGINEERING AND MANAGEMENTDEPARTMENT OF AGRO-IND!TRIA" ENGINEERING AND MANAGEMENT

    FAC"T# OF AGRO-IND!TRIA" TEC$NO"OG#FAC"T# OF AGRO-IND!TRIA" TEC$NO"OG#

    PAD%AD%ARAN NI&ER!IT#PAD%AD%ARAN NI&ER!IT#

    '()''()'

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    .ha" is Foo% Irra%ia"io/

    + A technoog/ .or controing spoiage

    and eiminating .ood-2orne pathogens3/ using the energ/ o. ioni=ing

    radiation3

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    Pas"e$ri0a"io a% Irra%ia"io

    + Pasteuri=ation and irradiation are aso

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    Pas"e$ri0a"io a% Irra%ia"io

    The .undamenta di..erence is the source

    o. the energ/ the/ re/ on to destro/ themicro2es3

    + Pasteuri=ation reies on heat

    + Irradiation reies on the energ/ o.ioni=ing radiation

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    The proce%$re

    + The .ood is eBposed to ionising radiation0

    either .rom gamma ra/s or a high energ/eectron 2eam or po1er.u H-ra/s3

    + The ra/s pass through the .ood 2ut the

    .ood does not heat up to an/ signi.icant eBtent3

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    The proce%$re

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    The so$rce o+ ra%ia"io $se%Co1al"-23 Gamma so$rces

    Co1al"-23has se5era ad5antages4

    + p to 9> o. its emitted energ/ is a5aia2e .or

    use

    + Penetrates deep/

    + #ieds su2stantia uni.ormit/ o. the dose in the

    .ood product+ Deca/s to non-radioacti5e nic

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    The so$rce o+ ra%ia"io $se%Co1al"-23 Gamma so$rces

    Disad5antages4

    + Co2at-:( ?pencis? require .requentrepenishment

    + Treatment o. the .ood is reati5e/ so1

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    The so$rce o+ ra%ia"io $se%Co1al"-23 Gamma so$rces

    + Cesium-)*@ is a gamma source that is

    aso used .or irradiation3+ Cesium-)*@ has a ess penetrating

    gamma 2eam and a onger ha.-i.e0

    ma

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    The so$rce o+ ra%ia"io $se%Co1al"-23 Gamma so$rces

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    The so$rce o+ ra%ia"io $se%Elec"ro 4eam Facili"ies

    + Elec"ro 1eam.aciities generate e-

    2eams 1ith an eectron 2eam inearacceerator3

    + The eectrons are concentrated and

    acceerated to 99 o. the speed o. ightand energies o. up to )( Me&3

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    The so$rce o+ ra%ia"io $se%Elec"ro 4eam Facili"ies

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    The so$rce o+ ra%ia"io $se%Elec"ro 4eam Facili"ies

    Ad5antages4

    + The/ can 2e turned on on/ as needed+ The/ do not require repenishment o.

    the source as does co2at-:(

    + There is no radioacti5e 1aste

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    The so$rce o+ ra%ia"io $se%Elec"ro 4eam Facili"ies

    Disad5antages4

    + !hao1 depth o. penetration+ E-2eams must 2e con5erted to H-ra/s to

    penetrate arge items such as carcasses

    + $igh eectric po1er consumption

    + CompeBit/0 and potentia/ high maintenance

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    The so$rce o+ ra%ia"io $se%5-Ra Facili"ies

    + 5-ra.aciities use an eectron 2eam

    acceerator to target eectrons on a meta pate3

    + !ome energ/ is a2sor2ed0 the rest is con5erted

    to H-ra/s3

    + H-ra/s are penetrating0 and can 2e used on .ood

    2oBes )> inches thic< or more3 This ao1s .oodto 2e processed in a shipping container3

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    Dose a% e++ec" o+ ra%ia"io

    The JDoseK is the amount o. radiation

    a2sor2ed 2/ the .ood and it is not the sameas the e5e o. energ/ transmitted .rom the

    radiation sources

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    Dose a% e++ec" o+ ra%ia"io

    Low Dose,

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    Dose a% e++ec" o+ ra%ia"io

    Medium Dose, 1-10kGy

    + Contro Salmonella, Shigella, Campylabacter,Yerisinia, Listeria and E.coli in meat0 poutr/ and

    .ish

    + Dea/ mod gro1th on stra12erries and other

    .ruits

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    Dose a% e++ec" o+ ra%ia"io

    Hi! Dose, "10kGy

    + i microorganisms and insects in spices+ Commercia/ sterii=e .oods0 destro/ing a

    microorganisms o. pu2ic heath concern 6i3e30

    specia diets .or peope 1ith 1ea

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    Classi+ica"io o+ irra%ia"io o++oo%s

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    Irra%ia"io o+ +oo%s ca 1e classi+ie%

    as6

    + Ra%$ri0a"io, radiation pasteurization

    - "o1 dose 4 (3; to )(

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    Irra%ia"io o+ +oo%s ca 1e classi+ie%

    as6

    + Ra%ici%a"io, radiation disinfection

    - "o1 dose 4 ' to 8

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    Irra%ia"io o+ +oo%s ca 1e classi+ie%

    as6

    + Ra%apper"i0a"io, radiation sterilization

    - $igh dose 4 )( to >(

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    Ho) %oes irra%ia"io 7ill1ac"eria /

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    Ho) %oes irra%ia"io 7ill 1ac"eria

    /

    + $igh energ/ 2rea

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    Ho) %oes irra%ia"io 7ill 1ac"eria

    /

    + Organisms that are responsi2e .or

    spoiing .oods - such as insects0 moudsand 2acteria incuding some important

    .ood poisoning 2acteria - can 2e

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    The 1ee+i"s o+ +oo%irra%ia"io

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    The 1ee+i"s o+ +oo% irra%ia"io

    + EBtended she. i.e o. some products+

    "ess .ood spoiage+ Reduced ris< o. .ood-2orne diseases

    caused 2/ micro-organisms0 such as

    Campylobacter0 Salmonella, E coli and

    Listeria6especia/ in meat0 poutr/ and

    .ish7

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    The 1ee+i"s o+ +oo% irra%ia"io

    + "ess need .or pesticides+

    "ess need .or some additi5es0 such aspreser5ati5es and antioBidants+ "o1er ris< o. importing or eBporting insect

    pests hidden inside .ood products

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    Di++eri! e++ec" o +oo%

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    Di++eri! e++ec" o +oo%

    + !ome .oods0 such as dair/ .oods and

    eggs0 cannot 2e irradiated 2ecause it causes changes in .a5our or teBture3

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    Di++eri! e++ec" o +oo%

    + The process aters the nutrient content o.

    some .oods 2ecause it reduces the e5e o.

    some o. the -group 5itamins0 2ut this oss

    is simiar to other accepted .ood processing

    techniques0 such as canning or 2anching3

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    The i"era"ioal +oo% irra%ia"iosm1ol

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    The i"era"ioal +oo% irra%ia"io

    sm1ol

    JThe Ra%$raK

    Treated 1ith Radiation

    Treated 2/ Irradiation

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    The i"era"ioal +oo% irra%ia"io

    sm1ol