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Petroleum instrumentsTRANSCRIPT
Rosemount Level InstrumentationThe Right Technologies. Real Results.
2
How do I know I have
chosen the right product
for my application?
The extensive Rosemount
product portfolio is backed by
over 50 years of experience
and ongoing investment in
leading level and instrument
technologies. Our instrument
consultants can help you
specify the right solution for
your next application to keep
you a step ahead.
I am responsible for a
wide variety of level
instrumentation. Who do I
turn to when I need help?
We know that products alone
can’t always get the job done,
they need to be easy to use with
knowledgeable and experienced
people to back them up. Our
worldwide network of product
experts is always available locally
to answer your questions and help
you implement solutions.
SUPPORTING YOUR BUSINESS NEEDS
Your time is important. So are the decisions you make. Staying
a step ahead on projects, schedules and keeping your plant
running are becoming more challenging every day. Selecting and
managing products requires consideration of a wide variety of
application, installation and instrumentation factors.
“Emerson worked with us, presented a solution, and now ourcontrol system is working for thefirst time.”
Gerald EastInstrument/Electrical Reliability
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CONTENTS
LEVEL TECHNOLOGIES 4A guide to the right technology for your application
PRODUCT SELECTION GUIDE 6Application considerations,key features and interface selection overview
RADAR PRODUCT OVERVIEW 8
GUIDED WAVE RADAR 10
NON-CONTACTING RADAR 14
DIFFERENTIAL PRESSURE ANDHYDROSTATIC TRANSMITTERS 18
ULTRASONIC TRANSMITTERS 22
VIBRATING FORK LEVEL 24SWITCHES
ELECTROMECHANICAL 26FLOAT LEVEL SWITCHES
SUSPENDED SOLIDS 28MEASUREMENT
WATER AND STEAM 30INTERFACE MONITORING
INVENTORY TANK GAUGING 32
ACCESSORIES 34
I need to focus on improving efficiency
and productivity in my plant. What new
capabilities can you offer to facilitate these
improvements?
Our ongoing goal is to provide customers with
the most reliable and innovative products
available. Year after year, we are recognized
for our technology leadership by users in the
industry. We continuously strive to exceed
customers’ expectations by pioneering new
technologies that maximize customer value, such
as our Smart Wireless solutions and advanced
diagnostics.
4
Model type:
3490
3491
Non- contacting
radar• Top mount• For liquid or solids tank levels • Suitable for wide temperature and pressure requirements• Unaffected by fluid properties such as: density, viscosity, dirty coating, corrosiveness • Can be isolated by valves Seepage14
Specialized conductivity• Side mount• For steam/water interface gauging, condensate detection, turbine water induction protection• High reliability steam drum level• Fault tolerant operation Seepage30
Guided wave radar
• Top mount• For level and interface measurement of liquids or solids • Suitable for wide temperature and pressure requirements• Unaffected by media properties such as: density, viscosity, conductivity, turbulence, dust Seepage10
A SINGLE SUPPLIER FOR ALL YOUR APPLICATIONS
Guided wave radarMicrowave pulses guided down a probe reach the media and part of the signal is reflected back. The time difference between sending and receiving is measured, and the level and/or interface level is derived.
Non contacting radarA microwave signal launched into the tank is reflected back from the product surface. The time or frequency difference between sending and receiving the signal is measured, and the product level is derived.
DP and hydrostatic levelThe pressure measurement of the liquid's mass and the media's density is used to derive level.
UltrasonicAn ultrasonic pulse launched into the tank is reflected back from the liquid surface. The time difference between sending and receiving the pulse is measured and the liquid level derived.
Vibrating forkThe fork oscillates at its natural frequency in air. The switch electronics continuously monitor the frequency and when liquid covers the fork, causing the frequency to drop, an alarm signal is given.
Float switchWhen the liquid rises to the level of the float switch, the float rises. A glandless magnetic coupling between float and switch mechanism operates the voltage-free contacts of the switch and an alarm signal is given.
Specialized conductivityA series of electrodes mounted in a water column is connected to a boilersteam drum. By measuring the electrical resistance of each electrode, which differs in steam or water, the controller determines steam / water interface level.
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Model type:
3490
3491
Ultrasonic• Top mount• Non-contacting• For simple tank levels and open air level• Unaffected by fluid properties such as: density, viscosity, dirty coating, corrosiveness Seepage22
Vibrating fork and float
• Flexible mounting• For high and low alarms, overfill protection and pump control • Suitable for wide pressure and temperature requirements• Suitable for most liquids, including hygienic applications• Immune to changing
process conditionsSeepage26
Differential pressure andhydrostatic
• Flexible mounting• For liquid tank levels • Suitable for wide temperature and pressure requirements• Unaffected by: vapor space changes, surface conditions, foam, corrosive fluids, internal tank equipment• Can be isolated by valves Seepage18
Inventory tank gauging• Complete tank gauging system solutions for tank terminals and refineries• Reliable non-contacting radar gauges with custody transfer accuracy for a wide range of applications and tank types Seepage34
Over the years Emerson has invested in both emerging
and widely used technologies, resulting in a portfolio that
handles virtually any level application.
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YOUR GUIDE TO LEVEL PRODUCT SELECTION
With all the technologies,
products and parameters
to consider, selecting the
best technology for level
measurement can be
challenging.
This selection guide is
designed to help you
choose the right product
for your level application.
Here you will be guided
to the most appropriate
technology and the
subsequent pages
provide further detail on
each one.
Application considerations
KEYl Goodl Application dependentl Not recommended
Gui
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DP
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ydro
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Floa
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Measurement
Level
Interface (liquid/liquid)
Volume
Density
Mass
Open channel flow
Process medium characteristics
Changing density
Changing dielectric 1
Wide pH variations
Pressure and temperature changes
Condensing vapors
Bubbling/boiling surfaces
Foam
Liquid with dielectric <1.5
Coating liquids
Viscous liquids
Crystallizing liquids
Solids, granules, powders
Sludges and slurries
Tank environment considerations
Top down connection
Bottom or side connections direct to vessel
Stilling wells or chamber applications
Device will be close to tank wall/disturbing object
High turbulence
Long and narrow mounting nozzles
Angled or slanted surface
High empty and fill rates
Internal obstructions
Agitation 2
Non-metallic vessel
Nozzle in center of tank
Valves or isolation required
Small tank < 40 in (1 m)
Continuous Point
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1 Changingdielectrichasnoimpactonlevelapplications.Itwillhavesomeimpactoninterface.2 Positioninstrumentwhereitwillnothavecontactwithagitatorvanes.
