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    STD-BSI B S E N 1 3 2 0 - E N G L 1997 L b 2 4 b b S 0599495 2 T 2

    BRITISH STANDARD

    Destructive

    tests

    on

    welds

    in

    metallic materials

    Fracture tests

    The

    European

    Standard

    EN 1320 : 1996 has m e

    tatus of a

    Britkh Standard

    NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW

    BS EN

    1320 :1997

    pyright European Committee for Standardizationovided by IHS under license with CEN Licensee=tetra pak/5944566001

    Not for Resale, 07/25/2007 20:19:55 MDTreproduction or networking permitted without license from IHS

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    STD*BSI B S E N L I Z U - E N G L 1997

    l b Z 4 b b 7

    0 5 7 7 4 7 b 137

    BS EN

    1320:1997

    Amd No.

    This

    British Standard, having

    been prepared under the

    direction of the Engineering

    Sector Board,

    was

    published

    under the authority of the

    Standards Board and comes

    into

    effect on

    15

    March 1997

    Date

    Text affected

    O BSI 1997

    Committees responsible for this

    British Standard

    The preparation of

    ths

    British Standard was entrusted

    to

    Technical Committee

    WEE& ,

    upon which the following bodies were represented

    Association

    of

    Consuiting Scientists

    British Constsuctional Steelwork Association

    L t d

    British Iron and Steel Producers Association

    Electricity Association

    Health

    and

    Safety Executive

    Institution of

    Stsuctural

    Engineers

    Lloyds

    Register of Shipping

    Ministsy

    of Defence

    Power Generation ContradorsAssociation

    (PGCA)

    BEAMA

    Ltd )

    Welding institute

    Welding Manufacturem Association (BEAMA

    Ltd )

    The followingBSI eferences

    relate

    to

    the work on this

    standard

    Committee reference

    WEW2

    Draft for comment 9M02562 DC

    ISBN O 58 27082 3

    pyright European Committee for Standardizationovided by IHS under license with CEN Licensee=tetra pak/5944566001

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    ~

    STD.BS1

    B S EN

    l t 3 2 0 - E N G L

    L997

    m

    Lb2Libb

    0 5 9 L i 9 7

    0 7 5 m

    BS

    EN

    1320

    :1997

    Contents

    Committees responsible

    Page

    Inside front cover

    National

    foreword

    11

    Foreword

    2

    Text

    of

    EN 1320 3

    O

    BSI 1997 1

    pyright European Committee for St andardizationvided by IHS under license with CEN Licensee=tetra pak/5944566001

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    ~~~ ~

    STD-BSI

    BS E N L 3 2 0 - E N G L

    1997 Lb24bb7 0599498 T U L

    W

    BS EN

    1320

    :

    1997

    National

    foreword

    This

    British Standard has been prepared by Technical Committee WEW2 and

    is

    the

    English language version

    of

    EN 1320

    :

    1996

    Destructive tests on welds inmetau.iC

    materials

    mccUre

    test,

    published by the European Committee for Standardization

    (CEN).

    EN 1320 : 1996was produced

    asa

    result

    of

    international

    discussions in

    which the

    United Kingdom

    took an

    active part.

    BS EN 1320 : 1996 supersedes

    tests

    detailed in BS 709 : 1983, BS 4206 : 1987 and

    BS

    3451

    : 1973 which have been withdrawn by amendment.

    Cross-references

    Publication referred to Corresponding British Standard

    EN 970

    EN 25817

    EN 30042

    BS EN 970 Welding isual mamiination

    of

    f w w n welded

    joints

    BSEN 25817

    :

    1992

    Am-welciedjoints in steel uidance

    on

    qud i t y leVds or irnp@ections

    BS EN 30042 : 1994Arc-welded joints in aluminium and its

    weldable

    alloys uidance on

    quality

    levels w

    impqfktions

    Compliance with a British Standard does not of

    itself

    confer immunity

    from legal obligations.

