emerging work - dawn john mullassery
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SilkandSiliconbasedDevicesforBio-IntegratedandBio-ResorbableElectronics
Research·May2016
DOI:10.13140/RG.2.1.4280.6647
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DawnJohnMullassery
UniversityofBritishColumbia-Vancouver
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Abstract—This paper focuses on the use of silk and silicon along
with other materials to make bio-compatible electronics. Silk acts
as a platform for electronics to be built on its surface. Both bio-
integrated and transient bio-resorbable electronics can be
developed using these devices - based on the application. For
Human Machine Interfaces (HMI), where constant connection
with the brain surface is required, we use non-transient bio-
integration, to obtain high resolution output. Similar technology
can be used for electrocorticography (brain mapping for seizure
patients). Special fabrication methods causes minimal stresses on
the brain tissue and provides good conformal coverage. Transient
electronics is bio-resorbable electronics, where in the device
dissolves within the body after pre-programmed time frames.
This may be used for cases, where the device need not stay in the
body for long periods of time. After the time frame, these
electronics are resorbed by the body, and completely disappears.
Dissolvable films of silk and silicon are used for transient
electronics. The application is wide and can be used for both bio-
medical and non-biomedical purposes.
Index Terms—Bio-integration, Transient electronics, Silk
Electronics, curvilinear surface electronics, Dissolvable
electronics.
I. INTRODUCTION
UMAN race has come a long way from bulky electronics,
and slow devices to an era of sleek and high performance
electronic devices. Even though so much advancements were
made, some electronic technologies could not be fully utilized
due to unsolvable problems, until a few years back. Although
the field of bio-integration has been developing, we were not
able to make a huge impact on the integration of electronics on
body with ease and efficiency. The main reason is the soft,
elastic and curved surfaces of the body. The integration of
such a biological system with a hard rigid wafer of silicon will
lead to a mismatch in mechanics and geometry [1]. If tackling
this problem can be done effectively, then we may be able to
make progress in bio-electronic integration that was never
possible using conventional rigid silicon electronics. The
existing technologies include Utah electrode arrays that act as
penetrating multi-electrode arrays with dimensions similar to
the cortical neurons, that they target for recording or
stimulation. This technology is able to maintain a stable signal
Report submitted on 14/04/2016
Dawn John Mullassery is a student at The University of British Columbia,
Vancouver, BC, CANADA. (e-mail: [email protected]).
in the CNS. But these arrays penetrate and may lead to the
formation of micro-hemorrhages [3]. They also lose their
electrical interface stability due to unwanted biological
responses towards electrodes [4]. Another technology used is
the flexible multi-channel electro corticography electrode
array (ECoG array) [5]. But due to their widely spaced
electrode arrays, and large contact electrodes, the electrical
signals on the brain surface are under-sampled [4]. So, the
ECoG arrays cannot be used where high spatiotemporal map
outputs are needed.
The focus is to make electronics that are bio-compatible,
bendy and curvy, that will act as an effective contact on
uneven surfaces like brain. This can be done using materials
that can bend and form complex and curvilinear shapes
without compromising the performance and bio-compatibility.
Although new materials may be used to achieve this property,
silicon tend to act as perfect substrates for integrated
electronics at reduced thicknesses. When silicon is reduced to
nano-scale, the hard and rigid property of silicon will change,
and silicon becomes a soft and floppy membrane [6]. Building
electronics on a nano-silicon structure, and imprinting other
electronic components can help to obtain a curvy and bendable
form of 'Bio-Integrated electronic platform'.
The future of bio-electronics is bendable and curvy, but not
just limited to that. We can modify and use other materials to
build 'Bio-Resorbable Transient Electronics'. Transient
electronics are electronic devices that physically disappear at
prescribed times and at controlled rates [2]. These transient
electronics can be used for applications in implantable medical
devices, and also for non-biomedical applications that will be
discussed later in the paper.
II. DISCUSSION
It is important to understand the possibility of using materials
to make electronics that are bendable and curvy. If silicon
electronics can be made bendable, then they can be laminated
on the surface of an organ like brain. Thus the electrical
signals can be monitored more effectively. John A Rogers and
his research group have found an effective solution to this, and
is relatively simple. They found that by making silicon sheets
ultrathin, it can be made flexible. The reason is common for
any material (Bending strain is inversely proportional to
thickness) [7]. This is followed by fabricating other electronics
on to the silicon substrate.
Silk and Silicon based Devices for
Bio-Integrated and Bio-Resorbable Electronics
Dawn John Mullassery, Electrical and Computer Engineering, The University of British Columbia
H
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A. Bio-Integrated Electronics
Bio-Integrated Electronics is the possible next best leap in
biomedical field. The process of Bio-Integration will be
possible only if suitable bio-compatible efficient techniques
are available. Bio-Integration can be of two major types.