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Interface selection overviewGWR Interfaceapplicationsbasedondielectricdifferencesbetweentwofluids
• Lower dielectric fluid must be on top• Dielectric difference of two liquids must be at least 10• Upper dielectric must be known, in-field determination possible• Max thickness of upper layer is dependent upon its dielectric• For interface to be detected the upper fluid layer must be ≥ 4 in. (10 cm) to 8 in. (20 cm) thick depending on transmitter model and probe style. See GWR application selection guide for details.• Target applications, low upper layer dielectric (< 3) and high lower layer dielectric (> 20)• Both level and interface measurements are possible
Differential Pressure Interfaceapplicationsbasedondensitydifferencesbetweentwofluids
• Both taps must be covered• Distance between taps (L) x difference in SG = DP• Suggested minimum DP of 20 in. H20 (500 mm H20)• Interface measurement only• See technical note for further details
Operational features
Key features Guided wave radar
Non-contacting radar
DP / Hydrostatic
Ultrasonic Vibrating fork Magnetic float switch
HART® output YES YES YES YES NO NO
FOUNDATION™ fieldbus YES YES YES NO NO NO
MODBUS® YES YES YES NO NO NO
WirelessHART With Smart Wireless THUMTM Adapter
With THUM Adapter YES With THUM Adapter YES (2160) With 702 wireless discrete transmitter
Profibus® NO NO YES NO NO NO
Fault monitoring Self-checking
YES YES YES YES YES NO
Configurable display YES YES YES YES YES (2160) NO
Configurable locally via display
NO YES YES YES N/A N/A
Temperature inputs NO 6 (5600) NO 1 NO NO
Relays NO NO NO 2 1 NO
Primary multivariable options
LevelVolumeInterface
Level Volume Temperature
Pressure Temperature Differential Pressure
LevelVolumeOpen channel flow
N/A N/A
Frequency <1 GHz 6-26 GHz N/A 51-57 kHz 1300-1400 Hz N/A
Reference accuracy Down to ±3 mm Down to ±3 mm Varies by product Down to ± 0.25% of measured range
Switch point 13 mm from tip
Switching differential 13 mm
Pressure
min and max limitsVacuum to 5000 psi (345 bar)
Vacuum to 798 psi (55 bar)
Up to PN 100 or ANSI 2500 flange rating
-3.6 to 44 psi (-0.25 to 3 bar)
-14.5 to 1450 psi(-1 to 100 bar)
Vacuum to 2900 psi (200 bar)
Temperature
min and max limits-320 to 752 °F (-196 to 400 °C)
-40 to 752 °F (-40 to 400 °C)
-103 to 600 °F (-75 to 305 °C)
-22 to 158 °F (-30 to 70 °C)
-94 to 500 °F (-70 to 260 °C)
-72 to 752 °F (-60 to 400 °C)
Safety systems suitable Yes Yes Yes No Yes Yes
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RADAR PRODUCT OVERVIEW
High application flexibility
• A wide selection of materials and process connections
• A broad range of accessories and probe/antenna styles
• External mounting using the Rosemount 9901 chamber
• Virtually unaffected by process conditions such as varying density and conductivity
Radar technology benefits
• Highly accurate and reliable direct level measurement with no compensation needed for changing process conditions
• Top down installation minimizes risk for leakages and allows installation with liquid in tank
• No moving parts, no re-calibration and modular design for minimized maintenance
Guided wave radar
• Handles vapor and turbulence well
• Suitable for small tanks, difficult tank geometry and internal obstructions
• Level and interface measurement
Non-contacting radar
• Non contacting technology is ideal for dirty, coating and corrosive applications
Rosemount radar products provide unsurpassed capabilities and
performance. They help increase safety, reduce costs and are
immune to changing conditions such as density, vapor, turbulence,
pressure and temperature.
Probeoptions Antennaoptions Accessories
“The Rosemount radar tracksvery reliably. The operators can depend on it to maximizeour production at the front end of the ethanol process.”
Plant Maintenance Manager
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+-
Fn1 2 34 5 67 8 90 -
.
Configuration made easy
Our skilled engineers have worked hard to reduce commissioning costs. Just mount the transmitter, power it up and connect Rosemount RadarMasterTM to the loop to perform a complete transmitter configuration in a few simple steps.
No proprietary connections are required and with the ease of a mouse-click the Measure-and-Learn func tion will configure the false echo handling all by itself.
Configuration can also be performed using a Field Communicator, AMSTM Suite: Intelligent Device Manager, DeltaVTM or any other DD, FDT/DTM or enhanced EDDL compatible host system.
Moving to a better level of transmitter couldn't be easier. With
loop powered, MultiVariable™, smart devices using existing or
new tank connections, integration into your plant is seamless.
Installation and operation is easy, with reduced costs.
RosemountRadarMasterenableseasy,wizardbasedconfigurationandservicewith
simpleon-linetrouble-shooting.
Easy plant integration
• Predictive maintenance with advanced diagnostics and PlantWebTM alerts
• Easy upgrade by matching existing tank connections and cut-to-fit probes
• MultiVariable device reduces the number of process penetrations
• Seamless system integration with HART, FOUNDATION
fieldbus, MODBUS, or IEC 62591 (WirelessHART™) with the Smart Wireless THUM™ Adapter
ViewechocurvesandinitiateMeasure-and-LearnfunctionalitywithenhancedEDDLcapabilitiesusingafieldcommunicatororAMSdevicemanager.
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“Our condensate receiver levels went from being a constant headache to hardly noticeable because the Rosemount guided wave radar is so reliable.”
Travis RosenbergMaintenance ManagerAbsolute Energy LLC
Rosemount guided wave radar transmitters• Highly accurate and reliable direct level measurement
• MultiVariable output includes the choice of level, interface level, distance, upper product thickness, volume and signal strength
• Best fit for chamber applications and ideal for replacing older technologies
3300 Series versatile and easy to use• Handles most liquid storage and monitoring applications
5300 Series superior performance• Handles even the most challenging applications reliably, including process vessels, control and safety
• Microwave innovations allow use over longer ranges, with lower dielectrics and higher accuracy
• Enhanced configuration and diagnostic information through RadarMaster and EDDL-based user interface
• Probe end projection function provides reliable measurements in applications with low signal strength
Industrial level measurementProviding accurate and reliable measurement under process variations and with the ability to handle turbulence, vapors, coating, moisture, dust, foam and geometrically difficult vessels, GWR is a popular alternative for many applications.
Easy replacement of mechanical devicesGuided wave radar can be installed in existing chambers. It is immune to densitychanges and has no moving parts, making it a reliable and low maintenance alternative to old equipment.
From this to this ... in minutes
Applications
Our GWR products are simple to use and meet the toughest
measurement challenges. They are easy to install into existing
openings and are virtually unaffected by process conditions.
GUIDED WAVE RADAR LEVEL AND INTERFACE
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Solids measurementThe 5303 measures solids with dielectric constants as low as 1.4 and a measuring range up to 160 ft. (50 m). Applications include powders and granules, silicon, plastic pellets, cement, fly ash, corn and many more.
Interface and liquefied gasesGuided wave radar measures both the level and interface level including separators, settling and condensate tanks. GWR is also a good choice for liquefied gases including LNG, LPG and anhydrous ammonia.
1 Formoreinformationpleaserefertothe productdatasheet(PDS)andGWR applicationandselectionguide2 ForconfigurationinFieldmate, FieldCare,andPactWare3 Seedatasheetsfordetails.Installinga singleleadprobeinametallicchamber orenablingProbeEndProjection functionwillimproveminimum dielectricconstant.
Demanding environmentsThe 5300 series handles low reflectivity, extreme temperatures and pressures, heavy product coating and saturated steam, making it a reliable alternative for applications such as distillation columns, feed-water tanks and liquefied gases.