    Summary of pages

    This document comprises

    a

    front cover, an nside front cover, pages

    i

    and

    ii

    the EN

    tie page, pages

    2 to 12 an

    inside back cover and

    a

    back cover.

    ii O

    BSI 1997

    pyright European Committee for Standardizationovided by IHS under license with CEN Licensee=tetra pak/5944566001

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    ~

    STD.BSI B S

    EN

    1 3 2 0 - E N G L 1997 L b 2 4 b b 9 0599499

    948

    EUROPEAN

    STANDARD

    EN

    1320

    NORNE EUR0PE;EE

    EuROPA[scHE NOIWI October 1996

    ~~

    ICs

    25.160.40

    Descriptors: Welded

    joints,

    metais, fusion welding, butt welds, fiiiet welds, tests, texture, defects, visual examination,

    test

    specimen,

    designation

    English

    version

    Destructive tests

    on welds

    in

    metallic materials

    Fracturetest

    Essais

    destruct

    des soudures

    sur

    m trhx

    mtalliques-

    Essai

    de texture

    zerstrende Pni f ungvon Schweiverbindungenan

    metallischen Werkstoffen ruchprufung

    This European Standard was approved by CEN on 1996-09-27.CEN members are

    bound to comply with the CEN/CENELEC Intenial Regulations which stipulae the

    conditions for giving ths European Standard the status of a national standard

    without any alteration.

    Up-to-date

    i sts

    and bibliographical references concerning such national standards

    may be obtained on application

    to

    the C e n m Secretariat or

    to

    any CEN member.

    This European Standard exists in three

    official

    versions (English, French, German).

    A

    version in any other language made by translation under the responsibility of a

    CEN member into its own language and notified to the Central Secretariat has the

    same status as he official versions.

    CEN members

    are

    the national standards bodies of Austria, Belgium, Denmark,

    Finland, France, Germany, Greece, Iceland, Ireland, Itaiy, Luxembourg, Netherlands,

    Norwax Portugal, Spain, Sweden, Switzerland

    and

    United Kingdom.

    European Committee for

    Standardization

    Comitk Europen de Normalisation

    Europisches Komitee fr Normung

    Central

    Secretariat:

    rue de

    Stassar t 36,

    B-1050

    Brussels

    O

    19% Copynght reserved to CEN members

    Ref. No. EN 1320:1996 E

    pyright European Committee for Standardizationvided by IHS under license with CEN Licensee=tetra pak/5944566001

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    S T D - B S I B S

    E N

    1 3 2 0 - E N G L 1777

    L b 2 4 b b 7

    0577500 4 7 T

    Page

    2

    EN 1320:1996

    Foreword

    This European Standard has been prepared by

    lkchnica Committee CENirC 121, Welding,

    the Secretariat

    of

    which is held by

    DS.

    This European standasd shall be given the

    status

    of a

    national standard, either by publication

    of an

    identical

    text or by endorsement,

    at

    the latest by April 1997, and

    conflicting national standards shall be withdrawn

    at

    the latest by April 1997.

    According to the CENKENELEC Internal Regulations,

    the national

    standas

    organizations of the following

    countries

    are

    bound

    to

    implement thi s European

    Standard:

    Austria, Belgium, Denmark, Fnland, France,

    G e m

    Greece, Iceland, Ireland,

    Italy,

    Luxembourg,

    Netherlands,

    Norwax

    Porhigal, Spain, Sweden,

    Switzerland and the United Kingdom.

    Contents

    Foreword

    1

    2

    3

    4

    6

    6

    7

    8

    9

    10

    Scope

    Normative references

    Definitions

    Principle

    Denominations and symbols

    Dimensions of test pieces

    Removal of test specimens

    Test procedure

    Test

    result

    Test report

    Annex

    A

    (informative) Test report

    3

    3

    3

    4

    4

    6

    9

    12

    15

    15

    16

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    STD-BSI B S

    EN

    1 3 2 0 - E N G L 1797 1 b Z i . l b b 9 U5995OL 3 2 b

    Page

    3

    EN

    1320 :

    1996

    1 scope

    This

    European Standard specifies he sizes of test

    specimen and the procedures for carrying out fracture

    tests

    in order

    to

    obtain information about types, sizes

    and distribution of internal imperfections such

    as

    porosi@, cmks, lack of fusion, lack of penetration and

    solid inclusions on the fracture surface.

