emmanuelle vin martine houyoux...10/03/2017 emmanuelle vin martine houyoux ceo & founder sales...
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10/03/2017
Emmanuelle VIN Martine Houyoux
CEO & Founder Sales & Marketing
+32 479 727 905 +32 483 68 25 34
SIMOGGA PlannerAdvanced Scheduling & Planning
• OPTIMIZE YOUR GOALS
– Maximize Productivity
– Maximize On Time delivery
– Minimize your ecological footprint
• WITH LIMITED RESOURCES
– Assets: machine, building, vehicle
– Employees
– Time & Budget
• UNDER CONSTRAINTS
– Working hours
– Skills and Affinity
– Logistics conflicts
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Excel Tables
SIMOGGA PlannerVisualize, Quantify, Optimize the schedule and the planning
3
Magnetic Planning Boards
Various Data Bases
Project management software
SIMOGGAPlanner
SIMOGGA PlannerCase Study
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Constraints
• Linear line with subparts desassembly
and assembly
• Washing machine combining multiple
products
• 15 days lead time constraint
Questions
• Can the production be sustained with 2
shifts ?
• Can we reduce the lead time ?
• Is there any bottleneck machine ?
• What is the optimal batch size ?
SIMOGGA Planner Configuring the planner - Shifts
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Setting two shifts for the whole factory
SIMOGGA Planner Configuring the planner - Orders
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Setting the due date of each order 15 days after the release date
Base the ordering on the due date of each order
SIMOGGA Planner Configuring the planner - Operations
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SIMOGGA Planner Configuring the planner - Machines
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Setting the washing machine to handle 4 items simultaneously
SIMOGGA Planner Analyzing initial results
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Incremental lead time
Most of orders will not be ready within 15 days
SIMOGGA PlannerAnalyzing initial results
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Production Timeline
WIP
SIMOGGA PlannerFinding the bottleneck machine(s)
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Machine M26 is the first bottleneck: Cumulated waiting time = 3116 min (52h)
SIMOGGA PlannerFinding the bottleneck machine(s)
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Machine M26 is also the most used one.
SIMOGGA Planner Resolving the case
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Set the M26 as the bottleneck machine
Set the M26 on 3 shifts instead of 2
SIMOGGA PlannerComparing solutions – Lead time
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Schedule1 is the initial schedule
Schedule2 takes into account the bottleneck machine
Each order is now ready within the 15 days time limit
SIMOGGA PlannerComparing solutions – Bottleneck
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Schedule1 is the initial schedule
Schedule2 takes into account the bottleneck machine
The waiting time in front of M26 has been drastically lowered
SIMOGGA Planner Resolving the case
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Modifying the batch size for the products
SIMOGGA Planner Resolving the case – Comparing KPIs
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Schedule for different batch size on the main line
1 : batch size = 2
2 : batch size = 4
3 : batch size = 8
SIMOGGA PlannerIn-depth analysis - Visualize the bottlenecks in details
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SIMOGGA PlannerIn-depth analysis
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Number of items waiting in the system (minute by minute)
SIMOGGA PlannerIn-depth analysis - Orders lateness
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SIMOGGA PlannerIn-depth analysis - Gantt Chart
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SIMOGGA PlannerIn-depth analysis - Details of each order
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Op1
Sub-assembly
Op2
Op3
Op4
Op5
Red color when “Planned Start Date” or the “Current Date” > “Critical Start Date”Detailed information when the user drags the mouse over an operation
SIMOGGA PlannerIn-depth analysis - Schedule a new orderline
• The Planner will re-plan the orders
– by stabilizing the previous scheduled orders
– by taking into account the new order or the new priority
• Add the financial aspects in the order panel to help the Order processor to chose the right priority for the orders (= Decision Aid Solution)
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SIMOGGA PlannerIn-depth analysis – Gantt in function of the priority of orders
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SIMOGGA PlannerIn-depth analysis - Details of each operation (TODO List)
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Filters available by machine, product, order
SIMOGGA PlannerIn-depth analysis – Units per day
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Contact Us!
AMIA Systems,
The “most innovative startup in Brussels” by Innoviris
www.amia-systems.com
linkedin.com/company/amia-systems
twitter.com/amiasystems
Blog amiasystems.wordpress.com
Emmanuelle VIN Martine Houyoux
CEO & Founder Sales & Marketing
+32 479 727 905 +32 483 68 25 34