(i) Epidermal Electronics and (ii) Bio-Integration within the
body.
(i) Epidermal electronics can be implanted on the surface of
the skin (on any epidermal part of the body). Much work is
done on this technology and researchers have made
commendable progress in a span of some years [7]. In this
method they use the similar technique of using silicon nano-
membranes for fabrication. The epidermal electronics is also
made stretchy so as to stretch when the skin stretches. These
devices will have multifunctional sensors (such as
temperature, strain, and electrophysiological), microscale
light-emitting diodes (LEDs) and many other active/passive
circuit elements [8]. They also make use of serpentine
nanoribbons that help in stretching and returning back to its
non-deformed state as shown in Fig 1.
Fig 1 Epidermal Electronics on skin in compressed and stretched form.; Fig taken from [8]
(ii) Bio-Integration within human body is possible using the
same techniques as of epidermal electronics. Here also the
silicon nanomembranes are used as a substrate. In some cases,
materials like polyimide (PI) and polymethylmethacrylate
(PMMA) are put to use as well [4]. If the purpose of the
device is to monitor electrical signals on the surface of the
brain, then electrodes have to be implanted on the surface of
the brain. To get the best conformal contact, the thickness
should be minimal as observed in Fig 2.
In this method, the electrodes are coated on a carrier wafer of
Silicon coated with a sacrificial layer of PMMA. On top of
that a PI layer is also coated. After this, the Gold or Chromium
electrode array is coated using electron beam evaporation [4].
The unwanted PI is removed using etching. PMMI is later
removed, and the whole electrode array is transferred from the
Si/PMMA/PI carrier wafer to a layer of silk film. An
Anisotropic Contact Film (ACF) is connected as an
interconnected between the arrays to the external data
acquisition system and PI is coated over interconnects to
prevent unwanted electrical short circuit. The device
fabricated is placed on the brain surface, and the silk film is
slowly dissolves using saline. As the silk is removed, the
electrode array mesh (<10µm) gets high degree of conformal
contact due to its reduced thickness as seen in Fig 2.
Fig 2. The conformal contact increases with reduced thickness.; Fig taken
from [4]
The observations were confirmed using experimental studies
on a feline brain, and the spatiotemporal output obtained
showed excellent results.
Other Bio-Integration techniques include similar approaches
on other internal organs. An electrophysiology mapping
device was also created and implanted on a porcine heart [9].
In this case the heart is a constantly moving surface, and the
substrate should be strong enough to hold the strain. For that
reason, a layer of thin plastic sheet is used as a physical
platform. The crystal silicon nanoribbons are fabricated on the
silicon wafer and transfer printed to the polyimide plastic
sheet. Unlike previous brain mapping system using simple
electrodes, this electrophysiology device uses more
complicated electronics, including amplifier and multiplexing
transistor. The transistors are fabricated using proper
chemical-vapor deposition method, photolithography and
etching. The gold metal act as electrodes for the device. Fig
3(A) shows a final device structure ready to implanted on to
the epicardial surface.
The device fabricated was placed on the epicardial surface.
The mapping device adhered on to the surface due to the
conformal wrapping and adhesion energy at reduced
thicknesses as seen in Fig 3(B). Data obtained is processed
using custom MATLAB software. By monitoring the data
obtained, the propagation of paced and unpaced cardiac
depolarization wavefronts are determined [9].
Fig 3 (A) An electrophysiology mapping device in bent state. (B) Device conforming to the epicardial tissue due to the surface tension and
adhesion forces. Both figures are taken from [9].
In another method an even improved methodology to measure
the spatiotemporal cardiac measurements were taken. This
method used 3D elastic membranes shaped to match the
epicardium of the heart via the use of 3D printing. It also had
A B
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a platform for deformable arrays of multifunctional sensors,
electronic and optoelectronic components [10].
The future of Bio-Integrated electronics is bright and
researchers are trying to improve the properties even more.
Another advancement in this area of research was also
developed when dissolvable electronics were developed using
Silk and Silicon membranes, discussed below.
B. Transient Electronics
Transient electronics are electronic devices that can dissolve
and physically disappear in preset time frames. By placing
these transient electronic devices within the body, they can be
used for many biomedical applications for a medically useful
time frame, and then removed without surgery or other
incisions.
The physics behind this method lies with the corrosion
physics, where in Silicon membranes dissolve readily in water
[11]. The Fig 4(A) shows the dissolution of a silk membrane
in phosphate buffer solution (PBS) over a period of days.
Fig 4(A) Atomic force microscope topographical images of a Si NM (initial
dimensions: 3 mm×3 mm× 70 nm) at various stages of hydrolysis in PBS at 37°C (B) Transient device that includes transistors, diodes, inductors,
capacitors, and resistors, with interconnects and interlayer dielectrics, all on a
thin silk substrate. (C) Experimental (symbols) and theoretical (lines) results for time-dependent dissolution of Si NMs (35 nm, black; 70 nm, blue; 100
nm, red) in PBS at 37°C. Figures taken from [11].