    This European standard applies to metallic materials in

    ail forms of product, with joints made by any fusion

    weldmg process with

    a

    thickness

    greater than

    or wuai

    t o 2 m m .

    This European Standard

    is

    used if required by the

    application standard, or by the agreement between the

    contractjng parties.

    2

    Normative

    references

    This European Standard incorporates, by

    dated

    or

    undated reference, provisions from other publications.

    These normative references are cited

    at

    the

    appropriate places in the text and the publications are

    listed hereafter. For

    dated

    references, subsequent

    amendments

    to

    or revisions of my of these

    publications apply to

    ths

    European Standard only

    when incorporated in it by amendment or revision. For

    undated references the latest edition of the publication

    referred to applies.

    prEN 970

    Non-destruccive examinution

    of

    EN 25817

    js.ion

    welds

    isual

    examination

    Arc-w d

    jo ints n steel

    Guidance

    on qual ity levels

    or

    impei ct.ions IS0 581

    7

    992)

    Arc-welded jo ints

    in

    duminium

    and

    i ts weldable YS uidance

    on qual ity kwls

    for

    i m M c t i o n s

    IS0 1 42 : 992)

    EN 30042

    3

    Dennitions

    For the purposes of th s standard, the following

    definitions apply.

    3.1 examination length (Lf)

    Length of the

    test

    specimen measured along the weld

    axi s between

    any

    side notches (see

    figure

    6).

    3.2

    total examination length

    a)

    Sum

    of the lengths of all the

    test

    specimens composing

    the test piece, measured along the weld axis,of the

    fracture faces between the side notches of the test

    specimens see figure 6).

    3.3

    examination thickness

    q)

    Thickness of the

    fracture

    area for each test specimen

    (see

    figures

    7

    and

    8).

    3.4 examination area (AI)

    Product of the examination length and the examination

    thickness for each test specimen.

    3.6 total examination area

    Uf)

    Sum

    of

    all examination areas.

    4 Principle

    Fracture the joint through the weld metal in order

    to

    examine the fracture surface. The fracture

    can

    be

    induced by bending or tension, static

    or

    dynamic

    loading.

    Furthermore, notch dimensions and

    temperature

    can

    be varied to induce the fracture.

    Unless otherwise specified, the test shall be carried out

    at ambient temperature (23

    5) C.

    5 Denominations and

    symbols

    The denominations and symbols to be used for

    fracture tests are specified in table and represented in

    Normally,

    it

    is sufficient to give the basic

    denomination, but for special application,

    addit ional

    denominations about the notching and test method can

    be requested.

    figures

    5 to 8.

    pyright European Committee for Standardization

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    Page 4

    EN 1320 :1996

    STD-BSI B S EN 1 3 2 0 - E N G L

    1777

    1b2LibbS 0577502 2 b 2

    bble 1 Denominations and

    lenomination

    3utt weld

    Wet weld

    rest specimen and test piece

    Examination length

    Examination thickness

    Examination area

    Area

    of

    imperfections

    ;ide notch

    sq-e

    q>

    round (r)

    sham

    SI

    mgitudinal notch

    Face notch

    -square

    ci)

    - round (r)

    - sharp 6)

    . Root notch

    - square u

    -

    sharp SI

    -

    round (r)

    Symbol

    BW

    FW

    Lf

    Af

    Ai

    af

    S

    ss

    Sr

    Unit

    mm

    mm

    mm2

    m m 2

    EXAMPLE 1:Test specimen taken from

    a

    fillet weld

    with an examination length of 40 mm and examination

    thickness of 10

    mm.

    without

    any

    requirement about notching and test

    method:

    Basic denomination:

    FW

    Lf af;

    EXAMPLE:

    FW

    /40 X 10.

    with additional requirement (square face notching

    and test method):

    Comprehensive denomination:

    FW/Lf

    X

    af/ Fq/Figure8;

    EXAMPLE:

    FWl4OX

    lO/Fq/Figure8.