KEY: Available � Not available �
Move to single probes for more applications with the Rosemount 5300. Lowered costs, less maintenance, reduced inventory.
From this
To this
Certification Explosion proof or intrinsically safe
Overfill protection (DIBt / WHG)
Safety system suitable
Marine approvals
Output 4-20 mA with HART
FOUNDATION fieldbus
MODBUS
WirelessHART with the THUM Adapter
Configuration Customized PC setup and support software
Rosemount AMS™ Suite / Field communicator (e.g. 375/475)
Delta V and other FF hosts
DTM compliant 2
Enhanced EDDL/DTM capabilities
Diagnostics Standard diagnostic capabilities
Enhanced diagnostic capabilities
Probe materials Stainless steel or PTFE covered
Duplex 2205, Alloy C-276, Alloy 400
Max/min -40 to 302 °F (-40 to 150 °C) / -14 (-1 ) to 580 psig (40 bar)
temp/pressure -320 to 752 °F (-196 to 400 °C) / -14 (-1 ) to 5000 psig (345 bar)
Performance Maximum measuring range
Minimum dielectric constant with coaxial / single lead probe 3
Reference accuracy
Challenging Turbulence, hydrocarbons
applications Level and interface
with single Coating products
lead probe Solids
Saturated steam
Disturbing electromagnetic interference
5300
3300
75ft/23m 164ft/50m
1.4/2.5 1.2/1.4
±0.2in/5mm ±0.1in/3mm
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Specification and selection guide1
12
GUIDED WAVE RADAR LEVEL AND INTERFACE
Best performance and uptime
Functions such as Direct Switch Technology (DST) and Probe End Projection (PEP) improve measurement capability and reliability.
• Handles longer measuring ranges, obstructions and lower dielectrics, even with a single lead probe
• Downtime from interrupted process monitoring is avoided
• PEP provides a backup function for challenging applications such as plastic pellets and boiling hydrocarbons
Accuracy in saturated steam applications
The Dynamic Vapor Compensation option dynamically compensates for changes in the vapor space dielectric, minimizing accuracy errors associated with varying pressure and / or temperature.
• Greater accuracy achieved
• Helps improve plant efficiency and reduce maintenance
Signal curve after Dynamic Vapor Compensation
Signal curve before Dynamic Vapor Compensation
“The Rosemount guided wave radar surpassed our expectations and demonstrated that it is both reliable and accurate in this application.”
Per LundmarkMaintenance EngineerE. ON Power Plant
DSTprovidesasignalthatistwotofivetimesstrongerthanotherGWRtransmitters.
WithPEPthesurfacepositioniscalculatedwhenthesurfaceechoisunavailable.
Sign
al s
tren
gth
Distance
With Direct Switch Technology
Without Direct Switch Technology
Byusingaprobewithareferencereflector,thevapordielectricismeasured.
When you need to increase safety, meet tough measurement
challenges and keep costs down, you want instrumentation that is
unsurpassed in capability and performance. The innovative 5300
next generation guided wave radar gives real results in the most
demanding applications.
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Innovative design for reliable performance
Heavy-duty probes meet extreme temperature and pressure challenges by providing multiple layers of protection
• Secondary gas tight seal decoupled from the process
• Flexible probe load and locking system
• Dual ceramic temperature and primary pressure seal protected by PTFE frame
Increased safety
The Smart Galvanic Interface and enhanced transient protection design results in a more stable microwave performance. This improves the EMI performance and provides a more robust, safe measurement with minimized effects from outside disturbances.
Reliable overfill detection
EchoLogics and smart software functions provide an enhanced ability to keep track of the surface and detect a full vessel situation. Third party approved (DIBt / WHG) for overfill protection and Safety Integrated System suitability.
• Determines the correct level
• Minimizes overfill risk
• Improves safety
Lower maintenance costsSignal Quality Metrics (SQM) diagnostics show the quality of the surface signal compared to the noise. This can be used to detect product build-up on the probe or to detect and monitor turbulence, boiling, foam or emulsions
• Enables predictive maintenance
• Easy on-line troubleshooting
SIL2Suitable
Electronicsandcableconnectionsarelocatedinseparatecompartments,protectingtheelectronicsandprovidingsaferhandling.
Modulardesignforreducedsparepartsandeasyreplacementoftheheadwithoutopeningthetank.
idae ®
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Rosemount non-contacting radar transmitters
• Highly accurate and reliable direct level measurement for liquids or solids, including those with wide temperature and pressure requirements
• MultiVariable output includes the choice of level, distance, volume and signal strength
5400 Series 2-wire superior performance
• Market leading signal software logic to handle dynamic tank environments
• High and low frequencies available for maximum application coverage
• Enhanced EDDL-based user interface for visualization of configuration and diagnostic information
• Innovative design puts more power on the surface than any other 2-wire radar transmitter
5600 Series 4-wire for exceptional applications
• Power of 4-wire provides maximum sensitivity and performance for solids, challenging reactors, rapid level changes and extreme process conditions
NON-CONTACTING RADAR LEVEL
Pipes and stilling wellsRosemount non-contacting radar is an excellent choice for level measurement in stilling wells. Stilling wells minimize foam and turbulence and the tank-structure is invisible to the radar because the signal is confined within the stilling well.
Applications
Demanding environmentsUnaffected by temperature, pressure, and vapor gas mixtures, the enhanced radar capabilities provide reliable measurements under challenging conditions. Non-contacting is ideal for corrosive products such as caustics, acids and other chemicals.
“We’re always looking for ways to improve ouroperating efficiency, and this Rosemount radar gauge ismoving us in the right direction.”
Large NA Pulp and Paper MillPulp Mill E & I Supervisor
Suitable for a wide range of process applications and providing
easy top-down installation and commissioning together with
trouble-free operation, non-contacting radar is the best choice for
dirty, coating and corrosive applications.
15
Storage and buffer tanksRosemount non-contacting radar provides a very reliable and accurate level reading with no moving parts or contact with the process, thus eliminating costly maintenance.
Reactor and mixing tanksRosemount non-contacting radar withstands the challenge of reactor and mixing tanks. It is unaffected by almost any fluid property change, including density, pH and viscosity.
Solids measurementThe Rosemount 5600 measures low dielectric solids with a measuring range capability to 160 ft. (50 m). Applications include powders and granules such as lime, cement, fly ash, corn, metals, ore and many more.
1 Formoreinformationpleaserefertothe productdatasheet(PDS).2 ForconfigurationinFieldmate,FieldCare,and PactWare3 Ifinstalledinvessel,1.4ifinstalledinmetallic pipe.Measuringrangedependsonmicrowave frequency,antennasize,dielectricconstant andprocesscondition.SeePDSfordetails.
KEY: Available � Not available �
Because no radar frequency is ideal for all process applications, the ability to decide between models allows you to choose the frequency that will best fit your application.