Fig 4(C) shows the rate of dissolution with respect to the
thickness. Three Silicon NanoMembranes of different
thicknesses are dissolved and the rate of dissolution increases
with decreased thickness. Hence the timeframe of the device
can be determined and programmed by controlling the
thickness.
Silk acts as a wafer substrate on which the silicon electronics
and other devices are built upon. Fig 4 (B) shows a final
device structure that is ready to be used. It consists of
resistors, diodes, capacitors, transistors and inductors. In some
other applications where high performance transistors, diodes,
photo detectors, solar cells, temperature sensors, strain gauges,
and other semiconductor devices are needed, silicon dioxide is
used along with silicon.
In the figure 4 (B), the electronic devices include Magnesium
for the conductors, Magnesium Oxide or Silicon Dioxide for
the dielectrics, the Silicon Nanomembranes (NMs) for the
semiconductors and silk for the substrate and packaging
material [11]. Solution casting (Silk), physical vapor
deposition (Mg, MgO, and SiO2) and transfer printing (Si
NMs) are the different techniques that are used for the
fabrication of this device. A layer of protective encapsulation
protects the electronic devices n the circuit. In this case, the
protective film is made using silk (same as the platform). The
devices will only start corroding or dissolving after the
protective layer is fully dissolved. By that period, the required
timeframe for the biomedical application will be met. All of
the components, including the inductors, capacitors, resistors,
diodes, junction transistors, conductors, and interconnects
along with the substrate and encapsulation, will corrode and
dissolve when immersed in deionized (DI) water as shown in
Fig 5.
Fig 5 Images showing the time sequence of dissolution in DI water. Fig taken
from [11]
The chemistry involved in the dissolution process can be
explained using the following equations
Silicon [ Si + 4H2O Si (OH)4 + H2 ]
Silicon Dioxide [ SiO2 + 2H2O Si (OH)4 ]
Magnesium [ Mg + 2H2O Mg (OH)2 + H2 ]
Magnesium Oxide [ MgO + 2H2O Mg (OH)2 ]
All the above equations show the corrosion chemistry [11].
The electrical properties of transient electronic components,
integrated circuits, and sensors are compared with
conventional silicon substrate devices, and their electrical
properties match the conventional devices. Power scavenging
devices like Ultrathin Si solar cells (~3 mm thick) provide fill
factors of 66% and overall power conversion efficiencies of
~3%, even without proper device enhancements like
reflectors, or antireflection coatings [11]. These solar cells
may be considered as an option for power source. Inductors
and capacitors can be used as wireless antennas for mutual
inductance coupling to separately power the external primary
coils.
The scope for the transient electronics is huge. Transient
electronics has the potential to be effective in biomedical as
well as non-biomedical applications. These will be discussed
in the following section.
C. Applications
The applications of the bio-integrated electronics include both
epidermal electronics and for integration within the body. The
A
B
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main focus of the epidermal electronics is to remove heavy
and complicated electronics structures, and to make
electronics simple and easy to work with. Existing epidermal
electronics (Example: constant health monitoring systems) are
inconvenient to carry around and have to be fixed on the body
using straps or bands.
By replacing this method with the epidermal electronics, we
can integrate efficient health monitoring systems on the
surface without complicated systems. MC10 is a company that
works in partnership with Rogers and team to build epidermal
electronics for sports related applications. One such
application include these electronic devices for football or
other games where there is a possibility of concussion. These
devices monitor the impact of the hit during a game, and may
also be used for monitoring heart rate. Similar devices may be
used in hospitals thereby replacing all existing bulky and
complicated systems. Since these are light and less
complicated systems, they can also be used to monitor infants
who are under observation.
When bio-integration within the body is considered, the
impact is even more. Existing devices like Utah electrode
arrays that are ineffective for long term use, and
electrocorticography method that has low resolution output
can be replaced by this technology. As mentioned earlier, it is
effective for all surfaces including heart that is dynamic and
constantly beating. Due to the surface adhesive forces, and
low bending stiffness, these devices will maintain intimate
dynamic interfaces with the body for monitoring electrical
signals from brain surface, and also equally effective in
monitoring heart performance and diagnosing lethal heart
diseases.
Transient electronics is highly useful in the biomedical field,
but not just limited to that. They also hold huge potential in
consumer electronics as well as environmental sensors. One of
the biomedical applications include thermal therapy to control
surgical site infections[11]. These are made using inductive
coils of Mg combined with resistive micro heaters of silicon
nanomembranes. After the required timeframe (3 weeks to 4
weeks) in this case, the transient electronics disappear and will
leave no residue. A similar example is given below, tested on
a mouse.