    EXAMPLE 2: "est specimen taken

    from

    a butt weld

    with an examination length

    of

    40 mm and examination

    thickness of

    10 nun.

    without any requirement about notching and test

    method

    Basic denomination:

    BW /

    Lf

    X

    af;

    EXAMPLE:

    BW

    I 4 0

    X

    10.

    with additional requirement (round side notching

    and

    test

    method):

    Comprehensive denomination:

    BWILfXaf

    lSrlFigure6;

    EXAMPLE: BW/4OX lO/Sr/F'igure6.

    6 Dimensions of

    test pieces

    Unless otherwise specified by the application

    standard

    or by agreement between the contsacting parties, test

    piece dimensions shall be in accordance with

    figures o 4. The test piece shall provide sufficienttest

    specimens

    for

    the required total examination length

    rn nd area Wf).

    Discard Discard

    NOTE. ? 150

    mm

    formateriais of

    high

    thermal conductivity e.g. aluminium and copper).

    t

    is

    the thickness of the test piece.

    Ail

    dimensions

    re

    in

    millimetres

    Figure

    1.

    Test piece for butt welds in plate

    pyright European Committee for Standardization

    vided by IHS under license with CEN Licensee=tetra pak/5944566001Not for Resale, 07/25/2007 20:19:55 MDTreproduction or networking permitted without license from IHS

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    STD-BSI B S

    E N

    1 3 2 0 - E N G L 1777

    1 b 2 ' i b b S

    0 5 9 9 5 0 3

    I T 7

    Page 6

    EN 1320:1996

    /

    Y

    NOTE. 150mm for materials of high thermal conductivity

    (e.g. aluminium and copper).

    t is the thickness of the test piece.

    Ail dimensions are

    in

    millimetres

    Figure

    2.

    Test piece

    for butt

    welds in pipe

    11

    12

    11

    D +

    loo)

    12

    D+

    100

    NOTE. *

    150mm for materiais of

    high

    thermal conductivity e.g.

    duminium

    and copper).

    ti,

    tz

    are the thicknesses of the test piece.

    ll dimensions are

    in

    millimetres

    Figure 3. Test piece for fi llet welds on plate

    pyright European Committee for Standardizationovided by IHS under license with CEN Licensee=tetra pak/5944566001

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    STDeBSI B S EN

    L 3 2 0 - E N G L

    1 9 9 7 Lb29bb9 057750q 035

    Page

    6

    EN

    1320 :1996

    NOTE.

    *

    150 mm

    for

    materials

    of

    high thermal conductivity

    (e.g. aluminium

    and

    copper).

    t i , t2 are the thicknesses of the test piece.

    Z1,Z2 are the lengths

    of

    the test piece.

    Ail dimensions are in millimetres

    Figure 4. Test piece for filiet welds on pipe

    Removal

    of

    test specimens

    7.1 General

    The examination length

    Lf)

    nd area (Af), and the

    number of test specimens shall be specified by the

    application standard

    or

    by agreement between the

    contracting parties. Welded joints in plates shall be cut

    transversely

    to

    the welded joint into test specimens

    including approximately equal weld length. The weld

    axis

    shall remain in the middle of the test specimen for

    butt welds.

    Unies otherwise specified in the application standasd

    for welded joints in pipe or by agreement between the

    contsacting parties, the

    test

    piece

    shall

    provide

    at

    least

    two test

    specimens.

    When testing

    in

    bending, equal numbers of specimens

    shall be tested with the root in tension and the face in

    tension. If the pipe diameter is

    too

    smd

    for removing

    the required number of test specimens, additional test

    pieces

    shall

    be welded.

    7.2 Marking

    Each

    test

    piece shall be marked

    to

    identify its exact

    location in the manufactured product or in the joints

    h m which it

    has

    been removed.

    When removed from the

    test

    piece, each test specimen

    shall

    be marked

    7.3 Extraction

    7.3.1 General

    The eximction method shall avoid the introduction

    of

    detrimental thermal or mechanical effects.

    in

    general,25 mm from both ends of the test welds

    shall

    be discarded, unless information about the ends

    of

    the welds

    is

    required (e.g. sW st o p imperfections).

    7.3.2 Steels

    The

    test

    specimens shall be cut by thermal cutting or

    by mechanical means.