Frequencies to suit your application needs
a)5401:6GHzb)5402:26GHzc) 5600:10GHz (notshown)
a)
b)
Certification Explosion proof or intrinsically safe
Overfill protection (DIBt / WHG)
Safety system suitable
Marine approvals
Output Separate wiring for power and communication (e.g. 4-wire)
4-20 mA with HART
FOUNDATION fieldbus
MODBUS
WirelessHART with the THUM Adapter
Configuration Customized PC setup and support software
Rosemount AMS Suite / Field communicator (e.g. 375/475)
Delta V and other FF hosts
Enhanced EDDL capabilities
DTM compliant 2
Diagnostics Standard diagnostic capabilities
Enhanced diagnostic capabilities
Antenna Stainless steel, Alloy C-276, Alloy 400 or PTFE covered
materials Titanium or Tantalum
Max/min/ -40 to 302 °F (-40 to 150 °C) / -14 (-1) to 232 psig (16 bar)
temp/pressure -40 to 752 °F (-40 to 400 °C) / -14 (-1) to 798 psig (55 bar)
Performance Maximum measuring range
Minimum dielectic constant
Reference accuracy
Application Heavy vapors or bubbling/boiling surfaces
considerations Valves, taller nozzles, small openings and internal structures
High turbulence and rapid level changes
Solids, granules, powders
5600
5400
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115ft/35m 164ft/50m
1.93 1.93
0.12in/3mm 0.2in/5mm
5401
5402
Specification and selection guide1
16
Designed for highest reliability and performance and developed
from the ground up to improve profitability in your process plant,
Rosemount 5400 comprises the “Radar Echonomics” approach,
adding value to your plant by optimally utilizing the radar signals
to secure reliable measurement.
NON-CONTACTING RADAR LEVEL
Best performance
Dual Port Technology
The unique dual microwave ports for sending and receiving radar signals yield a 75% stronger signal than single port transmitters. This means the 5400 has a much larger safety margin compared with other 2-wire radars towards changing process conditions and copes better with dirt, condensation, distance attenuation, foam, small antennas, turbulence and low dielectric constants.
Circular polarization
With circular polarization of microwaves the 5400 will automatically reduce the disturbance effect close to tank walls, simplifying commissioning and maximizing reliability.
Smart surface tracking capabilitiesThe unique, sophisticated 5400 transmitter software utilizes advanced mathematical algorithms together with smart logics to correctly identify the surface.
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tren
gth
Distance
With Dual Port (Rosemount 5400)
Without Dual Port
ApplicationsaremanagedmorereliablyanddowntimereducedwithDualPortTechnology
Improved process uptime with advanced transmitter software
Measure-and-Learn signal processing False-echo handling is very easy to configure with the 5400. It is handled by the Measure and Learn feature in the transmitter which will automatically adjust the 100 point threshold curve to the specific tank.
Uptofiveechoesaretrackedandcategorizedsimultaneouslytoregisterfalseechoes,deliveringhighermeasurementreliability.
“Since the installation, both operational and maintenance costs have beenreduced.”
Johnny Lundberg Project ManagerCasco Adhesives
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Improved uptime and less maintenance
Each antenna is engineered for maximum performance, improving process uptime with more reliable measurement.
Bell-shaped cone antenna
Antenna side-lobes are minimized giving a more focused signal, less influenced by obstacles. The antenna can be made shorter for extended range and measurement further up in the tank.
Thetransmitterheadcanberotatedandeasilyremovedforserviceorreplacement,withoutopeningthetank.
Reduced cost and increased safety
The robust, shock-resistant, and vibration-proof housing and flange design protect the electronics and waveguide from mechanical damage.
Third party approved (DiBt/WHG) for overfill protection and Safety Integrated System suitability.
Process seal with drip-off-design (above)
The drip-off sealing disk design reduces condensation, dirt and build-up, and effectively seals off the cone antenna. Only corrosive resistant, non-metallic materials are exposed to the tank atmosphere.
Condensation-resistant cone antenna (above)
Larger sealing surface makes the transmitter less sensitive to condensation and dirt.
Exotic cone with plate designThe plate protects the stainless steel flange from the process environment.
Quad-ridged rod antenna with plate design (below)
The inactive portion is enhanced to obtain maximum performance. The protective plate allows only corrosive-resistant, non-metallic materials to be exposed to the tank atmosphere.
Innovativerangeofantennas
Electronicsandcableconnectionsarelocatedinseparatecompartments,protectingtheelectronicsandprovidingsaferhandling.
18
DIFFERENTIAL PRESSURE AND HYDROSTATIC LEVEL
Rosemount DP Level is a reliable, proven technology that performs
consistently even in the harshest process conditions. Recent
innovations such as wireless and Electronic Remote Sensors,
combined with world-class remote seals, allow you to use DP level
in more places than ever before.
Applications
Tall vessels and towers
The digital architecture of the 3051S ERSTM System eliminates many performance and maintenance issues on tall vessels and distillation towers, including measurement drift, plugged impulse lines, and reoccurring maintenance issues.
Extreme temperatures and processes
DP Level is available in a variety of configurations to meet unique and difficult applications including extreme temperatures, hard vacuums and corrosive processes.
“Rosemount 1199 seal assemblies increased our service life from less than two months to more than three years.”
Instrumentation EngineerU.S. Paper Mill
Rosemount DP liquid level transmitters
• Combines world-class Rosemount pressure instrumentation with direct-mount seals
• Tuned-SystemTM Assemblies enable cost-efficient measurement in closed-vessel applications
Electronic Remote Sensors
• Eliminate excessive impulse piping and capillary with innovative digital architecture using two 3051S pressure sensors
• Gain additional process insight with MultiVariable capabilities
1199 Seal systems
• Connect to virtually any process with a comprehensive offering of seals, fill fluids, and materials
• Extend the life of your instrumentation in high temperature, corrosive, highly viscous, and other difficult applications
Hydrostatic level transmitters
• Submersible or external for use in vented and open tanks
• Tough flush mounted ceramic sensor for long life
• Available for top-down installation for wells and sumps
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Minimize risk with Instrument ToolkitTM software
• Ensure the right DP Level technology is specified for each application
• Optimize performance by validating the seal configuration for your application
• Reduce risk with an industry first remote seal system performance report
Liquid and slurry measurement
DP Level technology can be used in almost any liquid level application including those with foam, agitation, and other tank disturbances.
Hygienic applications
Rosemount DP Level transmitters and seals are available with fill fluids and process connections required for hygienic applications, including 3A.
For open sumps and atmospheric pressure tanks, hydrostatic and level transmitters provide reliable level measurement either within or external to the tank. Unaffected by difficult surface conditions, they provide stable readings.
Vented tank and sump measurement
KEY: Available � Not available �
1 Formoreinformationpleasereferto theproductdatasheet(PDS).
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Transmitter 4-20 mA
protocols HART
FOUNDATION fieldbus
WirelessHART
WirelessHART with the THUM Adapter
Profibus
Low power (1-5 Vdc)
Available DP level, P-Hi pressure, P-Lo pressure
measurements P-Hi module temp., P-Lo module temp.
20-Point scaled variable
DP level / Pressure, module temp.