Fig 6 Images of an implanted (left) and sutured (middle) demonstration
platform for transient electronics located in the
subdermal dorsal region of a mouse. Implant site after 3 weeks(middle). Fig taken from [11].
Fig 6 show a transient electronic device implanted
subdermally in a mouse. After the time frame (3 weeks in this
case), the transient device is fully dissolved. In this way, the
surgical site infections can be avoided relatively easy and
quick. Similarly, they can be used for drug delivery, where in
it delivers drug to a specific spot for a period of time, and after
that it dissolves within the body, thereby removing the
possibility of another surgery to take out the device implanted.
Diseases that are caused due to a nerve bundle or infection in
particular are is ideal for this technology. For instance, the
migraines, cluster headaches and other chronic pains that
happen due to Sphenopalatine Ganglion can be cured using
this technique. A small transient device can be implanted near
the nerve bundle. When the migraine or chronic headaches
occur, the patient can easily an electric charge that will
stimulate the nerve bundle. This can be done using a remote
device. Since these conditions are not long term, the transient
implants can be set for a timeframe of some few years, and
then they slowly resorb in the body.
The non-biomedical applications include using these
electronics in electronic gadgets. The commercially available
gadgets including mobile phones, and computers take more
than desired time to be destroyed, and sometimes they are
thrown away as e-wastes. But we can reduce the problem of
e-wastes by making use of transient electronics. The electronic
devices will be made using transient electronics, and after the
desired period of time, they dissolve away not leaving any
e-wastes behind. Transient electronics can also be used for
'fieldable' environmental sensors that dissolve to eliminate the
need for their retrieval [11].
D. Future
Both bio-integrated and transient electronics have a bright
future. Beyond Biology, stretchable electronics have a future
in engineering industry too. By using stretchable and bendable
electronics, we can make stretchable sensor tapes that can be
wound around big machines to monitor the mechanical and
structural health [1]. In heavy machines that produce high
amount of heat, power scavenging devices can be wound
around, thereby harvesting thermal energy to electrical output.
The future of commercial electronics using transient devices
are also to be developed. Although these devices hold great
potential, developing such a system that can compete with the
existing technology, is an area where much research is needed.
The future for bio-integration is extremely hopeful. By making
more efficient HMIs, the artificial mechanical systems can be
integrated with the biotic system.
The power source is still a matter of concern because of the
losses in wireless charging, or the impracticality in using a
~3% Power Conversion Efficient solar cell as discussed
earlier. If a better power source can be made available, then
the opportunity of using such systems for long-term biological
uses are high.
Future advancements also include the applications on human
body. No trials have yet been done on human body although
much work has been done on other living beings. The only
bio-integration that has been experimented on humans are the
epidermal electronics. Although these devices are ready to
use, they may need more research and development to
incorporate more electronic devices.
These applications and the positive impact this technology can
make on the society, provide strong motivation for continued
and expanded efforts in this emerging field.
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III. CONCLUSION
Clearly, all the scientific advancements discussed in the paper
provide a better future for stretchable, bendable electronics
integrated with biology. The main advancement in the field of
bio-integrated electronics was to understand the basic bending
physics of materials. By reducing the thickness of silicon, the
geometrical mismatch between the biotic surface and silicon
can be removed. Much engineering and research needs to be
done to effectively fabricate the different electronic
components including resistors, capacitors, inductors and
transistors. This can be achieved through proper fabrication
methodologies. Material science and corrosion engineering
have to be considered in the case of transient electronics for
better results.
The results show that there is high hope for HMI integration,
and health monitoring (both epidermal and within the body).
By fabricating efficient electronic devices, we can even
control and monitor the different organs. This will help us to
diagnose any possibility for chronic or fatal diseases.
Stretchable and bio-integrated electronics will soon be a
substitute for the existing conventional methods that are both
invasive and short-term solutions (Utah) and for those that
have low resolution output (current electrocorticography). By
making use of silk and its transient features, the bio-
integration can be made transient also. In the case of transient
electronics, the properties are well dependent on the materials
used. As a result, future research to improve material qualities
would be desirable.
The future applications are not just bio-medical but also for
consumer electronics. Current research advancements are done
by John A Rogers and his group along with other researchers,
and they are trying to integrate this system for effective bio-
medical applications. The application potentials of wearable
and implantable bio-integrated electronic systems needs the
development of more mechanically compatible and
electronically sufficient microcontrollers, memory, power
supply, and wireless data transmission modules. This has also
laid path for future advancements in biotic-abiotic interfaces
and for better and more effective solutions to make biomedical
advancements on biological curvilinear surfaces more easy.
After much needed research and development, this technology
holds the potential to be the next best bio-medical
advancement.
IV. ACKNOWLEDGMENT
I would like to thank Dr. Karen Cheung, The University of
British Columbia, for all the help and guidance in completing
this paper.
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