    7.3.3 Other metallic materials

    Other metallic materials

    shall

    oniy

    be cut mechanically

    7.4 Preparation

    Fracture

    of

    welds

    in

    plates or pipes

    may

    be assisted by

    one or more of the following:

    emoving the weld reinforcement;

    notching both edges of the weld (side notching);

    notching into the reinforcement (longitudinal

    notching).

    Depending on the ductility of the weld metal square,

    round

    or

    sharp

    notches may be used

    see

    figures 5,6,7 and

    8).

    For materials of high ductility (e.g.

    aluminium and copper), sharp notches may be

    recommended

    The depth of the notches

    shall

    be sufficient to induce

    fracture in the weld.

    Unless otherwise specified by the application standard

    or by agreement between the contracting parties, the

    notch depth should be such

    that:

    for the side notch, the examination length Lf hall

    be greater than or equal to 70 of the original width

    of the test specimen, w (see figure 6), or the

    tota

    examination length,

    a,

    hall be greater

    than

    or

    equal to 60 of the length of the test specimen;

    or the longitudinal notch, the examination

    thickness,af,shall be greater thanor equal

    o 80

    of the original thickness of the

    test

    specimen,

    t

    (see figure

    7).

    pyright European Committee for Standardizationovided by IHS under license with CEN Licensee=tetra pak/5944566001

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    STD.BSI BS E N 1 3 2 0 - E N G L 1 9 9 7

    1 b E ' q b b S

    0 5 9 9 5 0 5 T 7 1

    Page

    EN

    1320:1996

    S

    9

    Figure 6. Notch profiles

    - - . - . - - - -

    NOTE.N

    h e

    or

    plates chain dotted

    line for

    pipes.

    Figure

    6.

    Side notches

    pyright European Committee for Standardizationovided by IHS under license with CEN Licensee=tetra pak/5944566001

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    STD-BSI

    BS

    EN

    1 3 2 0 - E N G L 1 9 9 7

    L b 2 4 b b 9 0 5 9 9 5 U b

    9 0 8

    Page 8

    EN 1320:1996

    F

    Figure 7a. Face notch

    NOTE.

    ul l h e or plates chain dotted line for pipes.

    Figure

    7.

    Longitudinal notches in butt welds

    -.-.-.-

    Figure

    7b.

    Root notch

    Figure

    8.

    Longitudinal notch in fillet welds

    pyright European Committee for Standardizationovided by IHS under license with CEN Licensee=tetra pak/5944566001

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    S T D - B S I B S E N L320-ENGL 1 9 9 7 m Lb24bb9

    0599507 8 4 4

    m

    Page 9

    EN 1320 :1996

    8

    Tkst procedure

    8.1

    Butt welds

    8.1.1 General

    Fracture testsmay be carried out by:

    - dynamic strokes, e.g. with a hammer (see

    figures 9% 9b and 9c);

    applying a load by pressing in a vice, ben-

    machine or workshop press see gures 9d, 9e

    and 9f ;

    - applying

    a

    load by tension (see figure 9g).

    For ductile materials, it should be useful to have a

    minimum

    distance between the notch and the jaws of

    the clamping device (see figure 9c).

    For some materiais, it may be useful

    to

    test

    at

    a

    low

    temperature

    to

    initi te fracture.

    8.1.2 Thin material

    For fra~turing

    hin

    welded joints aitemathg bending

    may be necessary The limit depends on the duciity of

    the material. It

    shall

    be carried out by pressing the test

    specimen

    in

    the jaws close to the notch. If no

    fracture

    OCCUIS

    stsaightening and repeated b e n h g shall follow.

    Tension testing (see figure 9g) may also be used

    insteadof bending. Striking with a hammer is not

    recommended for fracturetests on thi nmaterials.

    8.1.3 Thick material

    Thicker materiais may be fractured by hammer

    strokes.

    When a bending machine

    is used,

    he diameter

    of

    the

    former shall be chosen

    in

    such a way that the fracture

    occurs without the need

    for

    alternating bending.