2-Point scaled variable
DP level / Pressure
Hydrostatic level
Additional Remote display and interface
transmitter Remote zero and span
options Advanced diagnostics
Safety certified to IEC 61508
Process temp. -4 to +194 °F (-20 to +90 °C)
-103 to 600 °F (-40 to +316 °C)
Process pressure Up to PN 100 or ANSI 2500 flange rating
Up to 656 ft. (200 m) hydrostatic level
Materials of 15+ available including 316 stainless steel,
construction Tantalum, Alloy C-276, Titanium,
gold plated, and PTFE coated
316 Stainless steel or aluminium bronze and
ceramic capacitive sensor
Hydrostatic
2051
3051
3051S
3051S ERS
Specification and selection guide1
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20
Ideal for applications with shorter spans and higher operating pressures, Tuned-System assemblies deliver improved performance at a lower cost compared to a traditional balanced system
• Reduce costs 20% with an easy- to-install direct-mount assembly that eliminates excess capillary and transmitter mounting hardware
• Elimination of excess capillary and oil volume improves system performance by 30% and time response by 80%
• Reduce risk with model selection and project execution with up-front quantified performance reports
• Backup convolutions on the diaphragm minimize oil volume, resulting in a more reliable measurement
• Recessed diaphragms reduce potential for handling damage
• Advanced welding techniques protect the integrity of exotic-material diaphragms
• Welded design with no threaded connections
• 100% Helium leak tested
• Advanced manufacturing techniques ensure air-free, leak-tight system that is stable over time
• Reliable operation in full vacuum applications
Backupconvolutions
Recesseddiaphragm
Advancedwelding
All-welded(vacuum)construction
Weldedrepairableconstruction
Gasketed Welded
Gasketed Welded
Systemwithtwoequallengthsofcapillary
Systemwithdirectmountpluscapillary
Balanced system Tuned System assembly
Tuned-System Assemblies: an easier, cost-effective DP level measurement
Rosemount DP Level combines industry-leading pressure
transmitters, 1199 remote seals, and innovative installation
practices to form best-in-class solutions for virtually any
application.
Robust seal design
1199 Seal systems: designed to last
Reliable system construction
“We have had no lost production and better on-stream operation since installing Electronic Remote Sensors.”
I&E Reliability Team LeaderU.S. Petrochemical Facility
DIFFERENTIAL PRESSURE AND HYDROSTATIC LEVEL
21
Simplified installations
Each sensor can be independently installed, and the non-proprietary wire may be easily worked through catwalks and around hazards.
Electronic Remote Sensors: A digital upgrade to a proven technology
The 3051S ERS System is a new best practice technology for distillation towers, tall vessels, and other applications that have traditionally required excessive lengths of impulse piping or capillary.
Non-proprietarywire
Expand your application success
Gain greater process insight
In addition to DP measurement, the 3051S ERS System also provides the individual pressure and temperature from each sensor module, giving you greater insight into your process.
Simplify maintenance
The 3051S ERS System replaces mechanical components with a digital architecture free of heat-tracing, insulation, and other complicated practices.
Easy integration
The entire 3051S ERS System is preprogrammed and powered off a single 2-wire, 4-20 mA HART loop for easy setup and system integration.
22
With routine liquid measurement and control required throughout
your plant in storage,processing and utilities applications, you
need reliable level instrumentation. Rosemount ultrasonic level
transmitters are the cost effective answer.
Tank level monitoringRosemount 3100 ultrasonic level transmitters provide reliable non-contacting level measurement in storage tanks and plant utilities. An on-board library of several tank shapes gives automatic conversion of readout to volume or contents.
ULTRASONIC CONTINUOUS LEVEL
“The 3100s were easy to install and program and provide stable signals.”
Australian Water Authority
Applications
Rosemount ultrasonic level transmitters
• Fast fit and commissioning for reduced start-up costs
• Non-contacting technology minimizes maintenance costs
• Accurate and reliable level measurement in all areas of the plant reduces downtime
• Use for level, volume or open channel flow applications
• 2-wire loop powered, with IS hazardous area certification
3101/2/5 Process level transmitter
• Routine level measurement up to 36 ft. (11 m)
• Local operator interface or remote programming
• Two on-board relays are available for control and/or alarm duties
• Inert wetted materials for use over corrosive liquids
3107/8 Sealed level transmitter
• Level measurement in sumps and wet wells up to 40 ft. (12 m)
• Sealed Type 6P / IP68 to survive flooding events
• Dedicated open channel flow model
• Configure using 3490 controller or field communicator
Open tanks and reservoirs
The Rosemount 3100 range can be used for virtually all open tank, reservoir, lagoon or river level measurements. A comprehensive range of mounting accessories and flanges enables the transmitter to be installed at any convenient location.
23
3490
3491Model type:
Lock on to and track the liquid level
• Sophisticated echo recognition algorithms ensure the liquid level is always tracked
• A tank learning feature allows recognition and rejection of echoes from false targets
Keep the control room informed
HART digital communications from the transmitter keep the user informed of process conditions and instrument health at all times
• Four variables and key instrument diagnostics are continuously available
• Informative instrument dashboards are available when used with AMS
Sump level and pump controlThe Rosemount 3107 is ideally suited for applications in enclosed wet-wells and sumps and is fully encapsulated to withstand accidental submersion. Coupled to a Rosemount 3490 controller, up to 5 pumps can be controlled using sophisticated control algorithms for auto sequencing of pumps. The system is intrinsically safe for hazardous area applications.
Open channel flowThe Rosemount 3108 is designed for open channel flow measurement and incorporates a remote temperature sensor to provide fast response compensation for speed of sound correction.
Coupled to a 3490 controller, the system provides an on-board library of common flow structures.
1 Formoreinformationpleaserefertotheproductdatasheet(PDS).2 Whicheveristhegreater KEY: Available � Not available �
• Field mounted controller with 5 alarm / control relays and display
• Powers and communicates with any HART transmitter
• Non-contacting flow measurement for venturis and flumes
• Bright LCD display of instantaneous flow, cumulative flow and level
Optional local controller
Specification and selection guide1
Application Level
Level (occasional submersion)
Distance
Tank volumes
Open channel flow - flumes/weirs
Strapping table 10 points
Range 1 to 11 ft. (0.3 to 3.3 m)
1 to 26 ft. (0.3 to 8 m)
1 to 36 ft. (0.3 to 11 m)
1 to 40 ft. (0.3 to 12 m)
Certification Intrinsically safe/hazardous area
Output Relay 2 x SPDT
4-20 mA
HART
WirelessHART with the
THUM Adapter
Housing Die cast aluminium
Glass filled nylon (plastic)
UPVC (plastic)
Wetted PVDF (plastic)
material UPVC (plastic)
IP rating IP66/67 Type 4X
IP68 Type 6P (33 ft (10 m))
Ambient -4 to 158 °F (-20 to 70 °C)
temperature -40 to 158 °F (-40 to 70 °C)
-40 to 140 °F (-40 to 60 °C)
Process pressure -3.6 to 44 psi (-0.25 to 3.0 bar)
Reference ±0.5% of range or ±0.2 in. (5 mm) 2
accuracy ±0.25% of range or ±0.1 in. (2.5 mm) 2
3108
3107
3105
3102
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24
2110 Compact model for high volume OEM users
• Stainless steel housing and plug/socket connection for the fast fit, high volume user
2120 Standard model
• Choice of switch outputs includes IS and relay
• DIBt/WHG overfill protection certification
• Flanged, threaded and extended length options
2130 Enhanced performance model
• Extended operating temperature range
• Enhanced instrument health/self-checking diagnostics of the fork and sensor
• Safety Instrumented Systems suitable
2160 Wireless model
• World's first wireless liquid level switch
• Self-checking condition monitoring and alerts available via Field Communicator or AMS
VIBRATING FORK POINT LEVEL DETECTION
With safety regulations requiring monitoring of all your tanks and
the constant requirement to minimize operation costs, you need
reliable, cost effective level switching. Rosemount vibrating fork
switches handle a wide range of applications, from overfill duties
to critical alarm functions.
Rosemount vibrating fork level switches• Virtually unaffected by turbulence, foam, vibration, coating or liquid properties
• Built-in diagnostics continuously check electronic and mechanical health
• Adjustable switching delay for turbulence/splashing prevents false switching
• No need for calibration and requires minimum installation and maintenance
Applications
Overfill protectionSpillage caused by overfilling can be hazardous to people and the environment, resulting in lost product and clean up costs. The 2120 is available with DiBt/WHG overfill protection approval.
High and low level alarmsMaximum and minimum level detection in tanks are ideal applications for the 2100 series. It is best practice to fit an independent high level alarm switch as a backup to an installed level device in case of primary device failure.
“The LED gives operators local indication of the instrument status and allows for quick and easy fault finding by maintenance.”
PfizerCounty Cork, Ireland
SIL2Suitable
2110 2120
2130 2160
25
Rosemount vibrating fork level switches• Virtually unaffected by turbulence, foam, vibration, coating or liquid properties
• Built-in diagnostics continuously check electronic and mechanical health
• Adjustable switching delay for turbulence/splashing prevents false switching
• No need for calibration and requires minimum installation and maintenance
Unique fork design
• Rapid wet to dry time for highly responsive switching
• ‘Fast Drip’ fork design allows the liquid to be quickly drawn away from the fork tip
• Shape optimized for hand polishing to meet hygienic requirements
Superior diagnostics: 2130 and 2160 models
• Built-in diagnostics continuously check electronic and mechanical health
• Fork conditions detected:- internal/external damage, coated or blocked, extreme corrosion
• Ideal for critical alarm duties
Limit detection / pump controlA 2100 will detect when maximum liquid level is reached, activating a pump. To protect the pump from running dry, a second switch is fitted to detect minimum level and switch off the pump.
Run dry / pump protectionThe loss of a pump due to dry running can be an expensive or dangerous problem in a plant with loss of product and damage to nearby equipment. A 2100 series level switch will detect minimum level, avoiding pump damage.
Inaccessible or uneconomic alarms Wireless communications allow savings of up to 90% of installation costs and enable data collection at central locations. Use the 2160 for integrated wireless or 2120 / 2130 with a 702, if discrete output for local control is needed.
2160DeviceDashboardsprovidesinglekeystrokeaccesstocriticalprocess/deviceinformationandstatus
Specification and selection guide1
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2110
1 Formoreinformationpleaserefertotheproductdatasheet(PDS).2 WhenusedinconjunctionwithRosemount702Wirelessdiscretetransmitter3 SPDT/DPDT:Singlepoledoublethrow/doublepoledoublethrowswitching
KEY: Available � Not available �
Certification Explosion proof certification
Intrinsically safe
Safe area / ordinary location
Overfill protection (DIBt/WHG)
Safety system suitable
Output Direct load switching
PNP solid state
SPDT/DPDT 3 relay output
NAMUR
WirelessHART 2 2
Diagnostics Basic self-check
Advanced health/self-check diagnostics
Housing Glass filled nylon (plastic)
Metal (Aluminum/Stainless steel)
Wetted 316L Stainless steel
material ECTFE/PFA copolymer, coated 316L SST
Corrosion resistant nickel alloy C-276
Process -40 to 302 °F (-40 to +150 °C)
temperature -94 to 500 °F (-70 to +260 °C)
Process pressure 1450 psig at 122 °F (100 barg at 50 °C)
Connections Threaded
Hygienic
Flanged
Extended lengths available
26
Mobrey float level switches
• Operates in almost any liquid at high pressures and temperatures
• Tough, rugged design for long life in aggressive environments
• Over 100 years of experience
• Unaffected by changes in process temperature, dielectric or vapors
• Wide range of mounting options to meet site standards
• Chamber mounting option allows isolation while plant is live
• Widely used in all markets and certified for marine applications
• Wireless float switch solutions when used with the Rosemount 702 transmitter
Wireless applications
ELECTROMECHANICAL POINT LEVEL DETECTION
Rugged, robust and trusted all over the world for their long
term reliability in the harshest of environments, Mobrey float
switches are ideal for tough process control duties such as alarms,
trips, pump control and interface detection, especially in critical
applications or hazardous areas.
Horizontal level switch
• Glandless design
• Solutions for any type of liquid
• Wide range of mounting options
• External chamber mount options
Vertical level switch
• Unique snap action switch mechanism
• Unique treble seal pressure tube and union
• Options for multiple switch points
• Wide range of mounting options
• External chamber mount options
Applications
“The design is impressively simple, the Mobrey switch is reliable and robust. It can operate at the pressures we need (50 bar) and it can take shocks - you can’t phase it.”
Site EngineerLindsay Oil Refinery
Reliable high and low liquid level detection is essential. Overflows are dangerous and costly, while empty vessels lead to pumps running dry.It is common practice to fit an independent high level alarm switch as a back-up device.
Mobrey float switches are easily wireless enabled with the Rosemount 702 wireless transmitter for cost effective level detection and overfill protection, improving performance and plant safety.
High and low alarm
27
KEY: Available � Not available �
Primarymagnet
Secondarymagnet
Tertiarymagnet
Submersed applications
Where it is not possible to side or top mount a switch, the submersible float switch is watertight Type 6P (IP68) to 100 ft. (30 m) and may be tank floor mounted. The shrouded model protects all moving parts and is ideal for heavily fouled liquids. They are an industry standard for shipboard use.
Pump control
Mobrey switches maybe specified with pump control mechanisms which can be site-adjusted to control required liquid differential. Side mounting models are ideal for header or filling tanks and vertical mounting models for larger sumps and storage tanks.