    Bending may be carried out either with the weld

    perpendicular or transverse

    to

    the direction

    of

    the

    appiied force according to figures9c

    o

    9f.The lowest

    iimit for

    the test for aiuminium is approximately8mm

    t h i C h e S S .

    8.2

    Fillet welds

    Test methods are similar to those for butt welds (see

    8.1 ,

    except that tension testing

    is

    not possible.

    Examples are given in figure

    10.

    8.3 Special recommendations for ductile weld

    metals

    For ductile weld metals such

    as

    austenitic steels,

    aluminium, copper, nickel and their alloys, it may be

    necessary to

    restrict

    the thickness of the test specimen

    and the throat thickness, increase the width of the

    notch, decrease the

    raius of

    the notch and increase

    the severity (stroke loading, hammer loading) of the

    test

    i fracture is required in the weld metal.

    For ductile weld metals such as femitic steel, it may be

    necessary to cool the test specimen.

    9

    Tkst result

    The fracture surface

    shall

    be examined visually in

    accordance with prEN 970. For clear detection and

    identification of imperfections,a ow magn8ymg gass

    (up to five

    times)

    may

    be

    used.

    A

    ful

    description

    of

    the appearance of the

    fracture

    surface and the type and location

    of

    any imperfection

    present shall be reported It shall be stated that the

    quality has

    been evaluated

    in

    accordance with

    EN 25817 or EN 30042.The quality level is specified by

    the application standard or by agreement between the

    contrading parties.

    10

    kst report

    The

    test

    report

    shall

    contain:

    - eference to

    thi s

    European Standard

    -

    dentification of test specimen;

    - specimen denomination

    in

    accordance with table

    1;

    - ecords of types, locations and sizes

    of

    all

    unacceptable imperfections

    in

    accordance with the

    relevant quality level.

    An example of

    a

    typical test report is given in annex A.

    pyright European Committee for Standardization

    vided by IHS under license with CEN Licensee=tetra pak/5944566001Not for Resale, 07/25/2007 20:19:55 MDTreproduction or networking permitted without license from IHS

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    STD*BSI B S

    E N 1 3 2 0 - E N G L 1777

    Lb24bb7

    0597508 780

    Page 10

    EN 1320 :1996

    Figure 9a Figure 9b

    Figure 9d

    Figure 9c

    Figure 9e Figure 9f Figure 9g

    Figure 9 Examples of test methods for butt welds (BW) (notches according to figures 6 to 7)

    pyright European Committee for Standardizationovided by IHS under license with CEN Licensee=tetra pak/5944566001

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    STD-BSI B S EN 1 3 2 0 - E N G L 1777

    W

    1 b 2 4 6 6 7

    0577507 b L 7

    Page 11

    EN 1320:

    1996

    Moving direction

    Moving

    if

    apocable

    Moving direction

    Moving

    ifapplicable

    Figure 10a Figure 10b Figure

    1Oc

    Figure 10. Examples of

    test

    methods for fillet welds (FW) (notches according

    to

    figures 6 and 8)

    pyright European Committee for Standardizationovided by IHS under license with CEN Licensee=tetra pak/5944566001

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    Page 12

    EN

    1320 :

    1996

    STD-BSI B S E N 1 3 2 0 - E N G L 1947 m

    1 b 2 4 b b 9

    0577530 337

    Annex A (informative)

    Test report

    No .......................

    According to

    According

    to

    WPS

    .................................................

    test result

    fracture

    test

    test

    resuit

    ....................................

    Manufacturer

    .......................................................

    Purpose of the examination:

    .......................................................

    Form of

    product:

    .......................................................

    Parent metal: .......................................................

    Consumable:

    .......................................................

    Denomination of test piece:

    Table A.l Fracture test in accordance with EN 1320

    Test specimen

    Examiner or examining body

    Denomination

    ........................................................

    (name, date and signature)

    Resulta

    we

    and size of

    imperfections

    Quality

    level

    Certified by:

    ..............................................

    (name,

    date

    and signature)

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    ~

    S T D . B S 1 S EN 1320-ENGL 1917

    1 b 2 4 b b 9

    05995311 2 7 5 W

    BS

    EN

    1320 :1997

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