Unique switching mechanism
• Magnetically coupled - No glands or linkages, no leaks - No springs for reduced maintenance
• Snap-acting switch - No contact hover or bounce, clean make or break
• Latching switch - Magnetically latched once operated, no reset if level continues to change
• Solid silver contacts - No mercury tubes for environmentally friendly switching - High resistance to vibration, false trips eliminated
1 Formoreinformationpleaserefertotheproductdatasheet(PDS).2 Dependentonoptionandmaterialselected-refertoproductdatasheet.3 Specialoptiononly4 WhenusedinconjunctionwithRosemount702wirelessdiscretetransmitter
Hermeticallysealedswitchmechanism
• Hermetically sealed option All moving parts are sealed, eliminating freezing / corrosion problems
Specification and selection guide1 Horiz Vert
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Intrinsically safe circuit suitability
General purpose
Marine
Safety system suitable
Output/switch type General purpose
Low powered circuits
High power circuits
Hermetically sealed
Pneumatic
WirelessHART 4 4
Housing Aluminum
Aluminum bronze
Gunmetal
Cast iron
Drawn steel
Stainless steel
Wetted parts Stainless steel
Exotic materials
Process temperature Maximum 752 °F (400 °C)2
Minimum -148 °F (-100 °C)2
Process pressure Maximum 1479 psig at 68 °F
(102 barg at 20 °C)
Maximum 2900 psig at 68 °F
(200 barg at 20 °C)
Mounting Threaded
Flanged
Chamber
28
NORMAL
ALARM
FAULT
MCU200
ELECTRONIC LIQUID LEVEL CONTROL
MOBREY MSM400
For suspended solids measurement, sludge blanket monitoring
and open channel flow, our market-leading water and effluent
treatment instrumentation satisfies the need to ensure the
environmental compliance and efficient operation of your plant.
Blanket level detection and control
• Sludge blanket monitoring and control in clarifiers and thickeners
• Bright local display of tank profile and relay status
• Low maintenance self-cleaning sonar transducer
Suspended solids density monitoring and control
• Continuous sludge discharge monitor for up to 50% suspended solids
• Rugged 316 stainless steel sensors for in-tank or pipe section mounting
• Bright backlit LCD local display
• Flanged pipeline sensors for in-line density, 4, 6, and 8 in. (100, 150, 200 mm). Other sizes on request
Sludge blanket Level
• Sludge blanket level detection for primary and secondary sludge and industrial slurries
• 316 Stainless steel tank mounted sensors for blanket level, NEMA Type 6P (IP68)
SUSPENDED SOLIDS MEASUREMENT
“We wanted to make sure our systems were fully operational in plenty of time, so we chose to work with specialists from Emerson. They were able to advise us on upgrading our measurement systems and supply and install the new instrumentation too.”
Graham LiddellEngineering ManagerBPL
Applications
Sludge level and density measurement
The MSM400 may be used with a tank mounted sensor to monitor density at a fixed point in the tank or detect rising blanket level. Linked to an additional MCU200 and 433 sludge blanket sensor mounted at a higher level in the settlement tank, the MSM400 can provide automatic control of the sludge removal process based on density and actual sludge level.
MCU200
MSL600
MSM400
448Pipe
433Sensors
29
Sludge blanket level measurement
The MSL600 provides an easy solution for tracking sludge blanket level continuously in primary and secondary settlement tanks and thickeners.
A sophisticated measurement algorithm ensures reliable blanket detection for a variety of clarifiers and settlement tanks in both municipal and industrial treatment processes.
MOBREY MSL600Suspended solids measurement
The MSM400 can continuously monitor the suspended solids or sludge density flowing from a clarifier or settlement tank during the de-sludging process. Robust stainless steel transducers are housed in a pipe section sensor on the outlet of the clarifier. The MSM400 provides the automatic control sequence to start a pump or control a valve for the sludge removal process.
Reduce maintenance
Designed for applications where the transducer may be prone to fouling and coating with debris, the MSL600 incorporates an integral air purge cleaning system to ensure reliable operation and maximum signal strength.
Airpurgecleaningnozzle
Specification and selection guide1
Application Sludge interface - point level
Sludge interface - continuous level
Sludge density - in tank
Sludge density - tank discharge
Automatic de-sludge control
Certification Intrinsically safe/hazardous area
Supply 24 Vdc
110 / 230 V, 50 / 60 Hz
Output Control / alarm relay SPDT
Fault indication
Dedicated fault relay SPDT
4-20 mA
HART
Sensor wetted UPVC/ceramic
material 316 Stainless steel
Sensor IP rating Type 6P (IP68) submersible
Process -40 to 122 °F (-40 to 50 °C)
temperature -40 to 150 °F (-40 to 65 °C)
-40 to 158 °F (-40 to 70 °C)
Process pressure Atmospheric
145 psi (10 bar)
1520 psi (105 bar)
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HART communication from the controller provides convenient system health information. Stored data relating to sensor calibration enables the MSM400 to warn the operator if the measurement parameters are out of limits or require maintenance or re-calibration.
• PTFE cleaning nozzle eliminates problems with blockages
• Robust ceramic transducer face prevents damage to the sensor crystal
KEY: Available � Not available m
1 Formoreinformationpleaserefertotheproductdatasheet(PDS).
MOBREY MSM400
30
Failure to detect low water levels in steam-raising plants can have
costly and potentially disastrous consequences. The Hydrastep
water and steam monitoring system provides highly visible local
and remote drum level indication and alarm with exceptional levels
of reliability, while Hydratect provides high reliability detection of
water in steam systems.
Hydrastep electronic gauging system
• Reliable, continuous monitoring of steam drum level
• Exceptional reliability, no missed incidents
• Local and remote displays with built-in fault indication
• Zero maintenance minimizes operating costs
• Wide, accurate measuring range
• Installed and proven in over 6000 critical applications globally
Hydrastep water columns
• Custom manufactured to fit existing connections in accordance with ASME boiler and pressure vessel code
Hydratect steam / water detection system
• Reliable detection of water or steam in lines, columns and condensate pots
• High reliability and fault-tolerant operation eliminates the need for routine testing
• Turbine Water Induction Protection (TWIP)
CONDUCTIVITY WATER AND STEAM INTERFACE MONITORING
“ The probability of Hydrastep missing an actual trip is less than 1 in 300 million.The probability of creating a nuisance trip is less than 1 in 10 million.”
Factory Mutual Research
Applications
31
HYDRATECT
Steam drum monitoringThe Hydrastep water column is fitted with a series of electrodes and is mounted on the steam drum. The control unit monitors the condition of each electrode. All measurements are interpreted as water, steam or contamination. Both short and open circuit conditions are detected and indicated as faults.
Exceptional reliability through proven design
• Designed for pressure and temperature extremes found in high pressure steam raising plant
• Leak-proof seal eliminates steam leaks and potential accidents
• Constructed using only fully certified and traceable materials
Turbine water induction protection (TWIP)Condensed water in a super-heated steam line has the potential to cause serious damage to high speed turbines. A Hydratect level switch installed on the drain pot in the super-heated steam line will detect the level of condensed water and operate a drain valve, protecting the turbine.
Uniquebrazingtechniquesprolongelectrodelifeandminimizedowntime
Specializedinsulatormaterialsallowuseupto
1040°F(560°C)
Application Steam drum level gauging
Water / condensate level detection alarm
Water column Carbon steel low pressure to 1740 psi (120 bar)
Carbon steel high pressure to 3045 psi (210 bar)
Stainless steel supercritical to 4350 psi (300 bar)
Carbon steel manifold (optional)
Electrodes Min 8 to max 32 per water column
2 per manifold or for local installation
Control unit Stainless steel IP65 / Type NEMA4
Power supply AC or DC to order
Dual redundancy power supply option
Electrode output / trip validation
Output High visibility local LED indication
High visibility remote LED indication
4-20 mA
Relays
Hydratect
Hydrastep
Specification and selection guide1
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1 Formoreinformationpleaserefertotheproductdatasheet(PDS).
Long life electrodes
Hydrastepelectrodesoperatereliablyinextremeconditions
Hydrastep is designed for superior reliability. It is fault tolerant so no single fault will cause system failure or loss of monitoring.
Hydrastep will:
• Trip the boiler when low water conditions occur
• Not trip the boiler on a false alarm
32
PRECISE INVENTORY AND TRANSFER TANK GAUGING
“With reliable automatic tank data available 24 hours a day from the radar-based Rosemount Tank Gauging system, we can substantially increase terminal efficiency”.
General Manager Port Klang TerminalMalaysia
The Rosemount Raptor system takes tank gauging in bulk liquid
storage facilities to another level. With Raptor you will be better
equipped to handle the ever-increasing demands to increase
efficiency, safety and accuracy.
Ready to improve efficiency
Raptor is a complete and flexible radar tank gauging system based on open technology. It uses self-configuring devices and 2-wire fieldbus communication. This makes it easy to install exactly the devices you need today as well as adding or replacing units tomorrow.
• Access reliable and accurate tank content information in real time for high plant efficiency
• Fill tanks higher and better utilize storage capacity
Works everywhere
The 5900S radar gauges suit all kinds of storage applications and tanks: pressurized and non-pressurized, with fixed or floating roofs, with or without still-pipes. Products range from asphalt and crude oil to gasoline and liquefied gas.
• Refineries • Tank terminals
• Fuel depots • LNG plants and more
The Raptor system
Rosemount Raptor system
• Open and scalable design
• New levels of safety
• Unsurpassed accuracy
• Wired or wireless
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Smart Wireless gateway
Field communication unit
Fieldbus modem
TankMasterPC workstationin network TankMaster.net
Alternativeconnectionsto DCS
33
TheRaptorsystemconsistsofacompleterangeoftankgauginginstrumentationincludinghighperformance,non-contact5900Sradarlevelgauges,temperatureandpressuretransmitterspluswaterinterfacesensorsandinventorymanagementsoftware.
Save installation costs
Raptor’s unique, self-configuring 2-wire Tankbus is bus-powered and based on FOUNDATIONTM fieldbus, allowing easy start-up. The tank units are intrinsically safe, which means no expensive cable conduits are required. Communication to the control room can be made using Modbus over most existing cabling, using other fieldbus standards or Emerson Smart Wireless.
Excellence in overfill prevention
With no moving parts, radar technology is fundamentally reliable. But Raptor takes safety further than ever before by including a wide range of overfill prevention options. The 5900S gauge with a 2-in-1 feature can, for example, be delivered to meet SIL 3 requirements for overfill prevention.
Precise custody transfer accuracy
• Unsurpassed accuracy for custody transfer, inventory management, and loss control
• Level measurement accuracy of 0.02 in. (±0.5 mm)
• Ultra-stable average temperature measurement with up to 16 spot elements, ensures exact net volume calculations.
• Gauging solutions from operational control to custody transfer performance with full inventory management functionality.
TwoindependentradarunitsinonegaugeenablesSIL3certification
Raptor ScalableSystem
PreviousSystem
Field Bus
Power
FieldDisplay
FieldDisplay
Hub
FieldBus
TankBus
P2
Temp & WaterBottom
Temp & WaterBottom
Level Level
P1
P2
P1
Complete tank inventory management
The TankMaster software package is a powerful tool for tank inventory management within the Raptor system. It provides a complete range of inventory and custody transfer functions in addition to system configuration. All calculations are based on current API and ISO standards.
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FBM 2180
Ext
. pw
r
RS
-232
US
B
Tx Rx
Lo - GAIN - Hi On - TERM - Off
Smart Wireless gateway
Field communication unit
Fieldbus modem
TankMasterPC workstationin network TankMaster.net
Alternativeconnectionsto DCS
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ACCESSORIES
Rosemount 3490 universal control unit
• Accepts input from any 4-20 mA or HART transmitter
• Provides intrinsically safe power to the transmitter
• Five field programmable relays for control and/or alarm duties with clear local display
Rosemount 9901 chambers
• For external mounting of process level instrumentation
• Enables live maintenance of instrumentation
• Controlled design and manufacture with global quality and consistency
• Variety of process connections and materials
• Designed to ASME B31.3. B31.1 available on request
• Pressure Equipment Directive (PED) compliant
• Complete point solution: integrated GWR and chamber provide optimal performance
Smart Wireless THUM Adapter
• An installation-ready solution providing rich WirelessHART data
• Fits any 2- or 4-wire HART devices
• No special power requirements
• No battery required
• Gain access to additional HART information
Rosemount 702 wireless discrete transmitter
• An installation-ready solution that provides dual discrete or leak detection input options
• Discrete single or dual switch input with logic for limit contact and opposing contact applications
• Long power module life
Other accessories
• Remote GWR mounting: avoids unsuitable display positioning and enables easier viewing
• Remote displays for easy access to information
• Mounting brackets for more flexible mounting
“The controller is designed for exactly this type of application. Without it, we would have had to commission custom instrumentation which would have been much more expensive.”
Neil Cuthbert Electrical Engineer MJ Gleeson
The Rosemount level product range includes a wide range of
accessories to suit particular application needs. Whether it is a
specific guided wave probe, a controller to communicate with
your existing instrument or a special process seal for your DP
transmitter, our wide offering gives you the flexibility you need.
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Added value with complete solutions Reducing field wiring leads to huge savings in infrastructure, design and labor. Emerson's smart wireless solutions can reduce installation costs by as much as 90% and save hundreds of man hours at the commissioning stage.
Wide selection of materials and process connections
• Broad range of probe and antenna styles for radar transmitters
• DP offering includes 25 seal types and 17 materials
• Vibrating forks with flanged, threaded and extended length options
Permanent obstacle
Smart wireless gateway AMS con�gurator
DCS/Host
Rosemount process level devices with the Smart
Wireless THUM Adapter power the PlantWebTM digital
plant architecture by delivering more advanced field
intelligence for better decision-making to help you achieve
unparalled efficiency and productivity.
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The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. PlantWeb is a registered trademark of the Emerson Process Management group of companies. All other marks are the property of their respective owners. ©2011 Rosemount Inc. All rights reserved.
Emerson Process ManagementRosemount Inc.8200 Market BoulevardChanhassen, MN 55317 USAT (U.S.) 1-800-999-9307T (International) (952) 906 8888F (952) 949 7001www.rosemount.com
Emerson Process ManagementBlegistrasse 23P.O. Box 1046CH 6341 BaarSwitzerlandTel +41 (0) 41 768 6111Fax +41 (0) 41 768 6300
Emerson Process Management Asia Pacific Pte Ltd1 Pandan CrescentSingapore 128461Tel +65 6777 8211Fax +65 6777 0947Service Support Hotline : +65 6770 8711
00803-0100-4161 Rev CC 10/11
For more information on industry leading level instrumentation visit us at www.rosemount.com/level.
Emerson FZEP.O. Box 17033Jebel Ali Free ZoneDubai, UAETel +971 4 883 5235Fax +971 4 883 5312
Accessories
Non-contacting radar
Chambers
Guided wave radar
DP level
Ultrasonic
Float switches
Vibrating forks